CN107700532A - Assembled underground pipe gallery splits structure and assemble method - Google Patents
Assembled underground pipe gallery splits structure and assemble method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 28
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 218
- 239000010959 steel Substances 0.000 claims abstract description 218
- 239000004567 concrete Substances 0.000 claims abstract description 36
- 239000011376 self-consolidating concrete Substances 0.000 claims abstract description 16
- 238000003466 welding Methods 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000003292 glue Substances 0.000 claims description 5
- 239000010426 asphalt Substances 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims 9
- 230000006978 adaptation Effects 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000009417 prefabrication Methods 0.000 claims 1
- 238000009958 sewing Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 230000007812 deficiency Effects 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 9
- 241000239290 Araneae Species 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005553 drilling Methods 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 3
- 238000004078 waterproofing Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/045—Underground structures, e.g. tunnels or galleries, built in the open air or by methods involving disturbance of the ground surface all along the location line; Methods of making them
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/10—Tunnels or galleries specially adapted to house conduits, e.g. oil pipe-lines, sewer pipes ; Making conduits in situ, e.g. of concrete ; Casings, i.e. manhole shafts, access or inspection chambers or coverings of boreholes or narrow wells
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Abstract
本发明属于城市地下综合管廊领域,具体为一种装配式地下综合管廊拆分结构及组装方法,此种组合结构管片的连接及整体组装设计可作为地下综合管廊在实际建设中的使用。采用工厂预制钢板管片,现场吊装预制钢板管片,并在拼装好的预制钢板管片内灌注自密实混凝土,形成内外层为钢板,中间为混凝土的管廊结构,该结构包括:预制短边上管片、预制长边上管片、预制下管片和分仓钢板,预制短边上管片两端与预制长边上管片相接,起始预制上管片和结束预制上管片的一端与预制下管片齐平,另一端与预制长边管片相接组装成管廊。本发明改善传统管廊结构的不足,满足管线在地下管廊内安装的实际工程需要。The present invention belongs to the field of urban underground comprehensive pipe gallery, and specifically relates to a dismantling structure and assembly method of an assembled underground comprehensive pipe gallery. use. Prefabricated steel plate segments are used in the factory, and the prefabricated steel plate segments are hoisted on site, and self-compacting concrete is poured into the assembled prefabricated steel plate segments to form a pipe gallery structure with steel plates on the inner and outer layers and concrete in the middle. The structure includes: prefabricated short sides The upper segment, the prefabricated long side upper segment, the prefabricated lower segment and the sub-warehouse steel plate, the two ends of the prefabricated short side upper segment are connected with the prefabricated long side upper segment, the initial prefabricated upper segment and the end prefabricated upper segment One end of the pipe is flush with the prefabricated lower segment, and the other end is connected with the prefabricated long side segment to form a pipe gallery. The invention improves the deficiencies of the structure of the traditional pipe gallery and meets the actual engineering needs of pipelines installed in the underground pipe gallery.
Description
技术领域technical field
本发明属于城市地下综合管廊领域,具体为一种装配式地下综合管廊拆分结构及组装方法,此种组合结构管片的连接及整体组装设计可作为地下综合管廊在实际建设中的使用。The present invention belongs to the field of urban underground comprehensive pipe gallery, and specifically relates to a dismantling structure and assembly method of an assembled underground comprehensive pipe gallery. use.
背景技术Background technique
在城市地下综合管廊建设中,管片多采用预制混凝土结构或预制厚钢板结构,管片的连接主要采用螺栓连接或焊接。这种拆分结构,管片拆分长度短,自重大,拼接接头多,拖延了施工进度,浪费了大量的混凝土、钢材;管廊整体性不好、抗震性能较差,制约了其在地震区的推广应用;管廊内部由于管道敷设打孔过密造成千疮百孔,甚至漏水情况严重;管廊内部管线敷设不合理,造成空间利用效率低、管廊布置数量过多、城市公用管线乱布等“蜘蛛网”现象,对城市规划和综合治理带来了极大不便。In the construction of urban underground comprehensive pipe corridors, the segments mostly adopt prefabricated concrete structure or prefabricated thick steel plate structure, and the connection of the segments mainly adopts bolt connection or welding. In this split structure, the split length of the segments is short, self-heavy, and there are many splicing joints, which delays the construction progress and wastes a lot of concrete and steel; the poor integrity of the pipe gallery and poor seismic performance restrict its use in earthquakes. The promotion and application of the district; the interior of the pipe gallery is riddled with holes and even serious water leakage due to the over-drilling of the pipe laying; The "spider web" phenomenon such as chaotic cloth has brought great inconvenience to urban planning and comprehensive management.
发明内容Contents of the invention
本发明的目的是提供一种装配式地下综合管廊拆分结构及组装方法,改善传统管廊结构的不足,满足管线在地下管廊内安装的实际工程需要。The purpose of the present invention is to provide a dismantling structure and assembly method of an assembled underground comprehensive pipe gallery, which can improve the shortcomings of the traditional pipe gallery structure and meet the actual engineering needs of pipelines installed in the underground pipe gallery.
