CN107866245A - Catalyst for preparing cis-anhydride by n-butane oxidation and preparation method thereof - Google Patents

Catalyst for preparing cis-anhydride by n-butane oxidation and preparation method thereof Download PDF

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CN107866245A
CN107866245A CN201610849412.1A CN201610849412A CN107866245A CN 107866245 A CN107866245 A CN 107866245A CN 201610849412 A CN201610849412 A CN 201610849412A CN 107866245 A CN107866245 A CN 107866245A
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catalyst
anhydride
butane oxidation
preparing cis
preparation
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CN107866245B (en
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赵欣
顾龙勤
曾炜
徐俊峰
陈亮
王丹柳
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/186Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J27/195Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with vanadium, niobium or tantalum
    • B01J27/198Vanadium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/16Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
    • C07C51/21Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
    • C07C51/215Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of saturated hydrocarbyl groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/02Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
    • C07D307/34Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members
    • C07D307/56Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D307/60Two oxygen atoms, e.g. succinic anhydride

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  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Catalysts (AREA)
  • Furan Compounds (AREA)

Abstract

The present invention relates to a kind of catalyst of preparing cis-anhydride by n-butane oxidation.Mainly solve the problems, such as that catalytic activity is relatively low in the prior art.The present invention includes three kinds of vanadium, phosphorus, oxygen elements by using main body, is aided with a certain amount of metal promoter;According to overall catalyst weight gauge, wherein containing:V element is 26 35%, and P elements are 14 20%, and oxygen element is 30 50%;Metal promoter is 0.02 7% catalyst, and the catalyst is handled through constant temperature and humidity, repeatedly adulterates pore creating material and post forming processing, improves the catalytic performance of catalyst, improve the intensity of catalyst, can be applied to preparing cis-anhydride by n-butane oxidation field.

Description

Catalyst for preparing cis-anhydride by n-butane oxidation and preparation method thereof
Technical field
The present invention relates to catalyst of a kind of preparing cis-anhydride by n-butane oxidation reaction and preparation method thereof.
Background technology
Maleic anhydride, abbreviation cis-butenedioic anhydride, that is, maleic anhydride, it is a kind of conventional important Organic Chemicals, is generation Consumption figure is only second to the third-largest acid anhydrides kind of phthalic anhydride and aceticanhydride in boundary.Cis-butenedioic anhydride is widely used in petrochemical industry, food chemistry, doctor The industries such as medicine, construction material, it is mainly used in synthesizing unsaturated polyester resin, lube oil additive, food additives, Isosorbide-5-Nitrae-fourth two A series of important organic chemicals and fine chemicals such as alcohol (BDO), gamma-butyrolacton (GBL), tetrahydrofuran (THF).
The early stage production of cis-butenedioic anhydride is prepared by the selective oxidation of benzene, but because benzene is to the harmfulness of human body and environment, And the influence of economic factor, the ratio that the production technology of benzene method is shared in maleic anhydride production increasingly reduce.Due to possessing raw material It is inexpensive, pollution is relatively light, carbon atom utilization rate is high and maleic anhydride production low cost and other advantages, preparing cis-anhydride by n-butane oxidation technology by Gradually turn into the main route of maleic anhydride production.
At present, researcher has done numerous studies and trial to the catalyst material for preparing cis-anhydride by n-butane oxidation, it is believed that Vanadium-phosphorus-oxygen (VPO) catalyst is still catalyst system maximally efficient so far.Preparation method on vpo catalyst has There are substantial amounts of open source literature and patented technology, it is typically using water-soluble to summarize and be concentrated mainly on industrialized vpo catalyst Presoma is made in agent or organic solvent method, and gained presoma obtains final catalyst by calcination activation and shaping.Due to organic The catalyst that solvent method obtains relative to Aqueous phase has larger specific surface area, therefore has certain advantage.This method Mainly using the single or mixed system of isobutanol and phenmethylol as solvent.Therefore, the preparation process of specific organic solvent method is Vanadium source is dissolved in organic solvent, is stirred at reflux reaction, and adds phosphorus source, continues backflow and obtains presoma, finally heat treatment is lived Change obtains catalyst.
