CN107813135B - A pole plate feeding station of an automatic battery plate group assembly equipment - Google Patents
A pole plate feeding station of an automatic battery plate group assembly equipment Download PDFInfo
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- CN107813135B CN107813135B CN201711000177.1A CN201711000177A CN107813135B CN 107813135 B CN107813135 B CN 107813135B CN 201711000177 A CN201711000177 A CN 201711000177A CN 107813135 B CN107813135 B CN 107813135B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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Abstract
本发明涉及蓄电池制造领域,特别涉及一种蓄电池极板组自动组装设备的极板上料工位,包括极板输送装置、极板检测装置、极板搬运装置、极板盒搬运装置、极板盒输送装置和极板盒回收输送装置,极板检测装置位于极板输送装置的中间部位,极板搬运装置横跨在极板输送装置和极板盒输送装置之间,极板盒搬运装置位于极板盒出料端与极板盒回收输送装置的进料端之间;所述极板输送装置包括第一输送带和第二输送带,第一输送带和第二输送带的输送方向相同并且第一输送带和第二输送带位于同一直线上,极板检测装置位于第一输送带和第二输送带之间,综上所述,本发明实现了自动检测和自动上料,提高了生产效率。
The invention relates to the field of storage battery manufacturing, in particular to a pole plate feeding station of an automatic battery plate group assembly equipment, including a pole plate conveying device, a pole plate detection device, a pole plate handling device, a pole plate box handling device, a pole plate Cassette conveying device and plate case recovery conveying device, the plate detecting device is located in the middle of the plate conveying device, the plate conveying device spans between the plate conveying device and the plate case conveying device, the plate case conveying device is located Between the discharge end of the plate case and the feed end of the plate case recovery conveying device; the plate conveying device includes a first conveyor belt and a second conveyor belt, and the conveying directions of the first conveyor belt and the second conveyor belt are the same And the first conveyor belt and the second conveyor belt are located on the same straight line, and the pole plate detection device is located between the first conveyor belt and the second conveyor belt. In summary, the present invention realizes automatic detection and automatic feeding, and improves the Productivity.
Description
技术领域technical field
本发明涉及蓄电池制造领域,特别涉及一种蓄电池极板组自动组装设备的极板上料工位。The invention relates to the field of storage battery manufacturing, in particular to a pole plate feeding station of an automatic assembly equipment for battery pole plate groups.
背景技术Background technique
随着电动车以及汽车的飞速发展,与之车上动力电源也迅速的发展,但是电池在生产中却存在不少的问题,造成了市场的电池产品质量很不均匀,电池的容量后期循环寿命达不到设计的使用寿命,这于电池在生产中有它独特的生产工艺有很大的关系。电池的构造有外壳、上盖、极板、隔板、汇流排、极柱、过桥保护板、端子等部件组成。With the rapid development of electric vehicles and automobiles, and the rapid development of power sources on vehicles, there are many problems in the production of batteries, resulting in uneven quality of battery products in the market, and the late cycle life of batteries. The service life of the design cannot be reached, which has a lot to do with the unique production process of the battery in production. The structure of the battery is composed of shell, upper cover, pole plate, separator, bus bar, pole, bridge protection plate, terminal and other components.
化学电源的两个电极由活性物质和支撑及导电用的集电体组成,一般为片状体,称为极板。包隔板为蓄电池制造的其中一道工序。在包隔板之前,都是人工进行人工检验极板的是否合格。极板检验合格后,工人再将极板搬运至极板的组装台上。人工搬运存在生产效率低,人为因素不可控制的缺点。The two electrodes of the chemical power supply are composed of active materials and current collectors for support and conduction, generally in the form of sheets, called plates. Packing separators is one of the processes in battery manufacturing. Before the clapboard is wrapped, it is manually checked whether the plate is qualified. After the plates pass the inspection, the workers move the plates to the plate assembly table. Manual handling has the disadvantages of low production efficiency and uncontrollable human factors.
发明内容Contents of the invention
本发明的目的在于针对现有技术的不足,提供一种蓄电池极板组自动组装设备的极板上料工位。The object of the present invention is to provide a pole plate feeding station of an automatic assembly equipment for battery pole plate groups in view of the deficiencies in the prior art.
为解决上述问题,本发明提供以下技术方案:In order to solve the above problems, the present invention provides the following technical solutions:
一种蓄电池极板组自动组装设备的极板上料工位,包括极板输送装置、极板检测装置、极板搬运装置、极板盒搬运装置、极板盒输送装置和极板盒回收输送装置,极板检测装置位于极板输送装置的中间部位,极板搬运装置横跨在极板输送装置和极板盒输送装置之间,极板盒搬运装置位于极板盒出料端与极板盒回收输送装置的进料端之间;所述极板输送装置包括第一输送带和第二输送带,第一输送带和第二输送带的输送方向相同并且第一输送带和第二输送带位于同一直线上,极板检测装置位于第一输送带和第二输送带之间。A pole plate feeding station of an automatic battery plate group assembly equipment, including a pole plate conveying device, a pole plate detection device, a pole plate conveying device, a pole plate box conveying device, a pole plate box conveying device, and a pole plate box recycling and conveying device, the plate detection device is located in the middle of the plate conveying device, the plate conveying device spans between the plate conveying device and the plate case conveying device, and the plate case conveying device is located between the plate case discharge end and the plate between the feeding ends of the cassette recovery conveying device; The belts are located on the same straight line, and the pole plate detection device is located between the first conveyor belt and the second conveyor belt.
