CN107741323A - A kind of resilient bushing fatigue tester - Google Patents
A kind of resilient bushing fatigue tester Download PDFInfo
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- CN107741323A CN107741323A CN201711251546.4A CN201711251546A CN107741323A CN 107741323 A CN107741323 A CN 107741323A CN 201711251546 A CN201711251546 A CN 201711251546A CN 107741323 A CN107741323 A CN 107741323A
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- G—PHYSICS
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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Abstract
Description
技术领域technical field
本发明涉及零件检测设备技术领域,尤其涉及一种弹性衬套疲劳试验机。The invention relates to the technical field of component testing equipment, in particular to an elastic bushing fatigue testing machine.
背景技术Background technique
随着汽车工业的发展,汽车已成为多数人不可或缺的代步工具,人们对汽车的各项性能和可靠性要求也越来越高。弹性轴承衬套具有可以衰减和吸收高频振动和噪音、以及体积小和重量轻等优点,其作为重要的减震类零部件被广泛应用在汽车受力复杂的地方,如车架、扭梁、连杆和控制臂等部位。弹性轴承衬套的结构通常包括外钢套、内钢套以及设置在外钢套和内钢套之间的橡胶衬套,橡胶衬套与内外钢套用胶粘接并经高温过盈压配。汽车在行驶中,弹性轴承衬套承受扭转、倾斜、轴向和径向等各种复杂多变的载荷,从而导致橡胶衬套发生疲劳失效,橡胶与金属粘接处就可能发生分离、撕裂及橡胶裂纹老化等现象,严重影响汽车系统的可靠性、平顺性和乘坐的舒适性。因此弹性轴承衬套在研制或生产前需要对其性能进行多方面的测试,模拟弹性轴承衬套衬套在工作环境下受到的各种应力并进行疲劳试验。With the development of the automobile industry, automobiles have become an indispensable means of transportation for most people, and people have higher and higher requirements for the performance and reliability of automobiles. The elastic bearing bush has the advantages of attenuating and absorbing high-frequency vibration and noise, as well as small size and light weight. As an important shock-absorbing component, it is widely used in places where the automobile is stressed, such as the frame and torsion beam. , connecting rods and control arms. The structure of the elastic bearing bush usually includes an outer steel sleeve, an inner steel sleeve, and a rubber bush arranged between the outer steel sleeve and the inner steel sleeve. When the car is running, the elastic bearing bush is subjected to various complex and changeable loads such as torsion, tilt, axial and radial, which will lead to fatigue failure of the rubber bushing, and separation and tearing may occur at the joint between rubber and metal And rubber crack aging and other phenomena seriously affect the reliability, ride comfort and riding comfort of the automotive system. Therefore, the performance of the elastic bearing bush needs to be tested in various aspects before development or production, to simulate various stresses of the elastic bearing bush in the working environment and to carry out fatigue tests.
现有技术公开了一种橡胶衬套双轴疲劳耐久试验台架,包括径向加载装置及摆转加载装置,其中径向加载装置包括第一直线作动器及衬套夹具,衬套夹具加紧待试验橡胶衬套的外圈,第一直线作动器的径向加载力经由衬套夹具作用在待试验橡胶衬套上;摆转加载装置包括第二直线作动器及摆转传递机构,摆转传递机构的一端与第二直线作动器的加载端连接,另一端通过待试验橡胶衬套与衬套夹具连接,第二直线作动器的线性加载力通过摆转传递机构转换为驱动待试验橡胶衬套绕其中心摆转的摆转力矩。The prior art discloses a biaxial fatigue durability test bench for rubber bushings, which includes a radial loading device and a swing loading device, wherein the radial loading device includes a first linear actuator and a bushing fixture, and the bushing fixture Tighten the outer ring of the rubber bushing to be tested, and the radial loading force of the first linear actuator acts on the rubber bushing to be tested through the bushing fixture; the swing loading device includes the second linear actuator and the swing transmission mechanism, one end of the swing transmission mechanism is connected to the loading end of the second linear actuator, and the other end is connected to the bushing fixture through the rubber bushing to be tested, and the linear loading force of the second linear actuator is converted through the swing transmission mechanism is the swinging moment that drives the rubber bushing to be tested to swing around its center.
上述橡胶衬套双轴疲劳耐久试验台架,虽然能对橡胶衬套进行轴向力和摆转力矩的加载,但由于汽车在行驶过程中,橡胶衬套受力复杂,不仅仅受到轴向力和摆转力矩的作用,还会受到径向力及绕心转动力矩等其他力的组合作用,因此,上述试验台架难以模拟橡胶衬套在汽车系统中的复杂受力情况。Although the rubber bushing biaxial fatigue endurance test rig mentioned above can load the rubber bushing with axial force and swing moment, the force on the rubber bushing is complicated when the car is running, not only the axial force and swinging moment, and also be subjected to the combination of radial force and rotational moment around the center and other forces. Therefore, it is difficult for the above-mentioned test bench to simulate the complex stress situation of rubber bushings in automotive systems.
发明内容Contents of the invention
本发明的目的在于提供一种弹性衬套疲劳试验机,以使弹性衬套的受力模拟更贴近现实真实受力。The object of the present invention is to provide an elastic bush fatigue testing machine, so that the stress simulation of the elastic bush is closer to the real stress.
为达到上述目的,本发明采用下述技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种弹性衬套疲劳试验机,包括:An elastic bushing fatigue testing machine, comprising:
轴向加载机构,与所述弹性衬套的内钢套连接,向所述弹性衬套的内钢套施加轴向力;an axial loading mechanism, connected with the inner steel sleeve of the elastic bushing, and applying axial force to the inner steel sleeve of the elastic bushing;
径向加载机构,与所述弹性衬套的外钢套连接,且向所述弹性衬套的外钢套施加径向力;The radial loading mechanism is connected with the outer steel sleeve of the elastic bushing, and applies a radial force to the outer steel sleeve of the elastic bushing;
第一扭转机构,与所述弹性衬套的内钢套连接,带动所述弹性衬套的内钢套绕所述弹性衬套的中心轴往复扭转;The first torsion mechanism is connected with the inner steel sleeve of the elastic bush, and drives the inner steel sleeve of the elastic bush to twist back and forth around the central axis of the elastic bush;
第二扭转机构,与所述弹性衬套的外钢套连接,带动所述弹性衬套的外钢套绕其径向方向往复扭转。The second torsion mechanism is connected with the outer steel sleeve of the elastic bush, and drives the outer steel sleeve of the elastic bush to twist back and forth around its radial direction.
优选地,所述弹性衬套套设固定于连接杆上,所述连接杆一端固定连接所述轴向加载机构,另一端固定连接所述第一扭转机构;所述径向加载机构通过第一卡块连接于所述弹性衬套的外钢套,所述第二扭转机构通过第二卡块连接于所述弹性衬套的外钢套,所述第一卡块和所述第二卡块相连且在所述外钢套的径向上夹紧所述弹性衬套的外钢套。通过连接杆,轴向加载机构和第一扭转机构可以向弹性衬套的内表面施加轴向力和/或扭矩;通过第一卡块和第二卡块,径向加载机构和第二扭转机构可以向弹性衬套的外钢套施加径向力和/或力矩,从而使疲劳试验机可以对弹性衬套施加各种力的组合,使弹性衬套的模拟受力更贴近于真实受力。Preferably, the elastic bushing is sleeved and fixed on the connecting rod, one end of the connecting rod is fixedly connected to the axial loading mechanism, and the other end is fixedly connected to the first torsion mechanism; The block is connected to the outer steel sleeve of the elastic bushing, the second torsion mechanism is connected to the outer steel sleeve of the elastic bushing through the second clamping block, and the first clamping block is connected to the second clamping block And clamp the outer steel sleeve of the elastic bushing in the radial direction of the outer steel sleeve. Through the connecting rod, the axial loading mechanism and the first torsion mechanism can apply axial force and/or torque to the inner surface of the elastic bush; through the first block and the second block, the radial loading mechanism and the second torsion mechanism Radial force and/or moment can be applied to the outer steel sleeve of the elastic bush, so that the fatigue testing machine can apply various combinations of forces to the elastic bush, so that the simulated force of the elastic bush is closer to the real force.
