Portal frame rock drilling and tunneling vehicle
Technical Field
The invention relates to the field of tunnel rock drilling, in particular to a portal frame rock drilling tunneling vehicle.
Background
It is known that: in the tunnel construction process, a drilling and blasting method is mostly adopted, and drilling holes by using a drilling trolley is common in tunnel construction, and the main purpose of the drilling and blasting method is to improve the tunneling speed, improve the working environment of constructors and free the constructors from drilling under severe conditions and heavy work.
Existing rock drill jumbo rock drills are basically connected to the trolley by means of support arms, such as: nine-arm trolley in japan and chinese patent application "a thousand-hand rock drill"; the utility model provides a thousand hand rock drill discloses a thousand hand rock drill, including the frame, be equipped with the workstation in the frame, the support, support the running gear of frame, install power device in the frame, hydraulic power device is equipped with a set of hydraulic support device in the frame, the device supports the organism that has the rock drill respectively. The utility model adjusts the height of the rock drill connected with the end parts by utilizing the multistage movable arms and the hydraulic cylinders and the piston rods connected with the arms, adjusts the state of the rock drill, such as horizontal position or angle drilling, greatly lightens the labor intensity of workers and improves the working efficiency. The rock drill is arranged on the supporting arm, so that the rock drill needs to be provided with the supporting arm, the rock drill is high in material requirement on the supporting arm because the acting force received by the rock drill in the working process is high, meanwhile, the rock drill is supported by the supporting arm to occupy large space, mutual interference is easy to occur in the operation process, multi-point simultaneous drilling is not easy to realize, the construction efficiency is low, and the manufacturing cost is high.
Especially, when tunneling the rock drilling of the existing large tunnel, such as tunneling the tunnel with the section equivalent diameter of 7-10 m, the existing rock drilling tunneling vehicle has the defects of complex structure, incapability of realizing multipoint simultaneous drilling, low rock drilling efficiency, higher manufacturing cost, low construction efficiency and higher construction cost.
Disclosure of Invention
The invention aims to solve the technical problem of providing the portal frame rock drilling and tunneling vehicle which has the advantages of simple structure, good structural stability, simplified equipment, and repeated use of an operating room, a hydraulic workstation and a rock drilling and splitting device.
The technical scheme adopted for solving the technical problems is as follows: the invention provides a portal frame rock drilling tunneling vehicle which comprises a cube frame, a rectangular sliding frame, an operating room and a hydraulic working station, wherein the cube frame is arranged on the rectangular sliding frame;
An arc-shaped sliding rail is arranged on the outer side of the cube frame; the sliding frame is sleeved on the outer side of the cube frame and is in sliding fit with the cube frame; lifting devices for driving the sliding frame to slide in the vertical direction are arranged on two opposite side surfaces of the cube frame; the lower part of the cube frame is provided with a slag discharging section;
A mounting plate capable of sliding up and down is arranged in the cube frame; the operating room and the hydraulic working station are fixedly arranged on the mounting plate, and a lifting device is arranged between the middle position of the mounting plate and the top of the cube frame; the inner side of the upright post of the cube frame is provided with a positioning bolt for fixing the mounting plate; the positioning bolt is positioned above the slag discharging section;
One end of the sliding frame is provided with a mounting bracket, and the mounting bracket is provided with a rock drilling and splitting device; the arc-shaped sliding rail is provided with a sliding block sliding along the arc-shaped sliding rail, and the sliding block is provided with a driving device for driving the sliding block to slide along the arc-shaped sliding rail; the slide block is provided with a rock drilling and splitting device;
the rock drilling and splitting device on the sliding block and the rock drilling and splitting device on the mounting bracket are both directed to one end of the slag discharging section; the bottom of the cube frame is provided with a roller.
Preferably, the lifting device comprises a first pulley arranged on the mounting plate and a second pulley arranged on the top of the cube frame, and a pull rope is arranged between the first pulley and the second pulley.