进一步的,所述极板检测装置包括第三输送带、罩体、底座、检测机构和旋转机构,所述第三输送带和罩体均固定在底座上,罩体的上半部横跨在第一输送带和第二输送带之间,罩体的顶部下方设有第一电缸,第一电缸的滑块上固定有第一气缸,第一气缸的伸缩杆端部固定有真空吸盘,第一电缸驱动第一气缸在第一输送带和第二输送带的顶部之间作直线往复运动,第一气缸驱动真空吸盘作升降运动;旋转机构位于罩体内部,并且固定在底座的上端面,检测机构位于旋转机构顶部。Further, the electrode plate detection device includes a third conveyor belt, a cover body, a base, a detection mechanism and a rotation mechanism, the third conveyor belt and the cover body are fixed on the base, and the upper half of the cover body straddles the Between the first conveyor belt and the second conveyor belt, the first electric cylinder is arranged under the top of the cover, the first cylinder is fixed on the slider of the first electric cylinder, and the end of the telescopic rod of the first cylinder is fixed with a vacuum suction cup , the first electric cylinder drives the first air cylinder to make a linear reciprocating motion between the top of the first conveyor belt and the second conveyor belt, and the first air cylinder drives the vacuum suction cup for lifting movement; the rotating mechanism is located inside the cover and fixed on the base On the end face, the detection mechanism is located on the top of the rotating mechanism.
进一步的,所述检测机构包括重量检测组件、红外检测组件和滚轮输送组件,滚轮输送组件包括间隔并排设置的两列滚轮以及驱动所有滚轮转动的电机,重量检测组件位于两列滚轮之间,该重量检测组件包括第二气缸和称重台,称重台固定在称重台的伸缩杆顶部,称重台能够驱动称重台竖直上升使称重台的上端面高于所有滚轮的顶部,所述红外检测组件固定在罩体的内侧壁上,该红外检测组件用于向滚轮输送组件方向发生红外光。Further, the detection mechanism includes a weight detection component, an infrared detection component and a roller conveying component. The roller conveying component includes two rows of rollers arranged side by side at intervals and a motor that drives all the rollers to rotate. The weight detection component is located between the two rows of rollers. The weight detection component includes a second cylinder and a weighing platform. The weighing platform is fixed on the top of the telescopic rod of the weighing platform. The weighing platform can drive the weighing platform to rise vertically so that the upper end surface of the weighing platform is higher than the top of all rollers. The infrared detection component is fixed on the inner wall of the cover body, and the infrared detection component is used to generate infrared light toward the direction of the roller conveying component.
进一步的,所述旋转组件包括第二步进电机以及固定在第二步进电机输出轴上的第二转盘,所述滚轮输送组件固定在第二转盘的上端面。Further, the rotating assembly includes a second stepping motor and a second turntable fixed on the output shaft of the second stepping motor, and the roller conveying assembly is fixed on the upper end surface of the second turntable.
进一步的,所述极板盒输送装置包括第四输送带,该第四输送带设置在第一输送带和第二输送带的旁侧,并且第四输送带的输送方向与第二输送带的输送方向相同。Further, the plate cassette conveying device includes a fourth conveying belt, the fourth conveying belt is arranged on the side of the first conveying belt and the second conveying belt, and the conveying direction of the fourth conveying belt is the same as that of the second conveying belt. The conveying direction is the same.
进一步的,所述极板搬运装置包括龙门架、第一丝杆滑台和第三气缸,龙门架横跨在第四输送带和第二输送带之间,第一丝杆滑台固定在龙门架的横梁底部,第三气缸固定在第一丝杆滑台的滑台上,该第三气缸的输出杆上固定连接有真空吸盘。Further, the pole plate handling device includes a gantry, a first screw slide and a third cylinder, the gantry spans between the fourth conveyor belt and the second conveyor belt, and the first screw slide is fixed on the gantry The bottom of the crossbeam of the frame, the third air cylinder is fixed on the slide table of the first screw mandrel slide table, and the output rod of the third air cylinder is fixedly connected with a vacuum suction cup.
进一步的,所述极板盒搬运装置包括基座、第二丝杆滑台、第二电缸和气动夹爪,第二电缸立式固定在基座上,第二丝杆滑台水平固定在第二电缸的滑块上,气动夹爪固定在第二丝杆滑台的滑台上,第二丝杆滑台的两端分别位于极板盒输送装置的出料端上方和极板盒回收输送装置的进料端上方。Further, the plate box handling device includes a base, a second screw slide, a second electric cylinder and pneumatic grippers, the second electric cylinder is vertically fixed on the base, and the second screw slide is horizontally fixed On the slider of the second electric cylinder, the pneumatic gripper is fixed on the slide table of the second screw slide table, and the two ends of the second screw slide table are respectively located above the discharge end of the plate box conveying device and the plate above the infeed end of the cassette return conveyor.