优选地,所述径向加载机构包括径向加载杆和连接并驱动所述径向加载杆的第一活塞缸,所述径向加载杆固定连接所述第一卡块;所述轴向加载机构包括轴向加载杆和连接并驱动所述轴向加载杆的第二活塞缸,所述轴向加载杆固定连接所述连接杆的一端。Preferably, the radial loading mechanism includes a radial loading rod and a first piston cylinder connected to and drives the radial loading rod, the radial loading rod is fixedly connected to the first block; the axial loading The mechanism includes an axial loading rod and a second piston cylinder connected to and driving the axial loading rod, and the axial loading rod is fixedly connected to one end of the connecting rod.
优选地,所述径向加载杆与所述第一活塞缸之间连接有第一转接套,所述第一转接套与所述第一活塞缸固定连接,且所述径向加载杆与所述第一转接套之间设置有第一滚动轴承;所述轴向加载杆与所述第二活塞缸之间连接有第二转接套,所述第二转接套与所述第二活塞缸固定连接,所述轴向加载杆与所述第二转接套之间设置有第二滚动轴承。通过设置第一滚动轴承和第一转接套,可以消除第一扭转机构的扭转运动加载对轴向加载机构的加载影响;通过设置第二滚动轴承和第二转接套,可以消除第二扭转机构的扭转运动加载对径向加载机构的加载影响。Preferably, a first adapter sleeve is connected between the radial loading rod and the first piston cylinder, the first adapter sleeve is fixedly connected to the first piston cylinder, and the radial loading rod A first rolling bearing is arranged between the first adapter sleeve; a second adapter sleeve is connected between the axial loading rod and the second piston cylinder, and the second adapter sleeve and the first The two piston cylinders are fixedly connected, and a second rolling bearing is arranged between the axial loading rod and the second adapter sleeve. By arranging the first rolling bearing and the first adapter sleeve, the influence of the torsional motion loading of the first torsion mechanism on the axial loading mechanism can be eliminated; by arranging the second rolling bearing and the second adapter sleeve, the influence of the second torsion mechanism can be eliminated Effects of torsional motion loading on radially loaded mechanisms.
优选地,所述第一扭转机构包括第一扭转加载杆和连接并驱动所述第一扭转加载杆绕所述第一扭转加载杆的轴线往复扭转的第一扭转作动器,所述第一扭转加载杆的轴线与所述中心轴重合,所述第一扭转加载杆未连接所述第一扭转作动器的一端连接所述连接杆的另一端;Preferably, the first torsional mechanism includes a first torsional loading rod and a first torsional actuator connected to and driving the first torsional loading rod to reciprocate around the axis of the first torsional loading rod, the first torsional actuator The axis of the torsional loading rod coincides with the central axis, and one end of the first torsional loading rod that is not connected to the first torsional actuator is connected to the other end of the connecting rod;
所述第二扭转机构包括第二扭转加载杆和连接并驱动所述第二扭转加载杆绕所述第二扭转加载杆的轴向往复扭转的第二扭转作动器,所述第二扭转加载杆的轴线与所述径向方向重合,且所述第二扭转加载杆未连接所述第二扭转作动器的一端固定连接所述第二卡块。The second torsion mechanism includes a second torsion loading rod and a second torsion actuator connected to and driving the second torsion loading rod to reciprocate around the axial direction of the second torsion loading rod, the second torsion loading The axis of the rod coincides with the radial direction, and one end of the second torsion loading rod not connected to the second torsion actuator is fixedly connected to the second block.
优选地,所述第一扭转加载杆和所述第二扭转加载杆均为滚珠花键。当滚珠花键的花键轴有沿轴向的平移运动时,花键轴带动花键轴与花键套之间的滚珠沿轴向平移,从而使花键轴的平移运动被滚珠消除而不会传递到花键套,从而可以消除轴向加载机构的轴向平移运动对第一扭转机构的扭转加载的影响及径向加载机构的平移运动对第二扭转机构的扭转加载的影响。Preferably, both the first torsionally loaded rod and the second torsionally loaded rod are ball splines. When the spline shaft of the ball spline has an axial translational movement, the spline shaft drives the balls between the spline shaft and the spline sleeve to translate in the axial direction, so that the translational movement of the spline shaft is eliminated by the balls It will be transmitted to the spline sleeve, so that the influence of the axial translation movement of the axial loading mechanism on the torsional loading of the first torsion mechanism and the influence of the translation movement of the radial loading mechanism on the torsional loading of the second torsion mechanism can be eliminated.
优选地,所述第一扭转加载杆支承于扭转固定座上,所述第一扭转加载杆与所述扭转固定座之间设置有第三滚动轴承。Preferably, the first torsion loading rod is supported on the torsion fixing seat, and a third rolling bearing is arranged between the first torsion loading rod and the torsion fixing seat.
优选地,所述第一扭转作动器包括依次转动连接的第一偏转臂、第一连接摆杆和第三活塞缸,所述第一偏转臂未连接所述第一连接摆杆的一端穿接固定所述第一扭转加载杆。Preferably, the first torsion actuator includes a first deflection arm, a first connecting swing rod and a third piston cylinder that are sequentially connected in rotation, and one end of the first deflecting arm that is not connected to the first connecting swing rod passes through then secure the first torsionally loaded rod.
优选地,所述第一扭转作动器为第一旋转油缸,所述第一旋转活油缸与所述第一扭转加载杆通过法兰连接。Preferably, the first torsional actuator is a first rotary cylinder, and the first rotary cylinder is connected to the first torsional loading rod through a flange.
优选地,所述弹性衬套外钢套套设有通用套,所述通用套与所述第一卡块的内表面及所述第二卡块的内表面均抵接。通过设置通用套,可以在不改变弹性衬套疲劳试验机的其他设置的情况下,对不同型号和大小的弹性衬套进行疲劳测试,使疲劳试验机的通用性较强。Preferably, the outer steel sleeve of the elastic bush is provided with a universal sleeve, and the universal sleeve abuts against both the inner surface of the first clamping block and the inner surface of the second clamping block. By setting the universal sleeve, fatigue tests can be performed on elastic bushes of different types and sizes without changing other settings of the elastic bush fatigue testing machine, which makes the fatigue testing machine more versatile.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明提供的弹性衬套疲劳试验机通过径向加载机构、轴向加载机构、第一扭转机构和/或第二扭转机构的单独或多个同时加载,可以复现弹性衬套的扭转、轴向、径向和倾斜的单独或组合受力,使弹性衬套的受力工况更贴近于现实工作状态下的受力情况,使模拟的结果更具真实性和可靠性,较好地实现路谱的模拟测试,测试功能性强及测试准确性好。The elastic bushing fatigue testing machine provided by the present invention can reproduce the torsion, axial Direct, radial and inclined single or combined force, so that the force condition of the elastic bushing is closer to the force condition in the actual working state, so that the simulation results are more authentic and reliable, and better realized The simulation test of the road spectrum has strong test functionality and good test accuracy.