本发明的技术方案是:Technical scheme of the present invention is:
一种装配式地下综合管廊拆分结构,采用工厂预制钢板管片,现场吊装预制钢板管片,并在拼装好的预制钢板管片内灌注自密实混凝土,形成内外层为钢板,中间为混凝土的管廊结构,该结构包括:预制短边上管片、预制长边上管片、预制下管片和分仓钢板,预制短边上管片两端与预制长边上管片相接,起始预制上管片和结束预制上管片的一端与预制下管片齐平,另一端与预制长边管片相接组装成管廊;预制短边上管片与预制长边上管片以及预制短边上管片、预制长边上管片与预制下管片之间的接缝处,通过U形螺栓杆穿过预留螺栓孔,在管片内部加橡胶垫拧紧螺母连接,管片内部分仓钢板之间的接缝进行上下外部单面焊接连接;所有的预制管片结构组装结束之后,通过预留管片浇筑孔和预留钢板浇筑孔同时浇筑自密实混凝土,钢板通过自密实混凝土连接成为一个整体。A prefabricated underground comprehensive pipe gallery split structure, using factory prefabricated steel plate segments, hoisting the prefabricated steel plate segments on site, and pouring self-compacting concrete into the assembled prefabricated steel plate segments, forming the inner and outer layers of steel plates and the middle of concrete The pipe gallery structure includes: prefabricated short-side upper segment, prefabricated long-side upper segment, prefabricated lower segment and sub-warehouse steel plate, the two ends of the prefabricated short-side upper segment are connected with the prefabricated long-side upper segment, One end of the starting prefabricated upper segment and the end prefabricated upper segment are flush with the prefabricated lower segment, and the other end is connected with the prefabricated long side segment to form a pipe gallery; the prefabricated short side upper segment and the prefabricated long side upper segment As well as the joints between the prefabricated short-side upper segment, the prefabricated long-side upper segment and the prefabricated lower segment, pass the U-shaped bolt rod through the reserved bolt hole, add rubber pads inside the segment and tighten the nut to connect, the pipe The joints between the steel plates of the internal and partial warehouses are connected by single-sided welding on the upper and lower sides; after all the prefabricated segment structures are assembled, self-compacting concrete is poured through the reserved segment pouring holes and the reserved steel plate pouring holes at the same time, and the steel plates pass through the self-compacting concrete. Dense concrete joins to form a whole.
所述的装配式地下综合管廊拆分结构,预制下管片为两块弧形钢板之间通过直螺栓杆连接,预制下管片和分仓钢板组成预制分仓下管片,分仓钢板设置于预制下管片内;预制短边上管片或预制长边上管片为两块弧形钢板之间通过直螺栓杆连接,预制短边上管片的弧形钢板长度小于预制长边上管片的弧形钢板长度。In the split structure of the assembled underground comprehensive pipe gallery, the prefabricated lower segment is connected by straight bolts between two arc-shaped steel plates, the prefabricated lower segment and the sub-compartment steel plate form the prefabricated sub-compartment lower segment, and the sub-compartment steel plate Set in the prefabricated lower segment; the prefabricated short side upper segment or the prefabricated long side upper segment is connected by a straight bolt rod between two arc-shaped steel plates, and the length of the arc-shaped steel plate of the prefabricated short side segment is shorter than the prefabricated long side The length of the curved steel plate of the upper segment.
所述的装配式地下综合管廊拆分结构,分仓钢板包括两块直角形钢板、预留钢板浇筑孔的钢板、混凝土垫块,两块直角形钢板的立面相对设置,两块直角形钢板的立面之间通过直螺栓杆连接,两块直角形钢板的平面保持同一平面,两块直角形钢板的平面设置混凝土垫块,混凝土垫块顶部设置预留钢板浇筑孔的钢板。In the dismantling structure of the assembled underground comprehensive pipe gallery, the sub-warehouse steel plates include two right-angle steel plates, steel plates with reserved steel plate pouring holes, and concrete pads. The facades of the two right-angle steel plates are oppositely arranged, and the two right-angle The facades of the steel plates are connected by straight bolt rods, the planes of the two right-angled steel plates are kept on the same plane, the planes of the two right-angled steel plates are provided with concrete pads, and the tops of the concrete pads are provided with steel plates with reserved steel plate pouring holes.
所述的装配式地下综合管廊拆分结构,两块直角形钢板的立面设置预留螺栓孔,承压垫板螺栓的直螺栓杆两端分别穿过所述预留螺栓孔,在预留螺栓孔的两端分别加橡胶垫拧紧螺母固定两块钢板,两块钢板立面之间的距离由两块钢板承压垫之间的距离确定。In the split structure of the assembled underground comprehensive pipe gallery, reserved bolt holes are set on the facades of the two right-angled steel plates, and the two ends of the straight bolt rods of the bolts on the pressure-bearing backing plate respectively pass through the reserved bolt holes. Add rubber pads to the two ends of the bolt holes and tighten the nuts to fix the two steel plates. The distance between the facades of the two steel plates is determined by the distance between the pressure pads of the two steel plates.
所述的装配式地下综合管廊拆分结构,承压垫板螺栓由直螺栓杆、螺母和钢板承压垫组成,钢板承压垫和螺母之间的距离大于钢板和弧形钢板的厚度,加橡胶垫拧紧螺母,增加螺母与钢板和弧形钢板之间的密合度。In the split structure of the assembled underground comprehensive pipe gallery, the bolts of the pressure backing plate are composed of straight bolt rods, nuts and steel plate pressure pads, and the distance between the steel plate pressure pads and the nuts is greater than the thickness of the steel plate and the curved steel plate. Add a rubber pad to tighten the nut to increase the tightness between the nut and the steel plate and the curved steel plate.
