CN107866405A - 一种超声波清洗板 - Google Patents
一种超声波清洗板 Download PDFInfo
- Publication number
- CN107866405A CN107866405A CN201610842927.9A CN201610842927A CN107866405A CN 107866405 A CN107866405 A CN 107866405A CN 201610842927 A CN201610842927 A CN 201610842927A CN 107866405 A CN107866405 A CN 107866405A
- Authority
- CN
- China
- Prior art keywords
- ultrasonic wave
- grillage
- fixed plate
- wave generating
- generating units
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000004140 cleaning Methods 0.000 title claims abstract description 20
- VYZAMTAEIAYCRO-UHFFFAOYSA-N chromium Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 16
- 239000011651 chromium Substances 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000007747 plating Methods 0.000 claims abstract description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 abstract description 12
- 238000000576 coating method Methods 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 11
- 238000002474 experimental method Methods 0.000 abstract description 9
- 239000000126 substance Substances 0.000 abstract description 5
- 239000003513 alkali Substances 0.000 abstract description 4
- 150000007524 organic acids Chemical class 0.000 abstract description 4
- 235000005985 organic acids Nutrition 0.000 abstract description 4
- 150000003568 thioethers Chemical class 0.000 abstract description 4
- 230000002421 anti-septic Effects 0.000 abstract description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N nitric acid Chemical compound 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- 238000003860 storage Methods 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N Potassium nitrate Chemical compound 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- 238000010276 construction Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity, by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity, by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/04—Electroplating: Baths therefor from solutions of chromium
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
Abstract
本发明公开了一种超声波清洗板，其特征在于：包括板架，所述板架为矩形中空结构，板架内侧设有一层固定板，所述固定板上设有多个超声波发生单元，所述板架一侧设有用来固定的固定轴。本发明通过合理的布局从而将多个超声波发生单元均匀合理的布置在一起，且用最紧凑的空间达到最佳的费效比；而固定板厚度数据是通过大量实验得以证明为最佳尺寸，既能够固定住多个超声波发生单元，还能够最节省材料；通过在装置上设有镀铬层从而达到较高的防腐防锈功能，镀铬层具有很高的硬度，有较好的耐热性，且铬镀层也具有良好的化学稳定性，在碱、硫化物、硝酸和大多数有机酸中均不发生作用。
Description
一种超声波清洗板
技术领域
