CN107744879A - 一种磁选机 - Google Patents
一种磁选机 Download PDFInfo
- Publication number
- CN107744879A CN107744879A CN201711015398.6A CN201711015398A CN107744879A CN 107744879 A CN107744879 A CN 107744879A CN 201711015398 A CN201711015398 A CN 201711015398A CN 107744879 A CN107744879 A CN 107744879A
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- Prior art keywords
- magnetic
- rotating cylinder
- sorting
- sorting rotating
- frame
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- 239000006148 magnetic separator Substances 0.000 title claims abstract description 13
- 239000000696 magnetic material Substances 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 230000003750 conditioning Effects 0.000 claims abstract description 7
- 238000009826 distribution Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims description 3
- 210000003491 Skin Anatomy 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 15
- 239000011707 mineral Substances 0.000 abstract description 15
- 238000011084 recovery Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 16
- 229910052742 iron Inorganic materials 0.000 description 8
- 238000007885 magnetic separation Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- SZVJSHCCFOBDDC-UHFFFAOYSA-N Iron(II,III) oxide Chemical compound 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O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/10—Magnetic separation acting directly on the substance being separated with cylindrical material carriers
- B03C1/12—Magnetic separation acting directly on the substance being separated with cylindrical material carriers with magnets moving during operation; with movable pole pieces
Abstract
本发明公开了一种磁选机，包括磁系、分选转筒、漂洗装置、给料装置、出料斗、传动装置和机架等，导磁外筒固定在底架上，外环磁系安装在导磁外筒内壁，分选转筒中段置于导磁外筒内并由安装在底架上的托辊支撑，分选转筒坡度调节装置置于机架上，漂洗装置和给料斗置于分选转筒内，磁性物料出料斗和非磁性物料出料斗分别位于分选转筒的两侧，分选转筒通过传动装置带动旋转。本发明充分利用磁力和离心力作用，提高了选别回收率，实现了在同一设备上同时粗选、精选或扫选，减少了磁块用量，降低了设备制造成本。可广泛用于强磁性矿物、中磁性及弱磁性微细物料分选。
Description
一种磁选机
技术领域