所述的装配式地下综合管廊拆分结构,管廊内侧设置弧形钢骨,弧形钢骨分为三个部分,上半部分弧形钢骨设置于预制上管片内侧,另两部分弧形钢骨对称设置于预制下管片内侧,凹形管道垫块对称设置于分仓钢板的两块直角形钢板的立面两侧。In the dismantled structure of the prefabricated underground comprehensive pipe gallery, the inner side of the pipe gallery is provided with an arc-shaped steel frame, which is divided into three parts. The arc-shaped steel frame is symmetrically arranged on the inner side of the prefabricated lower segment, and the concave pipe pad is symmetrically arranged on both sides of the facade of the two right-angled steel plates of the sub-warehouse steel plate.
所述的装配式地下综合管廊拆分结构,弧形钢骨的侧壁焊接管线支架,凹形管线钢管承托通过焊接与管线支架连接,弧形钢骨的曲率与预制短边上管片、预制长边上管片、预制下管片内圆的曲率一致。The disassembled structure of the assembled underground comprehensive pipe gallery, the side wall of the arc-shaped steel frame is welded to the pipeline support, and the concave-shaped pipeline steel pipe support is connected to the pipeline support by welding, and the curvature of the arc-shaped steel frame is consistent with the prefabricated short side segment , The curvature of the inner circle of the segment on the prefabricated long side and the inner circle of the prefabricated lower segment is consistent.
所述的装配式地下综合管廊拆分结构的组装方法,具体组装过程如下:The assembly method of the disassembled structure of the prefabricated underground comprehensive pipe gallery, the specific assembly process is as follows:
将预制分仓下管片吊装就位以后,将预制短边上管片和预制长边上管片分别吊装到预制下管片上方相应位置,预制短边上管片两端与预制长边上管片相接,起始预制上管片和结束预制上管片的一端与预制下管片齐平,另一端与预制长边管片相接组装成管廊;预制短边上管片与预制长边上管片以及预制短边上管片、预制长边上管片与预制下管片之间的接缝处,通过U形螺栓杆穿过预留螺栓孔,然后在管片内部加橡胶垫拧紧螺母进行连接,管片内部分仓钢板之间的接缝进行上下外部单面焊接连接;将弧形钢骨分为三个部分设置于管廊内侧,上半部分弧形钢骨设置于预制上管片内侧,另两部分弧形钢骨对称设置于预制下管片内侧,将凹形管道垫块对称设置于两块直角形钢板的立面两侧;所有的预制管片结构组装结束之后,通过预留管片浇筑孔和预留钢板浇筑孔同时浇筑自密实混凝土,将钢板通过自密实混凝土连接成为一个整体,等到自密实混凝土初凝结束,管片内外连接缝处用粘钢胶进行涂抹,待粘钢胶凝固以后,采用非固化橡胶沥青进行接缝防水。After hoisting the lower segment of the prefabricated sub-bin into place, hoist the upper segment of the prefabricated short side and the upper segment of the prefabricated long side to the corresponding positions above the prefabricated lower segment respectively, and the two ends of the upper segment of the prefabricated short side are connected with the upper segment of the prefabricated long side. The segments are connected, one end of the prefabricated upper segment and the end of the prefabricated upper segment are flush with the prefabricated lower segment, and the other end is connected with the prefabricated long side segment to form a pipe gallery; the prefabricated short side upper segment is connected to the prefabricated The joints between the long side segment and the prefabricated short side segment, the prefabricated long side segment and the prefabricated lower segment, pass through the reserved bolt hole through the U-shaped bolt rod, and then add rubber inside the segment The nuts are tightened to connect, and the joints between the steel plates of the inner part of the segment are welded on the upper and lower sides of the outer one side; The inner side of the prefabricated upper segment, the other two arc-shaped steel frames are symmetrically arranged on the inner side of the prefabricated lower segment, and the concave pipe spacers are symmetrically arranged on both sides of the facade of the two right-angled steel plates; all prefabricated segment structures are assembled After that, self-compacting concrete is poured at the same time through the reserved segment pouring holes and reserved steel plate pouring holes, and the steel plates are connected into a whole through self-compacting concrete. Apply it, and after the steel glue is solidified, use non-cured rubber asphalt for joint waterproofing.
所述的装配式地下综合管廊拆分结构的组装方法,分仓钢板制作过程:首先将带有钢板承压垫的直螺栓杆两端分别穿过预留在两块直角形钢板立面的预留螺栓孔,然后在预留螺栓孔的两端分别加橡胶垫拧紧螺母固定两块钢板,两块钢板立面之间的距离由两块钢板承压垫之间的距离确定;接着在钢板上方铺设混凝土垫块,并且在每块混凝土垫块的各边中点点焊一个凸起的节点,最后将具有预留钢板浇筑孔的钢板放在混凝土垫块上方组装成分仓钢板。The assembly method of the disassembled structure of the prefabricated underground comprehensive pipe gallery, the manufacturing process of the sub-warehouse steel plates: firstly, the two ends of the straight bolt rods with the steel plate pressure pads are respectively passed through the holes reserved on the facades of the two rectangular steel plates. Reserve the bolt holes, and then add rubber pads at both ends of the reserved bolt holes and tighten the nuts to fix the two steel plates. The distance between the facades of the two steel plates is determined by the distance between the pressure pads of the two steel plates; Concrete pads are laid on the top, and a raised node is spot welded at the midpoint of each side of each concrete pad, and finally the steel plate with the reserved steel plate pouring hole is placed on the concrete pad to assemble the component warehouse steel plate.
