CN107694809A - A kind of paint-spray robot of paint-spray robot base and its processing technology - Google Patents

A kind of paint-spray robot of paint-spray robot base and its processing technology Download PDF

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Publication number
CN107694809A
CN107694809A CN201710951262.XA CN201710951262A CN107694809A CN 107694809 A CN107694809 A CN 107694809A CN 201710951262 A CN201710951262 A CN 201710951262A CN 107694809 A CN107694809 A CN 107694809A
Authority
CN
China
Prior art keywords
paint
pedestal
spray robot
connecting shaft
supporting plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710951262.XA
Other languages
Chinese (zh)
Inventor
苏皓
殷力行
张文胜
许道益
胡玉海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Huienyuan Medical Device Accessories Co ltd
Original Assignee
Jiangsu Jiedi Robot Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Jiedi Robot Co Ltd filed Critical Jiangsu Jiedi Robot Co Ltd
Priority to CN201710951262.XA priority Critical patent/CN107694809A/en
Publication of CN107694809A publication Critical patent/CN107694809A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • B05D7/16Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies using synthetic lacquers or varnishes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/0009Constructional details, e.g. manipulator supports, bases

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Robotics (AREA)
  • Spray Control Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

A kind of paint-spray robot base, including motor, screw mandrel, sliding block, pedestal, supporting plate, pivoting support and connecting shaft, the motor connects with screw mandrel, the slide block set is on screw mandrel, the supporting plate is on sliding block, the pedestal is in supporting plate, and the pivoting support is on pedestal, and the connecting shaft is on pivoting support.The paint-spray robot of paint-spray robot base of the present invention and its processing technology, base provides horizontal and 360 ° of rotations to large arm and forearm simultaneously, this technique improves the surface quality of base, so that the base after processing, the flaws such as free from admixture, casting skin, stomata, pressure point, and there is more preferable load performance.

