CN107825570A - A kind of calcium silicate board former - Google Patents
A kind of calcium silicate board former Download PDFInfo
- Publication number
- CN107825570A CN107825570A CN201711167118.3A CN201711167118A CN107825570A CN 107825570 A CN107825570 A CN 107825570A CN 201711167118 A CN201711167118 A CN 201711167118A CN 107825570 A CN107825570 A CN 107825570A
- Authority
- CN
- China
- Prior art keywords
- support
- knurling rolls
- releasing agent
- roller
- blanking device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000378 calcium silicate Substances 0.000 title claims abstract description 38
- 229910052918 calcium silicate Inorganic materials 0.000 title claims abstract description 38
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 57
- 238000004049 embossing Methods 0.000 claims abstract description 41
- 239000000725 suspension Substances 0.000 claims abstract description 19
- 239000002002 slurry Substances 0.000 claims abstract description 7
- 239000013305 flexible fiber Substances 0.000 claims description 2
- 230000005484 gravity Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 229910003460 diamond Inorganic materials 0.000 abstract description 2
- 239000010432 diamond Substances 0.000 abstract description 2
- 235000012241 calcium silicate Nutrition 0.000 description 30
- 238000000034 method Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
Abstract
A kind of calcium silicate board former, belong to calcium silicate board production equipment field, including stream slurry or papermaking device, vacuum dewatering plant, roller, connect blanking device；Also include embossing device；Described embossing device is arranged on the tail end for connecing blanking device, positioned at the top for connecing blanking device afterbody live-roller；Including support, blanking device live-roller is connect, knurling rolls, is embossed roller support, is stripped support, be stripped agent feeding device, releasing agent application device, knurling rolls suspension rod, spring, be embossed roller gear, driving gear, connect blanking device felt band；With directly production diamond plate can be connect on blanking device in calcium silicate board, production cost is reduced, the characteristics of adding product variety.
Description
Technical field
The invention belongs to calcium silicate board production equipment field, more particularly to a kind of papermaking method or slurry flowing process production calcium silicate board
Making sheet former.
Background technology
Calcium silicate board is using the loose chopped fiber such as inorganic mineral fiber or cellulose fibre as reinforcing material, with siliceous-calcium
Material is main body cementing material, through slurrying, shaping, accelerates curing reaction in HTHP saturated vapor, forms calcium silicates
Gel and manufactured sheet material, it is a kind of novel building with premium properties and industrial sheet material, the fire prevention of its product is moistureproof,
Sound insulation, Anti-moth-eating, durability is preferable, is furred ceiling, the desired decoration sheet material of cut-off；Existing papermaking method or slurry flowing process calcium silicate board
Forming machine includes stream slurry or stream sizing device mostly, vacuum dewatering plant, roller, connects blanking device；Therefore, existing calcium silicate board life
The calcium silicate board that production device fabrication goes out all is optic panel mostly, because calcium silicate board is applied to building decoration mostly, if desired
Increase flower pattern on calcium silicate board, then need to carry out secondary operation on calcium silicate board surface in follow-up work, for example with
The methods of molding, stickup, relief type or poster type decorative pattern are formed on calcium silicate board surface, beneficial to attractive in appearance；Generally,
There is following defect using the decorative pattern of above method production on calcium silicate board surface, first, not enough firmly, because secondary add
The decorative pattern that work comes out is not overall with calcium silicate board, is easily stripped；Furthermore cost is high, due to needing in finished product calcium silicates
Plate surface carries out secondary operation, easily causes the damage of finished product calcium silicate board, while needs multiple working procedure and raw material, adds
Production cost.