Current vanadium-phosphor oxide catalyst has had a variety of structures, such as sheet, trifolium-shaped etc..But traditional prepares these The method of catalyst configuration thing all has a problem that the lateral compressive strength of i.e. gained structure is weaker.So-called lateral resistance to compression Intensity is to instigate structure to crush required power.Lateral compressive strength is an important indicator in catalyst manufacturing procedures.Cause To be activated in the heat treatment of catalyst, packed and transported, install into reactor, in course of reaction, catalyst all can be by certain journey The pressure of degree, if side loaded intensity is excessively weak, the wear rate of catalyst will be higher.So-called wear rate refers to unit mass The quality of part is lost after catalyst experience wear.The wear rate of the weaker catalyst of side loaded intensity in above process compared with Height, catalyst debris caused by abrasion or particle can largely increase the pressure drop of industrial reactor operating process, to life Production adversely affects.
, typically can be by increasing the method for shaping of catalyst pressure in order to solve this weak major issue of side loaded intensity To realize, so, the compressive strength of catalyst can be increased to a certain extent really, but briquetting pressure increase can be carried substantially The density of high catalyst, the bulk density of catalyst is caused to improve, while specific surface area declines.The decline of specific surface area not only can Cause the relative activity of catalyst to reduce, so as to reduce yield, can also cause reaction radiating difficult, cause reaction focus is high and ask Topic.
Mix lubricant based on catalyst precursor and graphite is prepared the VPO of sheet by patent CN102325593A Molded catalyst bodies.The specific pore volume PV (mL/g) of described molded catalyst bodies, the bulk density ρ (kg/ of molded catalyst bodies L), the geometrical surface A geometry (mm of molded catalyst bodies2) and geometric volume V geometry (mm3) meet following condition:0.275 < PV ρ A geometry/V geometry, the pressure loss caused by the molded catalyst bodies are relatively low.
Patent WO2010/047949A1 proposes the forming method of trifolium-shaped catalyst configuration thing, the catalyst circle Cylinder radius and blade radius are about 6.25, and have the wear rate for being approximately less than 10% and the lateral compressive strength more than 20 pounds, Wear rate relative to reducing about 40% in the past.
The content of the invention
One of technical problems to be solved by the invention are for catalyst configuration thing lateral compressive strength in the prior art It is low, the problem of wear rate is high, a kind of catalyst of preparing cis-anhydride by n-butane oxidation is disclosed, employs and locates under the conditions of constant temperature and humidity Catalyst precursor is managed, structure lateral compressive strength height is obtained under conditions of pore creating material is added and after carrying out secondary tabletting, The low catalyst of wear rate.
The two of the technical problems to be solved by the invention are to provide a kind of with solving one of technical problem corresponding catalysis The preparation method of agent.
The three of the technical problems to be solved by the invention are to provide a kind of with solving one of technical problem corresponding raising The method of preparing cis-anhydride by n-butane oxidation yield.
To solve one of above-mentioned technical problem, technical scheme disclosed in this invention is:A kind of preparing cis-anhydride by n-butane oxidation Catalyst, catalyst has rose structure;Its main body includes vanadium source compound, P source compound and oxygen source compound, It is aided with micro metal promoter;According to total catalyst weight, wherein be 26-35%, P elements 14-20% containing v element, Oxygen element is 30-50%;Metal promoter is 0.02-7%.
In above-mentioned technical proposal, the catalyst for preparing cis-anhydride by n-butane oxidation, it is characterised in that v element is selected from refined At least one of rear ammonium metavanadate, vanadic anhydride or organic acid vanadium;Metal promoter is selected from cobalt, molybdenum, bismuth, sodium, zirconium at least It is a kind of.
To solve the two of above-mentioned technical problem, the technical solution adopted by the present invention is as follows:One kind is used for n butane oxidation system The preparation method of the catalyst of cis-butenedioic anhydride, key step include:Metal promoter is mixed with organic solvent first, then adds vanadium source Compound, P source compound is added, after being heated to reflux 6-18h under continuous stirring, products therefrom filtration drying is obtained into solid Obtained vpo catalyst precursor powder is dried, carries out being thermally treated resulting in catalyst at 300-500 DEG C.
