CN107671217A - A kind of flanged ball valve valve body forging forming method and its base mould of use - Google Patents
A kind of flanged ball valve valve body forging forming method and its base mould of use Download PDFInfo
- Publication number
- CN107671217A CN107671217A CN201711168180.4A CN201711168180A CN107671217A CN 107671217 A CN107671217 A CN 107671217A CN 201711168180 A CN201711168180 A CN 201711168180A CN 107671217 A CN107671217 A CN 107671217A
- Authority
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- China
- Prior art keywords
- valve body
- steps
- workpiece
- forging
- ball valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005242 forging Methods 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000010008 shearing Methods 0.000 claims abstract description 4
- 238000001125 extrusion Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 5
- 210000000080 chela (arthropods) Anatomy 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/20—Making machine elements valve parts
- B21K1/24—Making machine elements valve parts valve bodies; valve seats
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses a kind of flanged ball valve valve body forging forming method and its base mould of use, comprise the following steps：A1. blanking：Using bar shears according to valve design size blanking, and the bar under shearing is put into heating furnace and is heated to initial forging temperature；A2. base：The crude green body of heating gained in A1 steps is put into the lower cavity die in base mould, upper male mould is moved downward, and material is pressed into blank shape, is then moved obtained blank taking-up upwards using ejector beam；A3. sub-material：Obtained blank is put into two semicircular clamp, rotates workpiece, and controls upper caliper to move up and down, completes sub-material；A4. it is molded：The workpiece that sub-material in A3 steps is completed is put into finishing die, is drawn close by the left and right die cylinder of stamp forging hydraulic press to centre and processes valve body.Using the present invention by changing manufacturing process, blank materials are reduced so as to reach reduction waste material, the purpose increased economic efficiency.
Description
Technical field
The present invention relates to technical field of valve manufacturing, more particularly to a kind of flanged ball valve valve body forging forming method and its
The base mould of use.
Background technology
In the prior art, ball valve is mainly used to make the flow direction for cutting off, distributing and changing medium in pipeline, closes
Part is a spheroid, and spheroid makees rotation to reach a kind of valve opened, closed around valve body heart line.
And again valve manufacture production in, due to traditional forging method, it is impossible to forge valve intermediate cavity, for save into
This, such valve body blank, is substantially manufactured using casting method.Therefore problems occur, one is die cavity can not be forged
Go out, it is necessary to be machined to complete；The second is waste of material is serious, it is equal by the overlap for being machined the die cavity of shaping and cutting away
Into waste material, the value after waste recovery is extremely low, and great burden is brought for enterprise.
The content of the invention
The present invention solves the technical problem of provide a kind of flanged ball valve valve body forging forming method and its use
Base mould, by changing manufacturing process, blank materials is reduced so as to reach reduction waste material, the purpose increased economic efficiency.
To solve above-mentioned technical purpose, the technical solution adopted by the present invention is as follows：
A kind of flanged ball valve valve body forging forming method, it is characterised in that comprise the following steps：
A1. blanking：Using bar shears according to valve design size blanking, and the bar under shearing is put into heating
Initial forging temperature is heated in stove；
A2. base：By the crude green body of heating gained in A1 steps, it is put into the lower cavity die in base mould, upper male mould is transported downwards
It is dynamic, material is pressed into blank shape, then moved obtained blank taking-up upwards using ejector beam；
A3. sub-material：Obtained blank is put into two semicircular clamp, rotates workpiece, and controls and blocks
Pincers move up and down, and complete sub-material；
A4. it is molded：The workpiece that sub-material in A3 steps is completed is put into finishing die, passes through the left and right matched moulds of stamp forging hydraulic press
Oil cylinder is drawn close to centre and processes valve body.
Further, it is necessary to complete left half module, right half module closes up in the A4 forming steps；After closing up, then control mould
Forging hydraulic machine master cylinder, which drives upper male mould to move downward while oilhole cylinder is worn under stamp forging hydraulic press, drives lower punch to move upwards,
Workpiece is pressed into net shape.