The content of the invention
Exist for existing calcium silicate board production equipment from above mentioned problem, the present invention proposes that a kind of calcium silicate board shaping is set
It is standby, including stream slurry or papermaking device, vacuum dewatering plant, roller, connect blanking device；It is characterized in that：Also include embossing device；Institute
The embossing device stated is arranged on the tail end for connecing blanking device, positioned at the top for connecing blanking device afterbody live-roller；Including support, base dress is connect
Put live-roller, knurling rolls, be embossed roller support, be stripped support, be stripped agent feeding device, releasing agent application device, knurling rolls suspension rod,
Spring, roller gear is embossed, driving gear, connects blanking device felt band；Described support has two, installed in the tail for connecing blanking device
Portion, it is connected with the frame for connecing blanking device；The described blanking device live-roller that connects is rack-mount, is connected with power set；It is described
Knurling rolls be arranged on embossing roller support on, can embossing roller support on rotate；Described knurling rolls excircle, which makes, symbol
The decorative pattern of design requirement is closed, described decorative pattern is raised or depression；Described embossing roller support has two, installed in branch
On frame, it is fixedly connected with support；Described embossing roller support includes framework, sliding block；It is provided with the middle part of described framework upper transverse frame
Hole, two scuncheon are provided with chute；Described sliding block is arranged on lower portion, and its two side is provided with guide pad, its
Width matches with the chute on the inside of framework, ensures that sliding block can make linear motion up and down in framework；Set in the middle part of described sliding block
Hole is equipped with, sliding bearing is installed in hole, the internal diameter of its sliding bearing matches with the support shaft of knurling rolls；Described sliding block top
Screwed hole is provided with, its screw thread specification matches with the screw thread on knurling rolls suspension rod；Described demoulding support is arranged on knurling rolls
On support, it is fixedly connected with embossing roller support；Described demoulding agent feeding device is arranged on demoulding support, is consolidated with demoulding support
Fixed connection；Described demoulding agent feeding device includes releasing agent dropper, releasing agent pipe, control valve, releasing agent storehouse, releasing agent confession
To pump；Described releasing agent dropper has multiple, is evenly distributed on releasing agent pipe, is covered with the decorative pattern length thereof of knurling rolls；Institute
The releasing agent pipe one end closing stated, the other end are connected with releasing agent supply pump；Described control valve is arranged on releasing agent dropper
On, the flow of releasing agent dropper can be adjusted；Described releasing agent storehouse is arranged on and connect in the frame of blanking device, positioned at releasing agent pipe
Top；Described releasing agent supply pump is arranged between releasing agent storehouse and releasing agent pipe；Described releasing agent application device peace
On demoulding support, below demoulding agent feeding device；Described releasing agent application device includes, pole, hairbrush；It is described
Pole be arranged on the demoulding support on, with the demoulding support be fixedly connected by fastening bolt, unclamp bolt can the demoulding support
On around own axis；Described hairbrush is arranged on pole, is uniformly gathered in the length direction of pole, and cover knurling rolls
Decorative pattern length thereof；Described hairbrush is made of palm brush or flexible fiber；Described hairbrush free end and pressure
Flower roller surface contact；Described knurling rolls suspension rod has two, is separately mounted in two embossing roller supports, lower end and knurling rolls branch
Sliding block in frame, which uses, to be threadedly coupled, turn knurling rolls suspension rod, can adjust the position of described sliding block；Described knurling rolls are hung
Bar passes through the framework of embossing roller support, is contacted below its head with spring；Described spring is arranged on knurling rolls frame upper, set
On knurling rolls suspension rod, its lower surface contacts with knurling rolls frame upper surface, under the head of its upper surface and knurling rolls suspension rod
Face contacts；Described spring has two, is separately mounted on two knurling rolls suspension rods at knurling rolls both ends；Two described springs
Maximum elastic force should be more than knurling rolls gravity；Described embossing roller gear is arranged in the support shaft of knurling rolls one end, with pressure
Flower roller is fixedly connected；Described driving gear is arranged on and connect on blanking device live-roller, is fixedly connected with connecing blanking device live-roller；Institute
Embossing roller gear and the number of teeth of driving gear, modulus, the reference diameter stated are identical；The described blanking device felt band that connects is wrapped in
Connect on blanking device live-roller, moved in a ring in the case where connecing the drive of blanking device live-roller, its upper surface carrying calcium silicate board blank.
Beneficial effect
The beneficial effects of the present invention are can connect in calcium silicate board and diamond plate is directly produced on blanking device, reduce and be produced into
This, adds product variety.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention
1. support, 2. connect blanking device live-roller, 3. knurling rolls, 4. embossing roller supports, 5. demoulding supports, 6. releasing agents supply dress
Put, 7. releasing agent application devices, 8. knurling rolls suspension rods, 9. springs, 10. embossing roller gears, 11. driving gears, 12. connect blanking device
Felt band.
