CN107738365B - Transverse jade cutting machine - Google Patents
Transverse jade cutting machine Download PDFInfo
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- CN107738365B CN107738365B CN201710879360.7A CN201710879360A CN107738365B CN 107738365 B CN107738365 B CN 107738365B CN 201710879360 A CN201710879360 A CN 201710879360A CN 107738365 B CN107738365 B CN 107738365B
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- 239000010977 jade Substances 0.000 title claims abstract description 52
- 238000004804 winding Methods 0.000 claims abstract description 117
- 230000007246 mechanism Effects 0.000 claims abstract description 111
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000008859 change Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 230000007547 defect Effects 0.000 description 2
- 229910052640 jadeite Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Nonmetal Cutting Devices (AREA)
Abstract
The application discloses a transverse jade cutting machine which comprises two vertical arms, a bracket, an automatic winding and unwinding mechanism, a cutting line guiding mechanism, a clamping disc and a front and back moving mechanism, wherein the bracket is slidably arranged between the two vertical arms; the automatic winding and unwinding mechanism comprises a winding reel for winding and unwinding the cutting line; the cutting line is wound on a winding drum of the automatic winding and unwinding mechanism, and the winding direction is changed through the cutting line guide mechanism, so that the cutting line is transversely arranged above the clamping disc; the chuck is slidably mounted on the forward and backward movement mechanism. The application realizes the lateral cutting of the jade, has better stability of the lateral cutting and improves the processing efficiency by 2.5 times.
Description
Technical Field
The application relates to the field of wire-cutting jades, in particular to a transverse jade cutting machine.
Background
The cutting of jade is very important step in the jade processing, carries out design and cutting in form, shape to the jade according to the jade material, and the jade craftsman rational utilization of being convenient for also is the first process of jade processing, and the process of sawing involves sawing machine and saw bit. Tools for sawing have changed considerably from ancient times, from manually driven mud and sand saws to electrically driven cutters, during which time long years have passed. There are various electric saws used for various purposes such as a large-size cutter including a stone drill, a slicer, and a small-size cutter, a multi-blade cutter, etc. in modern sawing machines which are used in a large quantity.
The existing jade cutting machine has the following defects: (1) The existing jade is installed in the vertical direction, then is cut in the vertical direction, and the cutting stability in the vertical direction is poor because the jade is huge in volume and weight. (2) Most of the existing cutting can only realize cutting by fixing a cutting knife and moving jade, so that the cutting efficiency is low.
Disclosure of Invention
The application aims to solve the technical problem of providing a transverse jade cutting machine aiming at the defects in the prior art. The application realizes the lateral cutting of the jade, has better stability of the lateral cutting and improves the processing efficiency by 2.5 times.
The technical scheme adopted for solving the technical problems is as follows: the transverse jade cutting machine comprises two vertical arms, a bracket, an automatic take-up and pay-off mechanism, a cutting line guide mechanism, a clamping disc and a front and back moving mechanism, wherein the bracket is slidably arranged between the two vertical arms; the automatic winding and unwinding mechanism comprises a winding drum for winding and unwinding the cutting line; the cutting line is wound on a winding drum of the automatic winding and unwinding mechanism, and the winding direction is changed through the cutting line guide mechanism, so that the cutting line is transversely arranged above the clamping disc; the chuck is slidably mounted on the forward and backward movement mechanism.
The transverse jade cutting machine comprises two cutting line guide mechanisms which are respectively and correspondingly arranged on two vertical arms; each cutting line guide mechanism comprises a first guide wheel, a second guide wheel, a third guide wheel and a guide wheel mounting plate; the guide wheel mounting plate is fixed on the bracket, the guide wheel mounting plate is L-shaped, the first guide wheel is mounted at the top end of the guide wheel mounting plate, the second guide wheel is mounted at the turning position of the guide wheel mounting plate, and the third guide wheel is mounted at the other end of the guide wheel mounting plate far away from the top end; the cutting line stretches out from the winding reel of the automatic winding and unwinding mechanism, sequentially winds on the first guide wheel, the second guide wheel and the third guide wheel of one of the vertical arms, and then winds on the winding reel of the automatic winding and unwinding mechanism from the third guide wheel, the second guide wheel and the first guide wheel of the other vertical arm to form a loop.