[0001] 本发明涉及超声波设备领域，具体是指一种超声波清洗板。
背景技术
[0002] 20世纪初，电子学的发展使人们能利用某些材料的压电效应和磁致伸缩效应制成 各种超声功率换能器。目前功率超声波广泛应用于超声清洗中，利用超声波在液体介质中 的空化效应，对液体介质所到之处物体内外表面进行清洗，具有优质、省力、高效和无污染 等显著特点，得到了广泛应用，取得了很大的经济效益。由于空化效应形成时会产生声波压 力和热效应，同时超声波具有强烈的乳化作用，并能起到均匀搅拌、研磨粉碎和加速化学反 应的作用，对矿物进行超声处理可产生一些特殊效果。在超声选矿方面，近年来国内外在这 方面也做了不同程度的研究。此外，超声波的诸多优点使得人们不断加深对他的研宄，并扩 展到其他生产地各个方面。但是对于试验研宄来说，超声波往往显得频率单一，结构固定， 不容易进行有效调节，以适应不同试验条件的要求。由于振面要与容器壁紧密相贴，特别是 普通换能器一旦粘贴在容器壁上就很难再做二次调整。试验参数确定之前需要大量的器材 来满足试验，造成了不必要的资源浪费。
发明内容
[0003] 本发明的目的在于提供一种结构简单、能够合理放置超声波发生单元以达到最佳 的超声波矿浆清洗效果且具有较高的防腐防锈功能的超声波清洗板。
[0004] 本发明通过下述技术方案实现:一种超声波清洗板，其特征在于:包括板架，所述 板架为矩形中空结构，板架内侧设有一层固定板，所述固定板上设有多个超声波发生单元， 所述板架一侧设有用来固定的固定轴。
[0005] 为更好的实现本发明，进一步地，所述固定板上均匀布置有两组超声波发生单元， 每组包括六个等距设置的超声波发生单元，每组相邻两个超声波发生单元的间距为96mm。 将超声波发生单元设置间距为96mm的数据是通过大量实验得以证明为最佳设置距离，具有 最佳的费效比，也能够具有较高的清理效率。
[0006] 进一步地，所述板架长为600mm，宽为250mm，厚度为100mm。所述板架的尺寸数据是 通过大量实验得以证明为最佳尺寸，具有最佳的费效比和容积率。
[0007] 进一步地，所述固定板厚度为15mtn。所述固定板厚度尺寸数据是通过大量实验得 以证明为最佳尺寸。
[0008] 进一步地，所述固定轴设置在板架左侧面中心位置，固定轴长度为55mm。所述固定 板厚度尺寸数据是通过大量实验得以证明为最佳尺寸，既能够固定住多个超声波发生单 元，还能够最节省材料。
[0009] 进一步地，所述板架、固定板和固定轴的主要材质均为3〇4不锈钢。3〇4不锈钢是应 用最为广泛的一种铬-镍不锈钢，作为一种用途广泛的钢，具有良好的耐蚀性、耐热性，低温 强度和机械特性;冲压、弯曲等热加工性好，无热处理硬化现象(使用温度-l%°c〜8〇(TC)。 在大气中耐腐蚀，如果是工业性气氛或重污染地区，则需要及时清洁以避免腐蚀。适合用于 食品的加工、储存和运输。具有良好的加工性能和可焊性。
[0010]进一步地，所述板架、固定板和固定轴的表面均作镀铬处理。镀铬层具有很高的硬 度，根据镀液成分和工艺条件不同，其硬度可在很大范围400〜1200HV内变化。镀铬层有较 好的耐热性，在50(TC以下加热，其光泽性、硬度均无明显变化，温度大于50(TC开始氧化变 色，大于70(TC硬度开始降低。镀铬层的摩擦系小数，特别是干摩擦系数，在所有的金属中是 最低的。所以镀铬层具有很好的耐磨性。铬镀层也具有良好的化学稳定性，在碱、硫化物、硝 酸和大多数有机酸中均不发生作用。
[0011]本发明与现有技术相比，具有以下优点及有益效果：
[0012] (1)本发明通过合理的布局从而将多个超声波发生单元均匀合理的布置在一起， 且用最紧凑的空间达到最佳的费效比；
[0013] (2)本发明的固定板厚度数据是通过大量实验得以证明为最佳尺寸，既能够固定 住多个超声波发生单元，还能够最节省材料；
[0014] (3)本发明通过在装置上设有镀铬层从而达到较高的防腐防锈功能，镀铬层具有 很高的硬度，有较好的耐热性，且铬镀层也具有良好的化学稳定性，在碱、硫化物、硝酸和大 多数有机酸中均不发生作用。
附图说明
[0015] 通过阅读参照以下附图对非限制性实施例所作的详细描述，本发明的其他特征、 目的和优点将会变得更为明显：
[0016] 图1为本发明的结构示意图。
[0017] 其中：1一板架，2—固定板，3—超声波发生单元，4一固定轴。
具体实施方式
[0018] 下面详细描述本发明的实施例，所述实施例的示例在附图中示出，其中自始至终 相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附 图描述的实施例是示例性的，仅用于解释本发明，而不能理解为对本发明的限制。
[0019]在本发明的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“上”、“下”、 “前”、“后”、“左”、“右”、“竖直”、“7_K平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为 基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗 示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对 本发明的限制。