In above-mentioned technical proposal, the particle size of vanadium source compound used is 1.5-3.5 μm.Phosphorus source compound and vanadium P/V ratios in source compound are 0.8-1.3;Required organic solvent is the alcohols solvent with reducing power.
In above-mentioned technical proposal, the preparation method for the catalyst of preparing cis-anhydride by n-butane oxidation, it is characterised in that described Precursor powder uniformly obtains mixture A with mix lubricant;Said mixture A is placed in constant temperature constant humidity baking oven, processing 3~ 24h, thermostat temperature are 20~60 DEG C, and constant humidity humidity is relative humidity 40~95%;FYD types are used under 10~40MPa pressure Powder compressing machine carries out a compressing tablet process, obtains one-shot forming catalyst;By above-mentioned one-shot forming catalyst breakage, sieve, The catalyst that grain graininess is 20~160 mesh is taken, as pre-granulation particle;Above-mentioned pre-granulation particle is placed on rotary pelleting machine Secondary compressing tablet process is carried out, obtains the hollow cylinder catalyst configuration thing that height is 4~6mm;By above-mentioned catalyst configuration thing It is placed in 380~500 DEG C of temperature and carries out heat treatment activation with activation phenomenon;The activation phenomenon is selected from lighter hydrocarbons, air, indifferent gas At least one of body, water vapour or carbon dioxide;Described lubricant be selected from graphite, talcum powder, stearate, its quality with The mass ratio of precursor powder is 1~8:100.Described lubricant is preferably graphite
Constant temperature and humidity processing is carried out after pore creating material is added in above-mentioned technical proposal, in mixture A, the pore creating material is selected from hard At least one of resin acid, soluble starch or sesbania powder.Preferable technical scheme is that pore creating material is selected from stearic acid and solubility Starch;Preferred technical scheme is that pore creating material is selected from stearic acid, soluble starch and sesbania powder.
In above-mentioned technical proposal, added again in pre-granulation particle and carry out rotary tablet compression after pore creating material again, it is described to make Hole agent is selected from least one of stearic acid, soluble starch or sesbania powder.Preferable technical scheme is that pore creating material is selected from tristearin Acid and soluble starch;Preferred technical scheme is that pore creating material is selected from stearic acid, soluble starch and sesbania powder.
In above-mentioned technical proposal, the pressure limit of a compressing tablet process is 15~30MPa.
To solve the three of above-mentioned technical problem, the technical solution adopted by the present invention is as follows:One kind improves n butane oxidation system The method of cis-butenedioic anhydride, using any one catalyst described in claim 1~9, it is characterised in that catalyst is with molar concentration 1-1.5%mol butane raw material reacts in fixed bed reactors, produces cis-butenedioic anhydride, its reaction process condition:Air speed be 1000~ 3000hr-1, reaction temperature be 300~500 DEG C, reaction pressure is normal pressure.
Using technical scheme, catalyst precursor is handled under the conditions of constant temperature and humidity, in secondary addition pore-creating Structure lateral compressive strength height, the low catalyst of wear rate are obtained after secondary tabletting is carried out under conditions of agent.Prepared by it Catalyst substantially improves the catalytic performance of catalyst, and butanes conversion reaches 88%, Selectivity of maleic anhydride more than 60%, meanwhile, The lateral compressive strength of catalyst configuration thing is more than 110N/cm, and the proportion of goods damageds are less than 8% after 600h reacts.
The present invention, but content not thereby limiting the invention are further illustrated with example below.