The application relates to a transverse jade cutting machine, wherein each cutting line guide mechanism further comprises a fine adjustment device for fine adjustment of cutting line tightness; the fine adjustment device comprises a first sliding rail, a first sliding block, an air cylinder and a connecting block; the first sliding rail is fixed on the guide wheel mounting plate; the first sliding block is sleeved on the first sliding rail in a sliding way; the air cylinder is fixed on the guide wheel mounting plate, and the expansion direction of the air cylinder expansion link is parallel to the length direction of the first sliding rail; the first guide wheel is fixed at one end of the connecting block, the other end of the connecting block is fixed on the first sliding block, and the cylinder telescopic rod is fixed at the middle part of the connecting block.
The application relates to a transverse jade cutting machine, wherein the automatic winding and unwinding mechanism further comprises a motor for driving a winding drum to rotate, a reversing mechanism for enabling the winding drum to move along the axial direction of the winding drum, and a position sensor for detecting the moving position of the reversing mechanism so as to enable the motor to execute forward rotation or reverse rotation; connecting shafts are arranged at two ends of the winding reel; the connecting shaft at one end of the winding reel is in transmission connection with the output shaft of the motor, and the connecting shaft at the other end of the winding reel is in transmission connection with the reversing mechanism; the position sensor is arranged on one side of the reversing mechanism; the two ends of the winding reel are fixed on the winding reel mounting plate through a second bearing; the motor is fixed on the bobbin mounting plate through the motor mounting plate.
The application discloses a transverse jade cutting machine, wherein the reversing mechanism comprises a second screw rod, a second fixing nut sleeved at the middle part of the second screw rod, third bearing seats sleeved at two ends of the second screw rod, a driving belt pulley sleeved on a connecting shaft at one end of a winding reel, a driven belt pulley sleeved at one end of the second screw rod, a belt wound on the driving belt pulley and the driven belt pulley, a third sliding rail fixed on a bracket, and a third sliding block sleeved on the third sliding rail and sliding along the length direction of the sliding rail; the length direction of the second screw rod is parallel to the axial direction of the winding reel; the third bearing seat is fixed on the lower surface of the bobbin mounting plate, and the second fixing nut is fixed on the bracket; the third sliding block is fixed on the lower surface of the bobbin mounting plate; the position sensor is arranged on one side of the third sliding block and used for detecting the position of the third sliding block.
The transverse jade cutting machine provided by the application is characterized in that the bracket is concavely provided with a containing cavity for installing the reversing mechanism, and the second screw is installed in the containing cavity; the third sliding rail and the third sliding block are respectively and correspondingly positioned at two sides of the accommodating cavity.
The transverse jade cutting machine provided by the application is characterized in that the clamping chuck is rotatably arranged on a clamping chuck mounting seat, and a driving motor for driving the clamping chuck to rotate is fixed on the clamping chuck mounting seat.
The application discloses a transverse jade cutting machine, wherein the front-back moving mechanism comprises a third screw rod, a third fixing nut sleeved in the middle of the third screw rod, fourth bearing seats sleeved at two ends of the third screw rod, a second servo motor in transmission connection with the third screw rod, a fourth sliding rail fixed on a frame, and a fourth sliding block sleeved on the fourth sliding rail and sliding along the length direction of the sliding rail; the length direction of the third screw rod is parallel to the length direction of the fourth sliding rail, and the axial direction of the vertical arm is perpendicular to the length direction of the third screw rod; the fourth bearing seat is fixed on the frame; the third fixing nut and the fourth sliding block are both fixed at the bottom of the chuck installing seat.