所述的装配式地下综合管廊拆分结构的组装方法,预制分仓下管片制作过程:首先将带有钢板承压垫的直螺栓杆两端分别穿过预留在圆心相同、半径不同的两块弧形钢板上面的预留螺栓孔,然后在内部加橡胶垫拧紧螺母固定两块弧形钢板组装成预制下管片,两块弧形钢板之间的距离由两块钢板承压垫之间的距离确定;接着将分仓钢板放入预制下管片内部,定位好以后,将分仓钢板下方左右面与管片底部进行单面外部焊接、分仓钢板上方左右面与管片左右侧壁进行单面上下外部焊接,组装成为预制分仓下管片;The assembly method of the disassembled structure of the prefabricated underground comprehensive pipe gallery, the manufacturing process of the prefabricated sub-warehouse segment: firstly, the two ends of the straight bolt rod with the steel plate pressure pad are respectively passed through and reserved at the same center of the circle and different radii The reserved bolt holes on the two arc-shaped steel plates, and then add rubber pads inside to tighten the nuts to fix the two arc-shaped steel plates to assemble the prefabricated lower segment. The distance between the two arc-shaped steel plates is determined by the two steel plate pressure pads The distance between them is determined; then put the sub-bin steel plate into the prefabricated lower segment, after positioning, perform single-sided external welding on the left and right sides of the sub-bin steel plate and the bottom of the segment, and the upper left and right sides of the sub-bin steel plate and the left and right sides of the segment The side wall is welded externally on one side, and assembled into a prefabricated sub-bin lower segment;
预制短边上管片或预制长边上管片为制作过程:首先将带有钢板承压垫的直螺栓杆两端分别穿过预留在圆心相同、半径不同的两块弧形钢板上面的预留螺栓孔,然后在内部加橡胶垫拧紧螺母固定两块弧形钢板组装成预制短边上管片或预制长边上管片。The prefabricated segment on the short side or the segment on the long side is the manufacturing process: first, pass the two ends of the straight bolt rod with the steel plate pressure pad through the two arc-shaped steel plates with the same center and different radii respectively. Bolt holes are reserved, and then rubber pads are added inside to tighten the nuts to fix two arc-shaped steel plates to assemble into prefabricated segments on the short side or segments on the long side.
本发明具有以下特点及有益效果:The present invention has following characteristics and beneficial effect:
1、本发明的装配式地下综合管廊拆分结构及组装方法,相比传统的预制混凝土结构或预制厚钢板结构,充分利用钢材的高抗拉强度和混凝土的高抗压强度,并且在相同的空间体积条件下,极大的减少结构的厚度和自重,从而大幅度减少混凝土、钢材用量。1. Compared with the traditional prefabricated concrete structure or prefabricated thick steel plate structure, the disassembly structure and assembly method of the prefabricated underground comprehensive pipe gallery of the present invention make full use of the high tensile strength of steel and the high compressive strength of concrete, and in the same Under the condition of a small space volume, the thickness and self-weight of the structure are greatly reduced, thereby greatly reducing the amount of concrete and steel.
2、本发明的装配式地下综合管廊拆分结构及组装方法,相对于传统的预制混凝土结构或预制厚钢板结构,管片拆分长度大,拼接接头小,整体性和抗震性能优越,从而可以推广到抗震地区的使用。2. Compared with the traditional prefabricated concrete structure or prefabricated thick steel plate structure, the dismantling structure and assembly method of the assembled underground comprehensive pipe gallery of the present invention has a large dismantling length of the segments, small splicing joints, superior integrity and seismic performance, thus Can be extended to use in earthquake-resistant areas.
3、本发明的装配式地下综合管廊拆分结构及组装方法,相比传统混预制混凝土结构,在管廊内部进行管道、管线敷设过程中,避免现场打孔速度慢、密集打孔造成结构千疮百孔甚至开裂漏水等问题,提高结构的抗渗性能、缩短施工进度。3. The disassembly structure and assembly method of the assembled underground comprehensive pipe gallery of the present invention, compared with the traditional mixed precast concrete structure, avoids the slow speed of on-site drilling and the structure caused by dense drilling during the process of laying pipes and pipelines inside the pipe gallery. It is riddled with holes and even cracks and leaks, improving the impermeability of the structure and shortening the construction progress.
4、本发明的装配式地下综合管廊拆分结构及组装方法,相比传统的地下综合管廊结构,通过合理分布管道垫块、设置钢骨和管线支架等方法高效分割管廊内部空间,条理管线敷设,减少地下管廊的数量,改善城市管线的“蜘蛛网”状态。4. The dismantling structure and assembly method of the assembled underground comprehensive pipe gallery of the present invention, compared with the traditional underground comprehensive pipe gallery structure, effectively divides the internal space of the pipe gallery by rationally distributing pipeline pads, setting steel frames and pipeline supports, etc. Organize the laying of pipelines, reduce the number of underground utility corridors, and improve the "spider web" status of urban pipelines.
