CN107756195B - Environment-friendly edging and gluing automatic production line for plywood - Google Patents
Environment-friendly edging and gluing automatic production line for plywood Download PDFInfo
- Publication number
- CN107756195B CN107756195B CN201711119397.6A CN201711119397A CN107756195B CN 107756195 B CN107756195 B CN 107756195B CN 201711119397 A CN201711119397 A CN 201711119397A CN 107756195 B CN107756195 B CN 107756195B
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- China
- Prior art keywords
- plywood
- abrasive belt
- roller
- gluing
- frame
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- 239000011120 plywood Substances 0.000 title claims abstract description 134
- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 46
- 238000007688 edging Methods 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 143
- 238000000227 grinding Methods 0.000 claims abstract description 105
- 239000003973 paint Substances 0.000 claims abstract description 46
- 238000001035 drying Methods 0.000 claims abstract description 25
- 239000003292 glue Substances 0.000 claims abstract description 20
- 230000001680 brushing effect Effects 0.000 claims abstract description 17
- 239000000428 dust Substances 0.000 claims abstract description 17
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims description 40
- 230000001939 inductive effect Effects 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 238000010422 painting Methods 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000010992 reflux Methods 0.000 claims 2
- 238000004513 sizing Methods 0.000 claims 1
- 239000011248 coating agent Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- 239000000306 component Substances 0.000 description 10
- 239000004576 sand Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 239000008358 core component Substances 0.000 description 4
- 239000002912 waste gas Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000001976 improved effect Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
- B05C1/025—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles to flat rectangular articles, e.g. flat sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
- B05C1/027—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles only at particular parts of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/002—Machines or devices using grinding or polishing belts; Accessories therefor for grinding edges or bevels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
- B24B55/08—Dust extraction equipment on grinding or polishing machines specially designed for belt grinding machines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses an environment-friendly edging and gluing automatic production line of a plywood, which comprises a feeding mechanism, a long edging and gluing mechanism, a corner mechanism, a positioning feeding mechanism, a short edging and gluing mechanism and a discharging mechanism which are sequentially arranged according to a production line, wherein the corner mechanism rotates the plywood treated by the long edging and gluing mechanism by 90 degrees, the positioning feeding mechanism receives the corner mechanism and accurately positions the plywood, and then the short edging and gluing mechanism carries out gluing treatment, and the long edging and gluing mechanism and the short edging and gluing mechanism are respectively provided with a coarse grinding device, a UV paint gluing mechanism and a drying mechanism which are sequentially arranged. Compared with the prior art, the invention can realize full-automatic glue brushing operation on four sides of the plywood, and as the long-side edging glue-passing mechanism and the short-side edging glue-passing mechanism both adopt the coarse grinding device, the UV paint glue-passing mechanism and the drying mechanism, the invention also has the characteristics of avoiding dust flying in a working environment and providing a good working environment for workers.
Description
Technical Field
The invention relates to the field of auxiliary equipment for producing plywood, in particular to an environment-friendly edging and gluing automatic production line for plywood, which is used for carrying out full-automatic edging and gluing operation on the plywood, prolonging the service life of the plywood and reducing a large amount of dust, and has the characteristics of energy conservation and environment protection.
Background
At present, along with the continuous deep urban process, construction is needed everywhere, the construction is just not separated from the plywood, most of the current plywood is rectangular, and in order to enable the plywood to be used repeatedly and have a longer service life, the side edge of the plywood is usually required to be subjected to paint brushing treatment.
At present, although the glue brushing treatment is carried out on the plywood in the market, the plywood is basically sprayed in an open type, and the plywood has the defects of low production efficiency and incapability of ensuring the glue brushing quality; secondly, the paint has volatility, so that the existing operation mode can fly the powder sprayed with paint everywhere, the working environment of operators is poor, and various occupational health diseases are easily caused. Based on the above-mentioned needs, the present applicant has made intensive studies.
Disclosure of Invention
The invention mainly aims to provide an environment-friendly edging and gluing automatic production line for plywood, which is used for carrying out full-automatic gluing operation on four sides of the plywood, greatly prolongs the service life of the plywood, and has the characteristics of high production efficiency, high automation degree and good working environment for workers.
In order to achieve the above object, the solution of the present invention is:
the utility model provides an automatic production line is glued to plywood environmental protection edging, wherein, includes feeding mechanism, long limit edging rubberizing mechanism, corner mechanism, location feeding mechanism, minor face edging rubberizing mechanism and the discharge mechanism that set gradually according to the assembly line, corner mechanism carries out 90 degrees corners to the plywood after long limit edging rubberizing mechanism handles, location feeding mechanism accepts corner mechanism and carries out accurate positioning to the plywood and carry out rubberizing processing by minor face edging rubberizing mechanism again, long limit edging rubberizing mechanism and minor face edging rubberizing mechanism all have coarse grinding device, UV lacquer rubberizing mechanism and the stoving mechanism that set gradually.