The application relates to a transverse jade cutting machine, which further comprises an up-and-down sliding mechanism for driving a bracket to slide up and down so as to change the horizontal position of a transverse cutting line; the upper and lower sliding mechanism comprises a first screw rod, a first fixing nut sleeved at the middle part of the first screw rod, first bearing seats sleeved at two ends of the first screw rod, a first servo motor in transmission connection with the first screw rod, a second sliding rail fixed on the vertical arm, and a second sliding block sleeved on the second sliding rail and sliding along the length direction of the sliding rail; the length direction of the first screw rod and the length direction of the second sliding rail are parallel to the axial direction of the vertical arm; the first bearing seat is fixed on the vertical arm; the first fixing nut and the second sliding block are both fixed on the bracket.
The application discloses a transverse jade cutting machine, which further comprises an upper wire winding roll, wherein the upper wire winding roll is fixed above an automatic winding and unwinding mechanism and used for storing cutting wires to be wound.
The transverse jade cutting machine has the following beneficial effects:
according to the application, the automatic wire winding and unwinding mechanism of the support, the wire cutting guiding mechanism, the two vertical arms, the chuck and the front-back moving mechanism are arranged, the jade is fixed on the chuck, the cutting wire is wound on the winding drum of the automatic wire winding and unwinding mechanism, the wire cutting direction is changed through the wire cutting guiding mechanism, so that the wire cutting is transversely arranged on the horizontal plane, the transverse cutting of the jade is realized, the front-back moving mechanism drives the jade to move back and forth, the transverse wire cutting function is realized, the longitudinal cutting in the prior art is changed into the transverse cutting, the jade with larger volume can be horizontally placed on the workbench, and the stability of the transverse cutting is better; meanwhile, the processing efficiency is improved by 2.5 times while the cutting line moves in a left-right reciprocating mode.
The application will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a schematic view of a lateral jade cutter according to a preferred embodiment of the present application;
FIG. 2 is a schematic view of the structure of the transverse jade cutting machine lacking the chuck, the forward and backward moving mechanism and the frame;
FIG. 3 is a schematic view of the structure of the automatic take-up and pay-off mechanism and the bracket;
FIG. 4 is a disassembled view of the automatic take-up and pay-off mechanism;
fig. 5 is a schematic structural view of the reversing mechanism;
FIG. 6 is a schematic view of the structure of the vertical arm, the string guide mechanism, and the up-down sliding mechanism;
FIG. 7 is a schematic view of the chuck and the back and forth movement mechanism;
fig. 8 is a schematic exploded view of fig. 7.
Wherein, 1, standing arms; 2. a bracket; 3. an automatic winding and unwinding mechanism; 31. a bobbin; 311. a connecting shaft; 32. a motor; 33. a reversing mechanism; 331. a second screw; 332. a second fixing nut; 333. a third bearing seat; 334. a driving pulley; 335. a driven pulley; 336. a third slide rail; 337. a third slider; 34. a position sensor; 35. a second bearing seat; 36. a bobbin mounting plate; 37. a motor mounting plate; 4. a cutting line guide mechanism; 41. a first guide wheel; 42. a second guide wheel; 43. a third guide wheel; 44. a guide wheel mounting plate; 45. a fine tuning device; 451. a first slide rail; 452. a first slider; 453. a cylinder; 454. a connecting block; 5. mounting a chuck; 51. clamping the disc mounting seat; 52. a driving motor; 6. an up-down sliding mechanism; 61. a first screw; 62. a first fixing nut; 63. a first bearing seat; 64. a first servo motor; 65. a second slide rail; 66. a second slider; 7. a forward and backward movement mechanism; 71. a third screw; 72. a third fixing nut; 73. a fourth bearing housing; 74. a second servo motor; 75. a fourth slide rail; 76. a fourth slider; 8. winding the upper wire; 9. a frame.