Further, in the A2 steps, ejector beam moves upwards, promotes backing plate and drives workpiece to move upwards, by work
Part ejects lower cavity die, takes out workpiece, completes a working cycles.
Further, the initial forging temperature described in the A1 steps is 950 DEG C -1200 DEG C.
Blanking mold used by the invention also discloses the above method, its concrete technical scheme are as follows：
A kind of flanged ball valve valve body forging base mould, it is characterised in that：Including can be with the upper male mould and lower cavity die of pairing, institute
State and charge bar groove is provided with lower cavity die, backing plate is provided with charge bar groove, and backing plate bottom is provided with ejector beam；It is described convex
The material extrusion cone to be alignd with charge bar groove is provided with below mould.
Further, the charge bar groove includes column standing groove, the pie being arranged on above standing groove deformation groove.
Further, material extrusion cone includes that taper is convex and stripper plate, stripper plate are arranged on the convex side of taper, and extruding
The size of plate is adapted to deformation groove size.
The beneficial effects of the invention are as follows：It is different from the situation of prior art, the present invention can have that technological process is short, part
The features such as stock utilization height, non-trimming, production efficiency are high, manufacturing cost is low.When processing Same Part, compared to traditional work
Skill, the quality of materials that can be saved are up to 30%, effectively reduce business burden, bring huge economic benefit.
Brief description of the drawings
Fig. 1 is the structural representation of flanged ball valve valve body forging base mould provided by the invention.
Embodiment
Specific embodiment is described further to the present invention below.
A kind of flanged ball valve valve body forging forming method, it is characterised in that comprise the following steps：
A1. blanking：Using bar shears according to valve design size blanking, and the bar under shearing is put into heating
Initial forging temperature is heated in stove；Initial forging temperature is 950 DEG C -1200 DEG C.
A2. base：By the crude green body of heating gained in A1 steps, it is put into the lower cavity die 1 in base mould, upper male mould 6 is downward
Motion, blank shape is pressed into by material, is then moved obtained blank taking-up upwards using ejector beam；Ejector beam is upward
Motion, promotes backing plate and drives workpiece to move upwards, and workpiece is ejected into lower cavity die, takes out workpiece, completes a working cycles.
A3. sub-material：Obtained blank is put into two semicircular clamp, rotates workpiece, and controls and blocks
Pincers move up and down, and complete sub-material；
A4. it is molded：The workpiece that sub-material in A3 steps is completed is put into finishing die, passes through the left and right matched moulds of stamp forging hydraulic press
Oil cylinder is drawn close to centre and processes valve body., it is necessary to complete left half module, right half module closes up in the A4 forming steps；After closing up,
Control again stamp forging hydraulic press master cylinder drive upper male mould move downward and meanwhile worn under stamp forging hydraulic press oilhole cylinder drive lower punch to
Upper motion, workpiece is pressed into net shape.Upper male mould, lower punch return simultaneously, to after initial position, left half module, right half module
After beginning side-to-side movement returns to initial position, workpiece is taken out, completes a working cycles.
Blanking mold used by the invention also discloses the above method, its concrete technical scheme are as follows：
A kind of flanged ball valve valve body forging base mould, including can be with the upper male mould 6 and lower cavity die 1 of pairing, the lower cavity die 1
Charge bar groove 2 is inside provided with, backing plate 3 is provided with charge bar groove 2, and the bottom of backing plate 3 is provided with ejector beam 4；The upper male mould 6
Lower section is provided with the material extrusion cone to be alignd with charge bar groove 2.
The charge bar groove 2 includes column standing groove, the pie being arranged on above standing groove deformation groove 5.
Material extrusion cone includes taper convex 7 and stripper plate 8, and stripper plate 8 is arranged on the convex side of taper, and stripper plate 8
Size is adapted to the deformation size of groove 5.
In actual processing, crude green body is placed in the standing groove of column, hereafter, taper convex 7 is pushed and is against on crude green body,
And by the generation deformation of pressure crude green body, it is mobile in the deformation groove to pie to obtain final blank.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize invention
The equivalent structure or equivalent flow conversion that description is made, or other related technical areas are directly or indirectly used in,
It is included within the scope of the present invention.