The coarse grinding device comprises a coarse grinding machine frame, a coarse grinding mechanism and an automatic grinding amount adjusting mechanism, wherein the coarse grinding mechanism is arranged on the coarse grinding machine frame and comprises three roll shafts, an abrasive belt and a driving mechanism for driving the abrasive belt to reciprocate among the three roll shafts, the three roll shafts are provided with a first roll shaft, a second roll shaft and a third roll shaft, and the abrasive belt advancing between the first roll shaft and the second roll shaft is an abrasive belt coarse grinding working surface; the automatic grinding amount adjusting mechanism comprises an abrasive belt air-cooled pressing plate positioned on the side surface of the abrasive belt rough grinding working surface, a pressing plate cylinder for driving the abrasive belt air-cooled pressing plate to move towards the abrasive belt rough grinding working surface and a plywood sensor for sensing the position of a plywood; when the plywood sensor senses that the plywood is positioned on the rough grinding working surface of the abrasive belt, the pressure plate cylinder drives the abrasive belt air-cooled pressure plate to move towards the abrasive belt, and then the abrasive belt is propped against the side surface of the plywood to carry out rough grinding work; after the rough grinding work is finished, the pressure plate cylinder drives the abrasive belt air cooling pressure plate to return.
Further, the automatic grinding amount adjusting mechanism also comprises a pressing plate controller for controlling the stretching displacement of the pressing plate cylinder, and the pressing plate controller is respectively connected with the plywood sensor and the pressing plate cylinder; and a plurality of air holes are formed in the abrasive belt air-cooled pressing plate.
Further, the plywood rough grinding device comprises an abrasive belt adjusting mechanism, wherein the abrasive belt adjusting mechanism comprises an abrasive belt adjusting wheel, an abrasive belt adjusting wheel frame for bearing the abrasive belt adjusting wheel, a center shaft connected with the abrasive belt adjusting wheel frame, a shaft rod connected with the center shaft and an abrasive belt adjusting cylinder for driving the shaft rod to rotate; and the abrasive belt adjusting wheel is sleeved on the third roll shaft.
Further, the abrasive belt adjusting mechanism further comprises an upper limit inductive switch, a lower limit inductive switch, an upright post for bearing the upper limit inductive switch and the lower limit inductive switch, and an abrasive belt controller which is connected with the upper limit inductive switch and the lower limit inductive switch and drives the abrasive belt adjusting cylinder to move up and down; the upper limit inductive switch is positioned at the upper end of the upright post, the lower limit inductive switch is positioned at the lower end of the upright post, the position of the upper limit inductive switch is higher than or equal to the upper edge position of the abrasive belt, and the position of the lower limit inductive switch is lower than or equal to the lower edge position of the abrasive belt.
Further, the plywood rough grinding device is still including the dust extraction that corresponds abrasive band rough grinding working face setting, the plywood rough grinding device is still including brush dust removal mechanism, brush dust removal mechanism sets up between first roller and third roller or between second roller and the third roller, the plywood rough grinding device is still including the structure of blowing, the structure of blowing sets up between first roller and third roller or between second roller and the third roller, the plywood rough grinding device is provided with two sets of and symmetry sets up in the plywood left and right sides respectively.
Further, the drying mechanism comprises a shell and a drying assembly arranged in the shell, wherein the shell is provided with a cavity, an air inlet, an air outlet and an inlet and outlet channel for the plywood to enter and exit, and the cavity is communicated with the air inlet; the drying assembly is provided with a frame, an ultraviolet lamp tube, an exhaust fan, an exhaust hood and a controller, wherein the ultraviolet lamp tube is arranged on the frame, the exhaust hood is arranged on the ultraviolet lamp tube, an outlet of the exhaust hood is communicated with the outside atmosphere through an air outlet, a temperature sensor used for detecting the temperature of outlet gas is arranged inside the outlet of the exhaust hood, the temperature sensor is connected with the controller and controls the rotating speed of the exhaust fan through the controller, and the exhaust fan is communicated with the outlet of the exhaust hood.
Further, the UV paint gluing mechanism comprises a machine base, a shaft rod, a gluing component and an elastic piece for propping the gluing component towards the plywood, wherein the gluing component is rotatably arranged on the shaft rod; the paint brushing main roller is arranged in the shell and is exposed out of the opening, a UV paint storage cavity is formed in one side of the inner cavity of the shell, the paint brushing main roller rotates under the driving of the driving motor to move back and forth between the UV storage cavity and the opening, and the scraper is positioned on the paint brushing main roller, and is used for scraping residual UV paint on the paint brushing main roller in the advancing process of the paint brushing main roller from the opening to the UV storage cavity.
Further, the glue passing assembly further comprises an adjusting roller and an adjusting rod which is positioned outside the shell and can change the distance between the adjusting roller and the main paint roller, and the adjusting roller is positioned in the process that the main paint roller advances from the UV storage cavity to the opening; the glue passing assembly further comprises a backflow hopper for recycling UV paint scraped by the scraper, and the backflow hopper is fixed below the shell; the glue passing assembly further comprises a guide plate used for guiding the plywood, and the guide plate is fixed on the shell and is positioned at the upstream of the shell relative to the advancing direction of the plywood; the elastic piece is a spring, the base is further provided with a back plate, one end of the spring abuts against the back plate, the glue passing component is provided with a connecting plate, and the other end of the spring abuts against the connecting plate to drive the glue passing component to rotate around the shaft rod towards the direction of the plywood.