附图说明Description of drawings
图1是本发明实施例1的弹性衬套疲劳试验机的结构示意图;Fig. 1 is the structural representation of the elastic bushing fatigue testing machine of embodiment 1 of the present invention;
图2是图1中I处的局部放大图;Fig. 2 is the partial enlarged view of I place in Fig. 1;
图3是本发明实施例1的弹性衬套疲劳试验机的又一结构示意图;Fig. 3 is another schematic structural view of the elastic bushing fatigue testing machine according to Embodiment 1 of the present invention;
图4是图3中J处的局部放大图;Fig. 4 is a partial enlarged view of J in Fig. 3;
图5是本发明实施例1的弹性衬套疲劳试验机沿x向的剖视图;Fig. 5 is a sectional view along the x direction of the elastic bushing fatigue testing machine according to Embodiment 1 of the present invention;
图6是图5中K处的局部放大图;Fig. 6 is a partial enlarged view at K in Fig. 5;
图7是图5中L处的局部放大图;Fig. 7 is a partial enlarged view of L place in Fig. 5;
图8是本发明实施例1的弹性衬套疲劳试验机沿y向的剖视图;Fig. 8 is a cross-sectional view along the y direction of the elastic bushing fatigue testing machine according to Embodiment 1 of the present invention;
图9是图8中M处的局部放大图;Fig. 9 is a partial enlarged view at M in Fig. 8;
图10是图8中N处的局部放大图;Fig. 10 is a partial enlarged view at N in Fig. 8;
图11是本发明实施例1的第一卡块的结构示意图;Fig. 11 is a schematic structural view of the first block in Embodiment 1 of the present invention;
图12是本发明实施例1中第二卡块的结构示意图;Fig. 12 is a schematic structural diagram of the second clamping block in Embodiment 1 of the present invention;
图13是本发明实施例2的弹性衬套疲劳试验机的结构示意图。Fig. 13 is a schematic structural view of an elastic bushing fatigue testing machine according to Embodiment 2 of the present invention.
图中标记如下:The markings in the figure are as follows:
10-弹性衬套;11-第一卡块;111-第一弧形面;112-连接凸块;12-第二卡块;121-第二弧形面;122-连接凹槽;13-连接杆;14-通用套;15-第一锁紧螺母;10-elastic bushing; 11-first block; 111-first arc surface; 112-connection bump; 12-second block; 121-second arc surface; 122-connection groove; 13- Connecting rod; 14-universal sleeve; 15-the first lock nut;
2-径向加载机构;21-径向加载杆;22-第一活塞缸;221-第一活塞杆;23-第一转接套;24-端盖;25-第一滚动轴承;26-第二锁紧螺母;27-第一平移固定座;2-radial loading mechanism; 21-radial loading rod; 22-first piston cylinder; 221-first piston rod; 23-first adapter sleeve; 24-end cover; 25-first rolling bearing; 26-the first Two locking nuts; 27-the first translation fixed seat;
3-轴向加载机构;31-轴向加载杆;32-第二活塞缸;33-第二转接套;37-第二平移固定座;3-Axial loading mechanism; 31-Axial loading rod; 32-Second piston cylinder; 33-Second adapter sleeve; 37-Second translation fixed seat;
4-第一扭转机构;41-第一扭转加载杆;411-花键轴;412-花键套;42-第三活塞缸;43-第一偏转臂;431-法兰部;432-偏转部;44-套杆;45-扭转固定座;451-第三滚动轴承;452-连接键;453-第一连接法兰;454-第一弹性挡圈;455-第二弹性挡圈;456-内挡环;46-第一连接摆杆;461-关节轴承;47-第二连接法兰;471-第一法兰盘;472-第二法兰盘;473-固定块;410-第一旋转油缸;4-first torsion mechanism; 41-first torsion loading rod; 411-spline shaft; 412-spline sleeve; 42-third piston cylinder; 43-first deflection arm; 431-flange; 432-deflection 44-set rod; 45-torsion fixed seat; 451-third rolling bearing; 452-connection key; 453-first connecting flange; 454-first circlip; 455-second circlip; 456- Inner retaining ring; 46-first connecting swing rod; 461-joint bearing; 47-second connecting flange; 471-first flange; 472-second flange; 473-fixing block; 410-first rotary cylinder;
5-第二扭转机构;51-第二扭转加载杆;52-第四活塞缸;53-第二偏转臂;553-第三连接法兰;56-第二连接摆杆;510-第二旋转油缸;5-second torsion mechanism; 51-second torsion loading rod; 52-fourth piston cylinder; 53-second deflection arm; 553-third connecting flange; 56-second connecting swing rod; 510-second rotation cylinder;
6-试验台;61-标尺。6-test bench; 61-ruler.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, only some structures related to the present invention are shown in the drawings but not all structures.
实施例1Example 1
如图1所示,本发明实施例1提供了一种弹性衬套疲劳试验机,包括能沿弹性衬套10中心轴方向向弹性衬套10内钢套施加轴向力的轴向加载机构3、能沿弹性衬套10的径向方向向弹性衬套10的外钢套施加径向力的径向加载机构2、能带动弹性衬套10绕中心轴往复扭转的第一扭转机构4和能带动弹性衬套10绕径向方向扭转的第二扭转机构5。通过轴向加载机构3和第一扭转机构4的单独或联合作用,可以模拟弹性衬套10的内钢套在实际运行过程中所受的轴向力和/或力矩;通过径向加载机构2和第二扭转机构5的单独或联合作用,可以模拟弹性衬套10的外钢套在实际运行过程中所受的径向力和/或力矩,通过控制这四个机构单独或联合加载运动,可以实现弹性衬套10的扭转、倾斜、轴向和径向的单独或组合受力,使弹性衬套10的受力更贴近其在汽车运行过程中的受力工况,使疲劳试验数据更为准确,也能较好地实现路谱模拟测试。As shown in Figure 1, Embodiment 1 of the present invention provides an elastic bushing fatigue testing machine, including an axial loading mechanism 3 capable of applying an axial force to the inner steel sleeve of the elastic bushing 10 along the central axis of the elastic bushing 10 , the radial loading mechanism 2 that can apply radial force to the outer steel sleeve of the elastic bush 10 along the radial direction of the elastic bush 10, the first torsion mechanism 4 that can drive the elastic bush 10 to reciprocate around the central axis, and the The second twisting mechanism 5 drives the elastic bushing 10 to twist around the radial direction. Through the single or combined action of the axial loading mechanism 3 and the first torsion mechanism 4, the axial force and/or moment experienced by the inner steel sleeve of the elastic bushing 10 during actual operation can be simulated; through the radial loading mechanism 2 The single or joint action of the second torsion mechanism 5 can simulate the radial force and/or moment that the outer steel sleeve of the elastic bushing 10 is subjected to during actual operation. By controlling these four mechanisms to individually or jointly load the movement, The torsion, inclination, axial and radial stress of the elastic bush 10 can be realized alone or in combination, so that the stress of the elastic bush 10 is closer to its stress condition during the operation of the automobile, and the fatigue test data is more accurate. In order to be accurate, the road spectrum simulation test can also be better realized.
轴向加载机构3、径向加载机构2、第一扭转机构4和第二扭转机构5均安装在试验台6上,且轴向加载机构3的加载方向与径向加载机构2的加载方向及第二扭转机构5的加载方向垂直,第一扭转机构4的加载方向与第二扭转机构5的加载方向垂直。其中,轴向加载机构3和第一扭转机构4分别连接于弹性衬套10的内钢套,径向加载机构2和第二扭转机构5分别连接于弹性衬套10的外钢套。由于弹性衬套10的内钢套与外钢套之间有橡胶套,弹性衬套10内钢套的往复平移运动和/或循环绕心扭转运动因橡胶套的弹性而消耗,从而对弹性衬套10外钢套的加载运动的影响较小;同理,弹性衬套10外钢套的往复平移运动和/或绕弹性衬套10轴线的循环扭转运动也因橡胶套的弹性而消耗,从而对弹性衬套10内钢套的加载运动影响较小。The axial loading mechanism 3, the radial loading mechanism 2, the first torsion mechanism 4 and the second torsion mechanism 5 are all installed on the test bench 6, and the loading direction of the axial loading mechanism 3 is the same as that of the radial loading mechanism 2 and The loading direction of the second torsion mechanism 5 is vertical, and the loading direction of the first torsion mechanism 4 is perpendicular to the loading direction of the second torsion mechanism 5 . Wherein, the axial loading mechanism 3 and the first torsion mechanism 4 are respectively connected to the inner steel sleeve of the elastic bushing 10 , and the radial loading mechanism 2 and the second torsion mechanism 5 are respectively connected to the outer steel sleeve of the elastic bushing 10 . Since there is a rubber sleeve between the inner steel sleeve and the outer steel sleeve of the elastic bushing 10, the reciprocating translational motion and/or circular twisting motion of the inner steel sleeve of the elastic bushing 10 are consumed due to the elasticity of the rubber sleeve, thereby affecting the elastic bushing. The impact of the loading motion of the outer steel sleeve of the sleeve 10 is less; in the same way, the reciprocating translational motion of the outer steel sleeve of the elastic bush 10 and/or the cyclic torsional motion around the axis of the elastic bush 10 are also consumed due to the elasticity of the rubber sleeve, thereby It has little influence on the loading movement of the inner steel sleeve of the elastic bushing 10 .
