CN107665751A - A kind of high intensity power communication cable - Google Patents
A kind of high intensity power communication cable Download PDFInfo
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- CN107665751A CN107665751A CN201711050883.7A CN201711050883A CN107665751A CN 107665751 A CN107665751 A CN 107665751A CN 201711050883 A CN201711050883 A CN 201711050883A CN 107665751 A CN107665751 A CN 107665751A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/2806—Protection against damage caused by corrosion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/02—Cables with twisted pairs or quads
- H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1875—Multi-layer sheaths
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1895—Internal space filling-up means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/22—Metal wires or tapes, e.g. made of steel
- H01B7/221—Longitudinally placed metal wires or tapes
- H01B7/223—Longitudinally placed metal wires or tapes forming part of a high tensile strength core
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/292—Protection against damage caused by extremes of temperature or by flame using material resistant to heat
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Ropes Or Cables (AREA)
Abstract
本发明涉及一种高强度电力通信线缆,包括一个或多个缆心、填充物、阻燃隔热层和外防护层;所述阻燃隔热层包覆在一个或多个缆心外周,所述填充物位于阻燃隔热层和一个或多个缆心之间,所述外防护层包覆在阻燃隔热层外周,所述缆心包括两根导体、抗拉钢丝绳和缆心包覆层;所述两个导体相互绞合,所述抗拉钢丝绳位于导体两侧且与通信电缆平行,所述缆心包覆层包覆在两个导体和抗拉钢丝绳外周;所述导体包括软丝铜线、屏蔽层和绝缘层;所述屏蔽层包覆在软丝铜线的外周,所述绝缘层包覆在屏蔽层的外周;本发明新能优良、功能齐全,具备良好的耐腐蚀、耐高温、阻燃、抗拉、抗扭性能,且具有良好的抗信号干扰能力。
The invention relates to a high-strength power communication cable, comprising one or more cable cores, fillers, flame-retardant and heat-insulating layers, and an outer protective layer; the flame-retardant and heat-insulating layer is wrapped on the periphery of one or more cable cores , the filler is located between the flame retardant heat insulation layer and one or more cable cores, the outer protective layer is wrapped around the outer periphery of the flame retardant heat insulation layer, and the cable core includes two conductors, tensile steel wire ropes and cable Core cladding layer; the two conductors are twisted with each other, the tensile steel wire rope is located on both sides of the conductor and parallel to the communication cable, and the cable core cladding layer is wrapped around the outer circumference of the two conductors and the tensile steel wire rope; the The conductor includes a soft copper wire, a shielding layer and an insulating layer; the shielding layer is wrapped on the outer periphery of the soft copper wire, and the insulating layer is wrapped on the outer periphery of the shielding layer; the present invention has excellent performance, complete functions, and good Excellent corrosion resistance, high temperature resistance, flame retardant, tensile, torsion resistance, and has good anti-signal interference ability.
Description
技术领域technical field
本发明涉及通信电缆领域,尤其涉及一种高强度电力通信线缆。The invention relates to the field of communication cables, in particular to a high-strength electric communication cable.
背景技术Background technique
通信电缆是传输电话、电报、传真文件、电视和广播节目、数据和其他电信号的电缆,通信电缆与架空明线相比,具有通信容量大、传输稳定性高、保密性好、少受自然条件和外部干扰影响等优点。Communication cables are cables for transmitting telephones, telegraphs, fax documents, TV and radio programs, data and other electrical signals. Compared with overhead open wires, communication cables have large communication capacity, high transmission stability, good confidentiality, and are less affected by natural conditions. and external interference effects.
通信电缆通常是由多根互相绝缘的导线或导体绞成的缆心和保护缆心不受潮与机械损害的外层护套所构成,这种简单由相互绝缘的导线和外层护套构成的通信电缆存在诸多弊端,例如说无法经受严峻的外界环境的侵蚀;在频繁的铺设、拉动、弯曲和扭拉的情况下使用寿命短暂、容易断裂;抗信号干扰能力差,无法满足高端自动化设备的需求等等。Communication cables are usually composed of multiple insulated wires or conductors twisted into a cable core and an outer sheath that protects the cable core from moisture and mechanical damage. This simple structure consists of mutually insulated wires and an outer sheath Communication cables have many disadvantages, such as being unable to withstand severe external environment erosion; short service life and easy to break under frequent laying, pulling, bending and twisting; poor anti-signal interference ability, unable to meet the needs of high-end automation equipment demand and so on.
发明内容Contents of the invention
本发明针对上述问题,提供一种高强度电力通信电缆,该电缆耐腐蚀,抗拉扭效果好,机械强度高,且具有良好的抗信号干扰能力。In view of the above problems, the present invention provides a high-strength power communication cable, which is corrosion-resistant, has good tensile and torsion resistance, high mechanical strength, and has good anti-signal interference ability.