Fig. 2 is the structural representation for being embossed roller support
41. framework, 42. sliding blocks, 43. sliding bearings.
Embodiment
In order to further illustrate technical scheme, in conjunction with the embodiment of the brief description of the drawings present invention；Such as
Fig. 1, Fig. 2, exemplified by the stream slurry or papermaking formula calcium silicate board forming machine commonly used from the industry in this example, support 1 is arranged on and connect
In the frame of blanking device；Blanking device live-roller 2 will be connect to be arranged on support 1 according to general point of method of the industry, and filled with power
Put connection；Blanking device felt band 12 is connect as the present invention from the general tap blanking device felt band of the industry, blanking device will be connect
The annular of felt band 12 forms annular felt band around being connect mounted in two on blanking device live-roller, and is provided below in upper strata felt multiple
Carrying roller, for supporting the calcium silicate board blank on felt and felt；Sliding block 42 is arranged in framework 41, ensures that sliding block 42 can
The smooth branch line motion for doing above-below direction in framework 41, other directions are avoided with the presence of gap and motion；So in order to ensure
Knurling rolls 3, which can only exist, to move up and down without having the movement of other directions, and it is disorderly to avoid the decorative pattern imprinted on calcium silicate board；
Sliding bearing 43 is installed in the hole at the middle part of sliding block 42, bus alloy manufacture sliding bearing 43, its specification are selected in this example
Meet national Specification；Be consequently formed embossing roller support 4, embossing roller support 4 be arranged on the top of support 1, using bolt and
Support 1 is fixedly connected, and from two embossing roller supports 4 in this example, is separately mounted to the both ends of knurling rolls 3, and with the branch at both ends
Frame 1 is fixedly connected；Knurling rolls 3 are arranged among two embossing roller supports 4, depression or convex is made in the excircle of knurling rolls 3
The decorative pattern for meeting design requirement risen, ensure the length of the knurling section of knurling rolls 3 and connect the silicic acid on blanking device felt band 12
Calcium plate blank width matches；Ensure that knurling rolls 3 can be rotated freely in embossing roller support 4, but there can not be transverse shifting；This
Sample is complete in order to ensure the stable patterns that are stamped on calcium silicate board blank；Knurling rolls suspension rod 8 is arranged on embossing roller support 4
On sliding block 42, spring 9 is sleeved on knurling rolls suspension rod 8 and knurling rolls as spring 9 from cylindroid helical-coil compression spring in this example
Between above support 4；In one end support shaft of knurling rolls 3, embossing roller gear 10 is fixedly mounted；Straight tooth column is selected in this example
Gear, and identical modulus and the number of teeth and reference diameter are selected, respectively as embossing roller gear 10 and driving gear 11；Will
Driving gear 11, which is fixedly mounted on, connects the shaft end of blanking device live-roller 2 position corresponding with embossing roller gear 10, and with embossing
Roller gear 10 engages；Demoulding support 5 is made from steel plate in this example, selects two demoulding supports 5 in this example, is installed in pressure
The side of flower roller support 4；Releasing agent application device 7 is arranged between two demoulding supports 5 and uses bolt with demoulding support 5
It is fastenedly connected, ensures that its bristle side contacts with the surface of knurling rolls 3；Demoulding agent feeding device 6 is arranged on two demoulding branch
Between frame 5, and adopt and be bolted connection with demoulding support 5 positioned at the top of releasing agent application device 7, its both ends；Ensure de-
Mould agent dropper is located at the top of the hairbrush of releasing agent application device 7；This completes the implementation of the present invention；
Using when, calcium silicate board blank is from connecing above blanking device felt band 12 with connecing blanking device felt band 12 to the direction of support 1
Motion, when moving to 3 bottom of knurling rolls, the height of knurling rolls 3 is adjusted, hangs 8 according to pattern depth different adjustment knurling rolls, energy
Pressure of the knurling rolls 3 on calcium silicate board blank is enough limited, to determine to be embossed depth；As a result of the both ends spring 9 of knurling rolls 3
Support, ensure that knurling rolls 3 are in quick condition all the time, it is convenient to control pressure of the knurling rolls 3 to calcium silicate board blank；Due to
Installed in the driving gear 11 that connects on blanking device live-roller 2 and the number of teeth of embossing roller gear 10 on knurling rolls 3, modulus,
Reference diameter is all identical, therefore ensure that to connect blanking device live-roller 2 identical with the rotating speed of knurling rolls 3, ensure that the same of embossing
Step property；Demoulding agent feeding device 6 is opened, releasing agent oozes from dropper, flows on the hairbrush of releasing agent application device 7, because hair
Brush contacted with the outer surface of knurling rolls 3, be also just applied to the outer surface of knurling rolls 3, ensure that knurling rolls 3 not with calcium silicate board hair
Base produces adhesion；By the continuous rotation of knurling rolls 3, just imprint out in calcium silicate board blank surface and spent with layout identical
Line, decorative pattern calcium silicate board is also just produced, and do not had to secondary operation, saved production process, reduced production cost.