Embodiment
【Embodiment 1】
0.5g cobalt oxalates are mixed with 120mL phenmethylols with 360mL isobutanols, then add 50.4g vanadic anhydrides, then 65mL phosphoric acid is added, after being heated to reflux 16h under continuous stirring, products therefrom filtration drying is obtained into vpo catalyst precursor End, powder catalyst presoma is sieved, take 50g to be less than the presoma of 200 mesh, be sufficiently mixed with 1.5g graphite powders Even formation mixture A;By said mixture A temperature be 30 DEG C, suitable humidity be 85% constant temperature constant humidity baking oven in handle 12h;Then in 20MPa pressure lower sheetings, one-shot forming catalyst configuration thing is obtained;Then crushed, sieved, take 80~ The part of 140 mesh;Above-mentioned pre-granulation particle is transferred on rotary pelleting machine, catalyst configuration thing is highly 5mm, is catalyzed Agent structure, lateral compressive strength 132N/cm, wear rate 2.3%;It is 1.5%mol's by gained catalyst and molar concentration Butane raw material reacts, its reaction process condition:2000hr-1Check and rate, measure in fixed bed reactors under air speed, 400 DEG C of normal pressures Butanes conversion is 81.6%, and yield of maleic anhydride 50.3%, its appraisal result refers to table 1.
【Embodiment 2】
0.5g cobalt oxalates are mixed with 120mL phenmethylols with 360mL isobutanols, then add 50.4g vanadic anhydrides, then 65mL phosphoric acid is added, after being heated to reflux 16h under continuous stirring, products therefrom filtration drying is obtained into vpo catalyst precursor End, powder catalyst presoma is sieved, take 50g to be less than the presoma of 200 mesh, be sufficiently mixed with 1.5g graphite powders Even formation mixture A;Pore creating material stearic acid 5g will be added in said mixture A, be 30 DEG C in temperature, suitable humidity is 85% Processing 12h in constant temperature constant humidity baking oven;Then in 20MPa pressure lower sheetings, one-shot forming catalyst configuration thing is obtained;Then by it It is broken, sieve, take the part of 80~140 mesh;Above-mentioned pre-granulation particle is transferred on rotary pelleting machine, catalyst configuration thing is high Spend for 6mm, obtain catalyst configuration thing, lateral compressive strength 118N/cm, wear rate 3.6%;By gained catalyst with mole The butane raw material that concentration is 1.5%mol reacts, its reaction process condition:2000hr-1It is anti-in fixed bed under air speed, 400 DEG C of normal pressures Answer in device and check and rate, it is 90.3% to measure butanes conversion, and yield of maleic anhydride 58.7%, its appraisal result refers to table 1.
【Embodiment 3】
0.5g cobalt oxalates are mixed with 120mL phenmethylols with 360mL isobutanols, then add 50.4g vanadic anhydrides, then 65mL phosphoric acid is added, after being heated to reflux 16h under continuous stirring, products therefrom filtration drying is obtained into vpo catalyst precursor End, powder catalyst presoma is sieved, take 50g to be less than the presoma of 200 mesh, be sufficiently mixed with 1.5g graphite powders Even formation mixture A;By said mixture A temperature be 30 DEG C, suitable humidity be 85% constant temperature constant humidity baking oven in handle 12h;Then in 20MPa pressure lower sheetings, one-shot forming catalyst configuration thing is obtained;Then crushed, sieved, take 80~ The part of 140 mesh is as pre-granulation particle;Pore creating material stearic acid 5g will be added in above-mentioned pre-granulation particle, be transferred to rotary tablet compression On machine, catalyst configuration thing is highly 5mm, obtains catalyst configuration thing, lateral compressive strength 102N/cm, wear rate 6.4%;Gained catalyst and molar concentration are reacted for 1.5%mol butane raw material, its reaction process condition:2000hr-1It is empty Checked and rated under speed, 400 DEG C of normal pressures in fixed bed reactors, it is 89.8% to measure butanes conversion, and yield of maleic anhydride 58.4%, it is examined Comment the results detailed in Table 1.