Further, the positioning and feeding mechanism comprises: the device comprises a main frame, a driving roller, a driving motor, a first spring roller frame, a second spring roller frame, a lateral pressure positioning cylinder and a positioning wheel; a plurality of driving rollers for conveying the plywood are arranged on the main frame side by side, a template inlet is formed on one side of the main frame, a template outlet is formed on one side of the main frame, and the direction from the template inlet to the template outlet is the same as the arrangement direction of the plurality of driving rollers; the driving motor drives the driving roller to rotate, two sides of the driving roller are respectively arranged in a first spring pressing roller frame and a second spring pressing roller frame, springs are arranged in the first spring pressing roller frame and the second spring pressing roller frame, and the springs elastically abut against the driving roller downwards so as to enable the driving roller and a driving roller positioned at one side of the entrance of the template to form a roller pair structure; the first spring pressing roller frame and the second spring pressing roller frame are arranged at one side of the template inlet; the side pressure positioning cylinder and the positioning wheel are both fixed on the main frame, the side pressure positioning cylinder is formed on one side of the driving roller, the positioning wheel is arranged on the other side of the driving roller, and the side pressure positioning cylinder abuts against the plywood on the positioning wheel.
After the structure is adopted, the environment-friendly edging and gluing automatic production line for the plywood is characterized in that after the plywood passes through the feeding mechanism, the long-side edging and gluing mechanism is used for carrying out environment-friendly gluing on two long sides of the plywood, after 90-degree rotation is carried out through the rotation angle mechanism, the positioning feeding mechanism is used for accurately positioning, the short-side edging and gluing mechanism is used for carrying out environment-friendly gluing on two short sides of the plywood, and finally discharging is realized through the discharging mechanism.
Compared with the prior art, the invention not only can realize full-automatic glue brushing operation on four sides of the plywood, but also adopts a rough grinding device, a UV paint glue-passing mechanism and a drying mechanism as the long-side edge-grinding glue-passing mechanism and the short-side edge-grinding glue-passing mechanism, thereby reducing the volatilization amount and the space required by production in a roll coating mode, and the environment-friendly UV paint is directly roll coated in a closed space and directly dried by ultraviolet rays, and waste gas is sucked away by a waste gas processor, so that zero volatilization is achieved, dust in the working environment is avoided, and the invention has the characteristic of providing good working environment for workers.
Drawings
Fig. 1 is a schematic structural view of an environment-friendly edging and gluing automatic production line for plywood.
Fig. 2 is a schematic structural view of the coarse grinding device in the present invention.
Fig. 3 is a schematic view showing the internal structure of the coarse grinding device according to the present invention.
Fig. 4 is a schematic structural view of a UV paint laminator mechanism according to the present invention.
Fig. 5 is a schematic structural view of a drying mechanism in the present invention.
Fig. 6 is a schematic structural view of a positioning feeding mechanism in the present invention.
In the figure:
the long side edge grinding and glue passing mechanism-2 of the feeding mechanism-1;
the corner mechanism-3 positions the feeding mechanism-4;
a main frame-41; template entry-411; template exit-412;
a side pressure positioning cylinder-413; positioning wheel-414;
a drive roll-42; an upper press roll-421; driving roller-422;
a drive motor-43; a transmission chain-431;
spring press roll frame-44; a first spring roller frame-441;
a second spring roll cage-442; spring-443;
cylinder roller frame-45; a first cylinder platen-451;
a second cylinder platen frame-452; a cylinder-453;
a piston rod-454;
a short edge edging mechanism-5; a discharging mechanism-6; a coarse grinding device-7;
coarse grinding frame-710; a coarse grinding mechanism-71; an automatic grinding amount adjusting mechanism-72;
a roller shaft-711; abrasive belt-712; a first roller shaft-7111;
a second roller-7112; a third roller-7113; rough grinding the working surface by using a sand belt to form a working surface 720;
abrasive belt air-cooled platen-721; a platen cylinder-722; abrasive belt adjusting mechanism-73;
abrasive belt adjusting wheel-731; abrasive belt adjustment wheel carrier-732; center shaft-733;
shaft rod-734; abrasive belt adjusting cylinder-735; an upper limit inductive switch-736;
a lower limit inductive switch-737; column-738; a dust collection mechanism-74;
a brush dust removal mechanism-75;
UV paint gluing mechanism-8; a base-81; backboard-812; a shaft lever-82;
a shell-831; UV paint storage chamber-8311;
adjusting the rod-8312; guide plate-8313; a drive motor-832;
a main roller-833 for painting; doctor blade-834; adjusting roller-835;
a connection plate-836; an elastic member-84;
a drying mechanism-9; a drying assembly-92; a frame-921;
an angle adjusting device-9211; notch-9212; an ultraviolet lamp tube-922;
tube rack-9221; suction fan-923; exhaust hood-924.
Detailed Description
In order to further explain the technical scheme of the invention, the invention is explained in detail by specific examples.
As shown in fig. 1, the invention relates to an environment-friendly glue-coating automatic production line for plywood, which comprises a feeding mechanism 1, a long-side edge-coating mechanism 2, a corner mechanism 3, a positioning feeding mechanism 4, a short-side edge-coating mechanism 5 and a discharging mechanism 6 which are sequentially arranged according to a production line.
