CN107631944A - A kind of spindle impact test apparatus - Google Patents
A kind of spindle impact test apparatus Download PDFInfo
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- CN107631944A CN107631944A CN201710862029.4A CN201710862029A CN107631944A CN 107631944 A CN107631944 A CN 107631944A CN 201710862029 A CN201710862029 A CN 201710862029A CN 107631944 A CN107631944 A CN 107631944A
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Abstract
本发明公开了一种汽车转向节冲击试验装置,包括底座、固定安装所述底座上的支撑架,所述的支撑架上设置有冲击位置调节装置,所述冲击位置调节装置末端可拆卸地竖直固定有冲击装置,所述冲击装置的下方设置有固定底座上的冲击台,所述的冲击台上设置有转向节夹具装置。本发明所述汽车转向节冲击试验装置结构简单,操作方便,设备灵活性强,对撞击点定位精准,提高了试验结果的可靠性。
The invention discloses an automobile steering knuckle impact test device, which comprises a base and a support frame fixedly installed on the base, the support frame is provided with an impact position adjustment device, and the end of the impact position adjustment device is detachably vertical An impact device is directly fixed, and an impact platform on a fixed base is arranged below the impact device, and a steering knuckle clamp device is arranged on the impact platform. The automobile steering knuckle impact test device of the invention has the advantages of simple structure, convenient operation, strong equipment flexibility, accurate positioning of impact points, and improved reliability of test results.
Description
技术领域technical field
本发明涉及一种冲击试验设备领域,具体是一种汽车转向节冲击试验装置。The invention relates to the field of impact test equipment, in particular to an automobile steering knuckle impact test device.
背景技术Background technique
转向节是汽车转向桥上的主要零件之一,能够使汽车稳定行驶并灵敏传递行驶方向,转向节的功用是承受汽车前部载荷,支承并带动前轮绕主销转动而使汽车转向。在汽车行驶状态下,它承受着多变的冲击载荷,因此,要求其具有很高的强度,所以在汽车转向节正式投入使用之前要对其进行严格的检测,目前,针对汽车转向节抗冲击性能的主要检测手段为落锤冲击试验,落锤冲击试验可很好的还原汽车转向节在行驶中所承受的冲击力的过程,目前,大部分汽车转向节冲击试验装置结构复杂,落锤冲击点不够精确,且试验装置可调节性差,不够灵活。The steering knuckle is one of the main parts on the steering axle of the car, which can make the car run stably and transmit the driving direction sensitively. The function of the steering knuckle is to bear the front load of the car, support and drive the front wheel to rotate around the kingpin to make the car turn. In the driving state of the car, it bears variable impact loads. Therefore, it is required to have high strength, so it must be strictly tested before the car steering knuckle is officially put into use. At present, for the impact resistance of the car steering knuckle The main detection method of performance is the drop weight impact test. The drop weight impact test can well restore the impact force of the steering knuckle of the car during driving. At present, most of the car steering knuckle impact test devices have complex structures. The points are not accurate enough, and the test device is poorly adjustable and not flexible enough.
发明内容Contents of the invention
本发明的目的在于提供一种汽车转向节冲击试验装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide an automobile steering knuckle impact test device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种汽车转向节冲击试验装置,包括底座、固定安装所述底座上的支撑架,所述的支撑架上设置有冲击位置调节装置,所述冲击位置调节装置末端可拆卸地竖直固定有冲击装置,所述冲击装置的下方设置有固定底座上的冲击台,所述的冲击台上设置有转向节夹具装置。An automobile steering knuckle impact test device, comprising a base and a support frame fixedly installed on the base, the support frame is provided with an impact position adjustment device, and the end of the impact position adjustment device is detachably fixed vertically with an impact device, an impact table on a fixed base is provided below the impact device, and a steering knuckle clamp device is provided on the impact table.
作为本发明进一步的方案:所述的支撑架包括竖直固定在底座上的支撑杆、水平固定在所述支撑杆顶端的顶架。As a further solution of the present invention: the support frame includes a support rod vertically fixed on the base, and a top frame horizontally fixed at the top of the support rod.
作为本发明进一步的方案:所述的支撑杆与底座的相交处设置有L形固定架,所述L形固定架的竖直端通过螺钉与支撑杆固定连接,所述L形固定架的水平端通过螺钉与底座固定连接。As a further solution of the present invention: the intersection of the support rod and the base is provided with an L-shaped fixing frame, the vertical end of the L-shaped fixing frame is fixedly connected with the supporting rod through screws, and the horizontal end of the L-shaped fixing frame The end is fixedly connected with the base by screws.