【Embodiment 4】
0.5g cobalt oxalates are mixed with 120mL phenmethylols with 360mL isobutanols, then add 50.4g vanadic anhydrides, then 65mL phosphoric acid is added, after being heated to reflux 16h under continuous stirring, products therefrom filtration drying is obtained into vpo catalyst precursor End, powder catalyst presoma is sieved, take 50g to be less than the presoma of 200 mesh, be sufficiently mixed with 1.5g graphite powders Even formation mixture A;Pore creating material stearic acid 2.5g will be added in said mixture A, be 30 DEG C in temperature, suitable humidity is 85% Constant temperature constant humidity baking oven in processing 12h;Then in 20MPa pressure lower sheetings, one-shot forming catalyst configuration thing is obtained;Then will It is broken, screening, takes the part of 80~140 mesh;Pore creating material stearic acid 2.5g will be added in above-mentioned pre-granulation particle again, is shifted Onto rotary pelleting machine, catalyst configuration thing is highly 4mm, obtains catalyst configuration thing, lateral compressive strength 107N/cm, Wear rate 3.8%;Gained catalyst and molar concentration are reacted for 1.5%mol butane raw material, its reaction process condition: 2000hr-1Checked and rated under air speed, 400 DEG C of normal pressures in fixed bed reactors, it is 89.9% to measure butanes conversion, yield of maleic anhydride 58.6%, its appraisal result refers to table 1.
【Embodiment 5】
0.5g cobalt oxalates are mixed with 120mL phenmethylols with 360mL isobutanols, then add 50.4g vanadic anhydrides, then 65mL phosphoric acid is added, after being heated to reflux 16h under continuous stirring, products therefrom filtration drying is obtained into vpo catalyst precursor End, powder catalyst presoma is sieved, take 50g to be less than the presoma of 200 mesh, be sufficiently mixed with 1.5g graphite powders Even formation mixture A;Pore creating material soluble starch 2.5g will be added in said mixture A, be 30 DEG C in temperature, suitable humidity is Processing 12h in 85% constant temperature constant humidity baking oven;Then in 20MPa pressure lower sheetings, one-shot forming catalyst configuration thing is obtained;So Crushed, sieved afterwards, take the part of 80~140 mesh;Pore creating material soluble starch will be added again in above-mentioned pre-granulation particle 2.5g, it is transferred on rotary pelleting machine, catalyst configuration thing is highly 5mm, obtains catalyst configuration thing, lateral compressive strength is 116N/cm, wear rate 3.7%;Gained catalyst and molar concentration are reacted for 1.5%mol butane raw material, its reaction process Condition:2000hr-1Checked and rated under air speed, 400 DEG C of normal pressures in fixed bed reactors, it is 84.8% to measure butanes conversion, cis-butenedioic anhydride Yield 55.2%, its appraisal result refer to table 1.
【Embodiment 6】
0.5g cobalt oxalates are mixed with 120mL phenmethylols with 360mL isobutanols, then add 50.4g vanadic anhydrides, then 65mL phosphoric acid is added, after being heated to reflux 16h under continuous stirring, products therefrom filtration drying is obtained into vpo catalyst precursor End, powder catalyst presoma is sieved, take 50g to be less than the presoma of 200 mesh, be sufficiently mixed with 1.5g graphite powders Even formation mixture A;Pore creating material sesbania powder 2.5g will be added in said mixture A, be 30 DEG C in temperature, suitable humidity is 85% Constant temperature constant humidity baking oven in processing 12h;Then in 20MPa pressure lower sheetings, one-shot forming catalyst configuration thing is obtained;Then will It is broken, screening, takes the part of 80~140 mesh;Pore creating material sesbania powder 2.5g will be added in above-mentioned pre-granulation particle again, is shifted Onto rotary pelleting machine, catalyst configuration thing is highly 5mm, obtains catalyst configuration thing, lateral compressive strength 120N/cm, Wear rate 3.5%;Gained catalyst and molar concentration are reacted for 1.5%mol butane raw material, its reaction process condition: 2000hr-1Checked and rated under air speed, 400 DEG C of normal pressures in fixed bed reactors, it is 84.0% to measure butanes conversion, yield of maleic anhydride 54.9%, its appraisal result refers to table 1.