如图2所示,第一扭转机构4包括第一扭转加载杆41和连接并驱动第一扭转加载杆41绕弹性衬套10中心轴扭转的第一扭转作动器。在本实施例1中,第一扭转作动器包括依次转动连接的第一偏转臂43、第一连接摆杆46和第三活塞缸42。第一偏转臂43垂直连接有套杆44,套杆44转动连接于第一连接摆杆46。当第三活塞缸42的活塞杆往复运动时,活塞杆带动第一连接摆杆46沿垂直于第一扭转加载杆41的方向往复运动,从而带动第一偏转臂43相对第一扭转加载杆41的轴线往复摆转,由于第一偏转臂43绕第一扭转加载杆41轴线的摆转运动导致第一连接摆杆46运动时不与活塞杆处于同一直线,为保证活塞杆的直线平移运动转换为第一偏转臂43的摆转运动,第一连接摆杆46与第一偏转臂43及活塞杆之间均采用关节轴承461连接。As shown in FIG. 2 , the first torsion mechanism 4 includes a first torsion loading rod 41 and a first torsion actuator connected to and driving the first torsion loading rod 41 to twist around the central axis of the elastic bushing 10 . In Embodiment 1, the first torsional actuator includes a first deflection arm 43 , a first connecting swing rod 46 and a third piston cylinder 42 which are sequentially connected in rotation. The first deflection arm 43 is vertically connected to a sleeve rod 44 , and the sleeve rod 44 is rotatably connected to a first connecting swing rod 46 . When the piston rod of the third piston cylinder 42 reciprocates, the piston rod drives the first connecting swing rod 46 to reciprocate along the direction perpendicular to the first torsion loading rod 41, thereby driving the first deflection arm 43 relative to the first torsion loading rod 41 The axis reciprocatingly swings, because the first deflection arm 43 swings around the axis of the first torsion loading rod 41, the first connecting swing rod 46 is not in the same straight line as the piston rod when it moves, so as to ensure the conversion of the linear translation motion of the piston rod For the swinging motion of the first deflection arm 43 , the joint bearing 461 is used to connect the first connecting swing rod 46 to the first deflection arm 43 and the piston rod.
第二扭转机构5的结构与第一扭转机构4相同,包括依次相连的第二扭转加载杆51、第二偏转臂53、第二连接摆杆56和第四活塞缸52等部件,不同之处在于,第二扭转加载杆51连接于弹性衬套10的外钢套,当第四活塞缸52驱动第二扭转加载杆51绕第二扭转加载杆51的轴向方向扭转时,第二扭转加载杆51带动的弹性衬套10的外钢套绕弹性衬套10的径向方向往复扭转。The structure of the second torsion mechanism 5 is the same as that of the first torsion mechanism 4, including parts such as the second torsion loading rod 51, the second deflection arm 53, the second connection swing rod 56 and the fourth piston cylinder 52 connected in sequence, the difference That is, the second torsion loading rod 51 is connected to the outer steel sleeve of the elastic bushing 10, when the fourth piston cylinder 52 drives the second torsion loading rod 51 to twist around the axial direction of the second torsion loading rod 51, the second torsion loading The outer steel sleeve of the elastic bush 10 driven by the rod 51 twists back and forth around the radial direction of the elastic bush 10 .
如图4所示,径向加载机构2包括与弹性衬套10的外钢套相连的径向加载杆21及连接并驱动径向加载杆21施加径向力的第一活塞缸22。为保证径向加载杆21的加载方向垂直于弹性衬套10的中心轴,径向加载杆21支承于第一平移固定座27上,第一平移固定座27固定于试验台6上,且开设有穿接径向加载杆21的穿接孔,径向加载杆21的一端穿过穿接孔与弹性衬套10的外钢套固定连接。第一平移固定座27一方面可以对径向加载杆21起支撑作用,防止径向加载杆21在第二扭转机构5的加载作用下发生轴线偏移;另一方面可以对径向加载杆21的运动起导向作用,使第一活塞缸22的伸缩运动带动径向加载杆21的加载力能准确施加在弹性衬套10的径向位置。As shown in FIG. 4 , the radial loading mechanism 2 includes a radial loading rod 21 connected to the outer steel sleeve of the elastic bush 10 and a first piston cylinder 22 connected to and driving the radial loading rod 21 to apply radial force. In order to ensure that the loading direction of the radial loading rod 21 is perpendicular to the central axis of the elastic bushing 10, the radial loading rod 21 is supported on the first translation fixing seat 27, and the first translation fixing seat 27 is fixed on the test bench 6, and set There is a piercing hole for passing through the radial loading rod 21 , and one end of the radial loading rod 21 passes through the piercing hole and is fixedly connected with the outer steel sleeve of the elastic bushing 10 . On the one hand, the first translation fixing seat 27 can support the radial loading rod 21 to prevent the axial displacement of the radial loading rod 21 under the loading of the second torsion mechanism 5; on the other hand, it can support the radial loading rod 21 The movement of the first piston cylinder 22 acts as a guide, so that the telescopic movement of the first piston cylinder 22 drives the loading force of the radial loading rod 21 to be accurately applied to the radial position of the elastic bush 10 .
径向加载机构2的加载运动过程为:第一活塞缸22驱动第一活塞杆221伸缩运动,第一活塞杆221带动径向加载杆21直线往复运动;径向加载杆21带动第一卡块11往复运动,从而使弹性衬套10的外钢套与内钢套发生循环的相对运动,进而可以测试弹性衬套10受径向加载力作用时,弹性衬套10的疲劳特性和弹性衬套10的径向刚度。The loading movement process of the radial loading mechanism 2 is as follows: the first piston cylinder 22 drives the first piston rod 221 to move telescopically, the first piston rod 221 drives the radial loading rod 21 to reciprocate linearly; the radial loading rod 21 drives the first block 11 to reciprocate, so that the outer steel sleeve and the inner steel sleeve of the elastic bush 10 undergo cyclic relative motion, and then the fatigue characteristics of the elastic bush 10 and the elastic bushing can be tested when the elastic bush 10 is subjected to radial loading force Radial stiffness of 10.
轴向加载机构3的结构与径向加载机构2相同,包括相连的轴向加载杆31和第二活塞缸32。轴向加载杆31与弹性衬套10的内钢套连接,当第二活塞缸32驱动活塞杆伸缩运动时,轴向加载杆31带动弹性衬套10的内钢套往复运动,使弹性衬套10的内钢套相对外钢套发生相对位移,从而测试弹性衬套10在受循环轴向力时的疲劳特性和弹性衬套10的轴向刚度。The structure of the axial loading mechanism 3 is the same as that of the radial loading mechanism 2 , including a connected axial loading rod 31 and a second piston cylinder 32 . The axial loading rod 31 is connected with the inner steel sleeve of the elastic bushing 10. When the second piston cylinder 32 drives the piston rod to move telescopically, the axial loading rod 31 drives the inner steel sleeve of the elastic bushing 10 to reciprocate, so that the elastic bushing The inner steel sleeve of 10 is relatively displaced relative to the outer steel sleeve, so as to test the fatigue characteristics of the elastic bush 10 when subjected to cyclic axial force and the axial stiffness of the elastic bush 10 .