The angle mechanism 3 carries out 90-degree angles to the plywood after the long-side edging rubberizing mechanism 2 processes, the positioning feeding mechanism 4 receives the angle mechanism 3 and carries out accurate positioning to the plywood and then the rubberizing mechanism 5 carries out rubberizing processing, and the long-side edging rubberizing mechanism 2 and the short-side edging rubberizing mechanism 5 are respectively provided with a rough grinding device 7, a UV paint rubberizing mechanism 8 and a drying mechanism 9 which are sequentially arranged.
In this way, according to the environment-friendly edging and gluing automatic production line for the plywood, after the plywood passes through the feeding mechanism 1, firstly, the long edges of the plywood are subjected to environment-friendly gluing by the long edge edging and gluing mechanism 2, then, after the plywood passes through the corner mechanism 3 to rotate by 90 degrees, the plywood is accurately positioned by the positioning feeding mechanism 4, then, the two short edges of the plywood are subjected to environment-friendly gluing by the short edge edging and gluing mechanism 5, and finally, the discharging is realized by the discharging mechanism 6. Compared with the prior art, the invention not only can realize full-automatic glue brushing operation on four sides of the plywood, but also adopts a rough grinding device, a UV paint glue-passing mechanism and a drying mechanism as the long-side edging glue-passing mechanism 2 and the short-side edging glue-passing mechanism 5, thereby reducing the volatilization amount and reducing the space required by production in a roll coating mode, and adopts the environment-friendly UV paint to roll coating in a sealed space directly, and directly dries by ultraviolet rays, and waste gas is sucked away by a waste gas processor, thereby achieving zero volatilization, avoiding the dust in the working environment from flying in disorder, and providing good working environment for workers.
As shown in fig. 2 and 3, the invention discloses a plywood rough grinding device, which comprises a rough grinding frame 710, a rough grinding mechanism 71 and an automatic grinding amount adjusting mechanism 72, wherein the rough grinding mechanism 71 and the automatic grinding amount adjusting mechanism 72 are arranged on the rough grinding frame 710; the rough grinding mechanism 71 comprises three roller shafts 711, an abrasive belt 712 and a driving mechanism for driving the abrasive belt 712 to reciprocate between the three roller shafts 711, wherein the three roller shafts 711 comprise a first roller shaft 7111, a second roller shaft 7112 and a third roller shaft 7113, and the abrasive belt advancing between the first roller shaft 7111 and the second roller shaft 7112 is an abrasive belt rough grinding working surface 720; the automatic grinding amount adjusting mechanism 72 comprises an abrasive belt air-cooled pressing plate 721 positioned on the side surface of the abrasive belt rough grinding working surface 720, a pressing plate cylinder 722 for driving the abrasive belt air-cooled pressing plate 721 to move towards the abrasive belt rough grinding working surface 720 and a plywood sensor for sensing the position of a plywood; when the plywood sensor senses that the plywood is positioned on the abrasive belt rough grinding working surface 720, the pressure plate cylinder 722 drives the abrasive belt air cooling pressure plate 721 to move towards the abrasive belt 712, so that the abrasive belt 712 is propped against the side surface of the plywood to carry out rough grinding work; after the rough grinding work is completed, the press plate cylinder 722 drives the abrasive belt air cooling press plate 721 to return.
When the plywood rough grinding device works, the abrasive belt 712 reciprocates between the three roller shafts 711, the plywood is firstly conveyed to the abrasive belt rough grinding working surface 720, the plywood inductor induces the plywood to be positioned on the abrasive belt rough grinding working surface 720, the pressing plate cylinder 722 drives the abrasive belt air cooling pressing plate 721 to move towards the abrasive belt 712, and then the abrasive belt 712 is propped against the side surface of the plywood to perform rough grinding work; after the rough grinding work is completed, the press plate cylinder 722 drives the abrasive belt air-cooled press plate 721 to return, namely, the abrasive belt air-cooled press plate 721 does not lean against the abrasive belt 712, the abrasive belt 712 is in an idle state, and the press plate cylinder 722 drives the abrasive belt air-cooled press plate 721 to enter and exit once every time the rough grinding work is performed; the abrasive belt 712 can be prevented from always pushing against the abrasive belt air-cooled pressing plate 721 to be rubbed, so that the abrasive belt 712 is fully utilized, the rough grinding effect is improved, and the service life of the abrasive belt 712 is prolonged; and after the plywood reaches the abrasive belt rough grinding working surface 720, the abrasive belt air-cooled pressing plate 721 is abutted against the abrasive belt 712 so as to press the abrasive belt 712 to abut against the side surface of the plywood for rough grinding, so that the problem that the right angles of the abrasive belt air-cooled pressing plate 721 and the plywood are damaged due to mutual collision of the plywood and the abrasive belt air-cooled pressing plate 721 when the plywood is conveyed to the abrasive belt rough grinding working surface 720 when the abrasive belt air-cooled pressing plate 721 is always abutted against the abrasive belt 712 is avoided, and the right angles of the abrasive belt air-cooled pressing plate 721 and the plywood can be protected.
The automatic grinding amount adjusting mechanism 72 of the present invention further comprises a platen controller for controlling the extension displacement of the platen cylinder 722, wherein the platen controller is respectively connected with the plywood sensor and the platen cylinder 722; the extension displacement of the pressure plate cylinder 722 can be controlled to control the extension displacement of the abrasive belt air-cooled pressure plate 721, so that the grinding amount of the plywood is controlled, namely, the larger the extension displacement of the abrasive belt air-cooled pressure plate 721 is, the larger the grinding amount of the plywood is; the smaller the extension displacement of belt air-cooled platen 721, the smaller the grinding amount of the plywood.