Further, two opposite side surfaces of the cube frame are provided with vertical guide rails; the sliding frame realizes guiding in the vertical direction through the guide rail.
Further, second vertical guide rails are arranged on the upright posts on the front end face and the rear end face of the cube frame; the inner rings at the front end and the rear end of the sliding frame are provided with clamping grooves matched with the second vertical guide rails and are in sliding fit with the second vertical guide rails.
Preferably, the cubic frame is a steel structure frame.
Preferably, the lifting device adopts a hydraulic cylinder, one end of the hydraulic cylinder is fixed at the upper end of the cube frame, and the other end of the hydraulic cylinder is fixedly connected with the sliding frame.
Further, a hydraulic driving device for driving the roller to roll is arranged on the roller.
Optionally, the hydraulic driving device adopts a hydraulic pump.
The beneficial effects of the invention are as follows: according to the portal frame rock drilling tunneling vehicle, as the sliding frame capable of sliding in the vertical direction is sleeved on the cube frame, the mounting bracket is arranged at one end of the sliding frame, the rock drilling splitting device is arranged on the mounting bracket, the arc-shaped sliding rail is arranged on the outer side of the cube frame, the sliding block is arranged on the arc-shaped sliding rail, and the rock drilling splitting device is arranged on the sliding block; therefore, the upper and lower positions of the rock drilling and splitting device on the mounting support and the positions of the rock drilling and splitting device on the arc-shaped sliding rail can be adjusted, rock drilling on each position of the end face of the tunnel can be realized, and the working efficiency can be improved.
Meanwhile, as the operating room and the hydraulic working station are arranged above the slag discharging section 14 on the portal frame rock drilling and tunneling vehicle, the space can be saved, the whole equipment is compact, the subsequent slag discharging is not influenced, the trolley for carrying the operating room and the hydraulic working station in the prior art is simplified, the slag discharging section is reserved, the arrangement of slag discharging equipment is facilitated, and the arrangement of the construction process is facilitated;
secondly, a sliding frame capable of sliding along the vertical direction is sleeved on the cube frame, so that the structure is simplified, the space is saved, and the stability of the structure can be optimized and ensured by stress; the construction safety can be improved, and the stability of the equipment in the working process is ensured;
Finally, as a plurality of rock drilling splitting devices can be arranged on the mounting bracket, a plurality of rock drills can be mounted in a limited space, so that multi-point simultaneous drilling is realized, the working efficiency is improved, and the construction cost is reduced.
Drawings
FIG. 1 is a perspective view of a gantry rock drilling and tunnelling vehicle in an embodiment of the present invention;
FIG. 2 is a front view of a gantry rock drilling and tunnelling vehicle in an embodiment of the present invention;
FIG. 3 is a top view of a gantry drilling and tunneling vehicle in an embodiment of the present invention;
FIG. 4 is a side view of a gantry rock drilling and tunnelling vehicle in an embodiment of the present invention;
FIG. 5 is a cross-sectional view A-A of FIG. 4;
The figures indicate: the device comprises a 1-cube frame, a 2-sliding frame, a 3-mounting bracket, a 4-arc-shaped sliding rail, a 5-rock drilling and splitting device, a 6-sliding block, a 61-driving device, a 7-operating room, an 8-guide rail, a 9-hydraulic working station, a 10-lifting device, 11-rollers, a 12-hydraulic driving device, 13-positioning bolts, a 14-slag discharging section, a 15-second vertical guide rail, a 16-mounting plate and a 17-lifting device.
Detailed Description
The invention will be further described with reference to the drawings and examples.
