CN107774838A - A kind of bar straightening mechanism of hoop bender - Google Patents

A kind of bar straightening mechanism of hoop bender Download PDF

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Publication number
CN107774838A
CN107774838A CN201711193148.1A CN201711193148A CN107774838A CN 107774838 A CN107774838 A CN 107774838A CN 201711193148 A CN201711193148 A CN 201711193148A CN 107774838 A CN107774838 A CN 107774838A
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straightening mechanism
rollers
horizontal
vertical
bending
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李成财
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Guangdong Yakedi Intelligent Robot Technology Co ltd
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Guangdong Akodi Intelligent Logistics Technology Co Ltd
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Priority to CN201711193148.1A priority Critical patent/CN107774838A/en
Publication of CN107774838A publication Critical patent/CN107774838A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/004Bending wire other than coiling; Straightening wire by means of press-type tooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

本发明公开了一种弯箍机,包括机架,机架上安装有调直机构、折弯裁断机构和控制系统,调直机构和折弯裁断机构分别与控制系统连接,调直机构包括有竖向调直机构、横向调直机构和延展机构,竖向调直机构、横向调直机构和延展机构从左往右依次安装在机架上,机架中部设置有托架,托架上设置有连接槽,钢筋从延展机构出来后通过连接槽输入折弯裁断机构进行折弯裁断,通过如上设置,使得本发明结构更加简单,其外形尺寸比较小,成本低,满足中小企业的需求。

The invention discloses a hoop bending machine, which comprises a frame on which a straightening mechanism, a bending and cutting mechanism and a control system are installed, the straightening mechanism and the bending and cutting mechanism are respectively connected with the control system, and the straightening mechanism includes Vertical straightening mechanism, horizontal straightening mechanism and extension mechanism, vertical straightening mechanism, horizontal straightening mechanism and extension mechanism are installed on the frame from left to right in sequence, there is a bracket in the middle of the frame, and the bracket is set There is a connection groove, and the steel bar enters the bending and cutting mechanism through the connection groove after coming out of the extension mechanism for bending and cutting. Through the above configuration, the structure of the present invention is simpler, its external dimension is relatively small, and its cost is low, which meets the needs of small and medium-sized enterprises.

Description

一种弯箍机的调直机构Straightening mechanism of hoop bending machine

技术领域technical field

本发明涉及一种钢筋调直机构,尤其是一种弯箍机的调直机构。The invention relates to a steel bar straightening mechanism, in particular to a straightening mechanism of a hoop bending machine.

背景技术Background technique

弯箍机是钢筋调直弯折中经常用到的一种设备,其能自动完成钢筋的矫直、定尺、弯曲成型和切断等工序,加工能力非常全面可以双向弯曲以及自由控制芯轴伸缩、上下,因此可以加工更多更复杂的形状。然而,现有的弯箍机结构比较复杂,外形庞大,成本高,难以满足中小企业的需求。The hoop bending machine is a kind of equipment often used in the straightening and bending of steel bars. It can automatically complete the straightening, sizing, bending forming and cutting of steel bars. , up and down, so more and more complex shapes can be processed. However, the existing hoop bending machines have complex structures, large shapes, and high costs, which are difficult to meet the needs of small and medium-sized enterprises.

发明内容Contents of the invention

为了克服现有技术的不足,本发明提供一种弯箍机的调直机构。In order to overcome the deficiencies of the prior art, the invention provides a straightening mechanism of a hoop bending machine.

本发明所采用的技术方案主要是:一种弯箍机的调直机构,包括有竖向调直机构、横向调直机构和延展机构,所述竖向调直机构、横向调直机构和延展机构从左往右依次安装在机架上,竖向调直机构包括有多组横向排布的竖向调节辊轮,每组竖向调节辊轮包括上下两个错开分布的辊轮,所述竖向调直机构还包括有竖向调节板,每组竖向调节辊轮中位于上方的辊轮均安装在竖向调节板上,所述竖向调节板连接有竖向调节手轮。The technical solution adopted in the present invention is mainly: a straightening mechanism of a hoop bending machine, including a vertical straightening mechanism, a horizontal straightening mechanism and an extension mechanism, and the vertical straightening mechanism, the horizontal straightening mechanism and the extension The mechanism is sequentially installed on the frame from left to right. The vertical straightening mechanism includes multiple sets of vertical adjustment rollers arranged horizontally. Each set of vertical adjustment rollers includes two upper and lower staggered rollers. The vertical straightening mechanism also includes a vertical adjustment plate, and the upper rollers in each group of vertical adjustment rollers are mounted on the vertical adjustment plate, and the vertical adjustment plate is connected with a vertical adjustment handwheel.