本发明提供的一种高强度电力通信电缆,包括一个或多个缆心、填充物、阻燃隔热层和外防护层;所述阻燃隔热层包覆在一个或多个缆心外周,所述填充物位于阻燃隔热层和一个或多个缆心之间,所述外防护层包覆在阻燃隔热层外周,所述缆心包括两根导体、抗拉钢丝绳和缆心包覆层;所述两个导体相互绞合,所述抗拉钢丝绳位于导体两侧且与通信电缆平行,所述缆心包覆层包覆在两个导体和抗拉钢丝绳外周;所述导体包括软丝铜线、屏蔽层和绝缘层;所述屏蔽层包覆在软丝铜线的外周,所述绝缘层包覆在屏蔽层的外周。A high-strength power communication cable provided by the present invention includes one or more cable cores, fillers, flame-retardant and heat-insulating layers, and an outer protective layer; the flame-retardant and heat-insulating layer is coated on the periphery of one or more cable cores , the filler is located between the flame retardant heat insulation layer and one or more cable cores, the outer protective layer is wrapped around the outer periphery of the flame retardant heat insulation layer, and the cable core includes two conductors, tensile steel wire ropes and cable Core cladding layer; the two conductors are twisted with each other, the tensile steel wire rope is located on both sides of the conductor and parallel to the communication cable, and the cable core cladding layer is wrapped around the outer circumference of the two conductors and the tensile steel wire rope; the The conductor includes a soft copper wire, a shielding layer and an insulating layer; the shielding layer is wrapped around the outer periphery of the soft copper wire, and the insulating layer is wrapped around the outer periphery of the shielding layer.
作为本发明的进一步优化,所述填充物为聚四氟乙烯。As a further optimization of the present invention, the filler is polytetrafluoroethylene.
作为本发明的进一步优化,所述阻燃隔热层为耐火云母带。As a further optimization of the present invention, the flame-retardant and heat-insulating layer is a fire-resistant mica tape.
作为本发明的进一步优化,所述外防护层为高密度聚乙烯。As a further optimization of the present invention, the outer protective layer is high-density polyethylene.
作为本发明的进一步优化,所述软丝铜线的线径为1.2mm。As a further optimization of the present invention, the diameter of the soft copper wire is 1.2mm.
作为本发明的进一步优化,所述屏蔽层为编织结构,编织结构覆盖软丝铜线覆盖度不小于85%。As a further optimization of the present invention, the shielding layer is a braided structure, and the coverage of the braided structure covering the soft wire copper wire is not less than 85%.
作为本发明的进一步优化,所述绝缘层为硅烷交联聚乙烯。As a further optimization of the present invention, the insulating layer is silane cross-linked polyethylene.
作为本发明的进一步优化,所述缆心包覆层为聚酯材料,所述缆心包覆层为双层。As a further optimization of the present invention, the cable core covering layer is made of polyester material, and the cable core covering layer is double-layered.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明新能优良、功能齐全,具备良好的耐腐蚀、耐高温、阻燃、抗拉、抗抗扭性能,且具有良好的抗信号干扰能力。The invention has excellent performance, complete functions, good corrosion resistance, high temperature resistance, flame retardancy, tensile resistance, torsion resistance, and good signal interference resistance.
附图说明Description of drawings
图1是本发明一种高强度电力通信线缆的结构示意图;Fig. 1 is a schematic structural view of a high-strength power communication cable of the present invention;
其中,外防护层1,阻燃隔热层2,填充物3,缆心4,抗拉钢丝绳41,缆心包覆层42,导体43,绝缘层431,屏蔽层432,软丝铜线433。Among them, the outer protective layer 1, the flame retardant heat insulation layer 2, the filler 3, the cable core 4, the tensile steel wire rope 41, the cable core coating layer 42, the conductor 43, the insulating layer 431, the shielding layer 432, and the soft copper wire 433 .
具体实施方式Detailed ways
以下结合具体实施例对本发明作详细说明。The present invention will be described in detail below in conjunction with specific embodiments.
如图1所示,本实施例提供的一种高强度电力通信线缆,包括一个或多个缆心4、填充物3、阻燃隔热层2和外防护层1;所述阻燃隔热层2包覆在一个或多个缆心4的外周,所述填充物3位于阻燃隔热层2和一个或多个缆心4之间;所述外防护层1包覆在阻燃隔热层2的外周;所述缆心4包括两根导体43、抗拉钢丝绳41和缆心包覆层42;所述两个导体43相互绞合,所述抗拉钢丝绳41位于导体43两侧且与通信电缆平行,所述缆心包覆层42包覆在两个导体43和抗拉钢丝绳41的外周;所述导体43包括软丝铜线433、屏蔽层432和绝缘层431;所述屏蔽层432包覆在软丝铜线433的外周,所述绝缘层431包覆在屏蔽层432的外周。As shown in Figure 1, a high-strength power communication cable provided by this embodiment includes one or more cable cores 4, fillers 3, flame-retardant and heat-insulating layers 2 and outer protective layers 1; The thermal layer 2 is wrapped on the outer periphery of one or more cable cores 4, and the filler 3 is located between the flame retardant heat insulation layer 2 and one or more cable cores 4; the outer protective layer 1 is wrapped on the flame retardant the outer periphery of the heat insulation layer 2; the cable core 4 includes two conductors 43, a tensile steel wire rope 41 and a cable core cladding layer 42; the two conductors 43 are twisted to each other, and the tensile steel wire rope 41 is located Side and parallel to the communication cable, the core cladding layer 42 is wrapped around the outer circumference of the two conductors 43 and the tensile steel wire rope 41; the conductor 43 includes a soft copper wire 433, a shielding layer 432 and an insulating layer 431; The shielding layer 432 is wrapped around the outer periphery of the soft copper wire 433 , and the insulating layer 431 is wrapped around the outer periphery of the shielding layer 432 .
