CN107738693A - A kind of front wall assembly of body structure - Google Patents

A kind of front wall assembly of body structure Download PDF

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Publication number
CN107738693A
CN107738693A CN201711125059.3A CN201711125059A CN107738693A CN 107738693 A CN107738693 A CN 107738693A CN 201711125059 A CN201711125059 A CN 201711125059A CN 107738693 A CN107738693 A CN 107738693A
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China
Prior art keywords
front wall
windshield
roof
body structure
vehicle body
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CN201711125059.3A
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CN107738693B (en
Inventor
胡国强
何洪威
吕宗宁
张航
毕雪锋
王瑞卿
高长刚
马达
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Liaoning Zhongwang Special Vehicle Manufacturing Co Ltd
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Liaoning Zhongwang Special Vehicle Manufacturing Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/08—Front or rear portions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/04—Door pillars ; windshield pillars
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D27/00—Connections between superstructure or understructure sub-units
    • B62D27/02—Connections between superstructure or understructure sub-units rigid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
    • B62D29/008—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of light alloys, e.g. extruded

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

本发明公开了一种车身结构的前围总成,应用在无轨陆用车辆领域,包括均由铝合金材料制成的顶横梁、前风窗上横梁、前风窗连接梁、前风窗下横梁、前围左右立柱及连接立柱,顶横梁与前围左右立柱相连接,前风窗上横梁与前围左右立柱相连接,前风窗连接梁与前围左右立柱相连接,前风窗下横梁与前围左右立柱相连接,顶横梁与连接立柱相连接,前风窗上横梁与连接立柱相连接。在现有技术中,车身结构的前围总成的材料一般采用钢材,导致车身重量较高,客车自重上的燃油消耗高,不符合节能减排的目的。本发明可减轻车身重量,降低整车装备质量,提高汽车的动力性,减少在客车自重上的燃油消耗,符合节能减排的目的。

The invention discloses a cowl assembly of a vehicle body structure, which is applied in the field of trackless land vehicles, and comprises a top beam, an upper beam of a windshield, a connecting beam of a windshield, and a lower beam of a windshield, all of which are made of aluminum alloy materials. Crossbeam, front wall left and right pillars and connecting pillars, the top crossbeam is connected with the front wall left and right pillars, the front windshield upper crossbeam is connected with the front wall left and right pillars, the front windshield connecting beam is connected with the front wall left and right pillars, the front windshield bottom The beam is connected with the left and right columns of the front wall, the top beam is connected with the connecting column, and the upper beam of the windshield is connected with the connecting column. In the prior art, the material of the front wall assembly of the vehicle body structure is generally made of steel, resulting in a high weight of the vehicle body and high fuel consumption of the passenger car, which does not meet the purpose of energy saving and emission reduction. The invention can reduce the weight of the vehicle body, reduce the equipment quality of the whole vehicle, improve the dynamic performance of the vehicle, reduce the fuel consumption on the self-weight of the passenger vehicle, and meet the purpose of energy saving and emission reduction.