进一步,所述横向调直机构包括有多组横向排布的横向调节辊轮,每组横向调节辊轮包括左右两个错开分布的辊轮。Further, the horizontal straightening mechanism includes multiple sets of horizontally arranged horizontally adjusting rollers, and each set of horizontally adjusting rollers includes two left and right rollers that are staggered in distribution.

进一步,所述横向调直机构还包括有横向调节板,每组横向调节辊轮中位于左侧的辊轮均安装在横向调节板上,所述横向调节板连接有横向调节手轮。Further, the horizontal straightening mechanism also includes a horizontal adjustment plate, the left roller of each set of horizontal adjustment rollers is mounted on the horizontal adjustment plate, and the horizontal adjustment plate is connected with a horizontal adjustment handwheel.

进一步,所述延展机构包括有两组延展辊轮组,每组延展辊轮组包括上下分布的两个辊轮,其中位于钢筋输送方向后方的延展辊轮组的转速大于其前端的延展辊轮组转速。Further, the stretching mechanism includes two sets of stretching rollers, each set of stretching rollers includes two rollers distributed up and down, wherein the speed of the stretching rollers located behind the steel bar conveying direction is greater than that of the stretching rollers at the front group speed.

进一步,所述延展辊轮组位于上方的辊轮连接有可调节其上下位置的延展调节手轮。Further, the upper roller of the stretching roller set is connected with a stretching adjustment handwheel that can adjust its up and down position.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明的一种弯箍机,包括机架,机架上安装有调直机构、折弯裁断机构和控制系统,调直机构和折弯裁断机构分别与控制系统连接,调直机构包括有竖向调直机构、横向调直机构和延展机构,竖向调直机构、横向调直机构和延展机构从左往右依次安装在机架上,机架中部设置有托架,托架上设置有连接槽,钢筋从延展机构出来后通过连接槽输入折弯裁断机构进行折弯裁断,通过如上设置,使得本发明结构更加简单,其外形尺寸比较小,成本低,满足中小企业的需求。A hoop bending machine of the present invention comprises a frame on which a straightening mechanism, a bending and cutting mechanism and a control system are installed, the straightening mechanism and the bending and cutting mechanism are respectively connected with the control system, and the straightening mechanism includes a vertical Vertical straightening mechanism, horizontal straightening mechanism and extension mechanism, vertical straightening mechanism, horizontal straightening mechanism and extension mechanism are installed on the frame from left to right in sequence, a bracket is arranged in the middle of the frame, and a The connection groove, after the steel bar comes out of the extension mechanism, enters the bending and cutting mechanism through the connection groove for bending and cutting. Through the above arrangement, the structure of the present invention is simpler, its external size is relatively small, and its cost is low, which meets the needs of small and medium-sized enterprises.

附图说明Description of drawings

图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

参照图1,应用本发明的一种弯箍机,包括机架1,机架1底部设置有便于移动的脚轮11,机架上安装有调直机构、折弯裁断机构5和控制系统6,调直机构和折弯裁断机5构分别与控制系统6连接,控制系统6设置有操作面板,通过操作面板可以设置各种需要弯折的形状参数,实现自动弯折,调直机构包括有竖向调直机构2、横向调直机构3和延展机构4,竖向调直机构2、横向调直机构3和延展机构4从左往右依次安装在机架1上,机架1中部设置有托架,托架上设置有连接槽12,钢筋从延展机构4出来后通过连接槽12输入折弯裁断机构5进行折弯裁断,通过如上设置,使得本发明结构更加简单,其外形尺寸比较小,成本低,满足中小企业的需求。Referring to Fig. 1, a hoop bending machine of the present invention includes a frame 1, the bottom of the frame 1 is provided with castors 11 for easy movement, and a straightening mechanism, a bending and cutting mechanism 5 and a control system 6 are installed on the frame, The straightening mechanism and the bending and cutting machine 5 mechanism are respectively connected with the control system 6. The control system 6 is provided with an operation panel, through which various shape parameters that need to be bent can be set to realize automatic bending. The straightening mechanism includes a vertical The straightening mechanism 2, the horizontal straightening mechanism 3 and the extension mechanism 4, the vertical straightening mechanism 2, the horizontal straightening mechanism 3 and the extension mechanism 4 are installed on the frame 1 sequentially from left to right, and the middle part of the frame 1 is provided with Bracket, the bracket is provided with a connecting groove 12, and after the steel bar comes out from the extension mechanism 4, it is input into the bending and cutting mechanism 5 through the connecting groove 12 for bending and cutting. Through the above setting, the structure of the present invention is simpler, and its external dimension is relatively small , low cost, to meet the needs of small and medium-sized enterprises.