附图说明Description of drawings
图1是承压垫板螺栓三维图。Figure 1 is a three-dimensional view of the bolts on the bearing plate.
图2是U形螺栓三维图。Fig. 2 is a three-dimensional diagram of a U-shaped bolt.
图3是管线支架三维图。Figure 3 is a three-dimensional view of the pipeline support.
图4是弧形钢骨管线支架组装三维图。Fig. 4 is a three-dimensional diagram of the assembly of the curved steel frame pipeline support.
图5是凹形管道垫块三维图。Fig. 5 is a three-dimensional view of a concave pipeline pad.
图6是混凝土垫块三维图。Fig. 6 is a three-dimensional view of the concrete pad.
图7是预留带孔钢板三维图。Fig. 7 is a three-dimensional view of reserved steel plate with holes.
图8是分仓钢板与垫块分布三维图。Fig. 8 is a three-dimensional diagram of the distribution of steel plates and pads in the compartments.
图9是分仓钢板组装完成三维图。Fig. 9 is a three-dimensional view of the completed assembly of the sub-compartment steel plates.
图10是预制下管片三维图。Fig. 10 is a three-dimensional view of the prefabricated lower segment.
图11是预制分仓下管片组装三维图。Fig. 11 is a three-dimensional diagram of segment assembly under the prefabricated compartment.
图12是预制短边上管片三维图。Fig. 12 is a three-dimensional view of the prefabricated segment on the short side.
图13是预制长边上管片三维图。Fig. 13 is a three-dimensional view of the segment on the prefabricated long side.
图14是预制短边上管片与预制分仓下管片组装三维图。Fig. 14 is a three-dimensional view of the assembly of the segment on the prefabricated short side and the segment on the lower side of the prefabricated compartment.
图15是预制长边上管片与预制分仓下管片组装三维图。Fig. 15 is a three-dimensional view of the assembly of the segment on the prefabricated long side and the segment under the prefabricated compartment.
图16是预制长边上管片与预制分仓下管片侧面接缝三维图。Fig. 16 is a three-dimensional view of the side seams of the segment on the prefabricated long side and the segment on the lower side of the prefabricated compartment.
图17是装配式管廊结构组装完成侧面接缝三维图。Figure 17 is a three-dimensional view of the side seams after the assembly of the prefabricated pipe gallery structure.
图18是装配式管廊结构浇筑完成三维图。Figure 18 is a three-dimensional view of the pouring of the prefabricated pipe gallery structure.
图中,1直螺栓杆;2螺母;3钢板承压垫;4、U形螺栓杆;5凹形管线钢管承托;6管线支架;7凹形管道垫块;8混凝土垫块;9钢骨;10钢板;11弧形钢板;12预留螺栓孔;13橡胶垫;14预留管片浇筑孔;15预留钢板浇筑孔;16自密实混凝土;17粘钢胶;18非固化橡胶沥青。In the figure, 1 straight bolt rod; 2 nut; 3 steel plate pressure pad; 4, U-shaped bolt rod; 5 concave pipeline steel pipe support; 6 pipeline support; Bone; 10 steel plate; 11 curved steel plate; 12 reserved bolt hole; 13 rubber pad; 14 reserved segment pouring hole; 15 reserved steel plate pouring hole; 16 self-compacting concrete; .
具体实施方式detailed description
在具体实施过程中,本发明提出一种装配式地下综合管廊拆分结构及组装方法,采用工厂预制钢板管片,现场吊装预制钢板管片,并在拼装好的预制钢板管片内灌注自密实混凝土,形成内外层为钢板,中间为混凝土的管廊结构。该种结构具有预制管片自重轻、管片拆分长度大,拼接接头小,组装方便,整体性和抗震性能优越,抗渗性能好等优点。同时,在管廊内通过分仓、设置管线支架等方法,将管廊内部分割成不同的空间,在同一管廊内的不同空间,可敷设不同的管线,最大限度的利用管廊内部空间,减少地下管廊的数量,改善城市管线的“蜘蛛网”状态。In the specific implementation process, the present invention proposes a dismantling structure and assembly method of an assembled underground comprehensive pipe gallery. The prefabricated steel plate segment is used in the factory, the prefabricated steel plate segment is hoisted on site, and the assembled prefabricated steel plate segment is filled with self- Dense concrete forms a pipe gallery structure with steel plates on the inner and outer layers and concrete in the middle. This structure has the advantages of light weight of the prefabricated segment, large split length of the segment, small splicing joint, convenient assembly, superior integrity and seismic performance, and good impermeability. At the same time, in the pipe gallery, the interior of the pipe gallery is divided into different spaces by means of dividing warehouses and setting pipeline brackets. In different spaces in the same pipe gallery, different pipelines can be laid to maximize the use of the interior space of the pipe gallery. Reduce the number of underground pipe corridors and improve the "spider web" status of urban pipelines.