【Embodiment 7】
0.5g cobalt oxalates are mixed with 120mL phenmethylols with 360mL isobutanols, then add 50.4g vanadic anhydrides, then 65mL phosphoric acid is added, after being heated to reflux 16h under continuous stirring, products therefrom filtration drying is obtained into vpo catalyst precursor End, powder catalyst presoma is sieved, take 50g to be less than the presoma of 200 mesh, be sufficiently mixed with 1.5g graphite powders Even formation mixture A;Pore creating material stearic acid 2.5g will be added in said mixture A, be 30 DEG C in temperature, suitable humidity is 85% Constant temperature constant humidity baking oven in processing 12h;Then in 20MPa pressure lower sheetings, one-shot forming catalyst configuration thing is obtained;Then will It is broken, screening, takes the part of 80~140 mesh;Pore creating material soluble starch 2.5g will be added in above-mentioned pre-granulation particle again, It is transferred on rotary pelleting machine, catalyst configuration thing is highly 5mm, obtains catalyst configuration thing, lateral compressive strength 113N/ Cm, wear rate 2.5%;Gained catalyst and molar concentration are reacted for 1.5%mol butane raw material, its reaction process condition: 2000hr-1Checked and rated under air speed, 400 DEG C of normal pressures in fixed bed reactors, it is 89.2% to measure butanes conversion, yield of maleic anhydride 58.2%, its appraisal result refers to table 1.
【Embodiment 8】
0.5g cobalt oxalates are mixed with 120mL phenmethylols with 360mL isobutanols, then add 50.4g vanadic anhydrides, then 65mL phosphoric acid is added, after being heated to reflux 16h under continuous stirring, products therefrom filtration drying is obtained into vpo catalyst precursor End, powder catalyst presoma is sieved, take 50g to be less than the presoma of 200 mesh, be sufficiently mixed with 1.5g graphite powders Even formation mixture A;Pore creating material stearic acid 2.5g will be added in said mixture A, be 30 DEG C in temperature, suitable humidity is 85% Constant temperature constant humidity baking oven in processing 12h;Then in 20MPa pressure lower sheetings, one-shot forming catalyst configuration thing is obtained;Then will It is broken, screening, takes the part of 80~140 mesh;Pore creating material sesbania powder 2.5g will be added in above-mentioned pre-granulation particle again, is shifted Onto rotary pelleting machine, catalyst configuration thing is highly 5mm, obtains catalyst configuration thing, lateral compressive strength 116N/cm, Wear rate 2.4%;Gained catalyst and molar concentration are reacted for 1.5%mol butane raw material, its reaction process condition: 2000hr-1Checked and rated under air speed, 400 DEG C of normal pressures in fixed bed reactors, it is 87.1% to measure butanes conversion, yield of maleic anhydride 54.3%, its appraisal result refers to table 1.
【Embodiment 9】
0.5g cobalt oxalates are mixed with 120mL phenmethylols with 360mL isobutanols, then add 50.4g vanadic anhydrides, then 65mL phosphoric acid is added, after being heated to reflux 16h under continuous stirring, products therefrom filtration drying is obtained into vpo catalyst precursor End, powder catalyst presoma is sieved, take 50g to be less than the presoma of 200 mesh, be sufficiently mixed with 1.5g graphite powders Even formation mixture A;Pore creating material soluble starch 2.5g will be added in said mixture A, be 30 DEG C in temperature, suitable humidity is Processing 12h in 85% constant temperature constant humidity baking oven;Then in 20MPa pressure lower sheetings, one-shot forming catalyst configuration thing is obtained;So Crushed, sieved afterwards, take the part of 80~140 mesh;Pore creating material stearic acid 2.5g will be added in above-mentioned pre-granulation particle again, It is transferred on rotary pelleting machine, catalyst configuration thing is highly 5mm, obtains catalyst configuration thing, lateral compressive strength 109N/ Cm, wear rate 3.2%;Gained catalyst and molar concentration are reacted for 1.5%mol butane raw material, its reaction process condition: 2000hr-1Checked and rated under air speed, 400 DEG C of normal pressures in fixed bed reactors, it is 87.5% to measure butanes conversion, yield of maleic anhydride 56.4%, its appraisal result refers to table 1.