Description

A kind of front wall assembly of body structure
Technical field
The invention belongs to trackless terrestrial vehicle field, and in particular to a kind of front wall assembly of body structure.
Background technology
In the prior art, the material of the front wall assembly of body structure typically uses steel, causes car body weight higher, carries High unloaded WT, increase the fuel consumption on carriage tare weight, do not meet the purpose of energy-saving and emission-reduction.
Therefore, it is necessary to work out a kind of front wall assembly of body structure, to mitigate car body weight, vehicle equipment matter is reduced Amount, improves the dynamic property of automobile, reduces the fuel consumption on carriage tare weight, meet the purpose of energy-saving and emission-reduction.
The content of the invention
In view of this, it is an object of the invention to provide a kind of front wall assembly of body structure, to mitigate car body weight, drop Low unloaded WT, the dynamic property of automobile is improved, reduce the fuel consumption on carriage tare weight, meet the mesh of energy-saving and emission-reduction 's.
To reach above-mentioned purpose, the present invention provides following technical scheme:
A kind of front wall assembly of body structure, it includes head piece, front windshield entablature, front windshield tie-beam, front windshield Sill, front wall left and right pillar, connection column, the head piece are connected with front wall left and right pillar, the front windshield entablature Be connected with front wall left and right pillar, the front windshield tie-beam is connected with front wall left and right pillar, the front windshield lower beam with Front wall left and right pillar is connected, and the head piece is connected with being connected column, and the front windshield entablature is connected with being connected column Connect, the head piece, front windshield entablature, front windshield tie-beam, front windshield lower beam, front wall left and right pillar, connection column Structure uses aluminum alloy materials.
Preferably, the front wall assembly of the body structure, under the front windshield entablature, front windshield tie-beam, front windshield Crossbeam, front wall left and right pillar and connection column are made of aluminium alloy pipe structure.
Preferably, the front wall assembly of the body structure, under the front windshield entablature, front windshield tie-beam, front windshield Connected mode between crossbeam, front wall left and right pillar, connection column is welding.
Preferably, the front wall assembly of the body structure, the head piece are bilateral symmetry, a left side for the head piece Right symmetrical structure includes preceding head piece, sinciput arc plate, sinciput tie-beam, and the sinciput arc plate is connected with sinciput tie-beam, institute State sinciput tie-beam with preceding head piece to be connected, the preceding head piece is aluminium alloy pipe, the sinciput arc plate, sinciput tie-beam For aluminum alloy plate materials.
Preferably, the front wall assembly of the body structure, under the front windshield entablature, front windshield tie-beam, front windshield The moulding process for the aluminium alloy pipe that crossbeam, front wall left and right pillar, connection column, preceding head piece use is aluminium extrusion technique.
Preferably, the front wall assembly of the body structure, the scope of the radius of curvature of the sinciput arc plate is 84~ 104mm。
Preferably, the front wall assembly of the body structure, the bilateral symmetry of the head piece also include sinciput and strengthened Plate, the sinciput tie-beam are connected with sinciput reinforcing plate, and the sinciput reinforcing plate is aluminum alloy plate materials.
Preferably, the front wall assembly of the body structure, the preceding head piece, sinciput arc plate, sinciput reinforcing plate, sinciput connect It is welding to connect the connected mode between beam.
Preferably, the front wall assembly of the body structure, the production technology of the bilateral symmetry of the head piece are to spell Welding.
The beneficial effects of the present invention are:
1st, compared with the front wall assembly of the body structure of prior art, it is total that the present invention provides a kind of front wall of body structure Into, it includes head piece, front windshield entablature, front windshield tie-beam, front windshield lower beam, front wall left and right pillar, connection column, The head piece, front windshield entablature, front windshield tie-beam, front windshield lower beam, front wall left and right pillar, the structure for connecting column Using aluminum alloy materials.The improvement can mitigate car body weight, reduce unloaded WT, improve the dynamic property of automobile, reduce Fuel consumption on carriage tare weight, meet the purpose of energy-saving and emission-reduction.