如图1-图11所示,本发明装配式地下综合管廊拆分结构及组装方法,主要包括:直螺栓杆1、螺母2、钢板承压垫3、U形螺栓杆4、凹形管线钢管5、管线支架6、凹形管道垫块7、混凝土垫块8、钢骨9、钢板10、弧形钢板11、预留螺栓孔12、橡胶垫13、预留管片浇筑孔14、预留钢板浇筑孔15、自密实混凝土16、粘钢胶17、非固化橡胶沥青18等,具体结构如下:As shown in Figures 1-11, the disassembly structure and assembly method of the assembled underground comprehensive pipe gallery of the present invention mainly include: straight bolt rods 1, nuts 2, steel plate pressure pads 3, U-shaped bolt rods 4, concave pipelines Steel pipe 5, pipeline support 6, concave pipe pad 7, concrete pad 8, steel frame 9, steel plate 10, arc steel plate 11, reserved bolt hole 12, rubber pad 13, reserved segment pouring hole 14, prefabricated Steel plate pouring holes 15, self-compacting concrete 16, steel glue 17, non-curing rubber asphalt 18, etc. The specific structure is as follows:
如图1所示,承压垫板螺栓由直螺栓杆1、螺母2和钢板承压垫3组成,钢板承压垫3和螺母2之间的距离略大于钢板10和弧形钢板11的厚度,然后加橡胶垫13拧紧螺母2,增加螺母与钢板10和弧形钢板11之间的密合度。使用承压垫板螺栓3,是为了灵活掌握两块钢板的距离,并将两块钢板(钢板10和弧形钢板11)连接起来。As shown in Figure 1, the bolts of the pressure backing plate are composed of a straight bolt rod 1, a nut 2 and a steel plate pressure pad 3, and the distance between the steel plate pressure pad 3 and the nut 2 is slightly greater than the thickness of the steel plate 10 and the curved steel plate 11 , and then add a rubber pad 13 to tighten the nut 2 to increase the tightness between the nut and the steel plate 10 and the curved steel plate 11. Use pressure backing plate bolt 3, be to grasp the distance of two steel plates flexibly, and two steel plates (steel plate 10 and curved steel plate 11) are connected.
如图2所示,U形螺栓由螺母2和U形螺栓杆4组成,穿过预留螺栓孔12,将预制下管片与预制长边上管片和预制短边上管片连接起来。As shown in Figure 2, the U-shaped bolt is composed of a nut 2 and a U-shaped bolt rod 4, passing through the reserved bolt hole 12, and connecting the prefabricated lower segment with the prefabricated long-side upper segment and the pre-fabricated short-side upper segment.
如图3-图4所示,凹形管线钢管承托5通过焊接与管线支架6连接,然后根据预先设计,将他们焊接在弧形钢骨9的侧壁,弧形钢骨9的曲率与图10内圆的曲率一致。弧形钢骨9分上下钢骨,均在预制构件厂制作完成。As shown in Figures 3-4, the concave pipeline steel pipe support 5 is connected to the pipeline support 6 by welding, and then according to the pre-design, they are welded to the side wall of the arc-shaped steel frame 9, and the curvature of the arc-shaped steel frame 9 is the same as The curvature of the inner circle in Figure 10 is consistent. The arc-shaped steel frame is divided into 9 upper and lower steel frames, all of which are completed in the prefabricated component factory.
如图5所示,凹形管道垫块7,可以做成混凝土结构,也可以做成钢管结构,目的是为了支撑自来水管道、污水管道、中水管道等直径较大的管道,并且可以根据实际情况将凹形管道垫块7布置在所需的仓室。As shown in Figure 5, the concave pipeline spacer 7 can be made into a concrete structure or a steel pipe structure. Situations place the concave pipe spacer 7 in the desired chamber.
本发明装配式地下综合管廊拆分结构及组装方法,具体组装过程如下:The disassembly structure and assembly method of the assembled underground comprehensive pipe gallery of the present invention, the specific assembly process is as follows:
如图6-图9所示,分仓钢板包括两块直角形钢板10、预留钢板浇筑孔15的钢板10、混凝土垫块8,两块直角形钢板10的立面相对设置,两块直角形钢板10的立面之间通过直螺栓杆1连接,两块直角形钢板10的平面保持同一平面,两块直角形钢板10的平面设置混凝土垫块8,混凝土垫块8顶部设置预留钢板浇筑孔15的钢板10。As shown in Figures 6-9, the sub-warehouse steel plates include two right-angle steel plates 10, steel plates 10 with reserved steel plate pouring holes 15, and concrete pads 8. The facades of the two right-angle steel plates 10 are oppositely arranged, and the two right-angle steel plates The facades of the shaped steel plates 10 are connected by straight bolt rods 1, the planes of the two right-angled steel plates 10 are kept on the same plane, the planes of the two right-angled steel plates 10 are provided with concrete pads 8, and the tops of the concrete pads 8 are provided with reserved steel plates The steel plate 10 with pouring holes 15 .