The abrasive belt air cooling pressing plate 721 is provided with a plurality of air holes; the belt air-cooled platen 721 will generate heat by friction when it abuts against the belt, however, when the belt air-cooled platen 721 is driven by the platen cylinder 722 to move, the air holes will form air convection to cool the belt air-cooled platen 721, so as to increase the service life of the belt 712.
The invention relates to a coarse grinding device for plywood, which comprises a sand belt adjusting mechanism 73, wherein the sand belt adjusting mechanism 73 comprises a sand belt adjusting wheel 731, a sand belt adjusting wheel frame 732 for bearing the sand belt adjusting wheel 731, a middle shaft 733 connected with the sand belt adjusting wheel frame 32, a shaft rod 734 connected with the middle shaft 733 and a sand belt adjusting cylinder 735 for driving the shaft rod 734 to rotate; the abrasive belt adjusting wheel 732 is sleeved on the third roller shaft 7113; when the abrasive belt 712 and the plywood are in a vertical position difference and cannot completely perform rough grinding on the plywood, the abrasive belt adjusting cylinder 735 pushes the shaft rod 734 to drive the middle shaft 733 to rotate, the middle shaft 733 drives the abrasive belt adjusting wheel frame 732 to rotate and simultaneously rotates the abrasive belt adjusting wheel 731, and the abrasive belt 712 can be driven to move vertically by the rotation of the abrasive belt adjusting wheel 731, so that the position of the abrasive belt 712 on the roller shaft 711 is finely adjusted vertically; the purpose of adjusting the abrasive belt 712 is achieved, so that the rough grinding work is smoother.
In the present invention, one end of the belt adjusting cylinder 735 is vertically disposed on the rough grinding frame 710, the other end is vertically connected to the shaft 734, and the shaft 734 is vertically connected to the center shaft 733.
The belt adjusting mechanism 73 of the present invention further comprises an upper limit switch 736, a lower limit switch 737, a column 738 for supporting the upper limit switch 736 and the lower limit switch 737, and a belt controller for connecting the upper limit switch 736 and the lower limit switch 737 and driving the belt adjusting cylinder 735 to move up and down; the upper limit sensing switch 736 is located at the upper end of the upright post 738, the lower limit sensing switch 737 is located at the lower end of the upright post 738, the position of the upper limit sensing switch 736 is higher than or equal to the upper edge position of the abrasive belt 712, and the position of the lower limit sensing switch 737 is lower than or equal to the lower edge position of the abrasive belt 712; the upper limit inductive switch 736 and the lower limit inductive switch 737 can sense the position of the abrasive belt 712, and make abrasive belt adjustment in real time; when the upper limit sensing switch sensing 736 is about to exceed the upper limit sensing switch 736, the abrasive belt controller controls the abrasive belt adjusting cylinder 735 to move to downwardly adjust the position of the abrasive belt 712, and when the lower limit sensing switch 737 is about to sense the abrasive belt 712 to exceed the lower limit sensing switch 737, the abrasive belt controller controls the abrasive belt adjusting cylinder 735 to reversely move to upwardly adjust the position of the abrasive belt 712; ensure that abrasive belt 712 shifts between upper limit inductive switch 736 and lower limit inductive switch 737, guaranteed abrasive belt 712 in motion all the time like this, promoted the coarse grinding effect, let the abrasive belt can be used more fully, the utilization ratio is high.
The plywood rough grinding device also comprises a dust collection mechanism 74 which is arranged corresponding to the abrasive belt rough grinding working surface 720; can suck away the waste residue generated in the course of coarse grinding of the plywood by the abrasive belt 712, so that the waste residue is not required to be cleaned later, dust is prevented from being raised, and the working environment is better.
The coarse grinding device for the plywood also comprises a brush dust removing mechanism 75, wherein the brush dust removing mechanism 75 is arranged between the first roller shaft 7111 and the third roller shaft 7113 or between the second roller shaft 7112 and the third roller shaft 7113; the brush dust removing mechanism 75 can sweep the waste residues adhered to the abrasive belt 712, which is beneficial to the next rough grinding work of the abrasive belt 712, and the rough grinding efficiency and effect are better.
The coarse grinding device for the plywood also comprises an air blowing structure, wherein the air blowing structure is arranged between the first roller shaft 7111 and the third roller shaft 7113 or between the second roller shaft 7111 and the third roller shaft 7113; the blowing structure can clean waste residues and foreign matters on the abrasive belt 712, is favorable for the abrasive belt 712 to perform the next rough grinding work, and has better rough grinding efficiency and effect.
The plywood rough grinding device is provided with two groups which are symmetrically arranged on the left side and the right side of the plywood, so that rough grinding work can be performed on two side surfaces of the plywood at the same time, and the rough grinding work efficiency is improved.
As shown in fig. 4, the UV paint coating mechanism according to the present invention includes a base 81, a shaft 82, a coating component and an elastic member 84 for propping the coating component against the plywood, wherein the coating component is rotatably disposed on the shaft 82, so as to ensure the coating of the plywood.
