CN107696667A - A kind of lightweight high-intensity aluminium honeycomb core fiberboard combination process - Google Patents
A kind of lightweight high-intensity aluminium honeycomb core fiberboard combination process Download PDFInfo
- Publication number
- CN107696667A CN107696667A CN201711065754.5A CN201711065754A CN107696667A CN 107696667 A CN107696667 A CN 107696667A CN 201711065754 A CN201711065754 A CN 201711065754A CN 107696667 A CN107696667 A CN 107696667A
- Authority
- CN
- China
- Prior art keywords
- parts
- plate
- honeycomb core
- aluminium honeycomb
- combination process
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 30
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 239000004411 aluminium Substances 0.000 title claims abstract description 27
- 239000011094 fiberboard Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000008569 process Effects 0.000 title claims abstract description 17
- 239000002131 composite material Substances 0.000 claims abstract description 24
- 229910052918 calcium silicate Inorganic materials 0.000 claims abstract description 17
- 239000000378 calcium silicate Substances 0.000 claims abstract description 17
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims abstract description 17
- 230000002787 reinforcement Effects 0.000 claims abstract description 15
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 239000004576 sand Substances 0.000 claims abstract description 11
- 239000011521 glass Substances 0.000 claims abstract description 10
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 239000000758 substrate Substances 0.000 claims abstract description 8
- 239000011248 coating agent Substances 0.000 claims abstract description 7
- 238000000576 coating method Methods 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims abstract description 7
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 4
- 239000007767 bonding agent Substances 0.000 claims abstract description 4
- 239000000428 dust Substances 0.000 claims abstract description 4
- 238000003801 milling Methods 0.000 claims abstract description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 24
- 235000012241 calcium silicate Nutrition 0.000 claims description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 16
- 239000003292 glue Substances 0.000 claims description 9
- 229920002472 Starch Polymers 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 239000000839 emulsion Substances 0.000 claims description 8
- 239000003822 epoxy resin Substances 0.000 claims description 8
- 239000010445 mica Substances 0.000 claims description 8
- 229910052618 mica group Inorganic materials 0.000 claims description 8
- 239000012188 paraffin wax Substances 0.000 claims description 8
- 229920000647 polyepoxide Polymers 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 235000019698 starch Nutrition 0.000 claims description 8
- 239000008107 starch Substances 0.000 claims description 8
- 229920002907 Guar gum Polymers 0.000 claims description 7
- 235000010417 guar gum Nutrition 0.000 claims description 7
- 239000000665 guar gum Substances 0.000 claims description 7
- 229960002154 guar gum Drugs 0.000 claims description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 7
- 229920002554 vinyl polymer Polymers 0.000 claims description 7
- HDSBZMRLPLPFLQ-UHFFFAOYSA-N Propylene glycol alginate Chemical compound OC1C(O)C(OC)OC(C(O)=O)C1OC1C(O)C(O)C(C)C(C(=O)OCC(C)O)O1 HDSBZMRLPLPFLQ-UHFFFAOYSA-N 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 6
- 235000010409 propane-1,2-diol alginate Nutrition 0.000 claims description 6
- 239000000770 propane-1,2-diol alginate Substances 0.000 claims description 6
- 239000002002 slurry Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 5
- 238000004321 preservation Methods 0.000 claims description 5
- 239000011230 binding agent Substances 0.000 claims description 4
- 239000004568 cement Substances 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 239000010881 fly ash Substances 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 230000036541 health Effects 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000007731 hot pressing Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 3
- 239000000123 paper Substances 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims description 3
- 230000011218 segmentation Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 238000007592 spray painting technique Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 241000256844 Apis mellifera Species 0.000 claims 1
- 239000007788 liquid Substances 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 229910052710 silicon Inorganic materials 0.000 claims 1
- 239000010703 silicon Substances 0.000 claims 1
- 238000010792 warming Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 5
- 238000009413 insulation Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 229920001587 Wood-plastic composite Polymers 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002905 metal composite material Substances 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229940029039 propylene glycol alginate ester Drugs 0.000 description 1
- -1 propylene glycol ester Chemical class 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000011155 wood-plastic composite Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J103/00—Adhesives based on starch, amylose or amylopectin or on their derivatives or degradation products
- C09J103/02—Starch; Degradation products thereof, e.g. dextrin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J131/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Adhesives based on derivatives of such polymers
- C09J131/02—Homopolymers or copolymers of esters of monocarboxylic acids
