CN107699783A - A kind of aluminium molybdenum high temperature resistant nodular cast iron of the element containing chromium-copper and preparation method thereof - Google Patents

A kind of aluminium molybdenum high temperature resistant nodular cast iron of the element containing chromium-copper and preparation method thereof Download PDF

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CN107699783A
CN107699783A CN201710789361.2A CN201710789361A CN107699783A CN 107699783 A CN107699783 A CN 107699783A CN 201710789361 A CN201710789361 A CN 201710789361A CN 107699783 A CN107699783 A CN 107699783A
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iron
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copper
molten iron
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CN107699783B (en
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王业双
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Nasiway Technology Suzhou Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/10Cast-iron alloys containing aluminium or silicon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D1/00Treatment of fused masses in the ladle or the supply runners before casting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/08Making cast-iron alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/04Cast-iron alloys containing spheroidal graphite
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/06Cast-iron alloys containing chromium

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Abstract

The invention discloses a kind of aluminium molybdenum high temperature resistant nodular cast iron of element containing chromium-copper, its drip irrigation device is that each component percentage by weight of this cast iron is:C 1.4 3.6%, Si 1.5 5.2%, Al 2.0 9.0%, Mo 0.3 3.0%, Cr 0.5 2.5%, Cu 0.3 1.5%;Impurity element Mg≤0.06%, S≤0.06%, P≤0.15%, Mn≤0.7%, remaining is Fe.The present invention is intended to provide a kind of aluminium molybdenum high temperature resistant nodular cast iron of element containing chromium-copper, can be resistant to 900 DEG C of operating temperatures, has good thermal shock resistance properties, pyro-oxidation resistance, formability good and cheap.