其制作过程:首先将带有钢板承压垫3的直螺栓杆1两端分别穿过预留在两块直角形钢板10立面的预留螺栓孔12,然后在预留螺栓孔12的两端分别加橡胶垫13拧紧螺母2固定两块钢板10,两块钢板10立面之间的距离由两块钢板承压垫3之间的距离确定。接着按一定间距在钢板10上方铺设混凝土垫块8,并且在每块混凝土垫块8的各边中点点焊一个凸起的小节点,目的是为了固定混凝土垫块8,最后将具有预留钢板浇筑孔15的钢板10(图7)放在混凝土垫块8上方组装成分仓钢板图9。Its production process: first pass the two ends of the straight bolt rod 1 with the steel plate pressure pad 3 respectively through the reserved bolt holes 12 reserved on the facades of the two right-angled steel plates 10, and then pass through the two ends of the reserved bolt holes 12. Two steel plates 10 are fixed by tightening nuts 2 at the ends respectively, and the distance between the two steel plates 10 facades is determined by the distance between the two steel plate pressure pads 3 . Then lay concrete pads 8 above the steel plates 10 at a certain interval, and spot-weld a raised small node at the midpoint of each side of each concrete pad 8, the purpose is to fix the concrete pads 8, and finally there will be reserved steel plates The steel plate 10 (Fig. 7) of pouring hole 15 is placed on concrete cushion block 8 and assembles component storehouse steel plate Fig. 9.
如图10-图11所示,预制分仓下管片包括预制下管片和分仓钢板,预制下管片为两块弧形钢板11之间通过直螺栓杆1连接,分仓钢板设置于预制下管片内。As shown in Figures 10-11, the prefabricated lower segment of the sub-compartment includes the prefabricated lower segment and the sub-compartment steel plate. The prefabricated lower segment is connected by a straight bolt rod 1 between two arc-shaped steel plates 11, and the sub-compartment steel plate is set on Prefabricated in the lower segment.
其制作过程:首先将带有钢板承压垫3的直螺栓杆1两端分别穿过预留在圆心相同、半径不同的两块弧形钢板11上面的预留螺栓孔12,然后在内部加橡胶垫13拧紧螺母2固定两块弧形钢板11组装成预制下管片,两块弧形钢板11之间的距离由两块钢板承压垫3之间的距离确定。接着将分仓钢板放入预制下管片内部,定位好以后,将分仓钢板下方左右面与管片底部进行单面外部焊接、分仓钢板上方左右面与管片左右侧壁进行单面上下外部焊接,组装成为预制分仓下管片。Its production process: firstly pass the two ends of the straight bolt rod 1 with the steel plate pressure pad 3 respectively through the reserved bolt holes 12 on the two curved steel plates 11 with the same center and different radii, and then add bolt holes 12 inside. Rubber pad 13 tightens nut 2 and fixes two arc-shaped steel plates 11 to be assembled into prefabricated lower segment, and the distance between two arc-shaped steel plates 11 is determined by the distance between two steel plate pressure pads 3 . Then put the sub-bin steel plate into the prefabricated lower segment, after positioning, perform single-sided external welding on the left and right sides of the sub-compartment steel plate and the bottom of the segment, and perform single-sided external welding on the left and right sides of the upper side of the sub-bin steel plate and the left and right side walls of the segment The exterior is welded and assembled into a prefabricated sub-bin lower segment.
如图12-图13所示,预制上管片(预制短边上管片或预制长边上管片)为两块弧形钢板11之间通过直螺栓杆1连接,预制短边上管片的弧形钢板11长度小于预制长边上管片的弧形钢板11长度。As shown in Figures 12-13, the prefabricated upper segment (the prefabricated short side segment or the prefabricated long side segment) is connected by a straight bolt rod 1 between two arc-shaped steel plates 11, and the prefabricated short side upper segment The length of the curved steel plate 11 is less than the length of the curved steel plate 11 of the segment on the prefabricated long side.
其制作过程:首先将带有钢板承压垫3的直螺栓杆1两端分别穿过预留在圆心相同、半径不同的两块弧形钢板11上面的预留螺栓孔12,然后在内部加橡胶垫13拧紧螺母2固定两块弧形钢板11组装成预制短边上管片或预制长边上管片。Its production process: firstly pass the two ends of the straight bolt rod 1 with the steel plate pressure pad 3 respectively through the reserved bolt holes 12 on the two curved steel plates 11 with the same center and different radii, and then add bolt holes 12 inside. Rubber pad 13 tightens nut 2 and fixes two arc-shaped steel plates 11 to be assembled into prefabricated segment on the short side or segment on the prefabricated long side.
上述过程可在工厂内预制完成,以下过程在施工现场完成。The above process can be prefabricated in the factory, and the following process is completed on the construction site.