【Embodiment 10】
0.5g cobalt oxalates are mixed with 120mL phenmethylols with 360mL isobutanols, then add 50.4g vanadic anhydrides, then 65mL phosphoric acid is added, after being heated to reflux 16h under continuous stirring, products therefrom filtration drying is obtained into vpo catalyst precursor End, powder catalyst presoma is sieved, take 50g to be less than the presoma of 200 mesh, be sufficiently mixed with 1.5g graphite powders Even formation mixture A;Pore creating material sesbania powder 2.5g will be added in said mixture A, be 30 DEG C in temperature, suitable humidity is 85% Constant temperature constant humidity baking oven in processing 12h;Then in 20MPa pressure lower sheetings, one-shot forming catalyst configuration thing is obtained;Then will It is broken, screening, takes the part of 80~140 mesh;Pore creating material stearic acid 2.5g will be added in above-mentioned pre-granulation particle again, is shifted Onto rotary pelleting machine, catalyst configuration thing is highly 5mm, obtains catalyst configuration thing, lateral compressive strength 111N/cm, Wear rate 3.0%;Gained catalyst and molar concentration are reacted for 1.5%mol butane raw material, its reaction process condition: 2000hr-1Checked and rated under air speed, 400 DEG C of normal pressures in fixed bed reactors, it is 86.8% to measure butanes conversion, yield of maleic anhydride 54.7%, its appraisal result refers to table 1.
【Embodiment 11】
0.5g cobalt oxalates are mixed with 120mL phenmethylols with 360mL isobutanols, then add 50.4g vanadic anhydrides, then 65mL phosphoric acid is added, after being heated to reflux 16h under continuous stirring, products therefrom filtration drying is obtained into vpo catalyst precursor End, powder catalyst presoma is sieved, take 50g to be less than the presoma of 200 mesh, be sufficiently mixed with 1.5g graphite powders Even formation mixture A;Pore creating material stearic acid 2g will be added in said mixture A, be 30 DEG C in temperature, suitable humidity is 85% Processing 12h in constant temperature constant humidity baking oven;Then in 20MPa pressure lower sheetings, one-shot forming catalyst configuration thing is obtained;Then by it It is broken, sieve, take the part of 80~140 mesh;Pore creating material soluble starch 1.5g+ fields will be added in above-mentioned pre-granulation particle again Cyanines powder 1.5g, is transferred on rotary pelleting machine, and catalyst configuration thing is highly 5mm, obtains catalyst configuration thing, lateral pressure resistance Spend for 117N/cm, wear rate 2.1%;Gained catalyst and molar concentration are reacted for 1.5%mol butane raw material, it reacts Process conditions:2000hr-1Checked and rated under air speed, 400 DEG C of normal pressures in fixed bed reactors, it is 89.2% to measure butanes conversion, Yield of maleic anhydride 58.8%, its appraisal result refer to table 1.
【Comparative example 1】
0.5g cobalt oxalates are mixed with 120mL phenmethylols with 360mL isobutanols, then add 50.4g vanadic anhydrides, then 65mL phosphoric acid is added, after being heated to reflux 16h under continuous stirring, products therefrom filtration drying is obtained into vpo catalyst precursor End, powder catalyst presoma is sieved, take 50g to be less than the presoma of 200 mesh, be sufficiently mixed with 1.5g graphite powders Even formation mixture A;In temperature it is drying process 12h in 120 DEG C of convection oven by said mixture A;Then pressed in 20MPa Power lower sheeting, obtain one-shot forming catalyst configuration thing;Then crushed, sieve, take the part of 80~140 mesh as pre-manufactured Grain particle;Above-mentioned pre-granulation particle is transferred on rotary pelleting machine, catalyst configuration thing is highly 5mm, obtains catalyst structure The divine force that created the universe, lateral compressive strength 96N/cm, wear rate 8.8%;Butane by gained catalyst with molar concentration for 1.5%mol Raw material reacts, its reaction process condition:2000hr-1Checked and rated under air speed, 400 DEG C of normal pressures in fixed bed reactors, measure butane Conversion ratio is 84.5%, and yield of maleic anhydride 52.3%, its appraisal result refers to table 1.