As shown in fig. 1 to 4, the portal frame rock drilling and tunneling vehicle according to the present invention comprises a cubic frame 1, a rectangular sliding frame 2, an operation room 7 and a hydraulic working station 9;
An arc-shaped sliding rail 4 is arranged on the outer side of the cube frame 1; the sliding frame 2 is sleeved on the outer side of the cube frame 1 and is in sliding fit with the cube frame 1; lifting devices 10 for driving the sliding frame 2 to slide in the vertical direction are arranged on two opposite side surfaces of the cube frame 1; the lower part of the cubic frame 1 is provided with a slag discharging section 14;
A mounting plate 16 which can slide up and down is arranged in the cube frame 1; the operating room 7 and the hydraulic working station 9 are fixedly arranged on a mounting plate 16, and a lifting device 17 is arranged between the middle position of the mounting plate 16 and the top of the cube frame 1; the inner side of the upright column of the cube frame 1 is provided with a positioning bolt 13 for fixing a mounting plate 16; the positioning bolt 13 is positioned above the slag discharging section 14;
One end of the sliding frame 2 is provided with a mounting bracket 3, and the mounting bracket is provided with a rock drilling and splitting device 5; the arc-shaped sliding rail 4 is provided with a sliding block 6 sliding along the arc-shaped sliding rail 4, and the sliding block 6 is provided with a driving device 61 driving the sliding block 6 to slide along the arc-shaped sliding rail 4; the slide block 6 is provided with a rock drilling and splitting device 5;
the rock drilling and splitting device 5 on the sliding block 6 and the rock drilling and splitting device 5 on the mounting bracket 3 are all directed to one end of the slag discharging section 14; the bottom of the cube frame 1 is provided with rollers 11.
In particular, the driving device 61 for driving the slide 6 to slide on the arc-shaped slide rail may be a driving device for driving the roller coaster on the slide rail in the prior art.
During the process of assembling the portal frame rock drilling and tunneling vehicle:
Firstly, assembling a cube frame 1, and then installing a sliding frame, an installation bracket 3, a rock drilling splitting device 5 and an installation plate 16 on the cube frame 1; finally, the operating room 7 and the hydraulic station 9 are installed. In the process of installing the operation room 7 and the hydraulic station 9, the installation plate 16 is first slid to the lowermost end, and then the operation room 7 and the hydraulic station 9 are fixedly installed on the installation plate 16; then the mounting plate 16 slowly rises through the lifting device 17 until the mounting plate 16 is positioned above the slag discharging section 14, and then the positioning bolt 13 is inserted to position the mounting plate 16; finally, the installation of pipelines and lines among the operation room 7, the hydraulic working station 9, the rock drilling and splitting device 5 and other devices on the equipment is carried out; thereby completing the assembly of the whole machine.
During operation:
firstly, a portal frame rock drilling and tunneling vehicle is arranged at an entrance of a tunnel to be tunneled, then an operator enters an operation room 7 to start a hydraulic working station 9 to debug equipment, tunneling is carried out after debugging is completed, in the tunneling process, the operator firstly controls a sliding frame 2 to slide to the highest point, a rock drilling and splitting device 5 is positioned at the uppermost end, rock drilling and tunneling on the upper part of the end face of the tunnel is realized, the rock drilling and splitting device 5 on an arc-shaped sliding rail 4 is moved to a corresponding position, and rock drilling and stiff entering of the edge part of the section of the tunnel is carried out.
Then the sliding frame 2 is made to slide downwards through the lifting device 10, and after a certain distance, a transverse rock drilling tunneling is performed again, and meanwhile, the rock drilling splitting device 5 on the arc-shaped sliding rail 4 is made to move by a corresponding position, so that rock drilling of the edge part of the section of the tunnel is carried out. And so on until the sliding frame 2 slides to the lowest position to realize the rock drilling and tunneling of the bottom of the tunnel, and the rock drilling and splitting device 5 on the arc-shaped sliding rail 4 realizes the rock drilling and tunneling of the section edge of the tunnel.
The power source of the rock drilling and splitting device 5 is provided by a hydraulic working station 9, and the hydraulic working station 9 mainly serves to provide power for the whole equipment.