具体的,所述竖向调直机构2包括有多组横向排布的竖向调节辊轮21,每组竖向调节辊轮21包括上下两个错开分布的辊轮,通过上下错开分布的辊轮将通过其中的钢筋进行竖向的调直。Specifically, the vertical straightening mechanism 2 includes multiple sets of vertical adjustment rollers 21 arranged horizontally, and each set of vertical adjustment rollers 21 includes two rollers that are staggered up and down. The wheels will be straightened vertically by the steel bars therein.

上述技术方案中,所述竖向调直机构2还包括有竖向调节板22,每组竖向调节辊轮21中位于上方的辊轮均安装在竖向调节板22上,所述竖向调节板22连接有竖向调节手轮23,从而可以根据实际情况,通过竖向调节手轮23调节上、下辊轮之间的距离,从而适应不同规格的钢筋。In the above technical solution, the vertical straightening mechanism 2 also includes a vertical adjustment plate 22, and the upper rollers in each set of vertical adjustment rollers 21 are mounted on the vertical adjustment plate 22, and the vertical The adjustment plate 22 is connected with a vertical adjustment handwheel 23, so that the distance between the upper and lower rollers can be adjusted by the vertical adjustment handwheel 23 according to the actual situation, thereby adapting to steel bars of different specifications.

本发明中,所述横向调直机构3包括有多组横向排布的横向调节辊轮31,每组横向调节辊轮31包括左右两个错开分布的辊轮,通过左右错开分布的辊轮将通过其中的钢筋进行横向的调直。In the present invention, the horizontal straightening mechanism 3 includes multiple groups of horizontally arranged horizontally adjusting rollers 31, and each group of horizontally adjusting rollers 31 includes two left and right staggered rollers. Horizontal straightening is carried out through the steel bars therein.

上述技术方案中,所述横向调直机构3还包括有横向调节板32,每组横向调节辊轮31中位于左侧的辊轮均安装在横向调节板32上,当然,也可以是右侧的辊轮均安装在横向调节板32上,所述横向调节板32连接有横向调节手轮33,从而可以根据实际情况,通过横向调节手轮33调节左、右辊轮之间的距离,从而适应不同规格的钢筋。In the above technical solution, the horizontal straightening mechanism 3 also includes a horizontal adjustment plate 32, and the rollers located on the left side of each group of horizontal adjustment rollers 31 are installed on the horizontal adjustment plate 32, of course, it can also be the right side. The rollers are all installed on the horizontal adjustment plate 32, and the horizontal adjustment plate 32 is connected with a horizontal adjustment handwheel 33, so that according to the actual situation, the distance between the left and right rollers can be adjusted by the horizontal adjustment handwheel 33, thereby Adapt to steel bars of different specifications.

本发明中,所述延展机构4包括有两组延展辊轮组41,每组延展辊轮组41包括上下分布的两个辊轮,其中位于钢筋输送方向后方的延展辊轮组41的转速大于其前端的延展辊轮组41转速,由于后方的辊轮组41转速较快,从而可以将钢筋进行拉伸延展,提高其拉伸强度和长度。In the present invention, the stretching mechanism 4 includes two sets of stretching roller sets 41, and each set of stretching roller sets 41 includes two rollers distributed up and down, wherein the rotating speed of the stretching roller set 41 located behind the steel bar conveying direction is greater than The extension roller group 41 rotating speed of its front end, because the roller group 41 rotating speed of the rear is faster, thereby can stretch and extend the steel bar, improve its tensile strength and length.