[0001] 本发明涉及磁性矿物分选设备，尤其涉及一种回收微细粒级磁性物料的磁选设 备。 W影支术
[0002] 微细粒矿物原料回收技术一直是选矿界的难题。随着矿产资源的贫细化和冶金 企业〃精料方针〃的贯彻实施，需要选矿回收处理的微细粒矿物原料越来越多，特别是对量 大、价廉的磁性(强磁性、中磁性或弱磁性)微细粒矿物原料的回收处理。
[0003] 目前，工业上对微细粒级磁性矿物原料的分选回收大都采用筒式磁选机或离心选 矿机，但由于筒式磁选机受到设备结构形式的制约，磁系包角一般只达到9〇_135 ’因此’ 一般只能釆用3-6级磁系，磁选物料在磁选过程中只能翻滚3-6次，不利于将夹杂在其中的 非磁性物料分离出去，另外，采用筒式磁选机在分选矿物时，是将矿浆给到分选槽中，磁性 物料被圆筒带出液面，脱离磁场力后用水冲洗进入磁性物料接料装置中，非磁性物料随着 矿浆流入非磁性物料接矿槽，由于矿浆的量大，造成很大的冲击力，使得微细粒级磁性物料 回收率低。现有的离心重选机中离心强度变化在十余倍甚至百余倍之间，使颗粒的质量力 大为提高，但随着粒度下降，单纯依靠矿物比重差异不足以使不同矿物获得良好的分选，且 在强离心力作用下矿物在器壁沉降的密实，缺少适当的松散度来清除夹杂的脉石矿物，因 此离心选矿机通常存在富集比低、处理能力较小、间断工作等缺点。
发明内容
[0004]本发明的目的在于提供一种磁选机，用于回收微细粒级磁性物料处理量大、回收 率高。
[0005]本发明的技术方案是:包括导磁外筒、外环磁系、分选转筒、漂洗装置、给料装置、 磁性物料出料斗、非磁性物料出料斗、传动装置、机架;其特征在于:还包括两个可调丝杆或 契^构成的分选转筒坡度调节装置;导磁外筒、传动装置固定在底架上，在导磁外筒的内壁 上等距固定安装着至少2条以上呈螺旋线分布的N—S级交叉排列的磁块组成的外环磁系，分 选转筒的中段套设于导磁外筒内并由固定在底架上的托辊支撑;漂洗装置和给料装置通过 固定在底^或在机架上的悬挂支架悬置在分选转筒内，漂洗装置设在给料装置的对面;在 分选转筒靠近磁性物料出料斗端的内壁上设有筋条状的螺旋卸料板;非磁性物料出料斗和 f性物料出料斗分别安装在分选转筒两侧并固定在机架上，底架的一端与机架铰接，另一 端通过分选转筒坡度调节装置支撑在机架上，分选转筒通过传动装置中的皮带轮带动旋 转。
[0006]进一步地，外环磁系包括3条等距呈螺旋线分布的N—s级交叉排列的磁块。
[0007]进一步地，分选转筒筒内表面磁场强度为2000—8000mT。
[0008]进一步地，漂洗装置为多排出水孔的管道或容器。
[0009]进一步地，非弱磁性物料出矿斗和磁性物料出料斗的形状为防止矿浆四派且底部 市出矿嘴的端盖，也可为底部带出矿嘴的半环盖。
[0010]本发明具有的优点在于：（1)由于分选转筒采用坡度可调的卧式结构，充分利用了 磁力和离心力的作用，分选物料从类似于管道的分选转筒内流过，始终处于磁场中，强化了 选别回收效率。⑵由于釆用的螺旋磁系结构为360。磁包角，磁性物料在磁选过程中可翻滚 几十次，在同一设备上同时具有粗选、精选或扫选作用，并且大幅度减少了磁块用量，降低 了制造成本。
附图说明
[0011]图1为本发明的结构示意图。
[0012]图2是图1中分选转筒和导磁外筒的左视图。
[0013]图中，1、导磁外筒，2、外环磁系，3、分选转筒，4、漂洗装置，5、给料装置，6、磁性物 料出料斗，7、非磁性物料出料斗，8、螺旋卸料板，9、传动装置，10、分选转筒坡度调节装置， 11、机架，12、底架，13、磁性矿物，14、非弱磁性矿物。
具体实施方式
[0014]如附图1和2所示，本发明包括导磁外筒1、外环磁系2、分选转筒3、漂洗装置4、给料 装置5、磁性物料出料斗6、非磁性物料出料斗7、传动装置9、分选转筒坡度调节装置1〇、机架 11等部件。
[0015]导磁外筒1、传动装置9固定在底架I2上，导磁外筒1固定不动，在导磁外筒丨的内 壁上等距固定安装着至少2条以上，如3条，呈螺旋线分布的N-S级交叉排列的磁块组成的外 环磁系2，分选转筒3的中段套设于导磁外筒1内并由固定在底架12上的托辊支撑，漂洗装置 4和给料装置5通过固定在底架12或在机架11上的悬挂支架悬置在分选转筒3内，漂洗装置4 设在给料装置5的对面。螺旋卸料板8焊接在分选转筒3内壁的磁性物料出料端。带出矿嘴的 端盖状的非磁性物料出料斗7和磁性物料出料斗6分别安装在分选转筒3两侧并固定在机架 11上，底架12的一端即转动端与机架H铰接，另一端通过两个可调丝杆构成的分选转筒坡 度调节装置10支撑在机架11上，分选转筒3通过传动装置9中的皮带轮带动旋转。