Description

A kind of paint-spray robot of paint-spray robot base and its processing technology
Technical field
The invention belongs to robotic technology field, in particular it relates to a kind of paint-spray robot base and its processing technology Paint-spray robot.
Background technology
Paint-spray robot is can to carry out auto spray painting or spray the industrial robot of other coating.Paint-spray robot mainly by Robot body, computer and corresponding control system composition are more to have larger using 5 or 6DOF articulated structure, arm Space, and the track motion of complexity can be done, its wrist typically has 2~3 frees degree, can flexible motion.More advanced spray Paint robot wrist uses flexible waist, can both be bent to all directions, and rotatably, it acts the wrist of similar people, energy side Just inside workpiece is stretched into by less hole, sprays its inner surface.It is many highly difficult that paint-spray robot can replace worker to complete Action, lighten one's labor slight, improve working environment, spray robot can be in operation under rugged environment in addition, and sprays It is good to apply effect.
The content of the invention
Goal of the invention:It is an object of the invention to provide a kind of paint-spray robot base and its paint sprayer of processing technology People, prevent robot base from can not bear the weight of robot's arm and forearm, ftractureed in base junction, while avoid the bottom of because of Robotic arm activity is restricted caused by seat design is unreasonable.
Technical scheme:The invention provides a kind of paint-spray robot base, including motor, screw mandrel, sliding block, pedestal, support Plate, pivoting support and connecting shaft, the motor connect with screw mandrel, and the slide block set is on screw mandrel, and the supporting plate is located at cunning On block, the pedestal is in supporting plate, and the pivoting support is on pedestal, and the connecting shaft is on pivoting support.This The robot base of invention, robot can be made to drive connecting shaft by pivoting support while being moved along a straight line on screw mandrel In 360 ° of rotation with surface, cover the locus that part to be painted can reach in all directions, improve spray painting efficiency.
Further, above-mentioned paint-spray robot base, the connecting shaft are provided with first through hole.Set in connecting shaft First through hole be to be connected with solar term human arm.
Further, the angle α of above-mentioned paint-spray robot base, the connecting shaft and pivoting support is in 30 ° of -80 ° of models In enclosing.It is optimal angle of inclination to set this angle, and connecting shaft within this range is easy to the large arm of robot and forearm movable.
Further, above-mentioned paint-spray robot base, the pedestal is interior to be provided with electric rotating machine.Electric rotating machine and revolution branch Hold and be used cooperatively, the rotation by the translating rotation of motor for pivoting support, so as to drive connecting shaft to rotate.
Further, above-mentioned paint-spray robot base, the pedestal are provided with one group of reinforcement, and reinforcement is cut along pedestal Face diameter is symmetrical arranged two-by-two.Reinforcement is set on pedestal, the bearing capacity of pedestal can be improved, machine is installed on pedestal People's large arm and forearm and its accessory, in mechanical hand rotary movement, inertia force will be also produced, therefore set reinforcement to ensure Pedestal consolidates.
Further, above-mentioned paint-spray robot base, the section of the reinforcement are right angled triangle, two right-angle sides It is connected respectively with pedestal and supporting plate.The reinforcement connection pedestal and supporting plate of right angled triangle, the bearing capacity of pedestal is reduced, Pedestal stress is transferred to supporting plate, reduces the spoilage of pedestal.
Further, the processing technology of above-mentioned paint-spray robot base, comprises the following steps:
1)Mould prepares:Mould surfaces externally and internally is removed clean;
2)Shaping:Alloy is fed into mould by matched moulds, while carries out solidification cooling;
3)The demoulding:Sliding block, pedestal, supporting plate and connecting shaft are taken out out of mould respectively, form precast piece;
4)Pretreatment:Sliding block, pedestal, supporting plate and connecting shaft burr are removed;
5)Stress removes:The residual stress of sliding block, pedestal, supporting plate and connecting shaft is removed by heating;
6)Treatment:The black film and waste residue on sliding block, pedestal, supporting plate and connecting shaft top layer are removed by CNC;
7)Polishing:Sliding block, pedestal, supporting plate and connecting shaft are polished, further remove surface blemish;
8)Welding:Sliding block, pedestal, supporting plate and connecting shaft are welded together successively;
9)Spray painting:Sliding block, pedestal, supporting plate and connecting shaft are subjected to paint spraying and antirust treatment.
Using the robot's arm of this technique productions, variously-shaped complicated casting can be made, while ensure that casting Precision and finish, save casting material, and the robot's arm formed has good load performance.
Further, above-mentioned paint-spray robot base and its paint-spray robot of processing technology, the paint-spray robot Including base, large arm and forearm, on base, the large arm connects the large arm with forearm.The artificial five-axle linkage of this machine Robot, can flexibly it be sprayed using this robot, base is provided with pivoting support, is driven by motor, and large arm can edge Base rotates in the range of 360 °, while large arm can rotate along with base connecting shaft, and forearm can rotate along the axle being connected with large arm, Paint spray nozzle component is additionally provided with forearm, the component can rotate along the axle being connected with forearm, while nozzle can on nozzle assembly To rotate.
Further, above-mentioned paint-spray robot base and its paint-spray robot of processing technology, the large arm include the One rotation section, oval lightening hole, reinforcement and the second rotation section.This large arm can rotate simultaneously on base and play support The effect that forearm rotates, itself is provided with lightening hole, and reinforcement has been added in force part, and overall weight capacity is strong.