Claims (5)
1. a kind of calcium silicate board former, including stream slurry or papermaking device, vacuum dewatering plant, roller, connect blanking device；It is special
Sign is：Also include embossing device；Described embossing device is arranged on the tail end for connecing blanking device, is driven positioned at blanking device afterbody is connect
The top of roller；Including support, blanking device live-roller is connect, knurling rolls, is embossed roller support, is stripped support, is stripped agent feeding device, is taken off
Mould agent application device, knurling rolls suspension rod, spring, roller gear is embossed, driving gear, connects blanking device felt band；Described support has
Two, installed in the afterbody for connecing blanking device, it is connected with the frame for connecing blanking device；The described blanking device live-roller that connects is arranged on support
On, it is connected with power set；Described knurling rolls are arranged in embossing roller support, can be rotated in embossing roller support；It is described
Knurling rolls excircle make and have the decorative pattern that meets design requirement, described decorative pattern is raised or depression；Described pressure
Flower roller support have two it is rack-mount, be fixedly connected with support；Described demoulding support is arranged in embossing roller support, with
Embossing roller support is fixedly connected；Described demoulding agent feeding device is arranged on demoulding support, is fixedly connected with demoulding support；Institute
The releasing agent application device stated is fixedly connected with demoulding support by fastening bolt, and unclamping bolt can be on demoulding support around certainly
Body axis rotate；Described knurling rolls suspension rod has two, is separately mounted in two embossing roller supports, lower end and embossing roller support
Interior sliding block, which uses, to be threadedly coupled, turn knurling rolls suspension rod, can adjust the position of described sliding block；Described knurling rolls suspension rod
Through the framework of embossing roller support, contacted below its head with spring；Described spring is arranged on knurling rolls frame upper, suit
On knurling rolls suspension rod, its lower surface contacts with knurling rolls frame upper surface, below the head of its upper surface and knurling rolls suspension rod
Contact；Described spring has two, is separately mounted on two knurling rolls suspension rods at knurling rolls both ends；Two described springs
Maximum elastic force should be more than the gravity of knurling rolls；Described embossing roller gear is arranged in the support shaft of knurling rolls one end, with embossing
Roller is fixedly connected；Described driving gear is arranged on and connect on blanking device live-roller, is fixedly connected with connecing blanking device live-roller；It is described
Embossing roller gear and the number of teeth of driving gear, modulus, reference diameter it is identical；It is described connect blanking device felt band and be wrapped in connect
On blanking device live-roller, moved in a ring in the case where connecing the drive of blanking device live-roller, its upper surface carrying calcium silicate board blank.
A kind of 2. calcium silicate board former according to claim 1, it is characterised in that：Described embossing roller support includes
Framework, sliding block；Hole is provided with the middle part of described framework upper transverse frame, two scuncheon is provided with chute；Described sliding block peace
Mounted in lower portion, its two side is provided with guide pad, and its width matches with the chute on the inside of framework, ensures that sliding block can be in frame
Make to move along a straight line up and down in frame；Hole is provided with the middle part of described sliding block, sliding bearing is installed in hole, the internal diameter of its sliding bearing
Matched with the support shaft of knurling rolls；Described sliding block top is provided with screwed hole, its screw thread specification and the spiral shell on knurling rolls suspension rod
Line matches.