Claims (7)
- A kind of 1. flanged ball valve valve body forging forming method, it is characterised in that comprise the following steps：A1. blanking：Using bar shears according to valve design size blanking, and the bar under shearing is put into heating furnace It is heated to initial forging temperature；A2. base：The crude green body of heating gained in A1 steps is put into the lower cavity die in base mould, upper male mould moves downward, will Material is pressed into blank shape, is then moved obtained blank taking-up upwards using ejector beam；A3. sub-material：Obtained blank is put into two semicircular clamp, rotates workpiece, and control in upper caliper Lower motion, complete sub-material；A4. it is molded：The workpiece that sub-material in A3 steps is completed is put into finishing die, passes through the left and right die cylinder of stamp forging hydraulic press Drawn close to centre and process valve body.
- 2. flanged ball valve valve body forging forming method according to claim 1, it is characterised in that the A4 forming steps In, it is necessary to complete left half module, right half module closes up；After closing up, then stamp forging hydraulic press master cylinder is controlled to drive upper male mould to transport downwards Oilhole cylinder is worn under dynamic while stamp forging hydraulic press drives lower punch to move upwards, and workpiece is pressed into net shape.
- 3. flanged ball valve valve body forging forming method according to claim 1, it is characterised in that in the A2 steps, top Material bar is moved upwards, promotes backing plate and drives workpiece to move upwards, and workpiece is ejected into lower cavity die, takes out workpiece, completes a work Circulate.
- 4. flanged ball valve valve body forging forming method according to claim 1, it is characterised in that described in the A1 steps Initial forging temperature be 950 DEG C -1200 DEG C.
- A kind of 5. flanged ball valve valve body forging base mould used by claim 1, it is characterised in that：Including can be with the upper of pairing Punch-pin and lower cavity die, charge bar groove is provided with the lower cavity die, backing plate is provided with charge bar groove, and be provided with backing plate bottom Ejector beam；The material extrusion cone to be alignd with charge bar groove is provided with below the upper male mould.
- 6. flanged ball valve valve body forging base mould according to claim 5, it is characterised in that：The charge bar groove includes column Standing groove, the pie being arranged on above standing groove deformation groove.
- 7. flanged ball valve valve body forging base mould according to claim 5, it is characterised in that：The material extrusion cone includes taper Convex and stripper plate, stripper plate is arranged on the convex side of taper, and the size of stripper plate is adapted to deformation groove size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711168180.4A CN107671217A (en) | 2017-11-21 | 2017-11-21 | A kind of flanged ball valve valve body forging forming method and its base mould of use |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711168180.4A CN107671217A (en) | 2017-11-21 | 2017-11-21 | A kind of flanged ball valve valve body forging forming method and its base mould of use |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107671217A true CN107671217A (en) | 2018-02-09 |
Family
ID=61150309
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711168180.4A Pending CN107671217A (en) | 2017-11-21 | 2017-11-21 | A kind of flanged ball valve valve body forging forming method and its base mould of use |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107671217A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108687291A (en) * | 2018-07-17 | 2018-10-23 | 江苏应流机械制造有限责任公司 | A kind of molding die for ball valve forging processing |
| CN109128001A (en) * | 2018-08-11 | 2019-01-04 | 中冶重工（唐山）有限公司 | The forging method of two sheet body ball valve body forging |