如图5所示,轴向加载机构3和第一扭转机构4通过连接杆13分别向弹性衬套10的内钢套施加轴向方向的力或力矩。如图6所示,弹性衬套10套设固定在连接杆13上,且连接杆13的两端分别连接轴向加载机构3和第一扭转加载机构。在本实施例1中,连接杆13为双头螺杆,螺杆配合穿过弹性衬套10的中心孔,且两端采用第一锁紧螺母15对弹性衬套10两端进行锁紧固定,防止弹性衬套10相对连接杆13发生轴向移动。As shown in FIG. 5 , the axial loading mechanism 3 and the first torsion mechanism 4 respectively apply force or moment in the axial direction to the inner steel sleeve of the elastic bush 10 through the connecting rod 13 . As shown in FIG. 6 , the elastic bush 10 is sheathed and fixed on the connecting rod 13 , and the two ends of the connecting rod 13 are respectively connected to the axial loading mechanism 3 and the first torsional loading mechanism. In this embodiment 1, the connecting rod 13 is a double-ended screw rod, and the screw rod fits through the center hole of the elastic bushing 10, and the two ends of the elastic bushing 10 are locked and fixed by the first lock nut 15 to prevent The elastic bush 10 moves axially relative to the connecting rod 13 .
当轴向加载机构3与第一扭转机构4同时进行加载时,轴向加载机构3会带动弹性衬套10内钢套沿中心轴方向发生往复位移,从而带动第一扭转加载杆41沿轴线方向的往复位移。为消除第一扭转加载杆41的往复位移对第一扭转机构4的绕心扭转加载的影响,第一扭转加载杆41选择为滚珠花键。如图7所示,滚珠花键的花键轴411与连接杆13固定连接,花键套412连接固定于扭转固定座45上,由于花键轴411与花键套412之间存在可沿花键轴411轴线方向移动的滚珠,当花键轴411由连接杆13带动进行平移运动时,花键轴411带动花键轴411与花键套412之间的滚珠沿花键轴411轴向方向运动,而花键套412不发生运动,从而使花键轴411与花键套412之间产生相对运动,花键轴411的轴向运动经滚珠消除而无法传递至花键套412。当第一偏转臂43连接并带动花键套412绕其轴线扭转时,第一偏转臂43的摆转运动不会受花键轴411的轴向运动的影响,从而可以保证第一扭转机构4向弹性衬套10施加绕心扭转力的运动不受到轴向加载机构3的影响,保证了疲劳试验的准确性。与第一扭转机构4相同地,第二扭转加载杆51为滚珠花键,以消除径向加载机构2的径向加载运动产生的位移对第二扭转机构5加载运动的影响。When the axial loading mechanism 3 and the first torsion mechanism 4 are loaded at the same time, the axial loading mechanism 3 will drive the inner steel sleeve of the elastic bush 10 to move back and forth along the central axis direction, thereby driving the first torsion loading rod 41 along the axial direction reciprocal movement. In order to eliminate the influence of the reciprocating movement of the first torsion loading rod 41 on the torsional loading of the first torsion mechanism 4 around the center, the first torsion loading rod 41 is selected as a ball spline. As shown in Figure 7, the spline shaft 411 of the ball spline is fixedly connected with the connecting rod 13, and the spline sleeve 412 is connected and fixed on the torsion fixing seat 45. The ball moving in the axial direction of the key shaft 411, when the spline shaft 411 is driven by the connecting rod 13 to perform translational movement, the spline shaft 411 drives the ball between the spline shaft 411 and the spline sleeve 412 to move along the axial direction of the spline shaft 411 movement, but the spline sleeve 412 does not move, so that relative motion occurs between the spline shaft 411 and the spline sleeve 412, and the axial movement of the spline shaft 411 is eliminated by the ball and cannot be transmitted to the spline sleeve 412. When the first deflection arm 43 is connected and drives the spline sleeve 412 to twist around its axis, the swing motion of the first deflection arm 43 will not be affected by the axial movement of the spline shaft 411, thereby ensuring that the first torsion mechanism 4 The movement of applying the torsional force around the center to the elastic bush 10 is not affected by the axial loading mechanism 3, which ensures the accuracy of the fatigue test. Same as the first torsion mechanism 4 , the second torsion loading rod 51 is a ball spline to eliminate the influence of the displacement generated by the radial loading movement of the radial loading mechanism 2 on the loading movement of the second torsion mechanism 5 .
为使第一偏转臂43带动第一扭转加载杆41扭转运动,偏转臂43整体呈法兰式结构,包括用于连接第一扭转加载杆41的法兰部431及沿法兰部431径向延伸出的偏转部432。第一偏转臂43的法兰部431连接有第一连接法兰453,第一连接法兰453的内径与花键套412的外径向配合,且内表面开设有与花键套412上的第一键槽相配的第二键槽,花键套412与第一连接法兰453通过装配在第一键槽和第二键槽之间的连接键452实现花键套412与第一连接法兰453在周向上的固定连接。为实现花键套412与第一连接法兰453在花键套412轴向方向的固定,第一连接法兰453的一端穿过扭转固定座45,且靠近弹性衬套10一端的端面处的开口口径小于花键套412外径且大于花键轴411外径;第一连接法兰453靠近第一偏转臂43的一端腔体内设置有第一弹性挡圈454,第一弹性挡圈454固定于腔体内表面且一端与花键套412抵接。In order to make the first deflection arm 43 drive the first torsion loading rod 41 to twist and move, the deflection arm 43 has a flange structure as a whole, including a flange part 431 for connecting the first torsion loading rod 41 and a radial direction along the flange part 431. Extended deflection portion 432 . The flange portion 431 of the first deflection arm 43 is connected with a first connecting flange 453, the inner diameter of the first connecting flange 453 matches the outer diameter of the spline sleeve 412, and the inner surface is provided with a The second keyway matched with the first keyway, the spline sleeve 412 and the first connecting flange 453 realize the peripheral connection between the spline sleeve 412 and the first connecting flange 453 through the connecting key 452 assembled between the first keyway and the second keyway. upward fixed connection. In order to realize the fixing of the spline sleeve 412 and the first connecting flange 453 in the axial direction of the spline sleeve 412, one end of the first connecting flange 453 passes through the torsion fixing seat 45, and the end surface near the end of the elastic bushing 10 The opening diameter is smaller than the outer diameter of the spline sleeve 412 and larger than the outer diameter of the spline shaft 411; the first connecting flange 453 is provided with a first circlip 454 in the cavity near the end of the first deflection arm 43, and the first circlip 454 is fixed It is on the inner surface of the cavity and abuts against the spline sleeve 412 at one end.
第一连接法兰453与扭转固定座45之间设置有一对第三滚动轴承451,两个第三滚动轴承451的相向运动由设置在第一连接法兰453轴向外壁上的轴肩与第二弹性挡圈455限定,其中,轴肩设置在靠近第一偏转臂43的一侧,第二弹性挡圈455设置在靠近弹性衬套10的一侧,通过轴肩和弹性衬套10还可以使第一连接法兰453相对扭转固定座45固定。两个第三滚动轴承451的相对运动由凸设在扭转固定座45内钢套的内挡环456限定。A pair of third rolling bearings 451 is arranged between the first connecting flange 453 and the torsion fixing seat 45, and the relative movement of the two third rolling bearings 451 is determined by the shoulder on the axially outer wall of the first connecting flange 453 and the second elastic bearing. The circlip 455 defines, wherein, the shaft shoulder is arranged on a side close to the first deflection arm 43, and the second elastic circlip 455 is arranged on a side close to the elastic bush 10, and the first elastic bush 10 can also be made to A connecting flange 453 is fixed relative to the torsion fixing base 45 . The relative movement of the two third rolling bearings 451 is limited by the inner stop ring 456 protruding from the inner steel sleeve of the torsion fixing seat 45 .