Further, above-mentioned paint-spray robot base and its paint-spray robot of processing technology, the forearm include the Three axis connection portions and spray painting component, the spray painting component are connected with the 3rd axis connection portion.This forearm has good support performance, Spray painting component is set to turn around the 3rd axis connection portion all to using flexible simultaneously.
Above-mentioned technical proposal can be seen that the present invention and have the advantages that:Paint-spray robot bottom of the present invention The paint-spray robot of seat and its processing technology, can form stable support using this robot base, and base gives large arm simultaneously Horizontal and 360 ° of rotations, this technique, which are provided, with forearm improves the surface quality of base so that the base after processing, free from admixture, The flaws such as casting skin, stomata, pressure point, and there is more preferable load performance.
Brief description of the drawings
Fig. 1 is the structural representation of paint-spray robot base of the present invention;
Fig. 2 is the structural representation of paint-spray robot base of the present invention and its paint-spray robot of processing technology.
In figure:1 motor, 2 screw mandrels, 3 sliding blocks, 4 pedestals, 5 supporting plates, 6 reinforcements, 7 pivoting supports, 8 connecting shafts, 9 rotations It is motor, 10 bases, 20 large arm, 201 first rotation sections, 202 oval lightening holes, 203 reinforcements, 204 second rotation sections, 30 small Arm, 301 the 3rd axis connection portions, 302 spray painting components, 11 first through hole.
Embodiment
Embodiments of the invention are described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " clockwise ", " inverse The orientation or position relationship of the instructions such as hour hands " are based on orientation shown in the drawings or position relationship, are for only for ease of description originally Invent and simplify description, rather than the device or element of instruction or hint meaning there must be specific orientation, with specific side Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance Or the implicit quantity for indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can be expressed or Implicitly include one or more this feature.In the description of the invention, unless otherwise indicated, " multiple " are meant that two Individual or two or more, limited unless otherwise clear and definite.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc. Term should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected;It can be machine Tool connects or electrical connection;Can be joined directly together, can also be indirectly connected by intermediary, can be two members Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be Concrete meaning in bright.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or it " under " Can directly it be contacted including the first and second features, it is not directly to contact but pass through it that can also include the first and second features Between other characterisation contact.Moreover, fisrt feature second feature " on ", " top " and " above " to include first special Sign is directly over second feature and oblique upper, or is merely representative of fisrt feature level height and is higher than second feature.Fisrt feature exists Second feature " under ", " lower section " and " following " fisrt feature that includes are immediately below second feature and obliquely downward, or be merely representative of Fisrt feature level height is less than second feature.
Embodiment
Paint-spray robot base as shown in Figure 1 and its paint-spray robot of processing technology, including motor 1, screw mandrel 2, cunning Block 3, pedestal 4, supporting plate 5, pivoting support 7 and connecting shaft 8, the motor 1 and screw mandrel 2 connect, and the sliding block 3 is sheathed on screw mandrel On 2, the supporting plate 5 is on sliding block 3, and the pedestal 4 is in supporting plate 5, and the pivoting support 7 is on pedestal 4, institute Connecting shaft 8 is stated on pivoting support 7, and connecting shaft 8 is provided with first through hole 11.Further, the connecting shaft 8 and revolution The angle α of supporting 7 is in the range of 30 ° -80 °.Further, electric rotating machine 9 is provided with the pedestal 4, and pedestal 4 is provided with one Group reinforcement 6, reinforcement 6 are symmetrical arranged two-by-two along the diameter of section of pedestal 4.Wherein, the section of the reinforcement 6 is right angle trigonometry Shape, two right-angle sides are connected with pedestal 4 and supporting plate 5 respectively.
A kind of processing technology of paint-spray robot base, it is characterised in that:Comprise the following steps:
1)Mould prepares:Mould surfaces externally and internally is removed clean;
2)Shaping:Alloy is fed into mould by matched moulds, while carries out solidification cooling;
3)The demoulding:Sliding block 3, pedestal 4, supporting plate 5 and connecting shaft 8 are taken out out of mould respectively, form precast piece;
4)Pretreatment:Sliding block 3, pedestal 4, supporting plate 5 and the burr of connecting shaft 8 are removed;
5)Stress removes:The residual stress of sliding block 3, pedestal 4, supporting plate 5 and connecting shaft 8 is removed by heating;
6)Treatment:The black film and waste residue on sliding block 3, pedestal 4, supporting plate 5 and the top layer of connecting shaft 8 are removed by CNC;
7)Polishing:Sliding block 3, pedestal 4, supporting plate 5 and connecting shaft 8 are polished, further remove surface blemish;
8)Welding:Sliding block 3, pedestal 4, supporting plate 5 and connecting shaft 8 are welded together successively;
9)Spray painting:Sliding block 3, pedestal 4, supporting plate 5 and connecting shaft 8 are subjected to paint spraying and antirust treatment.
Paint-spray robot base as shown in Figure 2 and its paint-spray robot of processing technology include base 10, the and of large arm 20 Forearm 30, on base 10, the large arm 20 and forearm 30 connect the large arm 20.Wherein, the large arm 20 includes first Rotation section 201, oval lightening hole 202, the rotation section 204 of reinforcement 203 and second.In addition, the forearm 30 includes the 3rd axle Connecting portion 301 and spray painting component 302, the spray painting component 302 are connected with the 3rd axis connection portion 301.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, under the premise without departing from the principles of the invention, some improvement can also be made, these improvement also should be regarded as the present invention's Protection domain.