Detailed Description
The application will be further described with reference to the accompanying drawings and detailed description below:
as shown in fig. 1 to 8, a lateral jade cutting machine comprises two vertical arms 1, a bracket 2 slidably installed between the two vertical arms, an automatic take-up and pay-off mechanism 3 fixed on the bracket, a cutting line guide mechanism 4 fixed on the bracket and used for changing the winding direction of a cutting line, a clamping disc 5 arranged between the two vertical arms and used for fixing jade, and a front-back moving mechanism 6 arranged below the clamping disc and used for driving the clamping disc to move forwards or backwards;
the automatic take-up and pay-off mechanism 3 includes a bobbin 31 for taking up and paying-off the cutting wire; the cutting line is wound on a winding drum of the automatic winding and unwinding mechanism, and the winding direction is changed through the cutting line guide mechanism, so that the cutting line is transversely arranged above the clamping disc; the chuck is slidably mounted on the forward and backward movement mechanism.
Specifically, the automatic take-up and pay-off mechanism 3 further includes a motor 32 for driving the bobbin to rotate, a reversing mechanism 33 for moving the bobbin in the bobbin axial direction, and a position sensor 34 for detecting the position of the reversing mechanism to thereby cause the motor to perform forward rotation or reverse rotation; the two ends of the winding reel are provided with connecting shafts 311; the connecting shaft at one end of the winding reel is in transmission connection with the output shaft of the motor, and the connecting shaft at the other end of the winding reel is in transmission connection with the reversing mechanism; the position sensor is arranged on one side of the reversing mechanism. Both ends of the bobbin are fixed to a bobbin mounting plate 36 through a second bearing 35; the motor is secured to the bobbin mounting plate by motor mounting plate 37.
The reversing mechanism 33 includes a second screw 331, a second fixing nut 332 sleeved in the middle of the second screw, third bearing bases 333 sleeved at two ends of the second screw, a driving pulley 334 sleeved on a connecting shaft at one end of the bobbin, a driven pulley 335 sleeved at one end of the second screw, a belt (not shown) wound on the driving pulley and the driven pulley, a third sliding rail 336 fixed on the bracket, and a third sliding block 337 sleeved on the third sliding rail and sliding along the length direction of the sliding rail; the length direction of the second screw rod is parallel to the axial direction of the winding reel; the third bearing seat is fixed on the lower surface of the bobbin mounting plate, and the second fixing nut is fixed on the bracket; the third slider is fixed on the lower surface of the bobbin mounting plate. The bracket is concavely provided with a containing cavity for installing the reversing mechanism, and the second screw is installed in the containing cavity; the third sliding rail and the third sliding block are respectively and correspondingly positioned at two sides of the accommodating cavity. The third slide rail and the third slide block are arranged so that the bobbin mounting plate and the reversing mechanism can move relatively smoothly and stably, and the cutting lines can be sequentially wound on the surface of the bobbin without overlapping. Of course, the left side and the right side of the second screw are provided with the sliding rail and the sliding block, and the relative movement of the bobbin mounting plate and the reversing mechanism is smoother and more stable.
The position sensor is fixed on the bracket and positioned at one side of the third sliding block and used for detecting the position of the third sliding block. The position of the position sensor influences the length of the cutting line wound on the winding drum or the cutting time, so that the setting is required according to the hardness and the size of different jades. When the two belt pulleys rotate to drive the second screw to rotate, the third sliding block moves relative to the third sliding rail under the action of the second fixing nut, so that the winding drum on the winding drum mounting plate is driven to move back and forth along the axial direction of the screw, at the moment, when the position sensor detects the third sliding block, the position sensor indicates that reversing is needed, the controller controls the motor to change the steering direction, and finally, the winding and paying-off functions can be realized by winding the cutting line on the surface of the winding drum.