花键轴411靠近弹性衬套10的一端通过第二连接法兰47与连接杆13固定连接,且花键轴411的轴线与第二连接杆13的轴线位于同一直线上。第二连接法兰47包括连接于花键轴411一端的第一法兰盘471和连接于连接杆13一端的第二法兰盘472,其中,第一法兰盘471通过键固定连接花键轴411,第二法兰盘472通过固定块473与第二法兰盘472固定连接,第一法兰盘471和第二法兰盘472连接固定,从而使花键轴411与连接杆13连接固定。One end of the spline shaft 411 close to the elastic bush 10 is fixedly connected to the connecting rod 13 through the second connecting flange 47 , and the axis of the spline shaft 411 and the axis of the second connecting rod 13 are located on the same straight line. The second connecting flange 47 includes a first flange 471 connected to one end of the spline shaft 411 and a second flange 472 connected to one end of the connecting rod 13, wherein the first flange 471 is fixedly connected to the spline by a key. The shaft 411 and the second flange 472 are fixedly connected with the second flange 472 through the fixing block 473, and the first flange 471 and the second flange 472 are connected and fixed, so that the spline shaft 411 is connected with the connecting rod 13 fixed.
第一扭转机构4的加载过程为:当第三活塞缸42驱动活塞杆往复运动时,活塞杆带动第一连接摆杆46从而带动第一偏转臂43往复摆转;第一偏转臂43的摆转带动花键套412绕其轴线扭转,从而带动花键轴411绕轴线扭转;花键轴411带动与其连接的连接杆13往复扭转,从而带动与连接杆13连接的弹性衬套10的内钢套绕轴心扭转。The loading process of the first torsion mechanism 4 is: when the third piston cylinder 42 drives the piston rod to reciprocate, the piston rod drives the first connecting swing rod 46 to drive the first deflection arm 43 to swing back and forth; the swing of the first deflection arm 43 The rotation drives the spline sleeve 412 to twist around its axis, thereby driving the spline shaft 411 to twist around the axis; the spline shaft 411 drives the connecting rod 13 connected to it to twist back and forth, thereby driving the inner steel of the elastic bush 10 connected to the connecting rod 13 The sleeve is twisted around the axis.
如图8所示,径向加载机构2和第二扭转机构5分别第一卡快11和第二卡快12连接于弹性衬套10的内钢套。如图9所示,径向加载机构2一端连接固定有第一卡块11,并通过第一卡块11向弹性衬套10的外钢套施加径向力;第二扭转机构5的一端连接固定有第二卡块12,并通过第二卡块12向弹性衬套10的外钢套施加带动弹性衬套10绕径向扭转的扭转力矩;第一卡块11和第二卡块12固定连接并能对弹性衬套10进行径向方向的夹紧。As shown in FIG. 8 , the radial loading mechanism 2 and the second torsion mechanism 5 are respectively connected to the inner steel sleeve of the elastic bushing 10 with a first clip 11 and a second clip 12 . As shown in Figure 9, one end of the radial loading mechanism 2 is connected and fixed with a first block 11, and a radial force is applied to the outer steel sleeve of the elastic bushing 10 through the first block 11; one end of the second torsion mechanism 5 is connected to The second clamping block 12 is fixed, and the torsional moment that drives the elastic bushing 10 to twist in the radial direction is applied to the outer steel sleeve of the elastic bushing 10 through the second clamping block 12; the first clamping block 11 and the second clamping block 12 are fixed It is connected and can clamp the elastic bushing 10 in the radial direction.
为提高弹性衬套疲劳试验机对不同型号的弹性衬套10的通用性,弹性衬套10与第一卡块11和第二卡块12之间连接有通用套14。通用套14套设于弹性衬套10的外钢套,且与弹性衬套10过盈配合连接,以使弹性衬套10在试验过程中与通用套14紧密配合,共同运动。通用套14的外壁分别与第一卡块11和第二卡块12的内表面抵接,以在径向方向对通用套14进行固定。In order to improve the versatility of the elastic bush fatigue testing machine for different types of elastic bushes 10 , a universal sleeve 14 is connected between the elastic bush 10 and the first clamping block 11 and the second clamping block 12 . The universal sleeve 14 is sheathed on the outer steel sleeve of the elastic bush 10, and is connected with the elastic bush 10 with an interference fit, so that the elastic bush 10 and the universal sleeve 14 are closely matched and move together during the test. The outer walls of the universal sleeve 14 abut against the inner surfaces of the first block 11 and the second block 12 respectively, so as to fix the universal sleeve 14 in the radial direction.
如图10所示,为防止第二扭转机构5带动弹性衬套10绕径向方向的扭转影响径向加载机构2对弹性衬套10径向力的加载,径向加载杆21与第一活塞杆221之间连接有第一转接套23。第一转接套23为一端开口、另一端开设有螺纹孔的套筒状结构,开设有螺纹孔的一端通过螺纹连接固定第一活塞缸22的第一活塞杆221。径向加载杆21远离第一卡块11的一端位于第一转接套23的腔体内,且与第一转接套23之间通过第一滚动轴承25连接。As shown in Figure 10, in order to prevent the second torsion mechanism 5 from driving the elastic bushing 10 to twist in the radial direction to affect the radial force loading of the elastic bushing 10 by the radial loading mechanism 2, the radial loading rod 21 and the first piston A first adapter sleeve 23 is connected between the rods 221 . The first adapter sleeve 23 is a sleeve-like structure with an open end and a threaded hole at the other end, and the first piston rod 221 of the first piston cylinder 22 is fixed to the end with the threaded hole through threaded connection. The end of the radial loading rod 21 away from the first block 11 is located in the cavity of the first adapter sleeve 23 , and is connected with the first adapter sleeve 23 through a first rolling bearing 25 .
为防止第一滚动轴承25在径向加载杆21的轴向发生位移,径向加载杆21位于第一转接套23腔体内的一端开设有轴肩,且末端开设有螺纹,第一滚动轴承25沿径向加载杆21的轴线位移分别被位于第一滚动轴承25两端的第二锁紧螺母26和轴肩限定。为实现第一滚动轴承25与第一转接套23沿轴向方向的固定,第一转接套23的内表面开设有环形台阶,且靠近开口的一端端面固定连接有端盖24,端盖24朝向第一转接套23的一端伸入第一转接套23内且抵接于环形台阶的台阶面上,且伸入端的外径与第一转接套23朝向弹性衬套10一端的内径配合、伸入端的内径与第一滚动轴承25的外径过盈配合。第一滚动轴承25的两端面分别抵接于环形台阶的台阶面和端盖24内表面,从而实现第一滚动轴承25相对第一转接套23在轴向方向的固定。为提高端盖24和第一转接套23的连接紧固性,端盖24伸入第一转接套23的一端凸设有凸环,第一转接套23内表面相对于凸环的位置开设有环形凹槽,凸环和环形凹槽配合能防止第一活塞缸22带动径向加载杆21往复运动时,第一转接套23与端盖24在径向加载杆21的轴向发生松动产生位移,而影响径向加载杆21的加载运动。In order to prevent the first rolling bearing 25 from being displaced in the axial direction of the radial loading rod 21, one end of the radial loading rod 21 located in the cavity of the first adapter sleeve 23 is provided with a shaft shoulder, and the end is provided with a thread, and the first rolling bearing 25 is arranged along the The axial displacement of the radially loaded rod 21 is limited by the second lock nut 26 and the shaft shoulder located at both ends of the first rolling bearing 25 respectively. In order to realize the fixation of the first rolling bearing 25 and the first adapter sleeve 23 in the axial direction, the inner surface of the first adapter sleeve 23 is provided with an annular step, and an end face close to the opening is fixedly connected with an end cover 24, and the end cover 24 One end facing the first adapter sleeve 23 protrudes into the first adapter sleeve 23 and abuts against the step surface of the annular step, and the outer diameter of the protruding end is the same as the inner diameter of the first adapter sleeve 23 facing the elastic bushing 10 Fitting, the inner diameter of the protruding end is in interference fit with the outer diameter of the first rolling bearing 25 . Both end surfaces of the first rolling bearing 25 abut against the stepped surface of the annular step and the inner surface of the end cover 24 respectively, so as to realize the fixing of the first rolling bearing 25 relative to the first adapter sleeve 23 in the axial direction. In order to improve the connection fastness between the end cover 24 and the first adapter sleeve 23, one end of the end cover 24 protruding into the first adapter sleeve 23 is protrudingly provided with a protruding ring, and the inner surface of the first adapter sleeve 23 is opposite to the inner surface of the protruding ring. The position is provided with an annular groove, and the cooperation between the convex ring and the annular groove can prevent the first adapter sleeve 23 and the end cover 24 from moving in the axial direction of the radial loading rod 21 when the first piston cylinder 22 drives the radial loading rod 21 to reciprocate. Loosening produces displacement, which affects the loading movement of the radial loading rod 21 .