Claims (10)

  1. A kind of 1. paint-spray robot base, it is characterised in that:Including motor(1), screw mandrel(2), sliding block(3), pedestal(4), support Plate(5), pivoting support(7)And connecting shaft(8), the motor(1)And screw mandrel(2)Connection, the sliding block(3)It is sheathed on screw mandrel (2)On, the supporting plate(5)Located at sliding block(3)On, the pedestal(4)Located at supporting plate(5)On, the pivoting support(7)If In pedestal(4)On, the connecting shaft(8)Located at pivoting support(7)On.
  2. 2. paint-spray robot base according to claim 1, it is characterised in that:The connecting shaft(8)It is logical to be provided with first Hole(11).
  3. 3. paint-spray robot base according to claim 2, it is characterised in that:The connecting shaft(8)With pivoting support(7) Angle α in the range of 30 ° -80 °.
  4. 4. paint-spray robot base according to claim 3, it is characterised in that:The pedestal(4)It is interior to be provided with electric rotating machine (9).
  5. 5. paint-spray robot base according to claim 4, it is characterised in that:The pedestal(4)It is provided with one group of reinforcement Muscle(6), reinforcement(6)Along pedestal(4)Diameter of section is symmetrical arranged two-by-two.
  6. 6. paint-spray robot base according to claim 5, it is characterised in that:The reinforcement(6)Section be right angle Triangle, two right-angle sides respectively with pedestal(4)And supporting plate(5)Connection.
  7. 7. the processing technology of the paint-spray robot base according to claim any one of 1-6, it is characterised in that:Including as follows Step:
    1)Mould prepares:Mould surfaces externally and internally is removed clean;
    2)Shaping:Alloy is fed into mould by matched moulds, while carries out solidification cooling;
    3)The demoulding:By sliding block(3), pedestal(4), supporting plate(5)And connecting shaft(8)Taken out respectively out of mould, form precast piece;
    4)Pretreatment:By sliding block(3), pedestal(4), supporting plate(5)And connecting shaft(8)Burr removes;
    5)Stress removes:Sliding block is removed by heating(3), pedestal(4), supporting plate(5)And connecting shaft(8)Residual stress;
    6)Treatment:Sliding block is removed by CNC(3), pedestal(4), supporting plate(5)And connecting shaft(8)The black film on top layer and useless Slag;
    7)Polishing:To sliding block(3), pedestal(4), supporting plate(5)And connecting shaft(8)Polished, further remove surface blemish;
    8)Welding:By sliding block(3), pedestal(4), supporting plate(5)And connecting shaft(8)Weld together successively;
    9)Spray painting:By sliding block(3), pedestal(4), supporting plate(5)And connecting shaft(8)Carry out paint spraying and antirust treatment.
  8. A kind of 8. paint-spray robot, according to the paint-spray robot base described in claim any one of 1-6, it is characterised in that:Institute Stating paint-spray robot includes base(10), large arm(20)And forearm(30), the large arm(20)Located at base(10)On, it is described big Arm(20)And forearm(30)Connection.
  9. 9. the paint-spray robot of paint-spray robot base according to claim 8 and its processing technology, it is characterised in that:Institute State large arm(20)Including the first rotation section(201), oval lightening hole(202), reinforcement(203)With the second rotation section(204).
  10. 10. the paint-spray robot of paint-spray robot base according to claim 8 and its processing technology, it is characterised in that: The forearm(30)Including the 3rd axis connection portion(301)With spray painting component(302), the spray painting component(302)Connect with the 3rd axle Socket part(301)Connection.
CN201710951262.XA 2017-10-13 2017-10-13 A kind of paint-spray robot of paint-spray robot base and its processing technology Pending CN107694809A (en)