- C09J131/04—Homopolymers or copolymers of vinyl acetate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J191/00—Adhesives based on oils, fats or waxes; Adhesives based on derivatives thereof
- C09J191/06—Waxes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a kind of lightweight high-intensity aluminium honeycomb core fiberboard combination process, comprise the following steps：Step 1: stock：Selection wraps reinforcing glass fiberboard as bottom plate, selects calcium silicate board to select aluminum honeycomb core plates as reinforcement as top plate；Step 2: raw material is repaired：Fixed thick processing is carried out to substrate using sand mill, to ensure the coating weight of everywhere, then using dust removal machine to the substrate dedusting after sand milling, to keep plate face to clean, back side seal coat processing is finally carried out to plate back using back flow roll machine, with anti-gray when waterproof and production；Step 3: raw material is surface-treated：Bonding agent is sprayed on to the top and bottom of the top plate of bottom plate, the bottom of bottom plate and reinforcement, carried out standby；Step 4: assembled formation；Step 5: composite plate is processed；Step 6: overlay film is protected；Step 7: entering library storage, the present invention is simple to operate, effectively improves the quality of product, reduces production cost.
Description
Technical field
The present invention relates to composite plate technical field, specially a kind of compound work of lightweight high-intensity aluminium honeycomb core fiberboard
Skill.
Background technology
Composite board refers to the sheet material formed by two kinds or two or more combinations of materials.In fact, for not
The sheet material of same material, the concept and preparation method of composite board are also different.In daily life, through commonly used with metal composite
Based on sheet material, wood-plastic composite panel and glass reinforced plastic composite board material.The basic composition material for wrapping reinforcing glass fiberboard is polymerization
Thing macromolecule mortar, glass fibre and water, the material that polymer, additive etc. are used to improve later stage performance is also added with addition,
For calcium silicate board as novel environment friendly building materials, it is using the cement of high-quality high standard as matrix material, and is equipped with natural fiber enhancing, warp
The special technique processing such as production technology shaping, pressurization forms, and is the strong panel of a kind of waterproof, protection against the tide, sound insulation, durability, honeycomb
Core plate is widely used in machinery and Material Field due to the advantages that in light weight, intensity is high, rigidity is big and stability is good.Machine
The honeycomb core plate applied in tool field is generally hexagon aluminium honeycomb, and its dense cellular mutually pind down can be respectively subjected to come
From the pressure of panel all directions, make panel uniform force, and then ensure that panel remains to keep very high smooth in larger area
Degree.
Stability is bad during existing individually honeycomb core plate exclusive use, and had a strong impact on honeycomb core plate uses model
Enclose, be unfavorable for a wide range of of honeycomb core plate and promote the use of, therefore, it is compound to design a kind of lightweight high-intensity aluminium honeycomb core fiberboard
Technique is necessary.
The content of the invention
It is above-mentioned to solve it is an object of the invention to provide a kind of lightweight high-intensity aluminium honeycomb core fiberboard combination process
The problem of being proposed in background technology.
In order to solve the above-mentioned technical problem, the present invention provides following technical scheme：A kind of lightweight high-intensity aluminium honeycomb core
Fiberboard combination process, comprises the following steps：
Step 1: stock：Selection wraps reinforcing glass fiberboard as bottom plate, selects calcium silicate board as top plate, selection
Aluminum honeycomb core plates are as reinforcement；
Step 2: raw material is repaired：Fixed thick processing is carried out to substrate using sand mill, to ensure the coating weight of everywhere, is connect
Using dust removal machine to the substrate dedusting after sand milling, to keep plate face to clean, finally plate back is carried out using back flow roll machine
Back side seal coat processing, with anti-gray when waterproof and production；
Step 3: raw material is surface-treated：Bonding agent is sprayed on to the top of the top plate of bottom plate, the bottom of bottom plate and reinforcement
And bottom, and ultraviolet light solidification is carried out to the coating of roller coat using UV double lamp curing, carry out standby；
Step 4: assembled formation：Reinforcing glass foundation board, calcium silicates top plate and aluminium honeycomb core reinforcement will be wrapped to answer
Close, fastened with bundle skin, assembled good composite plate is through 60 tons of hot press, and temperature is 120-140 degree, and the time is 150-200 minutes
It is hot-forming, it is hot-forming after blanket normal temperature under health 15 days, the use of composite plate blank can be made；
Step 5: composite plate is processed：Cutting polishing is carried out to composite plate blank, is cut to defined size；
Step 6: overlay film is protected：After cutting, overlay film protection processing is carried out to finished surface using laminating machine；
Step 7: enter library storage：Composite plate is stacked to neat, storage preservation.