A kind of 3. calcium silicate board former according to claim 1, it is characterised in that：Described demoulding agent feeding device
Including releasing agent dropper, releasing agent pipe, control valve, releasing agent storehouse, releasing agent supply pump；Described releasing agent dropper has more
It is individual, it is evenly distributed on releasing agent pipe, is covered with the decorative pattern length thereof of knurling rolls；Described releasing agent pipe one end closing, it is another
End is connected with releasing agent supply pump；Described control valve is arranged on releasing agent dropper, can adjust the stream of releasing agent dropper
Amount；Described releasing agent storehouse is arranged on and connect in the frame of blanking device, positioned at the top of releasing agent pipe；Described releasing agent supply pump
Between releasing agent storehouse and releasing agent pipe；Described releasing agent application device is arranged on demoulding support, positioned at releasing agent
Below feedway.
A kind of 4. calcium silicate board former according to claim 1, it is characterised in that：Described releasing agent application device
Including, pole, hairbrush；Described pole is arranged on demoulding support, and described hairbrush is arranged on pole, is uniformly gathered and is being propped up
The length direction of bar, and cover the decorative pattern length thereof of knurling rolls；Described hairbrush is made of flexible fiber；It is described
Hairbrush free end with embossing roller surface contact.
A kind of 5. calcium silicate board former according to claim 1, it is characterised in that：Described hairbrush uses palm brush.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711167118.3A CN107825570A (en) | 2017-11-21 | 2017-11-21 | A kind of calcium silicate board former |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711167118.3A CN107825570A (en) | 2017-11-21 | 2017-11-21 | A kind of calcium silicate board former |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107825570A true CN107825570A (en) | 2018-03-23 |
Family
ID=61653240
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711167118.3A Pending CN107825570A (en) | 2017-11-21 | 2017-11-21 | A kind of calcium silicate board former |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107825570A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117697931A (en) * | 2024-02-06 | 2024-03-15 | 江苏宝戈建筑材料有限公司 | A calcium silicate insulation material production and molding device |
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| CN101058212A (en) * | 2007-05-17 | 2007-10-24 | 曹月伟 | Automatic blank taking-up device for tiles making machine |
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| CN106906602A (en) * | 2017-03-29 | 2017-06-30 | 嘉兴万源时装有限公司 | A kind of embossing device of garment material |
| CN206481915U (en) * | 2016-12-28 | 2017-09-12 | 天津津树达机械有限公司 | A kind of candy rolling forming device |
| CN207465479U (en) * | 2017-11-21 | 2018-06-08 | 郑州登电豫嵩新型装饰板业有限公司 | A kind of calcium silicate board former |
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2017
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2568386Y (en) * | 2002-09-24 | 2003-08-27 | 莱州祥云防火隔热材料有限公司 | Taking, suction straining, rolling make-up appts. for calcium silicate insulating fireproof board |
| CN1843724A (en) * | 2006-05-07 | 2006-10-11 | 史林忠 | Production method of embossed decorative wallboard |
| CN101058212A (en) * | 2007-05-17 | 2007-10-24 | 曹月伟 | Automatic blank taking-up device for tiles making machine |
| CN201291501Y (en) * | 2008-11-13 | 2009-08-19 | 武汉建筑材料工业设计研究院 | Broad-width flow-slurry sheet making machine |
| CN102139511A (en) * | 2010-01-28 | 2011-08-03 | 北新集团建材股份有限公司 | Fiber cement outer wall solid slab embossing system |
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| CN206481915U (en) * | 2016-12-28 | 2017-09-12 | 天津津树达机械有限公司 | A kind of candy rolling forming device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117697931A (en) * | 2024-02-06 | 2024-03-15 | 江苏宝戈建筑材料有限公司 | A calcium silicate insulation material production and molding device |
| CN117697931B (en) * | 2024-02-06 | 2024-04-26 | 江苏宝戈建筑材料有限公司 | Calcium silicate insulation material production forming device |
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