Priority Applications (1)

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CN201710951262.XA CN107694809A (en) 2017-10-13 2017-10-13 A kind of paint-spray robot of paint-spray robot base and its processing technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710951262.XA CN107694809A (en) 2017-10-13 2017-10-13 A kind of paint-spray robot of paint-spray robot base and its processing technology

Publications (1)

Publication Number Publication Date
CN107694809A true CN107694809A (en) 2018-02-16

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CN103624514A (en) * 2013-09-29 2014-03-12 南车青岛四方机车车辆股份有限公司 High-speed train front window glass installation device and method
CN203805989U (en) * 2014-04-28 2014-09-03 倪运明 Strengthening structure for elevation angle adjuster
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CN106583649A (en) * 2016-12-21 2017-04-26 重庆市合川区银窝铸造厂 Casting process for casting motorcycle engine cylinder block
CN107020452A (en) * 2017-05-22 2017-08-08 朱铁松 Welding robot
CN107160411A (en) * 2017-07-05 2017-09-15 江南大学 A kind of gantry frame type five degree of freedom abrasive water-jet Space processing manipulator
CN107756442A (en) * 2017-10-13 2018-03-06 江苏捷帝机器人股份有限公司 A kind of paint-spray robot of wu-zhi-shan pig forearm and its processing technology
CN107774481A (en) * 2017-10-13 2018-03-09 江苏捷帝机器人股份有限公司 A kind of large arm of arc and its paint-spray robot of processing technology
CN207446580U (en) * 2017-10-13 2018-06-05 江苏捷帝机器人股份有限公司 A kind of paint-spray robot pedestal and paint-spray robot

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202656180U (en) * 2012-07-02 2013-01-09 上海珂明自动化系统有限公司 Main manipulator applied to labeling system in injection mold
KR20140113057A (en) * 2013-03-15 2014-09-24 삼성중공업 주식회사 Paint film forming robot
CN103624514A (en) * 2013-09-29 2014-03-12 南车青岛四方机车车辆股份有限公司 High-speed train front window glass installation device and method
CN203805989U (en) * 2014-04-28 2014-09-03 倪运明 Strengthening structure for elevation angle adjuster
CN204487547U (en) * 2014-11-19 2015-07-22 杭州锐冠精工机械有限公司 A kind of multi-arm manipulator
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CN107160411A (en) * 2017-07-05 2017-09-15 江南大学 A kind of gantry frame type five degree of freedom abrasive water-jet Space processing manipulator
CN107756442A (en) * 2017-10-13 2018-03-06 江苏捷帝机器人股份有限公司 A kind of paint-spray robot of wu-zhi-shan pig forearm and its processing technology
CN107774481A (en) * 2017-10-13 2018-03-09 江苏捷帝机器人股份有限公司 A kind of large arm of arc and its paint-spray robot of processing technology
CN207446580U (en) * 2017-10-13 2018-06-05 江苏捷帝机器人股份有限公司 A kind of paint-spray robot pedestal and paint-spray robot

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