当径向加载机构2与第二扭转机构5同时动作时,由于第二扭转机构5对弹性衬套10施加的扭转力矩,弹性衬套10绕径向方向发生扭转,从而带动第一卡块11发生扭转,进而带动径向加载杆21往复扭转。由于径向加载杆21通过第一滚动轴承25连接第一转接套23,当径向加载杆21转动时,带动第一滚动轴承25相对第一转接套23转动,因此,径向加载杆21的转动运动被第一滚动轴承25消除而无法传递给第一活塞缸22,从而不会对第一活塞缸22的直线往复运动产生影响,即不会影响径向加载杆21直线运动对弹性衬套10的径向力的加载。类似的,为防止第一扭转机构4带动弹性衬套10绕轴心的扭转影响轴向加载机构3对弹性衬套10内钢套轴向力的加载,轴向加载杆31与第二活塞缸32的活塞杆之间连接有第二转接套23。When the radial loading mechanism 2 and the second torsion mechanism 5 act at the same time, due to the torsional moment exerted by the second torsion mechanism 5 on the elastic bush 10, the elastic bush 10 is twisted around the radial direction, thereby driving the first block 11 The twist occurs, and then drives the radial loading rod 21 to twist back and forth. Since the radial loading rod 21 is connected to the first adapter sleeve 23 through the first rolling bearing 25, when the radial loading rod 21 rotates, the first rolling bearing 25 is driven to rotate relative to the first adapter sleeve 23, therefore, the radial loading rod 21 The rotational motion is eliminated by the first rolling bearing 25 and cannot be transmitted to the first piston cylinder 22, so that it will not affect the linear reciprocating motion of the first piston cylinder 22, that is, it will not affect the linear motion of the radial loading rod 21 on the elastic bushing 10 radial force loading. Similarly, in order to prevent the first torsion mechanism 4 from driving the elastic bushing 10 to twist around the axis to affect the axial loading of the axial load mechanism 3 on the inner steel sleeve of the elastic bushing 10, the axial loading rod 31 and the second piston cylinder A second adapter sleeve 23 is connected between the piston rods of 32.
如图11所示,第一卡块11与径向加载机构2相连的一面为平面,且开设有多个连接孔,用于与径向加载机构2通过法兰连接;第一卡块11朝向弹性衬套10的一面具有与通用套14外径弧度相配的第一弧形面111,第一弧形面111的两端均设有连接凸块112。如图12所示,第二卡块12为U形卡块,U形卡块开口朝向通用套14,且与第二扭转机构5相对的一面为平面,与通用套14抵接的一面具有与通用套14相配的第二弧形面121,第二弧形面121的两端均开设有连接凹槽122。第一卡块11和第二卡块12通过相对的第一弧形面111和第二弧形面121与通用套14配合连接,以实现对通用套14径向方向的固定,且第一卡块11的连接凸块112和和第二卡块12的连接凹槽122相配合卡接,并采用螺纹连接固定,以防止试验过程中,第一卡块11和第二卡块12相对松动,引发弹性衬套10的受力变化,从而影响试验结果的准确性。上述弹性衬套10在轴向和径向上与各机构的连接和固定还可以采用其他方式,本实施例1对此方面不做过多限制。As shown in Figure 11, the side of the first block 11 connected to the radial loading mechanism 2 is a plane, and is provided with a plurality of connection holes for flange connection with the radial loading mechanism 2; the first block 11 faces One side of the elastic bushing 10 has a first arcuate surface 111 matching the curvature of the outer diameter of the universal sleeve 14 , and both ends of the first arcuate surface 111 are provided with connecting protrusions 112 . As shown in Figure 12, the second clamping block 12 is a U-shaped clamping block, the opening of the U-shaped clamping block faces the universal sleeve 14, and the side opposite to the second twisting mechanism 5 is a plane, and the side abutting against the universal sleeve 14 has a The second arc-shaped surface 121 matched with the universal sleeve 14 is provided with connecting grooves 122 at both ends of the second arc-shaped surface 121 . The first block 11 and the second block 12 are mated with the universal sleeve 14 through the opposite first arc-shaped surface 111 and the second arc-shaped surface 121, so as to realize the fixing of the universal sleeve 14 in the radial direction, and the first clamp The connecting protrusion 112 of the block 11 is engaged with the connecting groove 122 of the second block 12, and fixed by screw connection, so as to prevent the relative loosening of the first block 11 and the second block 12 during the test. The force change of the elastic bushing 10 is caused, thereby affecting the accuracy of the test results. The connection and fixation of the above-mentioned elastic bush 10 with various mechanisms in the axial and radial directions can also be adopted in other ways, and this embodiment 1 does not make too many restrictions on this aspect.
在本实施例中,第一活塞缸22、第二活塞缸32、第三活塞缸42和第四活塞缸52均为伺服油缸,通过伺服控制系统对伺服油缸的控制,可以精确地控制每个油缸的行程,从而对向弹性衬套10施加的力和力矩进行控制,以精确地模拟弹性衬套10在不同力和力矩状态下的响应及疲劳状态,且运行更为安全可靠。In this embodiment, the first piston cylinder 22, the second piston cylinder 32, the third piston cylinder 42 and the fourth piston cylinder 52 are all servo cylinders, and the control of the servo cylinders by the servo control system can precisely control each The stroke of the oil cylinder controls the force and moment applied to the elastic bush 10 to accurately simulate the response and fatigue state of the elastic bush 10 under different force and moment states, and the operation is safer and more reliable.
在试验台6相对于弹性衬套10的位置设置有标尺61,标尺61沿弹性衬套10的中心轴方向设置,且轴向加载机构3的第二平移固定座37及第一扭转机构4的扭转固定座45可沿标尺61的长度方向相对标尺61移动,以改变第二平移固定座37和/或扭转固定座45相对于弹性衬套10之间的距离。当对不同型号的弹性衬套10进行试验时,可根据弹性衬套10的型号和大小精确调节轴向加载机构3的第二平移固定座37和第一扭转结构的扭转固定座45与弹性衬套10之间的距离,从而可以在不改变各个伺服油缸的行程和控制参数的基础上,对各个型号和大小的弹性衬套10进行疲劳试验,使弹性衬套10疲劳试验机具备较好地通用性。A scale 61 is provided at the position of the test bench 6 relative to the elastic bushing 10, and the scale 61 is arranged along the central axis direction of the elastic bushing 10, and the second translation fixing seat 37 of the axial loading mechanism 3 and the first torsion mechanism 4 The torsion fixing seat 45 can move relative to the scale 61 along the length direction of the scale 61 to change the distance between the second translation fixing seat 37 and/or the torsion fixing seat 45 relative to the elastic bushing 10 . When different types of elastic bushings 10 are tested, the second translation fixing seat 37 of the axial loading mechanism 3 and the torsion fixing seat 45 of the first torsion structure and the elastic bushing can be accurately adjusted according to the type and size of the elastic bushing 10. The distance between the sleeves 10, so that fatigue tests can be carried out on elastic bushes 10 of various types and sizes without changing the stroke and control parameters of each servo cylinder, so that the elastic bushing 10 fatigue testing machine has a better performance. Versatility.