According to above-mentioned technical proposal, described adhesive raw material includes following component by weight：Epoxy resin 1-100 parts,
White glue with vinyl 40-90 parts, curing agent 10-70 parts, starch mixed liquor 30-90 parts, paraffin wax emulsion 20-100 parts, propylene glycol alginate
Ester 3-7 parts, guar gum 15-20 parts, Ludox 20-30 parts, mica powder 5-12 parts, methanol 100-200 parts.
According to above-mentioned technical proposal, epoxy resin 1-100 parts, white glue with vinyl are sequentially added inside described methanol 100-200 parts
40-90 parts, curing agent 10-70 parts, starch mixed liquor 30-90 parts, paraffin wax emulsion 20-100 parts, propylene glycol alginate 3-7
Part, guar gum 15-20 parts, Ludox 20-30 parts and mica powder 5-12 parts, after being heated to all dissolvings, stir, then use
Deionized water is washed to neutrality, and adhesive is made after cooling.
According to above-mentioned technical proposal, the step 4 hot press is each before and after hot-forming using temperature separation control
6~10 segmentation heating regions of division, step by step temperature-gradient method to 120-140 degree, hot pressing number are no less than 3 times.
According to above-mentioned technical proposal, squeeze pressure is 800-1000MPa in the step 4.
According to above-mentioned technical proposal, the raw material finishing includes longitudinal deburring, horizontal deburring, surface grinding process and spray painting
Processing.
According to above-mentioned technical proposal, the calcium silicate board is prepared by following steps：
1) it is that 30-60% paper mill sludges are well mixed with 40-70% fine sands by percentage by weight, is sprayed above filter cloth,
To material thickness 5-10cm, 30-180s shapings of being pressurizeed under the conditions of 2-4MPa, calcium silicate board skeleton is obtained；
2) it is that 35-55% cement, 20-57% flyash are well mixed with 8-25% water by percentage by weight, obtains slurry；
3) slurry is uniformly sprayed above calcium silicate board skeleton, while applies 2-4MPa pressure below filter cloth and filter
10-60s, then up apply 3-8MPa pressure and maintain 10-60s, obtain wet plate；
4) wet plate is dried at 40-65 DEG C, obtains calcium silicate board.
According to above-mentioned technical proposal, the fine sand main component is quartz, crosses 10 mesh sieve and tails over less than 25%.
Compared with prior art, the beneficial effect that is reached of the present invention is：The production technology, it is easy to wrap up in by adhesive
Cover reinforcing glass foundation board, calcium silicates top plate and aluminium honeycomb core reinforcement to be combined with each other, can effectively lift fiberboard
Intensity, while the weight of composite plate can also be effectively reduced, using aluminium honeycomb core reinforcement, the ojosa of aluminium honeycomb core is very
It is exquisite, applicable and save material, while also there is significant heat insulation effect, it may have corrosion-resistant resistance to compression antidetonation, heat preservation and soundproof,
A variety of advantages such as fire-retardant, effectively lift the performance of the composite plate；Binder materials include following component by weight：Epoxy resin
1-100 parts, white glue with vinyl 40-90 parts, curing agent 10-70 parts, starch mixed liquor 30-90 parts, paraffin wax emulsion 20-100 parts, marine alga
Acid propylene glycol ester 3-7 parts, guar gum 15-20 parts, Ludox 20-30 parts, mica powder 5-12 parts, methanol 100-200 parts, have
Cementability with formaldehydeless performance, effectively lifts the security used by force.