作为本发明进一步的方案:所述冲击位置调节装置包括转动设置在所述支撑杆上的角度调节机构、通过连接块水平固定在所述角度调节机构上的伸缩机。As a further solution of the present invention: the impact position adjustment device includes an angle adjustment mechanism rotatably arranged on the support rod, and a telescopic machine horizontally fixed on the angle adjustment mechanism through a connecting block.
作为本发明进一步的方案:所述的角度调节机构包括角度调节器、传动杆和旋转电机,所述的角度调节器通过转动轴承设置在所述支撑杆上,其底部设置有环形的齿轮,所述旋转电机固定在所述支撑杆上,所述传动杆的两端分别通过齿轮传动与齿轮和旋转电机相连接。As a further solution of the present invention: the angle adjustment mechanism includes an angle adjuster, a transmission rod and a rotating motor, the angle adjuster is arranged on the support rod through a rotating bearing, and an annular gear is arranged at the bottom thereof, so The rotating motor is fixed on the support rod, and the two ends of the transmission rod are respectively connected with the gear and the rotating motor through gear transmission.
作为本发明进一步的方案:所述的冲击装置包括竖直设置的轨道支架、与所述轨道支架滑动配合的滑块,所述滑块的下端面居中设置有电磁铁,上端面通过滑块基座连接牵引装置,所述落锤的上端设置有与所述电磁铁相吸附的铁块,下端设置有圆锥形冲击头。As a further solution of the present invention: the impact device includes a vertically arranged track bracket and a slider slidingly fitted with the track bracket, an electromagnet is arranged at the center of the lower end surface of the slider, and the upper end surface passes through the The seat is connected with the traction device, the upper end of the drop hammer is provided with an iron block which is adsorbed to the electromagnet, and the lower end is provided with a conical impact head.
作为本发明进一步的方案:所述的牵引装置包括牵引绳、通过支架固定在所述顶架上的两个滑轮、固定在所述底座上的牵引电机,所述牵引电机的输出轴上设置有绕线轮盘,所述牵引绳的一端连接绕线轮盘,另一端依次绕过两个滑轮后与滑块基座固定连接。As a further solution of the present invention: the traction device includes a traction rope, two pulleys fixed on the top frame through a bracket, and a traction motor fixed on the base, and the output shaft of the traction motor is provided with A wire reel, one end of the traction rope is connected to the wire reel, and the other end is fixedly connected to the slider base after passing around two pulleys in turn.
作为本发明进一步的方案:所述轨道支架的下端两侧设置有两个射线相交的定位灯,两个定位灯照射的交点位置即为落锤的冲击点,As a further solution of the present invention: two positioning lights with intersecting rays are arranged on both sides of the lower end of the track bracket, and the intersection point illuminated by the two positioning lights is the impact point of the falling hammer.
作为本发明进一步的方案:所述的转向节夹具装置包括第一转向节夹具组件,所述的第一转向节夹具组件包括第一夹具底板、减振器安装点固定架、长方形板、第一轮毂、折形支架、转向节臂安装点固定支架、带锥面螺柱、钢套,所述的第一夹具底板通过螺栓固定在冲击台上,所述的减振器安装点固定架、折形支架、转向节臂安装点固定支架通过螺栓固定在第一夹具底板上,所述折形支架、转向节臂安装点固定支架上均设置有安装孔,所述的安装孔通过相连接的带锥面螺柱及钢套与转向节的臂固定连接;所述的长方形板通过螺栓和第一轮毂与转向节固定连接。As a further solution of the present invention: the steering knuckle clamp device includes a first steering knuckle clamp assembly, and the first steering knuckle clamp assembly includes a first clamp base plate, a shock absorber mounting point fixing frame, a rectangular plate, a first Wheel hub, folding bracket, steering knuckle arm mounting point fixing bracket, tapered stud, steel sleeve, the first clamp bottom plate is fixed on the impact table by bolts, the shock absorber mounting point fixing frame, folding The folding bracket and the steering knuckle arm mounting point fixing bracket are fixed on the first fixture base plate by bolts, and the folding bracket and the steering knuckle arm mounting point fixing bracket are all provided with mounting holes, and the mounting holes pass through the connected straps. The taper stud and the steel sleeve are fixedly connected with the arm of the steering knuckle; the rectangular plate is fixedly connected with the steering knuckle through bolts and the first hub.