[0020]在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相 连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接;可 以是机械连接，也可以是电连接;也可以是直接相连，也可以是通过中间媒介间接相连，可 以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语 在本发明中的具体含义。
[0021 ] 实施例1:
[0022] 本实施例的一种超声波清洗板，如图1所示，包括板架1，所述板架1为矩形中空结 构，板架1内侧设有一层固定板2,所述固定板2上设有多个超声波发生单元3,所述板架1 一 侧设有用来固定的固定轴4。
[0023] 实施例2:
[0024]本实施例是在上述实施例的基础上，进一步地限定，所述固定板2上均匀布置有两 组超声波发生单元3,每组包括六个等距设置的超声波发生单元3,每组相邻两个超声波发 生单元3的间距为96mm。将超声波发生单元3设置间距为96mm的数据是通过大量实验得以证 明为最佳设置距离，具有最佳的费效比，也能够具有较高的清理效率。本实施例的其他部分 与上述实施例相同，不再赘述。
[0025] 实施例3:
[0026] 本实施例是在上述实施例的基础上，进一步地限定，所述板架1长为600mm，宽为 250mm，厚度为100mm。所述板架1的尺寸数据是通过大量实验得以证明为最佳尺寸，具有最 佳的费效比和容积率。而所述固定板2厚度为15mm。所述固定板2厚度尺寸数据是通过大量 实验得以证明为最佳尺寸。
[0027] 进一步地，所述固定轴4设置在板架1左侧面中心位置，固定轴4长度为55mm。所述 固定板2厚度尺寸数据是通过大量实验得以证明为最佳尺寸，既能够固定住多个超声波发 生单元3,还能够最节省材料。本实施例的其他部分与上述实施例相同，不再赘述。
[0028] 实施例4:
[0029] 本实施例是在上述实施例的基础上，进一步地限定，所述板架1、固定板2和固定轴 4的主要材质均为304不锈钢。304不锈钢是应用最为广泛的一种铬-镍不锈钢，作为一种用 途广泛的钢，具有良好的耐蚀性、耐热性，低温强度和机械特性;冲压、弯曲等热加工性好， 无热处理硬化现象(使用温度-196 °C〜800°C)。在大气中耐腐蚀，如果是工业性气氛或重污 染地区，则需要及时清洁以避免腐蚀。适合用于食品的加工、储存和运输。具有良好的加工 性能和可焊性。本实施例的其他部分与上述实施例相同，不再赘述。
[0030] 实施例5:
[0031 ] 本实施例是在上述实施例的基础上，进一步地限定，所述板架1、固定板2和固定轴 4的表面均作镀铬处理。镀铬层具有很高的硬度，根据镀液成分和工艺条件不同，其硬度可 在很大范围400〜1200HV内变化。镀铬层有较好的耐热性，在500°C以下加热，其光泽性、硬 度均无明显变化，温度大于5〇(TC开始氧化变色，大于700°C硬度开始降低。镀铬层的摩擦系 小数，特别是干摩擦系数，在所有的金属中是最低的。所以镀铬层具有很好的耐磨性。铬镀 层也具有良好的化学稳定性，在碱、硫化物、硝酸和大多数有机酸中均不发生作用。本实施 例的其他部分与上述实施例相同，不再赘述。
[0032]尽管已经示出和描述了本发明的实施例，本领域的普通技术人员可以理解:在不 脱离本发明的原理和宗旨下可以对这些实施例进行多种变化、修改、替换和变型，本发明的 范围由权利要求及其等同物限定。
Claims (7)
1. 一种超声波清洗板，其特征在于:包括板架（1)，所述板架（1)为矩形中空结构，板架 (1)内侧设有一层固定板(2)，所述固定板(2)上设有多个超声波发生单元(3)，所述板架（1) 一侧设有用来固定的固定轴(4)。
2. 根据权利要求1所述的一种超声波清洗板，其特征在于：所述固定板(2)上均匀布置 有两组超声波发生单元(3)，每组包括六个等距设置的超声波发生单元(3)，每组相邻两个 超声波发生单元(3)的间距为96mm。
3. 根据权利要求1或2所述的一种超声波清洗板，其特征在于:所述板架（1)长为600mm， 宽为250mm，厚度为100mm。
4. 根据权利要求1或2所述的一种超声波清洗板，其特征在于:所述固定板(2)厚度为 15mm〇
5. 根据权利要求1或2所述的一种超声波清洗板，其特征在于:所述固定轴(4)设置在板 架（1)左侧面中心位置，固定轴(4)长度为55mm。
6. 根据权利要求1或2所述的一种超声波清洗板，其特征在于:所述板架(1 )、固定板(2) 和固定轴(4)的主要材质均为304不锈钢。
7. 根据权利要求1或2所述的一种超声波清洗板，其特征在于:所述板架(1)、固定板(2) 和固定轴(4)的表面均作镀铬处理。
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| CN105583136A (zh) * | 2014-10-24 | 2016-05-18 | 无锡南方声学工程有限公司 | 一种超声波振盒结构 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| EP0552696A2 (de) * | 1992-01-18 | 1993-07-28 | ELMA Hans Schmidbauer GmbH & Co. KG | Vorrichtung zum Erzeugen von Schall oder Ultraschall |
| KR19990073203A (ko) * | 1999-06-21 | 1999-10-05 | 이흥구 | 초음파세척기용진동자구조 |
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