Brief description of the drawings
Accompanying drawing is used for providing a further understanding of the present invention, and a part for constitution instruction, the reality with the present invention
Apply example to be used to explain the present invention together, be not construed as limiting the invention.In the accompanying drawings：
Fig. 1 is the overall combination process flow chart of the present invention；
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Referring to Fig. 1, the present invention provides a kind of technical scheme：A kind of compound work of lightweight high-intensity aluminium honeycomb core fiberboard
Skill, comprise the following steps：
Step 1: stock：Selection wraps reinforcing glass fiberboard as bottom plate, selects calcium silicate board as top plate, selection
Aluminum honeycomb core plates are as reinforcement；
Step 2: raw material is repaired：Fixed thick processing is carried out to substrate using sand mill, to ensure the coating weight of everywhere, is connect
Using dust removal machine to the substrate dedusting after sand milling, to keep plate face to clean, finally plate back is carried out using back flow roll machine
Back side seal coat processing, with anti-gray when waterproof and production；
Step 3: raw material is surface-treated：Bonding agent is sprayed on to the top of the top plate of bottom plate, the bottom of bottom plate and reinforcement
And bottom, and ultraviolet light solidification is carried out to the coating of roller coat using UV double lamp curing, carry out standby；
Step 4: assembled formation：Reinforcing glass foundation board, calcium silicates top plate and aluminium honeycomb core reinforcement will be wrapped to answer
Close, fastened with bundle skin, assembled good composite plate is through 60 tons of hot press, and temperature is 120-140 degree, and the time is 150-200 minutes
It is hot-forming, it is hot-forming after blanket normal temperature under health 15 days, the use of composite plate blank can be made；
Step 5: composite plate is processed：Cutting polishing is carried out to composite plate blank, is cut to defined size；
Step 6: overlay film is protected：After cutting, overlay film protection processing is carried out to finished surface using laminating machine；
Step 7: enter library storage：Composite plate is stacked to neat, storage preservation.
According to above-mentioned technical proposal, binder materials include following component by weight：Epoxy resin 1-100 parts, Virgin's milk
Glue 40-90 parts, curing agent 10-70 parts, starch mixed liquor 30-90 parts, paraffin wax emulsion 20-100 parts, propylene glycol alginate 3-
7 parts, guar gum 15-20 parts, Ludox 20-30 parts, mica powder 5-12 parts, methanol 100-200 parts.
According to above-mentioned technical proposal, epoxy resin 1-100 parts, white glue with vinyl 40-90 are sequentially added inside methanol 100-200 parts
Part, curing agent 10-70 parts, starch mixed liquor 30-90 parts, paraffin wax emulsion 20-100 parts, propylene glycol alginate 3-7 parts, melon
Your bean gum 15-20 part, Ludox 20-30 parts and mica powder 5-12 parts, after being heated to all dissolvings, stir, then spend from
Adhesive is made to neutrality in sub- water washing after cooling.
According to above-mentioned technical proposal, step 4 hot press is using temperature separation control, each division 6 before and after hot-forming
~10 segmentation heating regions, step by step temperature-gradient method to 120-140 degree, hot pressing number are no less than 3 times.
According to above-mentioned technical proposal, squeeze pressure is 800-1000MPa in step 4.
According to above-mentioned technical proposal, raw material finishing is included at longitudinal deburring, horizontal deburring, surface grinding process and spray painting
Reason.
According to above-mentioned technical proposal, calcium silicate board is prepared by following steps：
1) it is that 30-60% paper mill sludges are well mixed with 40-70% fine sands by percentage by weight, is sprayed above filter cloth,
To material thickness 5-10cm, 30-180s shapings of being pressurizeed under the conditions of 2-4MPa, calcium silicate board skeleton is obtained；
2) it is that 35-55% cement, 20-57% flyash are well mixed with 8-25% water by percentage by weight, obtains slurry；
3) slurry is uniformly sprayed above calcium silicate board skeleton, while applies 2-4MPa pressure below filter cloth and filter
10-60s, then up apply 3-8MPa pressure and maintain 10-60s, obtain wet plate；
4) wet plate is dried at 40-65 DEG C, obtains calcium silicate board.
