CN107720680A - 一种液态肥配料、灌装系统 - Google Patents
一种液态肥配料、灌装系统 Download PDFInfo
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- CN107720680A CN107720680A CN201711153563.4A CN201711153563A CN107720680A CN 107720680 A CN107720680 A CN 107720680A CN 201711153563 A CN201711153563 A CN 201711153563A CN 107720680 A CN107720680 A CN 107720680A
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- 239000003337 fertilizer Substances 0.000 title claims abstract description 34
- 239000007788 liquid Substances 0.000 title claims abstract description 21
- 238000003756 stirring Methods 0.000 claims abstract description 20
- 230000008878 coupling Effects 0.000 claims abstract description 5
- 238000010168 coupling process Methods 0.000 claims abstract description 5
- 238000005859 coupling reaction Methods 0.000 claims abstract description 5
- 238000009826 distribution Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000007812 deficiency Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004720 fertilization Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000618 nitrogen fertilizer Substances 0.000 description 1
- 239000002686 phosphate fertilizer Substances 0.000 description 1
- 229940072033 potash Drugs 0.000 description 1
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 1
- 235000015320 potassium carbonate Nutrition 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
- B67D7/02—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
- B01F33/813—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles mixing simultaneously in two or more mixing receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
- B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
- B01F35/7544—Discharge mechanisms characterised by the means for discharging the components from the mixer using pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
- B67D7/06—Details or accessories
- B67D7/74—Devices for mixing two or more different liquids to be transferred
- B67D7/741—Devices for mixing two or more different liquids to be transferred mechanically operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
- B67D7/06—Details or accessories
- B67D7/78—Arrangements of storage tanks, reservoirs or pipe-lines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/32—Mixing fertiliser ingredients
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fertilizing (AREA)
Abstract
本发明公开了一种液态肥配料、灌装系统，包括两个并联连接的配料罐，配料罐下面设有数个支架，配料罐顶部设有横梁，横梁上安置有电机，横梁下设有搅拌杆，搅拌杆与电机之间由联轴器连接，搅拌杆下部设有搅拌叶片，搅拌杆上设有刻度层，配料罐下部内壁设有温度传感器，配料罐底部设有出口，配料罐与储存罐连接，储存罐与灌装机连接，配料罐与储存罐之间以及储存罐与灌装机之间均设有泵，配料罐出口处设有阀门。本发明不仅操作简单，而且降低成本、缩短了生产时间和提高了产品质量。
Description
技术领域
本发明涉及液态肥生产设备领域，尤其是涉及一种液态肥配料、灌装系统。
背景技术