优选的,所述填充物3为聚四氟乙烯;由于缆心4与阻燃隔热层2之间存有间隙,在间隙内填充填充物3可以使通信缆线的形状更加规整而且还能使内部结构更加紧凑、牢固,而聚四氟乙烯具有不粘附任何物质且摩擦系数低的特性,这使得通信线缆弯曲扭动时不需克服太大聚四氟乙烯的应力,使得线缆的整体性能增加且不带负面效果。Preferably, the filler 3 is polytetrafluoroethylene; since there is a gap between the cable core 4 and the flame-retardant heat insulation layer 2, filling the filler 3 in the gap can make the shape of the communication cable more regular and can also The internal structure is more compact and firm, and PTFE has the characteristics of not adhering to any substance and having a low friction coefficient, which makes it unnecessary to overcome the stress of too much PTFE when the communication cable is bent and twisted, making the cable The overall performance of is increased with no negative side effects.
优选的,所述阻燃隔热层2为耐火云母带,耐火云母带具有优良的耐高温性能和耐燃烧性能,通常也具有良好的柔软性,即便遇到明火燃烧,也不会存在有害烟雾挥发;如有必要,也可选用金云母耐火云母带,还可以抗电击。Preferably, the flame-retardant and heat-insulating layer 2 is a fire-resistant mica tape, which has excellent high temperature resistance and combustion resistance, and usually also has good flexibility, and there will be no harmful smoke even if it encounters an open flame. Volatile; if necessary, phlogopite refractory mica tape can also be used, which can also resist electric shock.
优选的,所述外防护层1为高密度聚乙烯,高密度聚乙烯具有良好的耐腐蚀性能和绝缘性能。Preferably, the outer protective layer 1 is high-density polyethylene, which has good corrosion resistance and insulation properties.
优选的,所述软丝铜线433的线径为1.2mm。Preferably, the wire diameter of the soft copper wire 433 is 1.2 mm.
优选的,所述屏蔽层432为编织结构,编织结构覆盖软丝铜线433的覆盖度不小于85%,保证屏蔽效果达到满足高端自动化设备的防信号干扰需求。需要说明的是,本发明所说的包覆未做特殊说明的是指覆盖率100%。Preferably, the shielding layer 432 is a braided structure, and the coverage of the braided structure covering the soft copper wire 433 is not less than 85%, so as to ensure that the shielding effect meets the signal interference prevention requirements of high-end automation equipment. It should be noted that the coating in the present invention refers to a coverage rate of 100% unless otherwise specified.
优选的,所述绝缘层431为硅烷交联聚乙烯,该材质不但具有很好的绝缘性能,还有很好的耐热性和机械强度,硅烷交联聚乙烯配合抗拉钢丝绳41的使用,使本线缆具备高强度的性能。Preferably, the insulating layer 431 is silane cross-linked polyethylene, which not only has good insulation performance, but also has good heat resistance and mechanical strength. The use of silane cross-linked polyethylene in conjunction with the tensile steel wire rope 41, Make this cable have high-strength performance.
优选的,所述缆心包覆层42为聚酯材料,所述缆心包覆层42为双层,由于抗拉钢丝绳强度较大,选用双层的聚酯材料包覆效果更好,更牢固。本实施例中,将抗拉钢丝绳设于缆心之中,相当于增加了每一单根导体的强度,从而使整个线缆的强度达到最好。Preferably, the cable core coating layer 42 is a polyester material, and the cable core coating layer 42 is double-layered. Since the tensile strength of the steel wire rope is relatively high, the double-layer polyester material coating effect is better and more firm. In this embodiment, setting the tensile steel wire rope in the cable core is equivalent to increasing the strength of each single conductor, so that the strength of the entire cable can be maximized.
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand , the technical solution of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention.
Claims (8)
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| CN207409296U (en) * | 2017-10-31 | 2018-05-25 | 国网江苏省电力公司泰州供电公司 | A kind of high intensity power communication cable |
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2017
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| CN202487252U (en) * | 2012-01-10 | 2012-10-10 | 安徽胜华电缆集团有限公司 | A high temperature resistant anticorrosion computer cable |
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| CN105702338A (en) * | 2014-11-24 | 2016-06-22 | 郑四珍 | Corrosion-resistant and flame-retardant cable |
| CN204680457U (en) * | 2015-06-09 | 2015-09-30 | 徐伟明 | Strong and the electric power cable that efficiency of transmission is high of a kind of anti-pressure ability |
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| CN207409296U (en) * | 2017-10-31 | 2018-05-25 | 国网江苏省电力公司泰州供电公司 | A kind of high intensity power communication cable |
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Application publication date: 20180206 |