According to above-mentioned technical proposal, fine sand main component is quartz, crosses 10 mesh sieve and tails over less than 25%.
Operation principle：The production technology, be easy to by adhesive will wrap reinforcing glass foundation board, calcium silicates top plate and
Aluminium honeycomb core reinforcement is combined with each other, and can effectively lift the intensity of fiberboard, while can also effectively reduce composite plate
Weight, using aluminium honeycomb core reinforcement, the ojosa of aluminium honeycomb core is very exquisite, applicable and save material, while also has
There is significant heat insulation effect, it may have a variety of advantages such as corrosion-resistant resistance to compression antidetonation, heat preservation and soundproof, fire-retardant, it is compound effectively to lift this
The performance of plate；Binder materials include following component by weight：Epoxy resin 1-100 parts, white glue with vinyl 40-90 parts, curing agent
10-70 parts, starch mixed liquor 30-90 parts, paraffin wax emulsion 20-100 parts, propylene glycol alginate 3-7 parts, guar gum 15-
20 parts, Ludox 20-30 parts, mica powder 5-12 parts, methanol 100-200 parts, have cementability by force and formaldehydeless performance, effectively
Lift the security used.
Finally it should be noted that：The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention,
Although the present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still may be used
To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic.
Within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., it should be included in the present invention's
Within protection domain.
Claims (8)
- A kind of 1. lightweight high-intensity aluminium honeycomb core fiberboard combination process, it is characterised in that：Comprise the following steps：Step 1: stock：Selection wraps reinforcing glass fiberboard as bottom plate, selects calcium silicate board to select aluminium honeybee as top plate Nest core plate is as reinforcement；Step 2: raw material is repaired：Fixed thick processing is carried out to substrate using sand mill, to ensure the coating weight of everywhere, is then adopted With dust removal machine to the substrate dedusting after sand milling, to keep plate face to clean, the back side is finally carried out to plate back using back flow roll machine Seal coat processing, with anti-gray when waterproof and production；Step 3: raw material is surface-treated：Bonding agent is sprayed on to the top and bottom of the top plate of bottom plate, the bottom of bottom plate and reinforcement Portion, and ultraviolet light solidification is carried out to the coating of roller coat using UV double lamp curing, carry out standby；Step 4: assembled formation：It is compound that reinforcing glass foundation board, calcium silicates top plate and aluminium honeycomb core reinforcement will be wrapped, used Bundle skin fastens, and for assembled good composite plate through 60 tons of hot press, temperature is 120-140 degree, and the time is to be hot pressed into 150-200 minutes Type, it is hot-forming after blanket normal temperature under health 15 days, the use of composite plate blank can be made；Step 5: composite plate is processed：Cutting polishing is carried out to composite plate blank, is cut to defined size；Step 6: overlay film is protected：After cutting, overlay film protection processing is carried out to finished surface using laminating machine；Step 7: enter library storage：Composite plate is stacked to neat, storage preservation.
- A kind of 2. lightweight high-intensity aluminium honeycomb core fiberboard combination process according to claim 1, it is characterised in that：Institute State binder materials includes following component by weight：Epoxy resin 1-100 parts, white glue with vinyl 40-90 parts, curing agent 10-70 parts, Starch mixed liquor 30-90 parts, paraffin wax emulsion 20-100 parts, propylene glycol alginate 3-7 parts, guar gum 15-20 parts, silicon are molten Glue 20-30 parts, mica powder 5-12 parts, methanol 100-200 parts.
- A kind of 3. lightweight high-intensity aluminium honeycomb core fiberboard combination process according to claim 2, it is characterised in that：Institute State and epoxy resin 1-100 parts are sequentially added inside methanol 100-200 parts, white glue with vinyl 40-90 parts, curing agent 10-70 parts, starch mix Close liquid 30-90 parts, paraffin wax emulsion 20-100 parts, propylene glycol alginate 3-7 parts, guar gum 15-20 parts, Ludox 20- 30 parts and mica powder 5-12 parts, after being heated to all dissolvings, stir, then be washed with deionized to neutrality, made after cooling Obtain adhesive.