2nd, the front windshield entablature, front windshield tie-beam, front windshield lower beam, front wall left and right pillar and connection column Structure uses aluminium alloy pipe.The improvement further alleviates front wall assembly weight, so as to alleviate reorganizing and outfit for bus body Quality.
3rd, the head piece is bilateral symmetry, and the bilateral symmetry of the head piece includes preceding head piece, sinciput Arc plate, sinciput reinforcing plate and sinciput tie-beam, the sinciput arc plate are connected with sinciput tie-beam, and the sinciput tie-beam is with before Top reinforcing plate is connected, and the sinciput tie-beam is connected with preceding head piece, and the preceding head piece is aluminium alloy pipe, before described It is aluminum alloy plate materials to push up arc plate, sinciput reinforcing plate, sinciput tie-beam.The improvement further alleviates front wall assembly weight, from And alleviate the kerb weight of bus body.
4th, the front windshield entablature, front windshield tie-beam, front windshield lower beam, front wall left and right pillar, connection column, preceding The moulding process for the aluminium alloy pipe that the structure of head piece uses is aluminium extrusion technique.This improvement increased the power of aluminium alloy pipe Performance is learned, so as to improve the intensity of front wall assembly.
5th, the scope of the radius of curvature of the sinciput arc plate is 84~104mm.The improvement increases in-car seat installing space With the arrangement in driver's compartment space.
6th, the bilateral symmetry of the head piece also includes sinciput reinforcing plate, the sinciput tie-beam and sinciput reinforcing plate It is connected, the sinciput reinforcing plate is aluminum alloy plate materials.The improvement further increases the intensity of front wall assembly.
7th, the production technology of the bilateral symmetry of the head piece is butt welding process.The radius of curvature of the sinciput arc plate Scope be 84~104mm, compared with the bending technique of aluminium alloy pipe, butt welding process can solve radius bend in bending technique The problem of less than 200mm bending difficulties, and aluminium alloy pipe surface can be reduced orange peel effect or fracture phenomenon occurs, improve The yield rate of product.
Brief description of the drawings
In order that the purpose of the present invention, technical scheme and beneficial effect are clearer, the present invention provides drawings described below and carried out Explanation:
Fig. 1 is front wall assembly main structure diagram of the present invention;
Fig. 2 is head piece main structure diagram of the present invention;
Fig. 3 is head piece welding structural upright structural representation of the present invention.
Marked in accompanying drawing as follows:Head piece 1, front windshield entablature 2, front windshield tie-beam 3, front windshield lower beam 4, front wall Left and right pillar 5, connection column 6, preceding head piece 11, sinciput arc plate 12, sinciput reinforcing plate 13, sinciput tie-beam 14.
Embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described in detail.
Embodiment 1
As shown in figure 1, a kind of front wall assembly of body structure, it includes head piece 1, front windshield entablature 2, front windshield and connected Beam 3, front windshield lower beam 4, front wall left and right pillar 5, connection column 6 are connect, the head piece 1 is connected with front wall left and right pillar 5, The front windshield entablature 2 is connected with front wall left and right pillar 5, and the front windshield tie-beam 3 is connected with front wall left and right pillar 5 Connect, the front windshield lower beam 4 is connected with front wall left and right pillar 5, and the head piece 1 is connected with being connected column 6, before described Air regulator entablature 2 is connected with being connected column 6, under the head piece 1, front windshield entablature 2, front windshield tie-beam 3, front windshield Crossbeam 4, front wall left and right pillar 5, the structure of connection column 6 use aluminum alloy materials.With the front wall of the body structure of prior art Assembly is compared, and the improvement can mitigate car body weight, reduces unloaded WT, improves the dynamic property of automobile, is reduced in car certainly Fuel consumption on again, meet the purpose of energy-saving and emission-reduction.