Description

A kind of aluminium molybdenum high temperature resistant nodular cast iron of the element containing chromium-copper and preparation method thereof
Technical field
The present invention relates to cast iron materials field, more specifically, it relates to a kind of aluminium molybdenum high temperature resistant ball of element containing chromium-copper Black cast iron.
Background technology
With the development of automobile engine technology, gas exhaust temperature more and more higher, the exhaust pipe of engine, turbocharger The operating temperature of housing brings up to more than 800 DEG C, and conventional gray cast iron, ductile iron material can not meet resistant to elevated temperatures requirement. Such as SiMo heat-resisting ductile irons/compacted iron of in the market, it is used for volute and the heat resisting temperature of blast pipe product only has 760 DEG C;Low aluminium is compacted Ink/magnesium iron operating temperature is below 750 DEG C, and oxidation resistance at high temperature is poor.
And the cast iron of this high-temperature work environment requirement, cast steel material can be met at present, in actual use and process, There are the following problems:Ni-resist cast iron(D5S), due to containing more than 30% precious metal nickel, and material cost is high;Resistance to height Warm ferritic stainless steel, containing the alloying elements cr for having more than 15%, cost is higher, in addition the casting technique processability of stainless steel Difference, manufacturing cost are high;Aluminium silicon spheroidal graphite cast-iron is resistant to 900 DEG C of operating temperature, but fragility is larger, and raising aluminium content can improve heat-resisting Property and high temperature oxidation stability, but aoxidize serious in melting and casting process, its casting character can seriously be deteriorated;Aluminium molybdenum magnesium iron/compacted iron 900 DEG C of operating temperature is resistant to, room-temperature property is good, but its high-temperature oxidation is weaker.
To sum up, how a kind of cast iron materials are provided, there is good antioxygenic property, resistance to elevated temperatures and high temperature impact resistance Performance, good casting, machining forming property, and cost is more cheap, is the skill that those skilled in the art remain unsolved Art problem.
The content of the invention
In view of the deficienciess of the prior art, it is an object of the invention to provide a kind of aluminium molybdenum high temperature resistant of element containing chromium-copper Spheroidal graphite cast-iron, it can be resistant to 900 DEG C of operating temperatures, have that good thermal shock resistance properties, pyro-oxidation resistance, formability are good, It is and cheap.
To achieve the above object, the invention provides following technical scheme:A kind of aluminium molybdenum high temperature resistant ball of the element containing chromium-copper Black cast iron, each component percentage by weight are:C 1.4-3.6%, Si 1.5-5.2%, Al 2.0-9.0%, Mo 0.3-3.0%, Cr 0.5-2.5%, Cu 0.3-1.5%;Impurity element Mg≤0.06%, impurity element S≤0.06%, impurity element P≤0.15%, impurity Element M n≤0.7%, remaining is Fe.
Preferably, each component percentage by weight is:C3.6%, Si1.5%, Al9.0%, Mo0.3%, Cr0.5%, Cu0.3%; Impurity element Mg≤0.06%, impurity element S≤0.06%, impurity element P≤0.15%, impurity element Mn≤0.7%, remaining is Fe。
To achieve the above object, the present invention also provides a kind of preparation side of the aluminium molybdenum high temperature resistant nodular cast iron of element containing chromium-copper Method, comprise the following steps:
A. dispensing melting, alloy is configured according to above-mentioned target component, in the medium-frequency induction furnace of 500 kilograms of normal capacity in plus Enter 150 kilograms of foundry iron, 150 kilograms of steel scrap, after metal molten, by adding industrial ferrosilicon, industrial molybdenum-iron, ferrochrome, copper Silk reaches above design composition, technical pure aluminium ingot is added by bell jar plunging, in dispensing fusion process, it is contemplated that C has 5% The scaling loss of left and right, inoculation process below can increase Si, increase the control of Si amounts the 1.0% of total molten iron, to ensure subsequent treatment Si It is not exceeded, and ensure that it reaches design component requirements by C-Si analyzers and direct-reading spectrometer, detection alloy composition;
B. molten iron discharging, nodularization and inoculation, molten iron is handled using spheroidising tundish, adds 3.6 kilograms of common magnesium nodularizations Agent (Mg-Si-Fe), 1.2 kilograms of inovulants, nodulizer and inovulant are placed in tundish reative cell, inovulant will cover Cover molten iron when preventing from coming out of the stove on nodulizer and directly wash away nodulizer, at 1520 DEG C, molten iron discharging, using ladle bottom pouring process, First go out 2/3 molten iron, question response goes out remaining 1/3 molten iron again after tending to be steady;
C. subcontract, pour, after spheroidising, subcontracted, surface scum is removed during subcontracting, then poured in tide mould sand gravity Poured into a mould under the conditions of note, carried out in casting process using the FeSi75 ferrosilicon of 1-4mm granularities by 0.4% addition with stream It is pregnant.
The present invention has compared with prior art:
(1)Relative to conventional cast iron material, graphite exists with balled form in spheroidal graphite cast-iron, and the effect of isolating to matrix is weak, tool There are good normal temperature and high-temperature behavior, performance has good dimensional stability under the high temperature conditions close to steel.