- A kind of 4. lightweight high-intensity aluminium honeycomb core fiberboard combination process according to claim 1, it is characterised in that：Institute Step 4 hot press is stated using temperature separation control, each 6~10 segmentation heating regions of division, divide step by step before and after hot-forming Section is warming up to 120-140 degree, and hot pressing number is no less than 3 times.
- A kind of 5. lightweight high-intensity aluminium honeycomb core fiberboard combination process according to claim 1, it is characterised in that：Institute It is 800-1000MPa to state squeeze pressure in step 4.
- A kind of 6. lightweight high-intensity aluminium honeycomb core fiberboard combination process according to claim 1, it is characterised in that：Institute Stating raw material finishing includes longitudinal deburring, horizontal deburring, surface grinding process and spray painting processing.
- A kind of 7. lightweight high-intensity aluminium honeycomb core fiberboard combination process according to claim 1, it is characterised in that：Institute Calcium silicate board is stated to be prepared by following steps：1) it is that 30-60% paper mill sludges are well mixed with 40-70% fine sands by percentage by weight, is sprayed above filter cloth, to thing Expect thickness 5-10cm, 30-180s shapings of being pressurizeed under the conditions of 2-4MPa, obtain calcium silicate board skeleton；2) it is that 35-55% cement, 20-57% flyash are well mixed with 8-25% water by percentage by weight, obtains slurry；3) slurry is uniformly sprayed above calcium silicate board skeleton, while applies 2-4MPa pressure below filter cloth and filter 10- 60s, then up apply 3-8MPa pressure and maintain 10-60s, obtain wet plate；4) wet plate is dried at 40-65 DEG C, obtains calcium silicate board.
- A kind of 8. lightweight high-intensity aluminium honeycomb core fiberboard combination process according to claim 7, it is characterised in that：Institute Fine sand main component is stated as quartz, 10 mesh sieve is crossed and tails over less than 25%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711065754.5A CN107696667A (en) | 2017-11-02 | 2017-11-02 | A kind of lightweight high-intensity aluminium honeycomb core fiberboard combination process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711065754.5A CN107696667A (en) | 2017-11-02 | 2017-11-02 | A kind of lightweight high-intensity aluminium honeycomb core fiberboard combination process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107696667A true CN107696667A (en) | 2018-02-16 |
Family
ID=61177675
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711065754.5A Pending CN107696667A (en) | 2017-11-02 | 2017-11-02 | A kind of lightweight high-intensity aluminium honeycomb core fiberboard combination process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107696667A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109877700A (en) * | 2019-01-21 | 2019-06-14 | 珠海市协宇电子有限公司 | A kind of production technology of new inexpensive specular aluminium |
| CN110627418A (en) * | 2019-09-06 | 2019-12-31 | 三河市纳诺科斯机电产品制造有限公司 | Inorganic fiber product prepared from fly ash, slag and sludge discharged by waste incineration power plant and preparation process thereof |
| CN112874068A (en) * | 2021-02-03 | 2021-06-01 | 北华航天工业学院 | Large-size aluminum honeycomb composite material core plate and preparation process thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202298994U (en) * | 2011-05-23 | 2012-07-04 | 徐惠君 | A-level fireproof energy-saving heat insulation curtain wall plate |
| CN102873936A (en) * | 2012-09-27 | 2013-01-16 | 广东晟力新材料股份有限公司 | Bimetallic composite plate material and manufacturing process thereof |
| CN102873734A (en) * | 2012-09-26 | 2013-01-16 | 安徽丰田竹业制造有限公司 | Heavy-bamboo composite floor board production process |
| JP2014141084A (en) * | 2012-12-26 | 2014-08-07 | Hikari Resin Kogyo Co Ltd | Lamination structure and production method of the same, and evacuation shelter and production method of the same |
| CN105113749A (en) * | 2015-08-13 | 2015-12-02 | 重庆科恒建材集团有限公司 | Production process of inorganic and light decoration boards |
| CN105601184A (en) * | 2015-12-24 | 2016-05-25 | 济南大学 | Method for preparing calcium silicate board |