The working process of the automatic winding and unwinding mechanism is as follows:
the motor rotates the rotation of drive bobbin, drives the belt pulley of bobbin opposite side and rotates, rotates when two belt pulleys, drives the second screw rod and rotates, and second fixation nut is fixed on the support, and the slider removes relatively under the direction effect of slide rail to drive the bobbin on the bobbin mounting panel and follow screw rod axial direction round trip movement, the bobbin at every turn before reverse rotation, the cutting line will be orderly around establishing on the bobbin surface in proper order, and can not pile up together, can make the receipts line and pay off process can orderly go on like this, reduces the friction between the cutting line, reduces the cracked probability of cutting line. At this time, the position sensor is arranged at one side of the reversing mechanism, when the position sensor detects the sliding block, namely, the sliding block is required to be reversed, the controller controls the motor to change the steering direction, and finally, the cutting line wound on the surface of the winding drum can realize the functions of winding and paying off. The automatic wire winding and paying-off functions can transversely set the cutting wire only by arranging some guide wheels of the cutting wire guide mechanism, so that the automatic wire winding and paying-off device can be applied to the field of jade cutting, and the function of transverse cutting is realized.
Specifically, the cutting line guide mechanisms 4 are two and are respectively and correspondingly arranged on the two vertical arms; each cutting line guide mechanism comprises a first guide wheel 41, a second guide wheel 42, a third guide wheel 43 and a guide wheel mounting plate 44; the guide wheel mounting plate is fixed on the bracket, the guide wheel mounting plate is L-shaped, the first guide wheel is mounted at the top end of the guide wheel mounting plate, the second guide wheel is mounted at the turning position of the guide wheel mounting plate, and the third guide wheel is mounted at the other end of the guide wheel mounting plate far away from the top end; the cutting line stretches out from the winding reel of the automatic winding and unwinding mechanism, sequentially winds on the first guide wheel, the second guide wheel and the third guide wheel of one of the vertical arms, and then winds on the winding reel of the automatic winding and unwinding mechanism from the third guide wheel, the second guide wheel and the first guide wheel of the other vertical arm to form a loop.
The cutting line wound between the two third guide wheels on the cutting line guide mechanism is horizontally arranged, so that the transverse cutting function can be realized, and the cutting line wound between the two third guide wheels can be cut in a reciprocating manner in the horizontal direction due to the operation of the automatic winding and unwinding mechanism above, so that the cutting efficiency is improved.
Each string guide also comprises a trimming device 45 for trimming the tightness of the string. After the cutting line is wound on the cutting line guide mechanism and the automatic winding and unwinding mechanism, the cylinder telescopic rod of the fine adjusting device stretches out upwards to adjust the tightness of the whole cutting line loop so as to achieve the optimal cutting performance. The fine adjustment device comprises a first sliding rail 451, a first sliding block 452, an air cylinder 453 and a connecting block 454; the first sliding rail is fixed on the guide wheel mounting plate; the first sliding block is sleeved on the first sliding rail in a sliding way; the air cylinder is fixed on the guide wheel mounting plate, and the telescopic direction of the air cylinder telescopic rod is parallel to the length direction of the first sliding rail; the first guide wheel is fixed at one end of the connecting block, the other end of the connecting block is fixed on the first sliding block, and the cylinder telescopic rod is fixed at the middle part of the connecting block.
Meanwhile, the inner and outer two-way wire cutting mechanism further comprises an up-and-down sliding mechanism 6 for driving the support to slide up and down so as to change the horizontal position of the transverse cutting wire. The setting of this upper and lower sliding mechanism can upwards or the downward movement of whole support to the horizontal position of the cutting line between two third leading wheels is adjusted, with the jade cutting needs of adaptation different thickness. Specifically, the up-down sliding mechanism comprises a first screw 61, a first fixing nut 62 sleeved in the middle of the first screw, first bearing seats 63 sleeved at two ends of the first screw, a first servo motor 64 in transmission connection with the first screw, a second sliding rail 65 fixed on the vertical arm, and a second sliding block 66 sleeved on the second sliding rail and sliding along the length direction of the sliding rail; the length direction of the first screw rod and the length direction of the second sliding rail are parallel to the axial direction of the vertical arm; the first bearing seat is fixed on the vertical arm; the first fixing nut and the second sliding block are both fixed on the bracket.