Wherein, the both ends of head piece are connected with homonymy one end that two front wall left and right pillars are oppositely arranged vertically, before described Air regulator entablature, front windshield tie-beam, front windshield lower beam are set in parallel in the lower section of head piece successively and both ends and front wall are left Right column connects.Also connected between head piece and front windshield entablature by vertically disposed connection column.
Embodiment 2
As shown in Figure 2,3, on the basis of a kind of front wall assembly of body structure described in embodiment 1, on the front windshield Crossbeam 2, front windshield tie-beam 3, front windshield lower beam 4, front wall left and right pillar 5 and connect column 6 structure use aluminium-alloy pipe Material.The improvement further alleviates front wall assembly weight, so as to alleviate the kerb weight of bus body.On the front windshield Crossbeam 2, front windshield tie-beam 3, front windshield lower beam 4, front wall left and right pillar 5, connect column 6 structure between connected mode It is welding.
Embodiment 3
On the basis of a kind of front wall assembly of body structure described in embodiment 2, the head piece 1 is symmetrical knot Structure, the bilateral symmetry of the head piece 1 include preceding head piece 11, sinciput arc plate 12, sinciput reinforcing plate 13 and connected with sinciput Beam 14, the sinciput arc plate 12 are connected with sinciput tie-beam 14, and the sinciput tie-beam 14 is connected with sinciput reinforcing plate 13, The sinciput tie-beam 14 is connected with preceding head piece 11, and the preceding head piece 11 is aluminium alloy pipe, the sinciput arc plate 12, Sinciput tie-beam 14 is aluminum alloy plate materials.The improvement further alleviates front wall assembly weight, so as to alleviate bus body Kerb weight.
Wherein sinciput tie-beam is arranged on preceding head piece both ends, and passes through sinciput arc plate and sinciput reinforcing plate and sinciput respectively The transition of mo(u)ld bottom half face connects on crossbeam.
Embodiment 4
On the basis of a kind of front wall assembly of body structure described in embodiment 3, the front windshield entablature 2, front windshield The aluminium-alloy pipe that tie-beam 3, front windshield lower beam 4, front wall left and right pillar 5, connection column 6, the structure of preceding head piece 11 use The moulding process of material is aluminium extrusion technique.This improvement increased the mechanical property of aluminium alloy pipe, so as to improve front wall assembly Intensity.
Embodiment 5
On the basis of a kind of front wall assembly of body structure described in embodiment 4, the radius of curvature of the sinciput arc plate 12 Scope be 84~104mm.The improvement increases the arrangement in in-car seat installing space and driver's compartment space.
Embodiment 6
On the basis of a kind of front wall assembly of body structure described in embodiment 5, the bilateral symmetry of the head piece 1 Also include sinciput reinforcing plate 13, the sinciput tie-beam 14 is connected with sinciput reinforcing plate 13, and the sinciput reinforcing plate 13 is aluminium Sheet alloy.The improvement further increases the intensity of front wall assembly.The preceding head piece 11, sinciput arc plate 12, sinciput are strengthened Plate 13, sinciput tie-beam 14 structure between connected mode be welding.
Embodiment 7
On the basis of a kind of front wall assembly of body structure described in embodiment 6, the bilateral symmetry of the head piece 1 Production technology be butt welding process.The scope of the radius of curvature of the sinciput arc plate 12 is 84~104mm, with aluminium alloy pipe Bending technique is compared, and butt welding process can solve the problems, such as that radius bend is less than 200mm bending difficulties in bending technique, and can subtract Orange peel effect or fracture phenomenon occurs in few aluminium alloy pipe surface, improves the yield rate of product.
The production technology of the bilateral symmetry of the head piece 1 is butt welding process.It is total that the improvement can substantially reduce front wall Into manufacture difficulty, be advantageous to processing and fabricating, machining accuracy can be ensured, reduce the manufacturing cost of car, shorten the production cycle, Meet the requirement produced in enormous quantities in auto manufacturing.
Finally illustrate, preferred embodiment above is merely illustrative of the technical solution of the present invention and unrestricted, although logical Cross above preferred embodiment the present invention is described in detail, it is to be understood by those skilled in the art that can be Various changes are made to it in form and in details, without departing from claims of the present invention limited range.