进一步的,所述极板盒回收输送装置包括输送方向相反的第五输送带和第六输送带,第五输送带与第四输送带的输送方向相同并且二者位于同一直线身上,第六输送带位于第四输送带的旁侧,第六输送带的高度低于第五输送带,第五输送带的出料端旁侧之间设有一倾斜向第六输送带进料端方向向下设置的滑道。Further, the plate cassette recovery conveying device includes a fifth conveyor belt and a sixth conveyor belt with opposite conveying directions, the conveying direction of the fifth conveying belt is the same as that of the fourth conveying belt and they are located on the same straight line, and the sixth conveying belt The belt is located on the side of the fourth conveyor belt, the height of the sixth conveyor belt is lower than that of the fifth conveyor belt, and there is an inclination between the side of the discharge end of the fifth conveyor belt, which is set downward in the direction of the feeding end of the sixth conveyor belt. slide.
有益效果:本发明的一种蓄电池极板组自动组装设备的极板上料工位,第一输送带将极板输送到极板检测装置处,极板检测装置的检测机构将极板检测后,合格的极板被放到第二输送带上,不合格的极板被放到第三输送带上,第三输送带输送到极板搬运装置处,极板被搬到到第四输送带上对应的极板盒里,极板盒装满极板后被输送到极板盒搬运装置处,极板盒搬运装置将极板盒搬运到第五输送带上,第五输送带将极板盒输送到指定位置,最终极板盒内的极板被自动夹取上料,极板盒内的极板被夹取后被推入滑道,极板盒滑到第六输送带上,第六输送带将极板盒输送到指定位置,综上所述,本发明实现了自动检测和自动上料,提高了生产效率。Beneficial effects: In the pole plate feeding station of the battery pole plate group automatic assembly equipment of the present invention, the first conveyor belt transports the pole plate to the pole plate detection device, and the detection mechanism of the pole plate detection device detects the pole plate , qualified plates are placed on the second conveyor belt, unqualified plates are placed on the third conveyor belt, the third conveyor belt is transported to the plate handling device, and the plates are moved to the fourth conveyor belt In the corresponding plate box above, the plate box is filled with plates and then transported to the plate box handling device. The plate box handling device transports the plate box to the fifth conveyor belt, and the fifth conveyor belt transports the plate The box is transported to the designated position, and finally the plate in the plate box is automatically clamped and loaded, and the plate in the plate box is pushed into the slideway after being clamped, and the plate box slides to the sixth conveyor belt. The six conveyor belts transport the plate box to the designated position. In summary, the present invention realizes automatic detection and automatic feeding, and improves production efficiency.
附图说明Description of drawings
图1为蓄电池极板组自动组装设备的俯视图;Figure 1 is a top view of the automatic assembly equipment for battery plate groups;
图2为蓄电池极板组自动组装设备的极板上料工位的立体示意图;Fig. 2 is a three-dimensional schematic diagram of a plate feeding station of the battery plate group automatic assembly equipment;
图3为蓄电池极板组自动组装设备的极板上料工位的局部示意图一;Fig. 3 is a partial schematic diagram 1 of the electrode plate feeding station of the battery plate group automatic assembly equipment;
图4为极板检测装置仰视图;Fig. 4 is a bottom view of the pole plate detection device;
图5为极板检测装置局部剖视图;Fig. 5 is a partial cross-sectional view of the pole plate detection device;
图6为蓄电池极板组自动组装设备的极板上料工位的局部示意图二;Fig. 6 is a partial schematic diagram II of the electrode plate feeding station of the battery plate group automatic assembly equipment;
图7为蓄电池极板组自动组装设备的极板上料工位的局部示意图三;Fig. 7 is a partial schematic diagram three of the plate feeding station of the battery plate group automatic assembly equipment;
图8为极板组装装置的装配分解图一;Fig. 8 is an assembly exploded view 1 of the pole plate assembly device;
图9为极板组装装置的装配分解图二;Fig. 9 is an assembly exploded view 2 of the pole plate assembly device;
附图标记说明:极板组装装置1,机架1a,电动推杆1a1,通孔1a2,第一转盘1b,治具1b1,滑板1b2,第一步进电机1c,机械手1d,第五气缸1d1,极板输送装置2,第一输送带2a,第二输送带2b,极板检测装置3,第三输送带3a,罩体3b,第一电缸3b1,第一气缸3b2,底座3c,极板搬运装置4,龙门架4a,第一丝杆滑台4b,第三气缸4c,极板盒搬运装置5,基座5a,第二丝杆滑台5b,第二电缸5c,气动夹爪5d,极板盒输送装置6,第四输送带6a,极板盒回收输送装置7,第五输送带7a,第六输送带7b,滑道7c,支柱9,第四气缸9a,检测机构10,重量检测组件10a,第二气缸10a1,称重台10a2,红外检测组件10b,滚轮输送组件10c,旋转机构11,第二步进电机11a,第二转盘11b。Explanation of reference numerals: electrode plate assembly device 1, frame 1a, electric push rod 1a1, through hole 1a2, first turntable 1b, jig 1b1, slide plate 1b2, first stepping motor 1c, manipulator 1d, fifth cylinder 1d1 , the plate conveying device 2, the first conveyor belt 2a, the second conveyor belt 2b, the plate detection device 3, the third conveyor belt 3a, the cover body 3b, the first electric cylinder 3b1, the first cylinder 3b2, the base 3c, the pole Plate handling device 4, gantry frame 4a, first screw slide 4b, third cylinder 4c, plate box handling device 5, base 5a, second screw slide 5b, second electric cylinder 5c, pneumatic gripper 5d, plate case conveying device 6, fourth conveying belt 6a, plate case recovery conveying device 7, fifth conveying belt 7a, sixth conveying belt 7b, slideway 7c, pillar 9, fourth cylinder 9a, detection mechanism 10 , Weight detection assembly 10a, second cylinder 10a1, weighing table 10a2, infrared detection assembly 10b, roller conveying assembly 10c, rotation mechanism 11, second stepper motor 11a, second turntable 11b.