The chuck 5 is rotatably mounted on a chuck mount 51, on which a driving motor 52 for driving the chuck to rotate is fixed.
The front-back moving mechanism 7 comprises a third screw 71, a third fixing nut 72 sleeved in the middle of the third screw, fourth bearing seats 73 sleeved at two ends in the third screw, a second servo motor 74 in transmission connection with the third screw, a fourth sliding rail 75 fixed on the frame, and a fourth sliding block 76 sleeved on the fourth sliding rail and sliding along the length direction of the sliding rail; the length direction of the third screw rod is parallel to the length direction of the fourth sliding rail, and the axial direction of the vertical arm is perpendicular to the length direction of the third screw rod; the fourth bearing seat is fixed on the frame 9; the third fixing nut and the fourth sliding block are both fixed at the bottom of the chuck installing seat.
The transverse jade cutting machine further comprises an upper wire winding roll 8 which is fixed above the automatic winding and unwinding mechanism and used for storing cutting wires to be wound. Through setting up the last silk wire winding of fixing in automatic winding and unwinding mechanism top, the in-process of last silk is as a fixed point of fixed cutting wire, can release the both hands of a labour, has improved the work efficiency of going up the silk, has practiced thrift the human cost.
The yarn feeding process of the application is as follows: (1) Pulling out the cutting wire from the upper wire winding reel, winding one end of the cutting wire on a fixing screw at the back of the winding reel for two circles and locking the screw, namely fixing one end of the cutting wire on one side of the winding reel; the end of the cutting wire is wound inside the upper wire winding reel above the winding reel. (2) Then sequentially winding the first guide wheel, the second guide wheel and the third guide wheel of one of the vertical arms, and then winding the third guide wheel, the second guide wheel and the first guide wheel on the other vertical arm back to the winding drum of the automatic winding and unwinding mechanism. (3) The winding reel is manually rotated for a plurality of times in sequence until the cutting wire is wound on one layer of the surface of the winding reel; (4) Finally, cutting the cutting wire from the lower end of the box of the winding reel and winding the cutting wire on the fixed screw in front of the winding reel, winding the cutting wire for two circles and locking the screw, namely fixing the other end of the cutting wire on the other side of the winding reel, so that a cutting wire of the whole device forms a loop, and finishing wire feeding.
Taking jadeite as an example, the working process of the transverse jade cutting machine is as follows:
after the wire feeding step is completed, the cutting wire is wound on a winding drum of the automatic winding and unwinding mechanism, and then sequentially wound on a first guide wheel, a second guide wheel and a third guide wheel of the two vertical arms to form a loop;
the motor rotates to drive the winding drum to rotate, the belt pulley on the other side of the winding drum is driven to rotate, the winding drum on the winding drum mounting plate is driven to move back and forth along the axial direction of the screw rod through the reversing mechanism, when the position sensor detects the sliding block, the sliding block indicates that reversing is needed, the controller controls the motor to change the steering direction, and finally, the cutting line wound on the surface of the winding drum can realize the functions of winding and paying off;
the winding reel rotates, and the cutting line drives the fine adjustment device in the winding and unwinding process, so that the air cylinder telescopic rod moves upwards to relatively tighten the cutting line;
according to the horizontal position of the jadeite, the horizontal position of the transverse cutting line is adjusted through an up-down sliding mechanism;
and then driving the front-back moving mechanism according to the cutting requirement of the jade, and driving the clamping chuck to move back and forth through the front-back moving mechanism so as to realize the transverse linear cutting function.
This cutting means is by the vertical cutting among the prior art turn into horizontal cutting for can place the jade level that the volume is great on the workstation, be applicable to the jade cutting of jumbo size, horizontal cutting's stability is better moreover, and the cutting line can reciprocate, further improves machining efficiency.