In the prior art, an operation room and a hydraulic workstation of the rock drilling and tunneling vehicle are arranged on the trolley, and tunnels of each model correspond to corresponding trolley models, so that the common model is changed, and the repeated utilization of equipment is not easy to realize. The portal frame rock drilling tunneling vehicle adopts the portal structure of the cube frame, so that the cube frame provided with the splitting device is integrated with the transport vehicle carrying the operating room 7 and the hydraulic working station 9, and the carrying operating room 7 and the hydraulic working station 9 can be detached for independent use, thereby realizing the repeated use of equipment. Secondly, the operating room and the hydraulic working station are arranged above the slag discharging section 14 on the portal frame rock drilling and driving vehicle, so that the space can be saved, the whole equipment is compact, and the follow-up slag discharging is not influenced.
In summary, according to the gantry rock drilling and tunneling vehicle disclosed by the invention, as the sliding frame 2 capable of sliding along the vertical direction is sleeved on the cube frame 1, the mounting bracket 3 is arranged at one end of the sliding frame 2, the rock drilling and splitting device 5 is arranged on the mounting bracket 3, the arc-shaped sliding rail 4 is arranged at the outer side of the cube frame 1, the sliding block 6 is arranged on the arc-shaped sliding rail 4, and the rock drilling and splitting device 5 is arranged on the sliding block 6; thereby can realize the upper and lower position control of drilling splitting device 5 on installing support 1 to and the position control of drilling splitting device 5 on the arc slide rail 4, thereby can realize drilling to each position of tunnel terminal surface, can improve work efficiency. Meanwhile, as the sliding frame 2 which can slide along the vertical direction is sleeved on the cube frame 1, the structure is simplified, the space is saved, and the stress can be optimized to ensure the stability of the structure; the construction safety can be improved, and the stability of the equipment in the working process is ensured; finally, as a plurality of rock drilling splitting devices can be arranged on the mounting bracket, a plurality of rock drills can be mounted in a limited space, so that multi-point simultaneous drilling is realized, the working efficiency is improved, and the construction cost is reduced.
Lifting of the mounting plate 16 may be achieved in a number of ways, and the lifting means 17 may take the form of a number of devices, such as hydraulic cylinders, winches, etc. In order to simplify the structure and reduce the cost, it is preferable that the lifting device 17 comprises a first pulley arranged on the mounting plate 16 and a second pulley arranged on the top of the cube frame 1, and a pull rope is arranged between the first pulley and the second pulley; lifting of the mounting plate 16 can be achieved by pulling the pull cord during installation.
In order to make the structure more stable, the sliding frame 2 will not be blocked during the sliding process, and further, two opposite sides of the cubic frame 1 are provided with vertical guide rails 8; the sliding frame 2 is guided in the vertical direction by guide rails 8.
In order to further optimize the stress of the sliding frame 2 and avoid the clamping of the front end and the rear end of the sliding frame 2, further, second vertical guide rails 15 are arranged on the upright posts of the front end and the rear end of the cubic frame 1; the inner rings at the front end and the rear end of the sliding frame 2 are provided with clamping grooves matched with the second vertical guide rails 15, and are in sliding fit with the second vertical guide rails 15.
For cost reduction, ease of manufacture and installation, the cube frame 1 is optionally a steel structural frame.
The lifting device 7 may take various forms, such as a sliding table, and is relatively stressed because of the need of lifting the vertical position, so as to ensure the stability of the equipment operation, and meanwhile, for convenience in control, the lifting device 10 adopts a hydraulic cylinder, one end of which is fixed at the upper end of the cube frame 1, and the other end of which is fixedly connected with the sliding frame 2.
In order to realize the automatic walking of the cube frame 1 and avoid manual pushing, further, a hydraulic driving device 12 for driving the roller 11 to roll is arranged on the roller 11.
For ease of control, while reducing costs, further, the hydraulic drive 12 employs a hydraulic pump.