实施例2Example 2
如图13所示,本实施例2提供的弹性衬套疲劳试验机的机的结构与实施例1提供的弹性衬套疲劳试验机的结构基本相同,本实施例不再赘述,不同之处在于:本实施例采用的第一扭转作动器和第二扭转作动器均为旋转油缸:第一旋转油缸410的旋转杆与第一连接法兰453连接,当第一旋转油缸410驱动旋转杆转动时,旋转杆的转动带动第一连接法兰453转动,从而带动与第一连接法兰453连接的滚珠花键转动,从而带动连接杆13绕心扭转,进而可以实现弹性衬套10内钢套的绕心扭转;第二旋转油缸510的旋转杆与第三连接法兰553连接,当第二旋转油缸510驱动旋转杆转动时,旋转杆的转动带动第三连接法兰553转动,从而带动与第三连接法兰553连接的滚珠花键转动,从而带动第二卡块12绕弹性衬套10的径向方向扭转,进而可以实现弹性衬套10外钢套的绕径向扭转。在本实施例中,两个旋转油缸53均为伺服油缸,可以对旋转杆旋转的角度和方向进行精确控制,从而控制弹性衬套10内钢套绕心扭转的幅值及弹性衬套10外钢套绕轴线扭转的幅值。As shown in Figure 13, the structure of the elastic bushing fatigue testing machine provided in the second embodiment is basically the same as that of the elastic bushing fatigue testing machine provided in the first embodiment, and will not be repeated in this embodiment, the difference is that : The first torsion actuator and the second torsion actuator adopted in this embodiment are both rotary cylinders: the rotary rod of the first rotary cylinder 410 is connected with the first connection flange 453, when the first rotary cylinder 410 drives the rotary rod When rotating, the rotation of the rotating rod drives the first connecting flange 453 to rotate, thereby driving the ball spline connected to the first connecting flange 453 to rotate, thereby driving the connecting rod 13 to twist around the center, and then the inner steel of the elastic bush 10 can be realized. The sleeve is twisted around the center; the rotating rod of the second rotating oil cylinder 510 is connected with the third connecting flange 553. When the second rotating oil cylinder 510 drives the rotating rod to rotate, the rotation of the rotating rod drives the third connecting flange 553 to rotate, thereby driving The ball spline connected to the third connecting flange 553 rotates, thereby driving the second clamping block 12 to twist around the radial direction of the elastic bush 10 , and then realize the radial twist of the outer steel sleeve of the elastic bush 10 . In this embodiment, the two rotary cylinders 53 are both servo cylinders, which can precisely control the angle and direction of rotation of the rotary rod, thereby controlling the amplitude of the inner steel sleeve torsion around the center of the elastic bush 10 and the outer diameter of the elastic bush 10. The amplitude of the steel sleeve torsion around the axis.
本发明提供的弹性衬套疲劳试验机通过径向加载机构2、轴向加载机构3、第一扭转机构4和/或第二扭转机构5的单独或多个同时加载,可以复现弹性衬套10的扭转、轴向、径向和倾斜组合受力,使弹性衬套10的受力工况更贴近于现实工作状态下的受力情况,使模拟的结果更具真实性和可靠性,较好地实现路谱的模拟测试,功能性强;通过修改通用套14的内径,可以在不改变疲劳试验机的其他结构的情况下,对不同型号及尺寸的弹性衬套10进行测试,通用性强;通过采用第一转接套23和第一滚动轴承25消除第二扭转加载运动对径向加载运动的转动影响,通过采用第二转接套33和第二滚动轴承消除第一扭转加载运动对轴向加载运动的转动影响,采用滚珠花键消除径向加载或轴向加载对扭转加载运动的位移影响,使测试结果更准确。本发明提供的弹性衬套疲劳试验机具有结构简单、安全可靠、功能性强、通用性高和准确度好等优点。The elastic bushing fatigue testing machine provided by the present invention can reproduce the elastic bushing through the single or multiple simultaneous loading of the radial loading mechanism 2, the axial loading mechanism 3, the first torsion mechanism 4 and/or the second torsion mechanism 5 The torsional, axial, radial and oblique combined force of 10 makes the stress working condition of the elastic bush 10 closer to the stress situation in the actual working state, making the simulated results more authentic and reliable, and compared with The simulation test of the road spectrum is well realized, and the functionality is strong; by modifying the inner diameter of the universal sleeve 14, the elastic bushing 10 of different types and sizes can be tested without changing other structures of the fatigue testing machine, and the versatility Strong; by using the first adapter sleeve 23 and the first rolling bearing 25 to eliminate the rotational influence of the second torsional loading movement on the radial loading movement, by using the second adapter sleeve 33 and the second rolling bearing to eliminate the first torsional loading movement on the shaft The effect of rotation on torsional loading motion, the ball spline is used to eliminate the displacement effect of radial loading or axial loading on torsional loading motion, so that the test results are more accurate. The elastic bush fatigue testing machine provided by the invention has the advantages of simple structure, safety and reliability, strong functionality, high versatility, good accuracy and the like.
注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention, and the present invention The scope is determined by the scope of the appended claims.
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| CN108627341A (en) * | 2018-06-06 | 2018-10-09 | 慈兴集团有限公司 | A kind of bearing high-speed performance test machine |
| CN109269886A (en) * | 2018-09-28 | 2019-01-25 | 西安力创材料检测技术有限公司 | A kind of sound device for testing stiffness of engine mounting bushing three-dimensional load |
| CN110553843A (en) * | 2019-10-17 | 2019-12-10 | 上海精智实业股份有限公司 | A three-axis elastic bearing bush fatigue testing machine |
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| CN114739687A (en) * | 2022-03-29 | 2022-07-12 | 四川宁江山川机械有限责任公司 | Detection device for detecting durability of vehicle shock absorber sleeve assembly |
| CN114878356A (en) * | 2022-05-12 | 2022-08-09 | Oppo广东移动通信有限公司 | Torque testing device for adapter |
| CN115979604A (en) * | 2022-12-21 | 2023-04-18 | 北京福田戴姆勒汽车有限公司 | Test method for stabilizer bar bushing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108627341A (en) * | 2018-06-06 | 2018-10-09 | 慈兴集团有限公司 | A kind of bearing high-speed performance test machine |
| CN109269886A (en) * | 2018-09-28 | 2019-01-25 | 西安力创材料检测技术有限公司 | A kind of sound device for testing stiffness of engine mounting bushing three-dimensional load |
| CN109269886B (en) * | 2018-09-28 | 2024-02-23 | 西安力创材料检测技术有限公司 | Dynamic and static rigidity testing device for three-way loading of engine suspension bushing |
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| CN110702409B (en) * | 2019-09-29 | 2021-10-15 | 中国航发北京航空材料研究院 | A kind of elastic joint bearing fatigue test device |
| CN110553843A (en) * | 2019-10-17 | 2019-12-10 | 上海精智实业股份有限公司 | A three-axis elastic bearing bush fatigue testing machine |
| CN110553843B (en) * | 2019-10-17 | 2024-05-31 | 上海精智实业股份有限公司 | A three-axial elastic bearing bushing fatigue testing machine |
| CN111929048A (en) * | 2020-08-06 | 2020-11-13 | 广州汽车集团股份有限公司 | Bushing fatigue endurance test device |
| CN114739687A (en) * | 2022-03-29 | 2022-07-12 | 四川宁江山川机械有限责任公司 | Detection device for detecting durability of vehicle shock absorber sleeve assembly |
| CN114878356A (en) * | 2022-05-12 | 2022-08-09 | Oppo广东移动通信有限公司 | Torque testing device for adapter |
| CN115979604A (en) * | 2022-12-21 | 2023-04-18 | 北京福田戴姆勒汽车有限公司 | Test method for stabilizer bar bushing |
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Application publication date: 20180227 Contract record no.: X2026980001613 Denomination of invention: An elastic bushing fatigue testing machine Granted publication date: 20240604 License type: Common License Record date: 20260121 |