Claims (9)

1.一种车身结构的前围总成,包括顶横梁、前风窗上横梁、前风窗连接梁、前风窗下横梁、前围左右立柱、连接立柱,所述顶横梁与前围左右立柱相连接,所述前风窗上横梁与前围左右立柱相连接,所述前风窗连接梁与前围左右立柱相连接,所述前风窗下横梁与前围左右立柱相连接,所述顶横梁与连接立柱相连接,所述前风窗上横梁与连接立柱相连接,其特征在于:所述顶横梁、前风窗上横梁、前风窗连接梁、前风窗下横梁、前围左右立柱、连接立柱的结构采用铝合金材料。1. A front wall assembly of a vehicle body structure, comprising a roof beam, a front windshield upper beam, a front windshield connecting beam, a front windshield lower beam, front wall left and right columns, and a connecting column, the top beam and the front wall left and right The upper beam of the windshield is connected with the left and right pillars of the front wall, the connecting beam of the front window is connected with the left and right pillars of the front wall, and the lower beam of the windshield is connected with the left and right pillars of the front wall. The roof beam is connected with the connecting column, and the upper beam of the front window is connected with the connecting column, and it is characterized in that: the roof beam, the upper beam of the front window, the connecting beam of the front window, the lower beam of the front window, the front The structure surrounding the left and right columns and connecting the columns is made of aluminum alloy. 2.根据权利要求1所述的车身结构的前围总成,其特征在于:所述前风窗上横梁、前风窗连接梁、前风窗下横梁、前围左右立柱和连接立柱采用铝合金管材结构制成。2. The cowl assembly of the vehicle body structure according to claim 1, characterized in that: the front windshield upper beam, the front windshield connecting beam, the front windshield lower beam, the front wall left and right columns and the connecting column are made of aluminum Made of alloy tubing structure. 3.根据权利要求2所述的车身结构的前围总成,其特征在于:所述前风窗上横梁、前风窗连接梁、前风窗下横梁、前围左右立柱、连接立柱之间的连接方式是焊接。3. The cowl assembly of the vehicle body structure according to claim 2, characterized in that: the front windshield upper beam, the front windshield connecting beam, the front windshield lower beam, the left and right pillars of the front wall, and the connection between the pillars The connection method is welding. 4.根据权利要求3所述的车身结构的前围总成,其特征在于:所述顶横梁为左右对称结构,所述顶横梁的左右对称结构包括前顶横梁、前顶弧板、前顶连接梁,所述前顶弧板与前顶连接梁相连接,所述前顶连接梁与前顶横梁相连接,所述前顶横梁为铝合金管材,所述前顶弧板、前顶连接梁为铝合金板材。4. The cowl assembly of the vehicle body structure according to claim 3, characterized in that: the roof beam is a left-right symmetrical structure, and the left-right symmetrical structure of the roof beam includes a front roof beam, a front roof arc plate, a front roof The connecting beam, the front roof arc plate is connected with the front roof connecting beam, the front roof connecting beam is connected with the front roof beam, the front roof beam is aluminum alloy pipe material, the front roof arc plate and the front roof are connected The beam is made of aluminum alloy sheet. 5.根据权利要求4所述的车身结构的前围总成,其特征在于:所述前风窗上横梁、前风窗连接梁、前风窗下横梁、前围左右立柱、连接立柱、前顶横梁采用的铝合金管材的成型工艺是铝挤压工艺。5. The cowl assembly of the vehicle body structure according to claim 4, characterized in that: the front windshield upper beam, the front windshield connecting beam, the front windshield lower beam, the left and right pillars of the front wall, the connecting pillars, the front windshield The forming process of the aluminum alloy pipe used in the top beam is an aluminum extrusion process. 6.根据权利要求5所述的车身结构的前围总成,其特征在于:所述前顶弧板的曲率半径的范围是84~104mm。6 . The cowl assembly of the vehicle body structure according to claim 5 , wherein the range of the curvature radius of the front roof arc is 84-104 mm. 6 . 7.根据权利要求6所述的车身结构的前围总成,其特征在于:所述顶横梁的左右对称结构还包括前顶加强板,所述前顶连接梁与前顶加强板相连接,所述前顶加强板为铝合金板材。7. The cowl assembly of the vehicle body structure according to claim 6, characterized in that: the left-right symmetrical structure of the roof beam further includes a front roof reinforcing plate, and the front roof connecting beam is connected with the front roof reinforcing plate, The front top reinforcement plate is an aluminum alloy plate. 8.根据权利要求7所述的车身结构的前围总成,其特征在于:所述前顶横梁、前顶弧板、前顶加强板、前顶连接梁之间的连接方式是焊接。8. The cowl assembly of the vehicle body structure according to claim 7, characterized in that: the connection between the front roof beam, the front roof arc plate, the front roof reinforcement plate and the front roof connecting beam is welding. 9.根据权利要求8所述的车身结构的前围总成,其特征在于:所述顶横梁的左右对称结构的生产工艺是拼焊工艺。9. The front wall assembly of the vehicle body structure according to claim 8, characterized in that: the production process of the left-right symmetrical structure of the roof beam is a tailor welding process.
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CN117485433A (en) * 2023-11-01 2024-02-02 一汽解放汽车有限公司 Beam-type front wall assembly and body structure

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