具体实施方式Detailed ways
下面结合说明书附图和实施例,对本发明的具体实施例做进一步详细描述:Below in conjunction with accompanying drawing and embodiment of description, specific embodiment of the present invention is described in further detail:
参照图1至图9所示的一种蓄电池极板组自动组装设备,包括极板组装装置,所述极板组装装置1包括机架1a、第一转盘1b以及驱动第一转盘1b步进式转动的第一步进电机1c,围绕所述第一转盘1b设有沿周向分布的正极极板上料工位,第一分隔板上料工位、负极极板上料工位、第二分隔板上料工位以及下料工位,该转盘上方还设有对应正极极板上料工位,第一分隔板上料工位、负极极板上料工位、第二分隔板上料工位设置的四个上料机械手。Referring to Fig. 1 to Fig. 9, an automatic battery plate group assembly equipment includes a pole plate assembly device. The pole plate assembly device 1 includes a frame 1a, a first turntable 1b, and a step-by-step drive for the first turntable 1b. The rotating first stepper motor 1c is provided with a positive electrode plate feeding station distributed along the circumferential direction around the first turntable 1b, a first separator plate feeding station, a negative electrode plate feeding station, and a first separator plate feeding station. Two partition plate feeding station and unloading station, the top of the turntable is also equipped with the corresponding positive electrode plate feeding station, the first partition plate feeding station, the negative electrode plate feeding station, the second sub-plate Four feeding manipulators are set at the feeding station on the clapboard.
蓄电池极板组自动组装设备的工作原理:检测好的正极板被对应的机械手放入第一转盘1b的对应的治具1b1内,随后治具1b1随第一转盘1b转动被依次放入分隔板及检测好的负极板,最终组装好的极板组在下料工位被工人从治具1b1内取出。The working principle of the battery plate group automatic assembly equipment: the detected positive plate is put into the corresponding jig 1b1 of the first turntable 1b by the corresponding manipulator, and then the jig 1b1 is sequentially put into the separator as the first turntable 1b rotates. plate and the detected negative plate, and the finally assembled plate group is taken out from the jig 1b1 by the worker at the unloading station.
参照图2所示,正极极板上料工位和负极极板上料工位的组成相同,二者均包括包括极板输送装置2、极板检测装置3、极板搬运装置4、极板盒搬运装置5、极板盒输送装置6和极板盒回收输送装置7,极板检测装置3位于极板输送装置2中间部位,极板搬运装置4横跨在极板输送装置2和极板盒输送装置6之间,极板盒搬运装置5位于极板盒出料端与极板盒回收输送装置7的进料端之间。Referring to Figure 2, the composition of the positive electrode plate feeding station and the negative electrode plate feeding station are the same, both of which include a plate conveying device 2, a plate detecting device 3, a plate handling device 4, and a plate The box transport device 5, the plate box transport device 6 and the plate box recycling transport device 7, the plate detection device 3 is located in the middle of the plate transport device 2, and the plate transport device 4 spans the plate transport device 2 and the plate Between the box conveying devices 6 , the plate box conveying device 5 is located between the plate box discharge end and the plate box recovery conveying device 7 feed end.
蓄电池极板组自动组装设备的极板上料工位的工作步骤,第一步是,极板被极板输送装置2输送到极板检测装置3,极板检测装置3检测合格后极板输送装置2输送到极板搬运装置4处,极板搬运装置4将极板搬运到被极板盒输送装置6输送过来的极板盒内,当极板装满极板盒后,极板盒输送装置6又将装满极板的极板盒输送接近极板盒搬运装置5处,极板盒搬运装置5将装满的极板盒搬运至极板盒回收装置上,最终上料完成后,极板盒被极板盒回收输送装置7输送至对应的位置。The working steps of the pole plate feeding station of the battery plate group automatic assembly equipment, the first step is that the pole plate is transported by the pole plate conveying device 2 to the pole plate detection device 3, and the pole plate is transported after the pole plate detection device 3 passes the test The device 2 is transported to the pole plate conveying device 4, and the pole plate transporting device 4 transports the pole plate to the pole plate box conveyed by the pole plate box conveying device 6. When the pole plate is filled with the pole plate box, the pole plate box is transported The device 6 transports the full plate box to the plate box transporting device 5, and the plate box transporting device 5 transports the filled plate box to the plate box recycling device. The plate box is transported to the corresponding position by the plate box recycling conveying device 7 .