Various other corresponding changes and modifications may be made by those skilled in the art as described above, and all such changes and modifications are intended to be within the scope of the present application as defined in the appended claims.
Claims (8)
1. The transverse jade cutting machine is characterized by comprising two vertical arms, a bracket which is slidably arranged between the two vertical arms, an automatic winding and unwinding mechanism which is fixed on the bracket, a cutting line guiding mechanism which is fixed on the bracket and used for changing the winding direction of a cutting line, a clamping disc which is arranged between the two vertical arms and used for fixing jade, a front and back moving mechanism which is arranged below the clamping disc and used for driving the clamping disc to move forwards or backwards, and an upper wire winding roll which is fixed above the automatic winding and unwinding mechanism and used for storing the cutting wire to be wound; the automatic winding and unwinding mechanism comprises a winding drum for winding and unwinding the cutting line; the cutting line is wound on a winding drum of the automatic winding and unwinding mechanism, and the winding direction is changed through the cutting line guide mechanism, so that the cutting line is transversely arranged above the clamping disc; the clamping chuck is slidably arranged on the front-back moving mechanism;
the automatic winding and unwinding mechanism further comprises a motor for driving the winding reel to rotate, a reversing mechanism for moving the winding reel along the axial direction of the winding reel, and a position sensor for detecting the moving position of the reversing mechanism so as to enable the motor to perform forward rotation or reverse rotation; connecting shafts are arranged at two ends of the winding reel; the connecting shaft at one end of the winding reel is in transmission connection with the output shaft of the motor, and the connecting shaft at the other end of the winding reel is in transmission connection with the reversing mechanism; the position sensor is arranged on one side of the reversing mechanism; the two ends of the winding reel are fixed on the winding reel mounting plate through a second bearing; the motor is fixed on the bobbin mounting plate through the motor mounting plate.
2. The transverse jade cutting machine according to claim 1, wherein the cutting line guide mechanisms are two and are respectively and correspondingly arranged on the two vertical arms; each cutting line guide mechanism comprises a first guide wheel, a second guide wheel, a third guide wheel and a guide wheel mounting plate; the guide wheel mounting plate is fixed on the bracket, the guide wheel mounting plate is L-shaped, the first guide wheel is mounted at the top end of the guide wheel mounting plate, the second guide wheel is mounted at the turning position of the guide wheel mounting plate, and the third guide wheel is mounted at the other end of the guide wheel mounting plate far away from the top end; the cutting line stretches out from the winding reel of the automatic winding and unwinding mechanism, sequentially winds on the first guide wheel, the second guide wheel and the third guide wheel of one of the vertical arms, and then winds on the winding reel of the automatic winding and unwinding mechanism from the third guide wheel, the second guide wheel and the first guide wheel of the other vertical arm to form a loop.
3. The lateral jade cutting machine of claim 2, wherein each of the cutting line guide mechanisms further comprises a fine adjustment device for fine adjustment of the tightness of the cutting line; the fine adjustment device comprises a first sliding rail, a first sliding block, an air cylinder and a connecting block; the first sliding rail is fixed on the guide wheel mounting plate; the first sliding block is sleeved on the first sliding rail in a sliding way; the air cylinder is fixed on the guide wheel mounting plate, and the expansion direction of the air cylinder expansion link is parallel to the length direction of the first sliding rail; the first guide wheel is fixed at one end of the connecting block, the other end of the connecting block is fixed on the first sliding block, and the cylinder telescopic rod is fixed at the middle part of the connecting block.
4. The transverse jade cutting machine according to claim 1, wherein the reversing mechanism comprises a second screw, a second fixing nut sleeved in the middle of the second screw, third bearing seats sleeved at two ends of the second screw, a driving belt pulley sleeved on a connecting shaft at one end of the winding drum, a driven belt pulley sleeved at one end of the second screw, a belt wound on the driving belt pulley and the driven belt pulley, a third sliding rail fixed on the bracket, and a third sliding block sleeved on the third sliding rail and sliding along the length direction of the sliding rail; the length direction of the second screw rod is parallel to the axial direction of the winding reel; the third bearing seat is fixed on the lower surface of the bobbin mounting plate, and the second fixing nut is fixed on the bracket; the third sliding block is fixed on the lower surface of the bobbin mounting plate; the position sensor is arranged on one side of the third sliding block and used for detecting the position of the third sliding block.