| CN109128000A (en) * | 2018-09-13 | 2019-01-04 | 中冶重工（唐山）有限公司 | Forging method with main flange valve body forging |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1825042A (en) * | 1928-05-03 | 1931-09-29 | Albert J Weatherhead Jr | Method of making cocks or valves |
| TW454078B (en) * | 1999-03-03 | 2001-09-11 | Wu Le Ruei | Manufacturing method of one-piece flange-type ball valve seat shaped by forging and improved structure manufactured by the same |
| CN103264137A (en) * | 2012-08-17 | 2013-08-28 | 大连大高阀门股份有限公司 | Flange ball valve body forging technology |
| CN104259753A (en) * | 2014-08-07 | 2015-01-07 | 钟颂国 | Angle valve shell manufacturing process |
| KR20150041476A (en) * | 2013-10-08 | 2015-04-16 | 주식회사 삼승테크 | a manufacturing device and method of the valve body |
| CN105397416A (en) * | 2015-12-01 | 2016-03-16 | 温州市研制阀门厂 | Forging method of valve |
| CN105665609A (en) * | 2016-03-01 | 2016-06-15 | 苏州孚杰机械有限公司 | Forming technology of valve body |
| CN105964850A (en) * | 2016-06-17 | 2016-09-28 | 二十二冶集团精密锻造有限公司 | Extrusion molding method of nickel based alloy sphere for valve |
| CN106734841A (en) * | 2016-12-20 | 2017-05-31 | 郑州机械研究所 | A kind of pair of flange multidirectional precision forming device of I-shaped stainless steel body |
| CN106955955A (en) * | 2017-04-05 | 2017-07-18 | 湖州机床厂有限公司 | A kind of multidirectional finish forge production line of valve body enclosed |
| CN107598064A (en) * | 2017-07-31 | 2018-01-19 | 四川凯茨实业集团有限公司 | Forging and forming technology with handle flanged ball valve valve body |
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2017
- 2017-11-21 CN CN201711168180.4A patent/CN107671217A/en active Pending
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|---|---|---|---|---|
| US1825042A (en) * | 1928-05-03 | 1931-09-29 | Albert J Weatherhead Jr | Method of making cocks or valves |
| TW454078B (en) * | 1999-03-03 | 2001-09-11 | Wu Le Ruei | Manufacturing method of one-piece flange-type ball valve seat shaped by forging and improved structure manufactured by the same |
| CN103264137A (en) * | 2012-08-17 | 2013-08-28 | 大连大高阀门股份有限公司 | Flange ball valve body forging technology |
| KR20150041476A (en) * | 2013-10-08 | 2015-04-16 | 주식회사 삼승테크 | a manufacturing device and method of the valve body |
| CN104259753A (en) * | 2014-08-07 | 2015-01-07 | 钟颂国 | Angle valve shell manufacturing process |
| CN105397416A (en) * | 2015-12-01 | 2016-03-16 | 温州市研制阀门厂 | Forging method of valve |
| CN105665609A (en) * | 2016-03-01 | 2016-06-15 | 苏州孚杰机械有限公司 | Forming technology of valve body |
| CN105964850A (en) * | 2016-06-17 | 2016-09-28 | 二十二冶集团精密锻造有限公司 | Extrusion molding method of nickel based alloy sphere for valve |
| CN106734841A (en) * | 2016-12-20 | 2017-05-31 | 郑州机械研究所 | A kind of pair of flange multidirectional precision forming device of I-shaped stainless steel body |
| CN106955955A (en) * | 2017-04-05 | 2017-07-18 | 湖州机床厂有限公司 | A kind of multidirectional finish forge production line of valve body enclosed |
| CN107598064A (en) * | 2017-07-31 | 2018-01-19 | 四川凯茨实业集团有限公司 | Forging and forming technology with handle flanged ball valve valve body |
Non-Patent Citations (2)
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|---|
| 杜九汪等: "低合金钢阀体的模锻工艺研究", 《热加工工艺》 * |
| 郭峰: "套管头多向模锻成形工艺研究", 《中国优秀硕士学位论文全文数据库 工程科技I辑》 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108687291A (en) * | 2018-07-17 | 2018-10-23 | 江苏应流机械制造有限责任公司 | A kind of molding die for ball valve forging processing |
| CN108687291B (en) * | 2018-07-17 | 2023-12-19 | 江苏应流机械制造有限责任公司 | Forming die for ball valve forging processing |
| CN109128001A (en) * | 2018-08-11 | 2019-01-04 | 中冶重工（唐山）有限公司 | The forging method of two sheet body ball valve body forging |
| CN109128000A (en) * | 2018-09-13 | 2019-01-04 | 中冶重工（唐山）有限公司 | Forging method with main flange valve body forging |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180209 |
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| RJ01 | Rejection of invention patent application after publication |