参照图3所示,所述极板输送装置2包括第一输送带2a和第二输送带2b,第一输送带2a和第二输送带2b的输送方向相同并且第一输送带2a和第二输送带2b位于同一直线上,极板检测装置3位于第一输送带2a和第二输送带2b之间;极板被第一输送带2a输送带极板检测装置3处,然后极板检测装置3检测完又将极板放到第二输送带2b上继续输送。Referring to Fig. 3, the plate conveying device 2 includes a first conveying belt 2a and a second conveying belt 2b, the conveying directions of the first conveying belt 2a and the second conveying belt 2b are the same and the first conveying belt 2a and the second conveying belt The conveyor belt 2b is located on the same straight line, and the pole plate detection device 3 is located between the first conveyor belt 2a and the second conveyor belt 2b; the pole plate is conveyed by the first conveyor belt 2a to the pole plate detection device 3, and then the pole plate detection device 3 After the detection, put the pole plate on the second conveyor belt 2b to continue conveying.
参照图4和图5所示,所述极板检测装置3包括第三输送带3a、罩体3b、底座3c、检测机构10和旋转机构11,所述第三输送带3a和罩体3b均固定在底座3c上,罩体3b的上半部横跨在第一输送带2a和第二输送带2b之间,罩体3b的顶部下方设有第一电缸3b1,第一电缸3b1的滑块上固定有第一气缸3b2,第一气缸3b2的伸缩杆端部固定有真空吸盘,第一电缸3b1驱动第一气缸3b2在第一输送带2a和第二输送带2b的顶部之间作直线往复运动,第一气缸3b2驱动真空吸盘作升降运动;旋转机构11位于罩体3b内部,并且固定在底座3c的上端面,检测机构10位于旋转机构11顶部;第一气缸3b2上的真空吸盘吸固极板后被第一电缸3b1输送到检测机构10处,如果检测机构10检测极板不合格品,旋转机构11将旋转检测机构10至第三输送带3a处,然后不合格的极板被第三输送带3a输送走。Referring to Fig. 4 and Fig. 5, the electrode plate detection device 3 includes a third conveyor belt 3a, a cover body 3b, a base 3c, a detection mechanism 10 and a rotation mechanism 11, and the third conveyor belt 3a and the cover body 3b are both Fixed on the base 3c, the upper half of the cover body 3b spans between the first conveyor belt 2a and the second conveyor belt 2b, the first electric cylinder 3b1 is arranged under the top of the cover body 3b, and the first electric cylinder 3b1 The first cylinder 3b2 is fixed on the slider, and the end of the telescopic rod of the first cylinder 3b2 is fixed with a vacuum suction cup. The first electric cylinder 3b1 drives the first cylinder 3b2 to work between the tops of the first conveyor belt 2a and the second conveyor belt 2b. Reciprocating motion in a straight line, the first cylinder 3b2 drives the vacuum suction cup to move up and down; the rotating mechanism 11 is located inside the cover body 3b and fixed on the upper end surface of the base 3c, the detection mechanism 10 is located on the top of the rotating mechanism 11; the vacuum suction cup on the first cylinder 3b2 After the pole plate is absorbed and solidified, it is transported to the detection mechanism 10 by the first electric cylinder 3b1. If the detection mechanism 10 detects an unqualified pole plate, the rotation mechanism 11 will rotate the detection mechanism 10 to the third conveyor belt 3a, and then the unqualified pole plate The board is transported away by the third conveyor belt 3a.
所述检测机构10包括重量检测组件10a、红外检测组件10b和滚轮输送组件10c,滚轮输送组件10c包括间隔并排设置的两列滚轮以及驱动所有滚轮转动的电机,重量检测组件10a位于两列滚轮之间,该重量检测组件10a包括第二气缸10a1和称重台10a2,称重台10a2固定在称重台10a2的伸缩杆顶部,称重台10a2能够驱动称重台10a2竖直上升使称重台10a2的上端面高于所有滚轮的顶部,所述红外检测组件10b固定在罩体3b的内侧壁上,该红外检测组件10b用于向滚轮输送组件10c方向发生红外光;极板被输送到滚轮输送组件10c上,第二气缸10a1推动称重台10a2向上移动到指定位置,称重台10a2称出极板的重量,并且通过控制系统判断该极板合不合适,红外检测组件10b射出的红外线如果没有照射到极板前端的突出部分,旋转机构11将检测机构10旋转180度,从而实现了极板放置在输送带上位置的一致性。The detection mechanism 10 includes a weight detection assembly 10a, an infrared detection assembly 10b, and a roller conveying assembly 10c. The roller conveying assembly 10c includes two rows of rollers arranged side by side at intervals and a motor that drives all the rollers to rotate. The weight detection assembly 10a is located between the two rows of rollers. During this period, the weight detection assembly 10a includes a second cylinder 10a1 and a weighing platform 10a2, the weighing platform 10a2 is fixed on the top of the telescopic rod of the weighing platform 10a2, and the weighing platform 10a2 can drive the weighing platform 10a2 to rise vertically to make the weighing platform The upper end surface of 10a2 is higher than the top of all rollers, and the infrared detection assembly 10b is fixed on the inner wall of the cover body 3b, and the infrared detection assembly 10b is used to generate infrared light toward the direction of the roller conveying assembly 10c; the pole plate is transported to the roller On the conveying component 10c, the second cylinder 10a1 pushes the weighing platform 10a2 to move upward to the designated position, the weighing platform 10a2 weighs the weight of the pole plate, and judges whether the pole plate fits properly through the control system, and the infrared ray emitted by the infrared detection component 10b If the protruding part of the front end of the pole plate is not irradiated, the rotating mechanism 11 rotates the detection mechanism 10 by 180 degrees, thereby realizing the consistency of the position of the pole plate placed on the conveyor belt.