[0016]工作原理：当传动装置9带动分选转筒3转动后，给料装置5将物料沿分选转筒3的 旋转方向切向给在分选转筒3中部的内壁上，漂洗装置4的漂洗水逆向冲洗吸附在分选转筒 3内壁面上的磁性物，非弱磁性矿物14即尾矿由于不受磁场影响，随分选转筒3坡度在漂洗 水的作用下自然沉降，进入分选转筒3低端侧的非磁性物料出料斗7排出，磁性物料在离心 $和螺旋磁系的磁场力作用下，随旋转的分选转筒3呈螺旋状往分选转筒3上端运动，在脱 离磁场后，螺旋卸矿板8卸掉分选转筒3上端的磁性物，磁性矿物13即精矿由分选转筒3高端 侧的磁性物料出料斗6排出，完成分选过程。
[0017]应用举例：某矿山铁矿矿石性质属低硫的酸性单一磁铁矿矿石，矿石中金属矿物 主要是磁铁矿(有83_51 %的铁分布在磁铁矿中），少量褐铁矿和菱铁矿不具备回收价值。脉 石矿物以石英为主，其次是绿泥石、白云母和絹云母。主要金属矿物和主要脉石矿物都为微 细粒紧密嵌布，当粒级在+ 0 • 〇37mm时，磁铁矿正累计分布率仅为19.95%。对该矿石采用本 发明永磁呙心磁选机进行分选，在给矿粒度为99%-0.037mm(-21 Y M占90%，D50为9.9" M)，给矿品位36 • 21%，螺旋磁系三条筒表面磁场强度285〇mt，筒体转速400rpm的条件下，经 一次分选，获得铁精矿产率56.55%，铁品位53.59%，铁回收率84.14%。
Claims (5)
- i.—种磁选机，包括导磁外筒、外环磁系、分选转筒、漂洗装置、给料装置、磁性物料出 1斗、非磁性物料出料斗、传动装置、机架;其特征在于:还包括两个可调丝杆或契块构成的 分选转筒坡度调节装置（10);导磁外筒（1)、传动装置(9)固定在底架（12)上，在导磁外筒 (1)的内壁上等距固定安装着至少2条以上呈螺旋线分布的N—s级交叉排列的磁块组成的外 环磁系⑵，分选转筒⑶的中段套设于导磁外筒(1)内并由固定在底架（12)上的托辊支撑； 漂洗装置(4)和给料装置(¾通过固定在底架（12)或在机架（11)上的悬挂支架悬置在分选 转筒⑶内，漂洗装置⑷设在给料装置⑸的对面;在分选转筒⑶靠近磁性物料出料斗(6) 端的内壁上设有筋条状的螺旋卸料板(S);非磁性物料出料斗(7)和磁性物料出料斗(6)分 别安装在分选转筒(3)两侧并固定在机架(11)上，底架(1¾的一端与机架(U)较接，另一端 通过分选转筒坡度调节装置(10)支撑在机架（11)上，分选转筒(3)通过传动装置(9)中的皮 带轮带动旋转。
- 2.如权利要求1所述的磁选机，其特征在于:外环磁系(2)包括3条等距呈螺旋线分布的 N-S级交叉排列的磁块。
- 3.如权利要求1所述的磁选机，其特征在于：分选转筒（3)筒内表面磁场强度为2〇〇〇一 8000mT。
- 4.如权利要求1所述的磁选机，其特征在于:漂洗装置⑷为多排出水孔的管道或容器。
- 5.如权利要求1所述的磁选机，其特征在于:非弱磁性物料出矿斗（7)和磁性物料出料 斗⑹的形状为防止矿浆四派且底部带出矿嘴的端盖，也可为底部带出矿嘴的半环盖。
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110354992A (zh) * | 2019-05-10 | 2019-10-22 | 安徽省钗源苦荞麦制品有限责任公司 | 一种用于畜牧业饲料机械加工的铁渣去除装置 |
| CN112791503A (zh) * | 2020-12-22 | 2021-05-14 | 泰和县宏川金属有限公司 | 一种用于生产钴粉用的水粉分离装置 |
| US11207696B2 (en) | 2020-03-08 | 2021-12-28 | Shujun Zhang | Magnetic drum separator |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110354992A (zh) * | 2019-05-10 | 2019-10-22 | 安徽省钗源苦荞麦制品有限责任公司 | 一种用于畜牧业饲料机械加工的铁渣去除装置 |
| US11207696B2 (en) | 2020-03-08 | 2021-12-28 | Shujun Zhang | Magnetic drum separator |
| CN112791503A (zh) * | 2020-12-22 | 2021-05-14 | 泰和县宏川金属有限公司 | 一种用于生产钴粉用的水粉分离装置 |
| CN112791503B (zh) * | 2020-12-22 | 2022-02-15 | 泰和县宏川金属有限公司 | 一种用于生产钴粉用的水粉分离装置 |
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