具体的,所述延展辊轮组41位于上方的辊轮连接有可调节其上下位置的延展调节手轮42,从而可以调节上、下辊轮之间的距离,从而适应不同规格的钢筋。Specifically, the upper rollers of the stretching roller set 41 are connected with stretching adjustment handwheels 42 that can adjust their up and down positions, so that the distance between the upper and lower rollers can be adjusted to adapt to steel bars of different specifications.

本发明中,所述折弯裁断机构5包括有镰刀手51、弯筋柱52、定位座53、刀片54和支座,所述镰刀手51连接有有折弯驱动机构并可转动安装在支座上,折弯驱动机构可以是气缸或者油缸,所述定位座53和弯筋柱52固定安装在支座上,所述定位座53设置有便于钢筋的穿过的通孔,所述弯筋柱52位于通孔一侧的下方,所述刀片54位于通孔与弯筋柱52之间,刀片54连接有裁断驱动机构并可前后运动,裁断驱动机构可以是气缸或者油缸,钢筋由定位座53的通孔穿过,然后镰刀手54下压使钢筋沿弯筋柱52进行弯折,当几个弯折步骤完成获得所需的形状后,刀片54在裁断驱动机构驱动下向前运动将钢筋裁断,完成弯折裁断工序。In the present invention, the bending and cutting mechanism 5 includes a sickle hand 51, a bending column 52, a positioning seat 53, a blade 54 and a support, and the sickle hand 51 is connected with a bending drive mechanism and is rotatably mounted on the support. On the seat, the bending driving mechanism can be an air cylinder or an oil cylinder. The positioning seat 53 and the bending bar column 52 are fixedly installed on the support. Column 52 is positioned at the bottom of one side of through hole, and described blade 54 is positioned between through hole and bent bar column 52, and blade 54 is connected with cutting driving mechanism and can move back and forth, and cutting driving mechanism can be air cylinder or oil cylinder, and steel bar is arranged by positioning seat. 53 passes through, and then the sickle hand 54 presses down to bend the steel bar along the bent bar column 52. After several bending steps are completed to obtain the desired shape, the blade 54 moves forward under the drive of the cutting drive mechanism. Steel bar cutting, complete the bending and cutting process.

具体的,所述弯筋柱52底部连接有底板55,所述底板55上设置有槽口,所述刀片54可伸缩安装于槽口内,从而使得刀片54可以沿槽口方便的伸缩运动。Specifically, a bottom plate 55 is connected to the bottom of the bent rib column 52, and a notch is arranged on the bottom plate 55, and the blade 54 is telescopically installed in the notch, so that the blade 54 can conveniently move telescopically along the notch.

优选地,所述刀片54紧贴定位座53侧壁,减少刀片54与通孔之间的距离,从而可以将钢筋更好的裁断,提高使用的便利性。Preferably, the blade 54 is close to the side wall of the positioning seat 53, reducing the distance between the blade 54 and the through hole, so that the steel bar can be cut better and the convenience of use is improved.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,只要以基本相同手段实现本发明目的的技术方案都属于本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention, as long as the technical solutions that achieve the purpose of the present invention by basically the same means all fall within the protection scope of the present invention.

Claims (5)