(2)In the cast-iron alloy:Carbon(C)It is most strong promotion graphite element, rational C content, can has cast iron There are good casting character and machinability;Silicon(Si)It is to promote graphite element, element silicon can form one in Cast Iron Surface The fine and close SiO of layer2Oxide-film, the further oxidation of material can be resisted;A certain amount of aluminium is added in cast iron(Al), can be in height Temperature is lower to produce Al 2O3Diaphragm, so as to prevent further to aoxidize;Molybdenum(Mo)Element can promote ferrite to be formed, few The addition of Mo elements is measured, the tensile strength and yield strength of ferrite cast iron can be obviously improved;Chromium(Cr)Element, it is a small amount of to add Cast iron can refine pearlite and graphite, improve the stability of pearlite, can improve the antioxygenic property of cast iron and anti-growth Energy;A small amount of copper(Cu)Element adds and inoculation, can improve the room-temperature mechanical property of low-chromium cast-iron.
(3)Essential element in the cast-iron alloy(C, Si, Al, Cu)It is all conventional alloying element, material simply easily takes; All within 3%, its cost is far below the nickelic high temperature resistant ductile iron of nickeliferous (Ni) more than 30% and containing chromium (Cr) 15% Cr, Mo content Ferrite heat-resistance stainless steel above, and the alloy is cast iron quality, and its casting character and machinability are better than ferrite Stainless steel, manufacturing cost are low.
(4)The present invention has substantial progress and wide commercial application prospect, in limited raising cost of alloy In the case of, the high-temperature behavior and high-temperature oxidation resistance of alloy are greatly improved, and there is good preparation processability and synthesis Mechanical property.
(5)Under the conditions of tide mould sand gravity-assist pouring, as-cast structure is using ferrite as matrix, and graphite nodule rate >=85%, It can be resistant to 900 DEG C of operating temperatures, have that good thermal shock resistance properties, pyro-oxidation resistance, formability are good, and price is low Honest and clean, Alloy At Room Temperature tensile strength is more than 560Mpa, elongation is more than 5%, and under the conditions of 900 DEG C, tensile strength is more than 45MPa, Elongation after fracture is more than 60%, and the average oxidation speed under the conditions of 900 DEG C is less than 0.02g.m-2.h-1), there is good be cast as Type performance.
Embodiment
Embodiment 1:
A kind of aluminium molybdenum high temperature resistant nodular cast iron of element containing chromium-copper, each component percentage by weight are:C 1.4%, Si 5.2%, Al 2.0%, Mo 0.9%, Cr 0.5%, Cu 1.5%;Impurity element Mg≤0.06%, impurity element S≤0.06%, impurity element P≤ 0.15%, impurity element Mn≤0.7%, remaining is Fe.Its specific preparation process is:
A. dispensing melting, alloy is configured according to above-mentioned target component, in the medium-frequency induction furnace of 500 kilograms of normal capacity in plus Enter 150 kilograms of foundry iron, 150 kilograms of steel scrap, after metal molten, by adding industrial ferrosilicon, industrial molybdenum-iron, ferrochrome, copper Silk reaches above design composition, technical pure aluminium ingot is added by bell jar plunging, in dispensing fusion process, it is contemplated that C has 5% The scaling loss of left and right, inoculation process below can increase Si, increase the control of Si amounts the 1.0% of total molten iron, to ensure subsequent treatment Si It is not exceeded, and ensure that it reaches design component requirements by C-Si analyzers and direct-reading spectrometer, detection alloy composition;
B. molten iron discharging, nodularization and inoculation, molten iron is handled using spheroidising tundish, adds 3.6 kilograms of common magnesium nodularizations Agent (Mg-Si-Fe), 1.2 kilograms of inovulants, nodulizer and inovulant are placed in tundish reative cell, inovulant will cover Cover molten iron when preventing from coming out of the stove on nodulizer and directly wash away nodulizer, at 1520 DEG C, molten iron discharging, using ladle bottom pouring process, First go out 2/3 molten iron, question response goes out remaining 1/3 molten iron again after tending to be steady;
C. subcontract, pour, after spheroidising, subcontracted, surface scum is removed during subcontracting, then poured in tide mould sand gravity Poured into a mould under the conditions of note, carried out in casting process using the FeSi75 ferrosilicon of 1-4mm granularities by 0.4% addition with stream Breed.
Application effect:The present embodiment Alloy At Room Temperature tensile strength, yield strength, elongation under the conditions of tide mould sand gravity-assist pouring Rate is respectively 570Mpa, 6.0%, under the conditions of 900 DEG C, tensile strength 70MPa, and elongation after fracture 65%, under the conditions of 900 DEG C Average oxidation speed 0.018g.m-2.h-1), there is good casting forming function, the as cast condition of material is ferrite, Oxygen potential 87%, cast form is functional, and under as cast condition, engine cylinder-body is made, and more than 900 DEG C under operating temperature, reaching design will Ask, engine installation works well.
Embodiment 2:
A kind of aluminium molybdenum high temperature resistant nodular cast iron of element containing chromium-copper, each component percentage by weight are:C 3.6%, Si 1.5%, Al 9.0%, Mo 0.3%, Cr 0.5%, Cu 0.3%;Impurity element Mg≤0.06%, impurity element S≤0.06%, impurity element P≤ 0.15%, impurity element Mn≤0.7%, remaining is Fe.Its specific preparation process is:
A. dispensing melting, alloy is configured according to above-mentioned target component, in the medium-frequency induction furnace of 500 kilograms of normal capacity in plus Enter 150 kilograms of foundry iron, 150 kilograms of steel scrap, after metal molten, by adding industrial ferrosilicon, industrial molybdenum-iron, ferrochrome, copper Silk reaches above design composition, technical pure aluminium ingot is added by bell jar plunging, in dispensing fusion process, it is contemplated that C has 5% The scaling loss of left and right, inoculation process below can increase Si, increase the control of Si amounts the 1.0% of total molten iron, to ensure subsequent treatment Si It is not exceeded, and ensure that it reaches design component requirements by C-Si analyzers and direct-reading spectrometer, detection alloy composition;
B. molten iron discharging, nodularization and inoculation, molten iron is handled using spheroidising tundish, adds 3.6 kilograms of common magnesium nodularizations Agent (Mg-Si-Fe), 1.2 kilograms of inovulants, nodulizer and inovulant are placed in tundish reative cell, inovulant will cover Cover molten iron when preventing from coming out of the stove on nodulizer and directly wash away nodulizer, at 1520 DEG C, molten iron discharging, using ladle bottom pouring process, First go out 2/3 molten iron, question response goes out remaining 1/3 molten iron again after tending to be steady;
C. subcontract, pour, after spheroidising, subcontracted, surface scum is removed during subcontracting, then poured in tide mould sand gravity Poured into a mould under the conditions of note, carried out in casting process using the FeSi75 ferrosilicon of 1-4mm granularities by 0.4% addition with stream Breed.
Application effect:The present embodiment Alloy At Room Temperature tensile strength, yield strength, elongation under the conditions of tide mould sand gravity-assist pouring Rate is respectively 590Mpa, 5.6%, under the conditions of 900 DEG C, tensile strength 70MPa, and elongation after fracture 72%, under the conditions of 900 DEG C Average oxidation speed 0.017g.m-2.h-1), there is good casting forming function, the as cast condition of material is ferrite, Oxygen potential 90%, cast form is functional, and under as cast condition, engine cylinder-body is made, and more than 900 DEG C under operating temperature, reaching design will Ask, engine installation works well.
Embodiment 3:
A kind of aluminium molybdenum high temperature resistant nodular cast iron of element containing chromium-copper, each component percentage by weight are:C 3.0%, Si 3.8%, Al 5.0%, Mo 3.0%, Cr 2.5%, Cu 1.5%;Impurity element Mg≤0.06%, impurity element S≤0.06%, impurity element P≤ 0.15%, impurity element Mn≤0.7%, remaining is Fe.Its specific preparation process is:
A. dispensing melting, alloy is configured according to above-mentioned target component, in the medium-frequency induction furnace of 500 kilograms of normal capacity in plus Enter 150 kilograms of foundry iron, 150 kilograms of steel scrap, after metal molten, by adding industrial ferrosilicon, industrial molybdenum-iron, ferrochrome, copper Silk reaches above design composition, technical pure aluminium ingot is added by bell jar plunging, in dispensing fusion process, it is contemplated that C has 5% The scaling loss of left and right, inoculation process below can increase Si, increase the control of Si amounts the 1.0% of total molten iron, to ensure subsequent treatment Si It is not exceeded, and ensure that it reaches design component requirements by C-Si analyzers and direct-reading spectrometer, detection alloy composition;
B. molten iron discharging, nodularization and inoculation, molten iron is handled using spheroidising tundish, adds 3.6 kilograms of common magnesium nodularizations Agent (Mg-Si-Fe), 1.2 kilograms of inovulants, nodulizer and inovulant are placed in tundish reative cell, inovulant will cover Cover molten iron when preventing from coming out of the stove on nodulizer and directly wash away nodulizer, at 1520 DEG C, molten iron discharging, using ladle bottom pouring process, First go out 2/3 molten iron, question response goes out remaining 1/3 molten iron again after tending to be steady;
C. subcontract, pour, after spheroidising, subcontracted, surface scum is removed during subcontracting, then poured in tide mould sand gravity Poured into a mould under the conditions of note, carried out in casting process using the FeSi75 ferrosilicon of 1-4mm granularities by 0.4% addition with stream Breed.
Application effect:The present embodiment Alloy At Room Temperature tensile strength, elongation under the conditions of tide mould sand gravity-assist pouring are respectively 625Mpa, 6%, under the conditions of 900 DEG C, tensile strength 65MPa, elongation after fracture 61%, the average oxidation under the conditions of 900 DEG C Speed 0.019g.m-2.h-1), there is good casting forming function, the as cast condition of material is ferrite, adds a small amount of pearlite, ball Rate 92%, cast form is functional, and under as cast condition, engine cylinder-body is made, and more than 900 DEG C under operating temperature, reaches design It is required that engine installation works well.
Described above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-mentioned implementation Example, all technical schemes belonged under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that for the art Those of ordinary skill for, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications It should be regarded as protection scope of the present invention.