所述旋转组件包括第二步进电机以及固定在第二步进电机输出轴上的第二转盘11b,所述滚轮输送组件10c固定在第二转盘11b的上端面;第二步进电机驱动第二转盘11b转动,滚轮输送组件10c也随第二转盘11b转动而转动。The rotating assembly includes a second stepper motor and a second turntable 11b fixed on the output shaft of the second stepper motor, and the roller conveying assembly 10c is fixed on the upper end surface of the second turntable 11b; the second stepper motor drives the second turntable 11b The second turntable 11b rotates, and the roller conveying assembly 10c also rotates with the rotation of the second turntable 11b.
参照图6和图7所示,所述极板盒输送装置6包括第四输送带6a,该第四输送带6a设置在第一输送带2a和第二输送带2b的旁侧,并且第四输送带6a的输送方向与第二输送带2b的输送方向相同;第四输送带6a将极板盒输送到指定位置停止,随后极板搬运装置4把被第二输送带2b输送来的极板搬动到对应的极板盒内,极板盒装满后第四输送带6a继续将装满的极板盒输送到指定位置。6 and 7, the plate cassette conveying device 6 includes a fourth conveyor belt 6a, the fourth conveyor belt 6a is arranged on the side of the first conveyor belt 2a and the second conveyor belt 2b, and the fourth conveyor belt 6a The conveying direction of the conveying belt 6a is the same as that of the second conveying belt 2b; the fourth conveying belt 6a transports the plate case to a designated position and stops, and then the plate transport device 4 transports the plate case transported by the second conveying belt 2b Move it into the corresponding plate box. After the plate box is full, the fourth conveyor belt 6a will continue to transport the full plate box to the designated position.
所述极板搬运装置4包括龙门架4a、第一丝杆滑台4b和第三气缸4c,龙门架4a横跨在第四输送带6a和第二输送带2b之间,第一丝杆滑台4b固定在龙门架4a的横梁底部,第三气缸4c固定在第一丝杆滑台4b的滑台上,该第三气缸4c的输出杆上固定连接有真空吸盘;第三气缸4c通过真空吸盘将极板吸固住,随后第三气缸4c被第一丝杆滑台4b输送到第四输送带6a上的极板盒正上方,最终第三气缸4c将极板放入对应的极板盒内。The pole plate handling device 4 includes a gantry frame 4a, a first screw mandrel slide 4b and a third cylinder 4c, the gantry frame 4a spans between the fourth conveyor belt 6a and the second conveyor belt 2b, and the first screw mandrel slide The platform 4b is fixed on the bottom of the crossbeam of the gantry frame 4a, and the third cylinder 4c is fixed on the slide platform of the first screw slide 4b, and the output rod of the third cylinder 4c is fixedly connected with a vacuum suction cup; the third cylinder 4c passes the vacuum The suction cup sucks and fixes the pole plate, then the third cylinder 4c is transported to the top of the pole plate box on the fourth conveyor belt 6a by the first screw slide 4b, and finally the third cylinder 4c puts the pole plate into the corresponding pole plate inside the box.
所述极板盒搬运装置5包括基座5a、第二丝杆滑台5b、第二电缸5c和气动夹爪5d,第二电缸5c立式固定在基座5a上,第二丝杆滑台5b水平固定在第二电缸5c的滑块上,气动夹爪5d固定在第二丝杆滑台5b的滑台上,第二丝杆滑台5b的两端分别位于极板盒输送装置6的出料端上方和极板盒回收输送装置7的进料端上方;气动夹爪5d夹取被第四输送带6a输送过来的装满极板的极板盒,随后气动夹爪5d被第二电缸5c和第二丝杆滑台5b配合输送到第五输送带7a上。The plate box handling device 5 includes a base 5a, a second screw mandrel slide 5b, a second electric cylinder 5c and a pneumatic gripper 5d, the second electric cylinder 5c is vertically fixed on the base 5a, and the second screw mandrel The slide table 5b is horizontally fixed on the slider of the second electric cylinder 5c, the pneumatic gripper 5d is fixed on the slide table of the second screw slide table 5b, and the two ends of the second screw slide table 5b are respectively located at the plate box conveying Above the discharge end of the device 6 and above the feed end of the plate box recovery conveying device 7; the pneumatic gripper 5d grips the plate box filled with the plates conveyed by the fourth conveyor belt 6a, and then the pneumatic gripper 5d Cooperated by the second electric cylinder 5c and the second screw slide 5b, it is transported to the fifth conveyor belt 7a.