如图14-图18所示,将预制分仓下管片吊装就位以后,将预制短边上管片和预制长边上管片分别吊装到预制下管片上方相应位置,预制短边上管片两端与预制长边上管片相接,起始预制上管片和结束预制上管片的一端与预制下管片齐平,另一端与预制长边管片相接组装成管廊(图17)。预制短边上管片与预制长边上管片以及预制短边上管片、预制长边上管片与预制下管片之间的接缝处,通过U形螺栓杆4穿过预留螺栓孔12,然后在管片内部加橡胶垫13拧紧螺母2进行连接,管片内部分仓钢板之间的接缝进行上下外部单面焊接连接。弧形钢骨9分为三个部分设置于管廊内侧,将上半部分弧形钢骨设置于预制上管片内侧,将另两部分弧形钢骨对称设置于预制下管片内侧,将凹形管道垫块7对称设置于两块直角形钢板10的立面两侧。所有的预制管片结构组装结束之后,通过预留管片浇筑孔14和预留钢板浇筑孔15同时浇筑自密实混凝土16,将钢板通过自密实混凝土16连接成为一个整体(图18),等到自密实混凝土16初凝结束,管片内外连接缝处用粘钢胶17进行涂抹,提高钢结构的耐老化、耐腐蚀性能,待粘钢胶17凝固以后,采用非固化橡胶沥青18进行接缝防水。As shown in Figures 14-18, after the lower segment of the prefabricated sub-bin is hoisted in place, the upper segment of the prefabricated short side and the upper segment of the prefabricated long side are respectively hoisted to the corresponding positions above the prefabricated lower segment, and the upper segment of the prefabricated short side is The two ends of the segment are connected with the segment on the prefabricated long side, one end of the upper prefabricated segment at the start and the upper segment at the end of the prefabricated upper segment are flush with the lower prefabricated segment, and the other end is connected with the prefabricated long side segment to form a pipe gallery (Figure 17). At the joints between the prefabricated short-side upper segment and the prefabricated long-side upper segment, the prefabricated short-side upper segment, the prefabricated long-side upper segment and the prefabricated lower segment, pass through the reserved bolt through the U-shaped bolt rod 4 hole 12, and then add rubber pad 13 inside the segment to tighten the nut 2 for connection, and the joints between the steel plates in the segment inside the segment are connected by single-sided welding on the upper and lower sides. The arc-shaped steel frame 9 is divided into three parts and arranged on the inner side of the pipe gallery, the upper half of the arc-shaped steel frame is arranged on the inner side of the prefabricated upper segment, and the other two parts of the arc-shaped steel frame are symmetrically arranged on the inner side of the prefabricated lower segment. The concave pipeline pads 7 are symmetrically arranged on both sides of the facades of the two rectangular steel plates 10 . After all prefabricated segment structures are assembled, self-compacting concrete 16 is poured simultaneously through reserved segment pouring holes 14 and reserved steel plate pouring holes 15, and the steel plates are connected into a whole through self-compacting concrete 16 (Fig. 18). After the initial setting of the dense concrete 16 is completed, the internal and external joints of the segments are coated with steel glue 17 to improve the aging resistance and corrosion resistance of the steel structure. After the steel glue 17 solidifies, non-curing rubber asphalt 18 is used for joint waterproofing .
本发明装配式综合管廊结构适用于直径较大的管廊,管廊内部通过钢板10划分3个仓室,实际施工过程中根据所需可以灵活划分仓室。仓室内部的管线敷设形式,可通过凹形管线承托5、管线支架6和钢骨9进行自由灵活布置,管道的敷设可通过凹形管道垫块7进行敷设。The assembled integrated pipe gallery structure of the present invention is suitable for pipe galleries with large diameters. The inside of the pipe gallery is divided into three warehouses by steel plates 10, and the warehouses can be flexibly divided according to requirements during the actual construction process. The pipeline laying form inside the warehouse can be freely and flexibly arranged through the concave pipeline support 5, the pipeline support 6 and the steel frame 9, and the pipeline laying can be laid through the concave pipeline pad 7.
实施例结果表明,本发明的装配式地下综合管廊拆分结构及组装方法:连接过程中,施工操作简单,对施工人员技术要求不高,施工与组装同时进行,能大幅度的缩短工期;结构质量轻、厚度小、整体性和抗震性能好等优点;更能充分发挥钢板和混凝土受压强度高的特性,有利于提高综合管廊的使用寿命;避免千疮百孔的管廊内部,提高结构的抗渗性能;自由管廊分仓、灵活钢骨和凹形管道垫块的安装位置,进而方便管道和管线的整体敷设,改善城市管线的“蜘蛛网”状态。The results of the examples show that the disassembly structure and assembly method of the prefabricated underground comprehensive pipe gallery of the present invention: during the connection process, the construction operation is simple, the technical requirements for the construction personnel are not high, the construction and assembly are carried out at the same time, and the construction period can be greatly shortened; The structure has the advantages of light weight, small thickness, integrity and good seismic performance; it can give full play to the characteristics of high compressive strength of steel plates and concrete, which is conducive to improving the service life of the comprehensive pipe gallery; avoiding the interior of the pipe gallery full of holes, Improve the anti-seepage performance of the structure; the installation position of the free pipe gallery compartment, flexible steel frame and concave pipe pads will facilitate the overall laying of pipes and pipelines, and improve the "spider web" status of urban pipelines.
Claims (10)
Priority Applications (1)
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CN201710938198.1A CN107700532A (en) | 2017-09-30 | 2017-09-30 | Assembled underground pipe gallery splits structure and assemble method |
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CN110195600A (en) * | 2019-07-02 | 2019-09-03 | 黄河勘测规划设计研究院有限公司 | The method of section of jurisdiction support positioning is assisted in TBM tunnel lining pipe sheet assembling |
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CN207260190U (en) * | 2017-09-30 | 2018-04-20 | 沈阳建筑大学 | A kind of assembled underground pipe gallery splits structure |
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CN206052778U (en) * | 2016-09-29 | 2017-03-29 | 陕西建筑产业投资集团有限公司 | A kind of steel and Combined concrete piping lane |
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CN110195600A (en) * | 2019-07-02 | 2019-09-03 | 黄河勘测规划设计研究院有限公司 | The method of section of jurisdiction support positioning is assisted in TBM tunnel lining pipe sheet assembling |
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