1.一种弯箍机的调直机构,其特征在于:包括有竖向调直机构、横向调直机构和延展机构,所述竖向调直机构、横向调直机构和延展机构从左往右依次安装在机架上,竖向调直机构包括有多组横向排布的竖向调节辊轮,每组竖向调节辊轮包括上下两个错开分布的辊轮,所述竖向调直机构还包括有竖向调节板,每组竖向调节辊轮中位于上方的辊轮均安装在竖向调节板上,所述竖向调节板连接有竖向调节手轮。1. A straightening mechanism of a hoop bending machine, characterized in that: it includes a vertical straightening mechanism, a horizontal straightening mechanism and an extension mechanism, and the vertical straightening mechanism, the horizontal straightening mechanism and the extension mechanism are arranged from left to right The right is installed on the frame in turn, the vertical straightening mechanism includes multiple sets of vertical adjustment rollers arranged horizontally, and each set of vertical adjustment rollers includes two rollers that are staggered up and down. The mechanism also includes a vertical adjustment plate, and the upper rollers in each group of vertical adjustment rollers are installed on the vertical adjustment plate, and the vertical adjustment plate is connected with a vertical adjustment handwheel. 2.根据权利要求1所述的一种弯箍机的调直机构,其特征在于:所述横向调直机构包括有多组横向排布的横向调节辊轮,每组横向调节辊轮包括左右两个错开分布的辊轮。2. The straightening mechanism of a hoop bending machine according to claim 1, characterized in that: the horizontal straightening mechanism includes multiple sets of horizontally arranged horizontally adjusting rollers, and each set of horizontally adjusting rollers includes left and right Two staggered rollers. 3.根据权利要求2所述的一种弯箍机的调直机构,其特征在于:所述横向调直机构还包括有横向调节板,每组横向调节辊轮中位于左侧的辊轮均安装在横向调节板上,所述横向调节板连接有横向调节手轮。3. The straightening mechanism of a hoop bending machine according to claim 2, characterized in that: the horizontal straightening mechanism also includes a horizontal adjustment plate, and the rollers on the left side of each group of horizontal adjustment rollers are Installed on the horizontal adjustment plate, the horizontal adjustment plate is connected with a horizontal adjustment handwheel. 4.根据权利要求1所述的一种弯箍机的调直机构,其特征在于:所述延展机构包括有两组延展辊轮组,每组延展辊轮组包括上下分布的两个辊轮,其中位于钢筋输送方向后方的延展辊轮组的转速大于其前端的延展辊轮组转速。4. The straightening mechanism of a hoop bending machine according to claim 1, characterized in that: the extension mechanism includes two sets of extension rollers, and each set of extension rollers includes two rollers distributed up and down , wherein the rotational speed of the stretching roller set located at the rear of the steel bar conveying direction is greater than the rotational speed of the stretching roller set at its front end. 5.根据权利要求4所述的一种弯箍机的调直机构,其特征在于:所述延展辊轮组位于上方的辊轮连接有可调节其上下位置的延展调节手轮。5 . The straightening mechanism of a hoop bending machine according to claim 4 , characterized in that: the upper roller of the stretching roller set is connected with a stretching adjustment handwheel that can adjust its up and down position. 6 .
CN201711193148.1A 2017-11-24 2017-11-24 A kind of bar straightening mechanism of hoop bender Pending CN107774838A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108672535A (en) * 2018-07-03 2018-10-19 张家港市友胜机械制造有限公司 New Type Bending Pipe Unit
CN112170743A (en) * 2020-09-21 2021-01-05 安徽新涛光电科技有限公司 Automatic iron wire winding machine

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CN201669314U (en) * 2010-05-12 2010-12-15 厦门市舒尔雅金属制品有限公司 Adjustable straightening feed device of copper extruding machine
CN206009518U (en) * 2016-08-28 2017-03-15 樊涛春 A kind of miniature numerical control automatic punching machine
CN206215812U (en) * 2016-11-21 2017-06-06 天津兴起工贸有限公司 A kind of concrete-bar straightening-cutting machine
CN207695523U (en) * 2017-11-24 2018-08-07 广东亚克迪智能物流科技有限公司 A kind of bar straightening mechanism of hoop bender

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1095971A (en) * 1993-05-31 1994-12-07 秦锡沧 Self-straightening cutter for coiled wire
CN201669314U (en) * 2010-05-12 2010-12-15 厦门市舒尔雅金属制品有限公司 Adjustable straightening feed device of copper extruding machine
CN206009518U (en) * 2016-08-28 2017-03-15 樊涛春 A kind of miniature numerical control automatic punching machine
CN206215812U (en) * 2016-11-21 2017-06-06 天津兴起工贸有限公司 A kind of concrete-bar straightening-cutting machine
CN207695523U (en) * 2017-11-24 2018-08-07 广东亚克迪智能物流科技有限公司 A kind of bar straightening mechanism of hoop bender

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108672535A (en) * 2018-07-03 2018-10-19 张家港市友胜机械制造有限公司 New Type Bending Pipe Unit
CN108672535B (en) * 2018-07-03 2024-03-26 张家港市友胜机械制造有限公司 Novel pipe bending machine
CN112170743A (en) * 2020-09-21 2021-01-05 安徽新涛光电科技有限公司 Automatic iron wire winding machine

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