The glue-passing assembly is provided with a shell 831, a driving motor 832, a paint-brushing main roller 833 and a scraper 834, an opening for a plywood to pass through is formed in the side of the shell 831, the driving motor 832 drives the paint-brushing main roller 833 to rotate, the paint-brushing main roller 833 is arranged in the shell 831 and is exposed out of the opening, a UV paint storage cavity 8311 is formed on one side of an inner cavity of the shell 831 far away from the opening, the paint-brushing main roller 833 rotates to and fro between the UV storage cavity and the opening under the driving of the driving motor 832, the scraper 834 is positioned between the paint-brushing main roller 833 and is driven by the opening to the UV storage cavity so as to scrape residual UV paint on the paint-brushing main roller 833, the UV paint is formed on the surface of the paint-brushing main roller 833 when the paint-brushing main roller 833 passes through the UV paint storage cavity 8311, and the paint-brushing main roller 833 is exposed out of the opening and directly contacts the plywood to realize the painting of the side of the plywood, and the residual UV paint quality on the paint-brushing main roller 833 is ensured by scraping the scraper after the paint-brushing main roller 833 is finished.
The glue passing assembly further comprises an adjusting roller 835 and an adjusting rod 8312 which is arranged outside the shell 831 and can change the distance between the adjusting roller 835 and the main paint roller 833, wherein the adjusting roller 835 is arranged in the process that the main paint roller 833 advances from the UV storage cavity to the opening, so that the dosage of the UV paint can be conveniently adjusted according to actual conditions.
The glue passing assembly further includes a reflow bucket for recycling UV paint scraped off the scraper 834, the reflow bucket is fixed below the housing 831, and waste of UV paint is reduced.
The glue passing assembly further comprises a guide plate 8313 for guiding the plywood, wherein the guide plate 8313 is fixed on the shell 831 and is positioned at the upstream of the shell 831 relative to the advancing direction of the plywood, and the moving direction of the plywood can be controlled.
The elastic member 84 is a spring, the base 81 is further provided with a back plate 812, one end of the spring abuts against the back plate 812, the glue passing component is provided with a connecting plate 836, the other end of the spring abuts against the connecting plate 836 to drive the glue passing component to rotate around the shaft 82 towards the direction of the plywood, and therefore the full painting of the plywood by the glue passing mechanism is ensured.
As shown in fig. 5, the adjustable drying mechanism according to the present invention includes a housing and a drying assembly 92 disposed in the housing (not shown in the figure), wherein the housing is formed with a cavity, an air inlet, an air outlet, and an air inlet and outlet channel for the plywood to enter and exit, the cavity is communicated with the air inlet, so that the plywood just painted in the previous process can enter the cavity through the air inlet and outlet channel, and the air required for drying can be input and output through the air inlet and the air outlet.
The drying assembly 92 has a frame 921, an ultraviolet lamp tube 922, an exhaust fan 923, an exhaust hood 924 and a controller (not shown in the figure), the ultraviolet lamp tube 922 is arranged on the frame 921, the exhaust hood 924 is covered on the ultraviolet lamp tube 922, an outlet of the exhaust hood 924 is communicated with the outside atmosphere through an air outlet on the shell, and the ultraviolet lamp tube 922 emits ultraviolet light to heat air in a cavity of the shell, so that the effect of drying the plywood is achieved.
The temperature sensor for detecting the temperature of the outlet gas is arranged in the outlet of the exhaust hood 924, the temperature sensor is connected with the controller and controls the rotating speed of the exhaust fan 923 through the controller, the exhaust fan 923 is communicated with the outlet of the exhaust hood 924, the temperature sensor can obtain the temperature of the current exhaust air, if the temperature air is higher, the temperature in the cavity is higher, the controller can increase the rotating speed of the exhaust fan 923, and then the temperature in the whole drying mechanism is reduced; if the air temperature is lower, the temperature in the cavity is lower, so that the controller can reduce the rotating speed of the exhaust fan 923, and the temperature in the drying mechanism is ensured.
The adjustable drying mechanism further comprises an angle adjusting device 9211, the ultraviolet lamp tube 922 is further connected with a tube rack 9221, the angle adjusting device 9211 is arranged between the tube rack 9221 and the machine frame 921, the tube rack 9221 is semicircular, a notch 9212 is formed in the circle center of the tube rack 9221, and the angle adjusting device 9211 can be adjusted according to the requirement of drying of the plywood, so that the plywood can be sufficiently dried.
As shown in fig. 6, the positioning and feeding mechanism according to the present invention includes: main frame 41, drive roller 42, drive motor 43, first spring roller frame 441, second spring roller frame 442, side pressure positioning cylinder 413, and positioning wheel 414.
The main frame 41 is provided with a plurality of driving rollers 422 for conveying the plywood side by side, one side of the main frame 41 is provided with a template inlet 411, one side of the main frame 41 is provided with a template outlet 412, the direction from the template inlet 411 to the template outlet 412 is the same as the arrangement direction of the plurality of driving rollers 422, the driving rollers 42 form driving force to convey the plywood coming out of the first set of core components along the driving rollers 422 under the driving of the driving motor 43, and the plywood can be tightly abutted against the driving rollers 422 under the action of the first spring roller frame 441 and the second spring roller frame 442.