所述极板盒回收输送装置7包括输送方向相反的第五输送带7a和第六输送带7b,第五输送带7a与第四输送带6a的输送方向相同并且二者位于同一直线上,第六输送带7b位于第四输送带6a的旁侧,第六输送带7b的高度低于第五输送带7a,第五输送带7a的出料端旁侧之间设有倾斜向第六输送带7b进料端方向向下设置的滑道7c;第五输送带7a上装满极板的极板盒在指定位置被机械手夹取组装,极板盒内的极板全部被夹取完后通过滑道7c滑入第六输送带7b上,第六输送带7b将极板盒输送到指定位置。The plate cassette recovery conveying device 7 includes a fifth conveying belt 7a and a sixth conveying belt 7b with opposite conveying directions, the conveying direction of the fifth conveying belt 7a is the same as that of the fourth conveying belt 6a and both are located on the same straight line, Six conveyer belts 7b are positioned at the side of the 4th conveyer belt 6a, the height of the 6th conveyer belt 7b is lower than the 5th conveyer belt 7a; 7b The slideway 7c is set downward in the direction of the feed end; the plate box filled with plates on the fifth conveyor belt 7a is picked up and assembled by the manipulator at the designated position, and all the plates in the plate box are picked up and passed through The slideway 7c slides onto the sixth conveyor belt 7b, and the sixth conveyor belt 7b transports the plate case to a designated position.
参照图8和图9所示,所述第一分隔板上料工位和第二分隔板上料工位的组成相同,二者均包括一个第七输送带,第七输送带的输送方向朝向第一转盘1b设置;第七输送带将分隔板输送到指定位置,机械手1d将分隔板夹取到第一转盘1b上对应的治具1b1内。Referring to Fig. 8 and shown in Fig. 9, the composition of the feeding station on the first dividing plate and the feeding station on the second dividing plate is the same, both of them include a seventh conveyor belt, and the conveying of the seventh conveyor belt The direction is set toward the first turntable 1b; the seventh conveyor belt transports the partition plate to the designated position, and the manipulator 1d clamps the partition plate into the corresponding jig 1b1 on the first turntable 1b.
第一转盘1b的上端面沿周向分布有若干治具1b1,治具1b1顶部设有矩形的凹槽;凹槽内能够放置极板及分隔板。A plurality of jigs 1b1 are distributed along the circumferential direction on the upper surface of the first turntable 1b, and the top of the jigs 1b1 is provided with a rectangular groove; the pole plate and the partition plate can be placed in the groove.
每个治具1b1的凹槽内均设有滑板1b2,每个滑板1b2与治具1b1上下滑动配合,机架1a内部安装有电动推杆1a1,电动推杆1a1设置在下料工位处,该电动推杆1a1用于驱动停留在下料工位处的治具1b1内部的滑板1b2向上抬升,对应的每个治具1b1底部均开设有一个供电动推杆1a1的伸缩杆穿过的通孔1a2,对应的在第一转盘1b上开设有五个光孔,每个光孔均对应一个治具1b1底部的通孔1a2;该光孔与通孔1a2作用相同,用于供电动推杆1a1的伸缩杆穿过;所述光孔与通孔(1a2)作用相同,用于供电动推杆(1a1)的伸缩杆穿过,每个治具1b1内的极板组组装完毕后,对应的治具1b1被转动到下料工位,下料工位处的电动推杆1a1的伸缩杆穿过通孔1a2和光孔将滑板1b2向上推动,这样能够方便工人从治具1b1内取下极板组。A slide plate 1b2 is provided in the groove of each jig 1b1, each slide plate 1b2 slides up and down with the jig 1b1, and an electric push rod 1a1 is installed inside the frame 1a, and the electric push rod 1a1 is arranged at the blanking station. The electric push rod 1a1 is used to drive the slide plate 1b2 inside the jig 1b1 staying at the unloading station to lift upwards, and the bottom of each corresponding jig 1b1 has a through hole 1a2 for the telescopic rod of the electric push rod 1a1 to pass through Correspondingly, five light holes are opened on the first turntable 1b, and each light hole corresponds to a through hole 1a2 at the bottom of a jig 1b1; the light hole has the same function as the through hole 1a2, and is used to power the electric push rod 1a1 The telescopic rod passes through; the light hole has the same effect as the through hole (1a2), and is used for the telescopic rod of the electric push rod (1a1) to pass through. After the pole plate group in each fixture 1b1 is assembled, the corresponding fixture The jig 1b1 is turned to the unloading station, and the telescopic rod of the electric push rod 1a1 at the unloading station passes through the through hole 1a2 and the light hole to push the slide plate 1b2 upward, so that it is convenient for the worker to remove the pole plate group from the jig 1b1 .