Claims (3)

1. the aluminium molybdenum high temperature resistant nodular cast iron of a kind of element containing chromium-copper, it is characterised in that each component percentage by weight is:C 1.4- 3.6%, Si 1.5-5.2%, Al 2.0-9.0%, Mo 0.3-3.0%, Cr 0.5-2.5%, Cu 0.3-1.5%;Impurity element Mg≤ 0.06%, impurity element S≤0.06%, impurity element P≤0.15%, impurity element Mn≤0.7%, remaining is Fe.
A kind of 2. aluminium molybdenum high temperature resistant nodular cast iron of element containing chromium-copper according to claim 1, it is characterised in that each component Percentage by weight is:C3.6%, Si1.5%, Al9.0%, Mo0.3%, Cr0.5%, Cu0.3%;Impurity element Mg≤0.06%, impurity Element S≤0.06%, impurity element P≤0.15%, impurity element Mn≤0.7%, remaining is Fe.
3. the preparation method of the aluminium molybdenum high temperature resistant nodular cast iron of a kind of element containing chromium-copper, it is characterised in that comprise the following steps:
A. dispensing melting, alloy is configured according to above-mentioned target component, in the medium-frequency induction furnace of 500 kilograms of normal capacity in plus Enter 150 kilograms of foundry iron, 150 kilograms of steel scrap, after metal molten, by adding industrial ferrosilicon, industrial molybdenum-iron, ferrochrome, copper Silk reaches above design composition, technical pure aluminium ingot is added by bell jar plunging, in dispensing fusion process, it is contemplated that C has 5% The scaling loss of left and right, inoculation process below can increase Si, increase the control of Si amounts the 1.0% of total molten iron, to ensure subsequent treatment Si It is not exceeded, and ensure that it reaches design component requirements by C-Si analyzers and direct-reading spectrometer, detection alloy composition;
B. molten iron discharging, nodularization and inoculation, molten iron is handled using spheroidising tundish, adds 3.6 kilograms of common magnesium nodularizations Agent (Mg-Si-Fe), 1.2 kilograms of inovulants, nodulizer and inovulant are placed in tundish reative cell, inovulant will cover Cover molten iron when preventing from coming out of the stove on nodulizer and directly wash away nodulizer, at 1520 DEG C, molten iron discharging, using ladle bottom pouring process, First go out 2/3 molten iron, question response goes out remaining 1/3 molten iron again after tending to be steady;
C. subcontract, pour, after spheroidising, subcontracted, surface scum is removed during subcontracting, then poured in tide mould sand gravity Poured into a mould under the conditions of note, carried out in casting process using the FeSi75 ferrosilicon of 1-4mm granularities by 0.4% addition with stream Breed.
CN201710789361.2A 2017-09-05 2017-09-05 Aluminum-molybdenum high-temperature-resistant nodular cast iron containing chromium and copper elements and preparation method thereof Active CN107699783B (en)

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CN112680649A (en) * 2020-12-07 2021-04-20 安徽省隆兴铸造有限公司 Nodular cast iron for valve casting and preparation method thereof
CN115505829A (en) * 2022-09-16 2022-12-23 宁国市天天耐磨材料有限公司 Nodular cast iron jack and preparation method thereof

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DE102018128674A1 (en) * 2017-11-16 2019-05-16 HappyProduct Inc. Cast iron material
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Patentee before: Wang Yeshuang