The driving motor 43 drives the driving roller 42 to rotate, two sides of the driving roller 42 are respectively arranged in a first spring roller frame 441 and a second spring roller frame 442, springs 443 are respectively arranged in the first spring roller frame 441 and the second spring roller frame 442, and the springs 443 elastically abut against the driving roller 42 downwards so as to enable the driving roller 42 and the driving roller 422 positioned at one side of the template inlet 411 to form a pair-roller structure; the first and second spring roll holders 441 and 442 are disposed at the side of the die plate inlet 411.
The side pressure positioning cylinder 413 and the positioning wheel 414 are both fixed on the main frame 41, the side pressure positioning cylinder 413 is formed on one side of the driving roller 422, the positioning wheel 414 is arranged on the other side of the driving roller 422, the side pressure positioning cylinder 413 pushes the plywood against the positioning wheel 414, and the side pressure positioning cylinder 413 positioned on one side of the driving roller 422 can tightly push the plywood against the positioning wheel 414, so that the plywood coming out of the first set of core components has better consistency in position, and further, the automatic production of the second set of core components is ensured.
The positioning and feeding mechanism further comprises a transmission chain 431, wherein the transmission chain 431 is arranged between the driving motor 43 and the driving roller 42, so that the driving roller 42 is driven to move by the chain.
The positioning and feeding mechanism further comprises an upper press roller 421, a first cylinder press roller frame 451 and a second cylinder press roller frame 452, two sides of the upper press roller 421 are respectively arranged in the first cylinder press roller frame 451 and the second cylinder press roller frame 452, the first cylinder press roller frame 451 and the second cylinder press roller frame 452 are respectively provided with a cylinder 453, a piston rod 454 of the cylinder 453 drives the upper press roller 421 to move downwards, and the upper press roller 421 and a driving roller 422 positioned on one side of the template outlet 412 form a pair roller structure to ensure that a plywood accurately enters a second set of core components.
The above examples and drawings are not intended to limit the form or form of the present invention, and any suitable variations or modifications thereof by those skilled in the art should be construed as not departing from the scope of the present invention.
Claims (4)
1. The environment-friendly edging and gluing automatic production line for the plywood is characterized by comprising a feeding mechanism, a long-side edging and gluing mechanism, a corner mechanism, a positioning feeding mechanism, a short-side edging and gluing mechanism and a discharging mechanism which are sequentially arranged according to a production line, wherein the corner mechanism carries out 90-degree corner on the plywood treated by the long-side edging and gluing mechanism, the positioning feeding mechanism receives the corner mechanism and accurately positions the plywood, and then the short-side edging and gluing mechanism carries out gluing treatment, and the long-side edging and gluing mechanism and the short-side edging and gluing mechanism are respectively provided with a rough grinding device, a UV paint gluing mechanism and a drying mechanism which are sequentially arranged;
the coarse grinding device comprises a coarse grinding machine frame, a coarse grinding mechanism and an automatic grinding amount adjusting mechanism, wherein the coarse grinding mechanism and the automatic grinding amount adjusting mechanism are arranged on the coarse grinding machine frame; the automatic grinding amount adjusting mechanism further comprises a pressing plate controller for controlling the stretching displacement of the pressing plate cylinder, and the pressing plate controller is respectively connected with the plywood sensor and the pressing plate cylinder; the abrasive belt air-cooled pressing plate is provided with a plurality of air holes; the rough grinding device also comprises an abrasive belt adjusting mechanism, wherein the abrasive belt adjusting mechanism comprises an abrasive belt adjusting wheel, an abrasive belt adjusting wheel frame for bearing the abrasive belt adjusting wheel, a central shaft connected with the abrasive belt adjusting wheel frame, a shaft rod connected with the central shaft and an abrasive belt adjusting cylinder for driving the shaft rod to rotate; the abrasive belt adjusting wheel is sleeved on the third roll shaft; the abrasive belt adjusting mechanism further comprises an upper limit inductive switch, a lower limit inductive switch, an upright post for bearing the upper limit inductive switch and the lower limit inductive switch, and an abrasive belt controller which is connected with the upper limit inductive switch and the lower limit inductive switch and drives the abrasive belt adjusting cylinder to move up and down; the upper limit inductive switch is positioned at the upper end of the upright post, the lower limit inductive switch is positioned at the lower end of the upright post, the position of the upper limit inductive switch is higher than or equal to the upper edge position of the abrasive belt, and the position of the lower limit inductive switch is lower than or equal to the lower edge position of the abrasive belt;
the UV paint gluing mechanism comprises a machine base, a shaft rod, a gluing component and an elastic piece for propping the gluing component towards the plywood, wherein the gluing component is rotatably arranged on the shaft rod; the paint brushing main roller is arranged in the shell and is exposed out of the opening, a UV paint storage cavity is formed on one side of the inner cavity of the shell away from the opening, the paint brushing main roller rotates back and forth between the UV storage cavity and the opening under the driving of the driving motor, and the scraper is positioned between the paint brushing main roller and the opening to scrape residual UV paint on the paint brushing main roller in the advancing process of the paint brushing main roller from the opening to the UV storage cavity; the elastic piece is a spring, the base is also provided with a back plate, one end of the spring is propped against the back plate, the glue passing component is provided with a connecting plate, and the other end of the spring is propped against the connecting plate to drive the glue passing component to rotate around the shaft rod towards the direction of the plywood; the glue passing assembly further comprises an adjusting roller, an adjusting rod, a reflux hopper and a guide plate, wherein the adjusting rod is positioned outside the shell and can change the distance between the adjusting roller and the main paint brushing roller, the reflux hopper is used for recycling UV paint scraped by the scraper, and the guide plate is used for guiding the plywood; the adjusting roller is positioned in the process that the main roller of the painting advances from the UV storage cavity to the opening, the backflow hopper is fixed below the shell, and the guide plate is fixed on the shell and positioned at the upstream of the shell relative to the advancing direction of the plywood;