Table 1

Claims (10)

1. a kind of catalyst of preparing cis-anhydride by n-butane oxidation, it is characterised in that catalyst body includes v element, P elements and oxygen Element, it is aided with micro metal promoter;According to overall catalyst weight gauge, wherein containing:
V element is 26-35%,
P elements are 14-20%,
Oxygen element is 30-50%;
Metal promoter is 0.02-7%.
2. the catalyst of preparing cis-anhydride by n-butane oxidation as claimed in claim 1, it is characterised in that catalyst has rose Structure;V element is selected from least one of the ammonium metavanadate after refining, vanadic anhydride or organic acid vanadium;Metal promoter is selected from At least one of cobalt, bismuth, sodium, zirconium.
3. the preparation method of the catalyst of any one preparing cis-anhydride by n-butane oxidation in a kind of claim 1~2, its feature exist In key step includes:Metal promoter is mixed with organic solvent first, vanadium source compound is then added, adds phosphorus source Compound, after being heated to reflux 6-18h under continuous stirring, products therefrom filtration drying is obtained into vpo catalyst precursor powder, Carry out being thermally treated resulting in catalyst at 300-500 DEG C.
4. the preparation method of the catalyst of preparing cis-anhydride by n-butane oxidation as claimed in claim 3, it is characterised in that vanadium source used The particle size of compound is 1.5~3.5 μm.
5. the preparation method of the catalyst of preparing cis-anhydride by n-butane oxidation as claimed in claim 3, it is characterised in that phosphorus source Compound is 0.8~1.3 with the P elements in vanadium source compound and the mol ratio of v element;Required organic solvent is with reduction The alcohols solvent of ability.
6. the preparation method of the catalyst of preparing cis-anhydride by n-butane oxidation as claimed in claim 3, it is characterised in that the forerunner Body powder uniformly obtains mixture A with mix lubricant;Said mixture A is placed in constant temperature constant humidity baking oven, handles 3~24h, Thermostat temperature is 20~60 DEG C, and constant humidity humidity is relative humidity 40~95%;Powder compressing machine is used under 10~40MPa pressure A compressing tablet process is carried out, obtains one-shot forming catalyst;By above-mentioned one-shot forming catalyst breakage, screening, grain graininess is taken For the catalyst of 20~160 mesh, as pre-granulation particle;Above-mentioned pre-granulation particle is placed on rotary pelleting machine and carries out secondary pressure Piece processing, obtain the hollow cylinder catalyst configuration thing that height is 4~6mm;Above-mentioned catalyst configuration thing is placed in 380~ In 500 DEG C of temperature heat treatment activation is carried out with activation phenomenon;The activation phenomenon is selected from lighter hydrocarbons, air, inert gas, water vapour Or at least one of carbon dioxide;Described lubricant is selected from graphite, talcum powder, stearate.
7. the preparation method of the catalyst of preparing cis-anhydride by n-butane oxidation as claimed in claim 6, it is characterised in that mixture A Constant temperature and humidity processing is carried out after middle addition pore creating material, the pore creating material is selected from stearic acid, soluble starch, sesbania powder, poly- second two At least one of alcohol.
8. the preparation method of the catalyst of preparing cis-anhydride by n-butane oxidation as claimed in claim 7, it is characterised in that in pre-granulation Pore creating material is added in particle again and carries out rotary tablet compression again afterwards, the pore creating material is selected from stearic acid, soluble starch, sesbania powder At least one of.
9. the preparation method of the catalyst of preparing cis-anhydride by n-butane oxidation as claimed in claim 6, it is characterised in that it is described once The pressure limit of compressing tablet process is 15~30MPa.
A kind of 10. method of preparing cis-anhydride by n-butane oxidation, using any one catalyst described in claim 1~9, its feature It is, catalyst reacts with the butane raw material that molar concentration is 1-1.5% in fixed bed reactors, produces cis-butenedioic anhydride, and it reacts Process conditions:Air speed is 1000~3000hr-1, reaction temperature be 300~500 DEG C, reaction pressure is normal pressure.
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CN114433151B (en) * 2020-10-31 2024-02-13 中国石油化工股份有限公司 Vanadium phosphorus oxide catalyst and preparation method and application thereof

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