施肥是农活中必不可少的一环，特别是在土地并不肥沃的地区，而市面上能够买到的普通肥料含量良莠不齐，若是将购买的普通肥料直接进行施肥，很有可能造成养料过剩或不足，使农作物可能会非正常发育，更严重的问题是，滥用肥料极有可能造成环境的污染；有时还会出现具有针对性的将多种肥料混合使用的情况，比如，种植某种农作物，需要氮肥、磷肥、钾肥按一定比例混合，因此为了施肥能够有效的为农作物提供生长所需要的养料，提高产量，通常耕作者会将所买到的肥料进行一定比例的调配、溶解，以科学的方式来为农作物提供足够的养料，且在适当的范围内，尽可能的减少对于环境的污染。然而在我国的农业生产过程中，即便是在大规模的温室生产过程中，肥料混合、溶解的过程也是通过人工计算，人工测量各种肥料的重量或体积，按比例添加到混合桶中，再进行人工搅拌。该过程既浪费人力物力，又不能科学严谨地实现精准肥料用量的控制。
发明内容
本发明的目的是针对以上不足，提供一种操作简单、降低成本，即缩短了生产时间，又提高了产品质量的液态肥配料、灌装系统。
为实现上述目的，本发明采用了以下技术方案：
一种液态肥配料、灌装系统，包括两个并联连接的配料罐，配料罐下面设有数个支架，配料罐顶部设有横梁，横梁上安置有电机，横梁下设有搅拌杆，搅拌杆与电机之间由联轴器连接，搅拌杆下部设有搅拌叶片，搅拌杆上设有刻度层，配料罐下部内壁设有温度传感器，配料罐底部设有出口，配料罐与储存罐连接，储存罐与灌装机连接，配料罐与储存罐之间以及储存罐与灌装机之间均设有泵，配料罐出口处设有阀门。
优选的，所述配料罐为敞口圆柱体。
优选的，所述支架的个数为3个。
优选的，所述搅拌叶片有两组，每组有2个,两组搅拌叶片垂直分布。
优选的，所述搅拌叶片均具有10-20°的倾斜角度。
优选的，每组的两个搅拌叶片的倾斜方向相反。
优选的，所述储存罐为圆柱体。
本发明的有益效果是：
本发明将配料罐、储存罐和灌装机串联，实现液态肥配料、灌装一体化工作模式；配料罐中设有搅拌叶片，在混合时可以利用搅拌叶片来使液态肥充分互溶，充分互溶的液态肥可以使得施肥效果更好，避免出现施肥不均匀的现象，温度传感器可以检测配料罐的温度。本发明不仅操作简单、成本降低，而且缩短了生产时间和提高了产品质量。
附图说明
图1为本发明的结构示意图；
图2为本发明中4的俯视图；
图中，电机1、横梁2、搅拌杆3、配料罐4、联轴器5、温度传感器6、泵7、阀门8、储存罐9、灌装机10、搅拌叶片11、支架12、刻度层13、出口14。
具体实施方式
下面结合附图和实施例对本发明作进一步描述。
如图1所示，一种液态肥配料、灌装系统，包括两个并联连接的敞口圆柱体配料罐4，配料罐4下面设有三个支架12，配料罐4顶部设有横梁2，横梁2上安置有电机1，横梁2下设有搅拌杆3，搅拌杆3与电机1之间由联轴器5连接，搅拌杆3下部设有搅拌叶片11，搅拌叶片11有两组，每组有2个，两组搅拌叶片垂直排列，所有搅拌叶片11均具有10-20°的倾斜角度，并且每组的两个搅拌叶片11的倾斜方向相反；搅拌杆3上设有刻度层13，配料罐4下部内壁设有温度传感器6，配料罐4底部设有出口14，配料罐4与圆柱体的储存罐9连接，储存罐9与灌装机10连接，配料罐4与储存罐9之间以及储存罐9与灌装机10之间均设有泵7，配料罐4的出口14处设有阀门8。
工作原理：一定的水和肥料加入到配料罐4中，启动电机1使搅拌杆3和搅拌叶片11转动，温度传感器6可以检测配料罐4的温度，在搅拌杆3和搅拌叶片11的作用下，肥料在配料罐4中充分溶解、混匀，然后经泵7将液态肥输送到储存罐9中储存，之后储存罐9中的液态肥经泵7输送到灌装机10中灌装。配料罐4设置两个，可以同时配两个不同浓度的液态肥，然后分别灌装，这样可以节省配料时间。
Claims (7)
1.一种液态肥配料、灌装系统，其特征在于，包括两个并联连接的配料罐，配料罐下面设有数个支架，配料罐顶部设有横梁，横梁上安置有电机，横梁下设有搅拌杆，搅拌杆与电机之间由联轴器连接，搅拌杆下部设有搅拌叶片，搅拌杆上设有刻度层，配料罐下部内壁设有温度传感器，配料罐底部设有出口，配料罐与储存罐连接，储存罐与灌装机连接，配料罐与储存罐之间以及储存罐与灌装机之间均设有泵，配料罐出口处设有阀门。
2.根据权利要求1所述的一种液态肥配料、灌装系统，其特征在于，所述配料罐为敞口圆柱体。
3.根据权利要求1所述的一种液态肥配料、灌装系统，其特征在于，所述支架的个数为3个。
4.根据权利要求1所述的一种液态肥配料、灌装系统，其特征在于，所述搅拌叶片有两组，每组有2个，两组搅拌叶片垂直分布。
5.根据权利要求1或4所述的一种液态肥配料、灌装系统，其特征在于，所述搅拌叶片均具有10-20°的倾斜角度。
6.根据权利要求5所述的一种液态肥配料、灌装系统，其特征在于，每组的两个搅拌叶片的倾斜方向相反。
7.根据权利要求1所述的一种液态肥配料、灌装系统，其特征在于，所述储存罐为圆柱体。
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108620014A (zh) * | 2018-07-20 | 2018-10-09 | 广西壮族自治区农业科学院 | 一种液态富硒营养螯合肥生产设备 |
| CN109224975A (zh) * | 2018-09-19 | 2019-01-18 | 海南琼洋日用化工有限公司 | 一种适用于液体产品制备的自动配料系统 |
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2017
- 2017-11-20 CN CN201711153563.4A patent/CN107720680A/zh not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108620014A (zh) * | 2018-07-20 | 2018-10-09 | 广西壮族自治区农业科学院 | 一种液态富硒营养螯合肥生产设备 |
| CN109224975A (zh) * | 2018-09-19 | 2019-01-18 | 海南琼洋日用化工有限公司 | 一种适用于液体产品制备的自动配料系统 |
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Application publication date: 20180223 |