the drying mechanism comprises a shell and a drying assembly arranged in the shell, wherein the shell is provided with a cavity, an air inlet, an air outlet and an inlet and outlet channel for the plywood to enter and exit, and the cavity is communicated with the air inlet; the drying assembly is provided with a frame, an ultraviolet lamp tube, an exhaust fan, an exhaust hood and a controller, wherein the ultraviolet lamp tube is arranged on the frame, the exhaust hood is arranged on the ultraviolet lamp tube, an outlet of the exhaust hood is communicated with the outside atmosphere through an air outlet, a temperature sensor for detecting the temperature of outlet gas is arranged in the outlet of the exhaust hood, the temperature sensor is connected with the controller and controls the rotating speed of the exhaust fan through the controller, and the exhaust fan is communicated with the outlet of the exhaust hood; the drying mechanism further comprises an angle adjusting device, the ultraviolet lamp tube is further connected with a tube frame, the angle adjusting device is arranged between the tube frame and the frame, the tube frame is semicircular, and a notch is formed in the position of the circle center of the tube frame.
2. The automatic production line for environment-friendly edging and sizing of plywood according to claim 1, wherein the rough grinding mechanism comprises three roll shafts, an abrasive belt and a driving mechanism for driving the abrasive belt to reciprocate between the three roll shafts, the three roll shafts comprise a first roll shaft, a second roll shaft and a third roll shaft, and the abrasive belt advancing between the first roll shaft and the second roll shaft is an abrasive belt rough grinding working surface; the automatic grinding amount adjusting mechanism comprises an abrasive belt air-cooled pressing plate positioned on the side surface of the abrasive belt rough grinding working surface, a pressing plate cylinder for driving the abrasive belt air-cooled pressing plate to move towards the abrasive belt rough grinding working surface and a plywood sensor for sensing the position of a plywood; when the plywood sensor senses that the plywood is positioned on the rough grinding working surface of the abrasive belt, the pressure plate cylinder drives the abrasive belt air-cooled pressure plate to move towards the abrasive belt, and then the abrasive belt is propped against the side surface of the plywood to carry out rough grinding work; after the rough grinding work is finished, the pressure plate cylinder drives the abrasive belt air cooling pressure plate to return.
3. The automatic production line for environment-friendly edging and gluing of plywood according to claim 2, wherein the rough grinding device further comprises a dust collection mechanism corresponding to the setting of the abrasive belt rough grinding working surface, the plywood rough grinding device further comprises a brush dust collection mechanism, the brush dust collection mechanism is arranged between the first roll shaft and the third roll shaft or between the second roll shaft and the third roll shaft, the plywood rough grinding device further comprises an air blowing structure, the air blowing structure is arranged between the first roll shaft and the third roll shaft or between the second roll shaft and the third roll shaft, and the plywood rough grinding device is provided with two groups and is symmetrically arranged on the left side and the right side of the plywood respectively.
4. The automatic production line for environment-friendly edging and gluing of plywood according to claim 1, wherein the positioning and feeding mechanism comprises: the device comprises a main frame, a driving roller, a driving motor, a first spring roller frame, a second spring roller frame, a lateral pressure positioning cylinder and a positioning wheel; a plurality of driving rollers for conveying the plywood are arranged on the main frame side by side, a template inlet is formed on one side of the main frame, a template outlet is formed on one side of the main frame, and the direction from the template inlet to the template outlet is the same as the arrangement direction of the plurality of driving rollers; the driving motor drives the driving roller to rotate, two sides of the driving roller are respectively arranged in a first spring pressing roller frame and a second spring pressing roller frame, springs are arranged in the first spring pressing roller frame and the second spring pressing roller frame, and the springs elastically abut against the driving roller downwards so as to enable the driving roller and a driving roller positioned at one side of the entrance of the template to form a roller pair structure; the first spring pressing roller frame and the second spring pressing roller frame are arranged at one side of the template inlet; the side pressure positioning cylinder and the positioning wheel are both fixed on the main frame, the side pressure positioning cylinder is formed on one side of the driving roller, the positioning wheel is arranged on the other side of the driving roller, and the side pressure positioning cylinder abuts against the plywood on the positioning wheel.
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| CN109569974A (en) * | 2019-01-03 | 2019-04-05 | 重庆美丽彩实业(集团)有限公司 | A kind of feeding device with limit function |
| CN114571329B (en) * | 2022-03-01 | 2022-11-18 | 武汉交通职业学院 | Intelligent manufacturing device for polishing production of large-scale plates |
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