| CN106479413A (en) * | 2015-08-28 | 2017-03-08 | 开县庆宁木业有限公司 | The formaldehydeless bonding agent of sheet material |
-
2017
- 2017-11-02 CN CN201711065754.5A patent/CN107696667A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202298994U (en) * | 2011-05-23 | 2012-07-04 | 徐惠君 | A-level fireproof energy-saving heat insulation curtain wall plate |
| CN102873734A (en) * | 2012-09-26 | 2013-01-16 | 安徽丰田竹业制造有限公司 | Heavy-bamboo composite floor board production process |
| CN102873936A (en) * | 2012-09-27 | 2013-01-16 | 广东晟力新材料股份有限公司 | Bimetallic composite plate material and manufacturing process thereof |
| JP2014141084A (en) * | 2012-12-26 | 2014-08-07 | Hikari Resin Kogyo Co Ltd | Lamination structure and production method of the same, and evacuation shelter and production method of the same |
| CN105113749A (en) * | 2015-08-13 | 2015-12-02 | 重庆科恒建材集团有限公司 | Production process of inorganic and light decoration boards |
| CN106479413A (en) * | 2015-08-28 | 2017-03-08 | 开县庆宁木业有限公司 | The formaldehydeless bonding agent of sheet material |
| CN105601184A (en) * | 2015-12-24 | 2016-05-25 | 济南大学 | Method for preparing calcium silicate board |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109877700A (en) * | 2019-01-21 | 2019-06-14 | 珠海市协宇电子有限公司 | A kind of production technology of new inexpensive specular aluminium |
| CN110627418A (en) * | 2019-09-06 | 2019-12-31 | 三河市纳诺科斯机电产品制造有限公司 | Inorganic fiber product prepared from fly ash, slag and sludge discharged by waste incineration power plant and preparation process thereof |
| CN112874068A (en) * | 2021-02-03 | 2021-06-01 | 北华航天工业学院 | Large-size aluminum honeycomb composite material core plate and preparation process thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101264624A (en) | Raw material selection of straw board and producing technique thereof | |
| CN106088524B (en) | A kind of solid wood multi-layer composite floor board and its preparation process and group blank technology | |
| CN101653956A (en) | Manufacturing method for impregnated paper veneer bamboo plywood | |
| CN102490236A (en) | Production process method for wooden door | |
| CN101891047A (en) | Glued laminated bamboo floor and manufacturing method thereof | |
| CN102085677A (en) | New process for producing wooden composite material by using waste and used plywood cement templates | |
| CN102744748B (en) | I-shaped glued laminated bamboo furniture plate and processing method thereof | |
| CN104790635A (en) | Wear-resisting waterproof flame-retardant wooden floor and manufacturing method thereof | |
| CN105965622A (en) | Light-ageing-resistant outdoor recombined bamboo manufacturing method and product | |
| CN105965617B (en) | A kind of manufacturing method of veneer base exterior wall cladding | |
| CN102744749B (en) | I-shaped glued laminated bamboo ultrathin furniture plate and processing method thereof | |
| CN100503192C (en) | Manufacturing method of composite board made of bamboo tendons | |
| CN109707136A (en) | A kind of impregnated paper facing multi-layer solid wood composite floor and its manufacturing method | |
| CN202592472U (en) | Bamboo-wood container floor | |
| CN104552490B (en) | A kind of wooden based structures composite and preparation method thereof | |
| CN1718391A (en) | How to Treat Bamboo Floors with Plasma | |
| CN105365002A (en) | Bamboo plywood machining process based on unfolded bamboo curtain face layer | |
| CN109265101A (en) | A kind of solidification formula cement sandwich plate and preparation method thereof | |
| CN105082271B (en) | Manufacturing method for bamboo strip vertical environment-friendly composite board | |
| CN107200536A (en) | A kind of rapid shaping 3D printing slurry for being used to build and preparation method thereof | |
| CN107116860A (en) | A kind of metal composite floor and its manufacture craft | |
| CN108221499B (en) | Manufacturing method of anti-doublet plate | |
| CN109707134A (en) | A kind of multi-layer solid wood composite floor and its manufacturing method | |
| CN115716294A (en) | Multi-layer wooden floor made of one-time molding and preparation method | |
| CN104213476A (en) | High-density environment-friendly regenerated fibre board and production method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180216 |