5. The transverse jade cutting machine of claim 4, wherein the bracket is concavely provided with a containing cavity for installing the reversing mechanism, and the second screw is installed in the containing cavity; the third sliding rail and the third sliding block are respectively and correspondingly positioned at two sides of the accommodating cavity.
6. The lateral jade cutting machine of claim 1, wherein the chuck is rotatably mounted on a chuck mount, and a drive motor for driving the chuck to rotate is fixed to the chuck mount.
7. The transverse jade cutting machine of claim 6, wherein the front-back moving mechanism comprises a third screw rod, a third fixing nut sleeved in the middle of the third screw rod, fourth bearing seats sleeved at two ends of the third screw rod, a second servo motor in transmission connection with the third screw rod, a fourth sliding rail fixed on the frame, and a fourth sliding block sleeved on the fourth sliding rail and sliding along the length direction of the sliding rail; the length direction of the third screw rod is parallel to the length direction of the fourth sliding rail, and the axial direction of the vertical arm is perpendicular to the length direction of the third screw rod; the fourth bearing seat is fixed on the frame; the third fixing nut and the fourth sliding block are both fixed at the bottom of the chuck installing seat.
8. The lateral jade cutting machine of claim 1, further comprising an up-and-down sliding mechanism for driving the stand to slide up-and-down to change the horizontal position of the lateral cut line; the upper and lower sliding mechanism comprises a first screw rod, a first fixing nut sleeved at the middle part of the first screw rod, first bearing seats sleeved at two ends of the first screw rod, a first servo motor in transmission connection with the first screw rod, a second sliding rail fixed on the vertical arm, and a second sliding block sleeved on the second sliding rail and sliding along the length direction of the sliding rail; the length direction of the first screw rod and the length direction of the second sliding rail are parallel to the axial direction of the vertical arm; the first bearing seat is fixed on the vertical arm; the first fixing nut and the second sliding block are both fixed on the bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710879360.7A CN107738365B (en) | 2017-09-26 | 2017-09-26 | Transverse jade cutting machine |
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| CN110936505A (en) * | 2019-12-17 | 2020-03-31 | 杨旭太 | Parallel wire carborundum wire cutting machine |
| CN111300660A (en) * | 2020-03-12 | 2020-06-19 | 深圳市威雄精机有限公司 | Material cutting equipment |
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| CN203752347U (en) * | 2014-04-18 | 2014-08-06 | 重庆四和晶工科技有限公司 | Enclosure routing layout structure for sapphire squaring machine |
| CN204160643U (en) * | 2014-09-19 | 2015-02-18 | 高本龙 | Swing sapphire cutting machine |
| CN105108921A (en) * | 2015-07-24 | 2015-12-02 | 沈阳理工大学 | Arc-length-variable wire cutting saw for machining crisp and hard materials |
| CN207594098U (en) * | 2017-09-26 | 2018-07-10 | 杨良易 | A kind of transverse direction jade cutter |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN203752347U (en) * | 2014-04-18 | 2014-08-06 | 重庆四和晶工科技有限公司 | Enclosure routing layout structure for sapphire squaring machine |
| CN204160643U (en) * | 2014-09-19 | 2015-02-18 | 高本龙 | Swing sapphire cutting machine |
| CN105108921A (en) * | 2015-07-24 | 2015-12-02 | 沈阳理工大学 | Arc-length-variable wire cutting saw for machining crisp and hard materials |
| CN207594098U (en) * | 2017-09-26 | 2018-07-10 | 杨良易 | A kind of transverse direction jade cutter |
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