对应四个机械手设有一个L型的支柱9,在该支柱9的端部焊接固定有四个导轨,每个机械手均滑动配合在对应的一个导轨的底部,在每个导轨的顶部均设有一个驱动该机械手沿导轨导向移动的第四气缸9a;机械手包括第五气缸1d1和固定在第五气缸1d1输出杆端部的真空吸盘,该第五气缸1d1的伸缩杆伸出方向竖直向下设置;第五气缸1d1通过其真空吸盘吸固对应的极板或者分隔板,然后通过第四气缸9a沿导轨导向移动,最终移动到对应治具1b1的上方并放入对应的治具1b1内。Corresponding to the four manipulators, there is an L-shaped pillar 9, four guide rails are welded and fixed at the end of the pillar 9, and each manipulator is slidably fitted on the bottom of a corresponding guide rail. A fourth air cylinder 9a that drives the manipulator to move along the guide rail; the manipulator includes a fifth air cylinder 1d1 and a vacuum suction cup fixed at the end of the output rod of the fifth air cylinder 1d1, and the extension direction of the telescopic rod of the fifth air cylinder 1d1 is vertically downward Setting; the fifth cylinder 1d1 absorbs the corresponding pole plate or separator plate through its vacuum chuck, then moves along the guide rail through the fourth cylinder 9a, and finally moves to the top of the corresponding jig 1b1 and puts it into the corresponding jig 1b1 .
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作出任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明的技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not make any limitation to the technical scope of the present invention, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still valid. Belong to the scope of the technical solution of the present invention.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711000177.1A CN107813135B (en) | 2017-10-24 | 2017-10-24 | A pole plate feeding station of an automatic battery plate group assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711000177.1A CN107813135B (en) | 2017-10-24 | 2017-10-24 | A pole plate feeding station of an automatic battery plate group assembly equipment |
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| Publication Number | Publication Date |
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| CN107813135A CN107813135A (en) | 2018-03-20 |
| CN107813135B true CN107813135B (en) | 2019-10-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110227923B (en) * | 2018-12-14 | 2021-07-02 | 台州艾特密封件制造有限公司 | Automobile engine seal gasket apparatus for producing convenient to carry |
| CN110227922B (en) * | 2018-12-14 | 2024-04-19 | 湖北森鑫汽车零部件有限公司 | Sealing gasket processing equipment for automobile engine |
| CN110900137B (en) * | 2019-11-25 | 2020-12-15 | 温州大学激光与光电智能制造研究院 | Battery end panel feeding device and battery wiring assembly assembly system |
| WO2021102804A1 (en) * | 2019-11-28 | 2021-06-03 | 乐国强 | Plate feeding mechanism and workpiece pressing apparatus thereof |
| CN114054362A (en) * | 2021-10-11 | 2022-02-18 | 安徽德亚电池有限公司 | Pole piece sorting device suitable for lithium ion battery |
| CN113686420B (en) * | 2021-10-26 | 2022-01-21 | 深圳市铂纳特斯自动化科技有限公司 | Weighing system for lithium ion battery liquid injection |
| CN118962411B (en) * | 2024-10-16 | 2024-12-20 | 成都康特电子科技股份有限公司 | A single board automatic testing device |
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| CN107813135A (en) | 2018-03-20 |
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Effective date of registration: 20190919 Address after: 311800 No. 92 Shuyuan Road, Lipu Town, Zhuji City, Shaoxing City, Zhejiang Province Applicant after: Wang Qiongbi Address before: 315500 Yuelin street, Yuelin street, Fenghua District, Ningbo, Zhejiang Province, No. 389 (room 1215, room 5) Applicant before: NINGBO FENGHUA ZHINIU AUTOMATION EQUIPMENT DESIGN Co.,Ltd. |
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Effective date of registration: 20220325 Address after: 311800 Huandong Street Industrial Zone (DAHAO Road), Zhuji City, Shaoxing City, Zhejiang Province Patentee after: DEKO ELEVATOR (ZHEJIANG) CO.,LTD. Address before: 311800 No. 92 Shuyuan Road, Lipu Town, Zhuji City, Shaoxing City, Zhejiang Province Patentee before: Wang Qiongbi |
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Denomination of invention: A plate loading station of automatic assembly equipment for battery plate group Effective date of registration: 20220418 Granted publication date: 20191022 Pledgee: Zhejiang Zhuji Rural Commercial Bank Co.,Ltd. Chengzhong sub branch Pledgor: DEKO ELEVATOR (ZHEJIANG) CO.,LTD. Registration number: Y2022980004375 |
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Date of cancellation: 20230717 Granted publication date: 20191022 Pledgee: Zhejiang Zhuji Rural Commercial Bank Co.,Ltd. Chengzhong sub branch Pledgor: DEKO ELEVATOR (ZHEJIANG) CO.,LTD. Registration number: Y2022980004375 |
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Effective date of registration: 20250709 Address after: Building 104, Building 3, Zone 1, Times Headquarters Base, No. 15 Lanxiang Road, Yaoshan Street, Tianqiao District, Jinan City, Shandong Province, 250000 Patentee after: Shandong North South Pole New Energy Co.,Ltd. Country or region after: China Address before: 311800 Huandong Street Industrial Zone (DAHAO Road), Zhuji City, Shaoxing City, Zhejiang Province Patentee before: DEKO ELEVATOR (ZHEJIANG) CO.,LTD. Country or region before: China |