作为本发明进一步的方案:所述的转向节夹具装置包括第二转向节夹具组件,所述的第二转向节夹具组件包括第二夹具底板、第二轮毂、圆盘,所述的第二夹具底板通过螺栓固定在冲击台上,所述的转向节、圆盘、第二轮毂通过螺栓由上至下依次固定在第二夹具底板上。As a further solution of the present invention: the steering knuckle clamp device includes a second steering knuckle clamp assembly, the second steering knuckle clamp assembly includes a second clamp base plate, a second hub, and a disc, and the second clamp The bottom plate is fixed on the impact table by bolts, and the steering knuckle, the disc, and the second hub are fixed on the second fixture bottom plate sequentially by bolts from top to bottom.
与现有技术相比,本发明的有益效果是:本发明所述汽车转向节冲击试验装置结构简单,操作方便,设备灵活性强,对撞击点定位精准,提高了试验结果的可靠性。Compared with the prior art, the beneficial effects of the present invention are: the automobile steering knuckle impact test device of the present invention has simple structure, convenient operation, strong equipment flexibility, accurate positioning of impact points, and improved reliability of test results.
附图说明Description of drawings
图1为本发明实施例一的汽车转向节冲击试验装置的结构示意图。FIG. 1 is a schematic structural view of an automobile steering knuckle impact test device according to Embodiment 1 of the present invention.
图2为本发明实施例一的转向节夹具组件结构示意图。Fig. 2 is a schematic structural diagram of a steering knuckle clamp assembly according to Embodiment 1 of the present invention.
图3为本发明实施例一的转向节夹具组件的底板以及相关夹具示意图。Fig. 3 is a schematic diagram of the bottom plate and related fixtures of the steering knuckle clamp assembly according to Embodiment 1 of the present invention.
图4为本发明实施例一的下控制臂安装孔连接方式示意图。Fig. 4 is a schematic diagram of the connection method of the mounting hole of the lower control arm according to Embodiment 1 of the present invention.
图5为本发明实施例一的长方形板结构示意图。Fig. 5 is a schematic structural diagram of a rectangular plate according to Embodiment 1 of the present invention.
图6为本发明实施例二的转向节夹具组件结构示意图。Fig. 6 is a schematic structural diagram of a steering knuckle clamp assembly according to Embodiment 2 of the present invention.
图7为本发明实施例二的转向节夹具组件的装配爆炸图。Fig. 7 is an exploded view of assembly of the steering knuckle clamp assembly according to the second embodiment of the present invention.
图中所示:底座1、牵引电机2、牵引绳3、顶架4、滑轮5、支架6、伸缩机7、连接块8、角度调节器9、齿轮10、传动杆11、旋转电机12、L形固定架13、螺钉14、冲击台15、定位灯16、轨道支架17、冲击头18、落锤19、铁块20、电磁铁21、滑块22、滑块基座23、支撑杆24、绕线轮盘25、第一转向节夹具组件26、第一夹具底板261、减振器安装点固定架262、长方形板263、第一轮毂264、折形支架265、转向节臂安装点固定支架266、转向节267、带锥面螺柱268、钢套269、第二转向节夹具组件27、第二夹具底板271、第二轮毂272、圆盘273。As shown in the figure: base 1, traction motor 2, traction rope 3, top frame 4, pulley 5, bracket 6, telescopic machine 7, connecting block 8, angle regulator 9, gear 10, transmission rod 11, rotating motor 12, L-shaped fixed frame 13, screw 14, impact table 15, positioning lamp 16, rail bracket 17, impact head 18, drop hammer 19, iron block 20, electromagnet 21, slider 22, slider base 23, support rod 24 , winding reel 25, first steering knuckle clamp assembly 26, first clamp base plate 261, shock absorber mounting point fixing frame 262, rectangular plate 263, first wheel hub 264, folding bracket 265, steering knuckle arm mounting point fixing Bracket 266, steering knuckle 267, tapered stud 268, steel sleeve 269, second steering knuckle clamp assembly 27, second clamp base plate 271, second hub 272, disc 273.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例一Embodiment one
如图1至图5所示,一种汽车转向节冲击试验装置,包括底座1、牵引电机2、牵引绳3、顶架4、滑轮5、支架6、伸缩机7、连接块8、角度调节器9、齿轮10、传动杆11、旋转电机12、L形固定架13、螺钉14、冲击台15、定位灯16、轨道支架17、冲击头18、落锤19、铁块20、电磁铁21、滑块22、滑块基座23、支撑杆24和绕线轮盘25,所述支撑杆24竖直固定安装于底座1上,支撑杆24与底座1的相交处两端安装L形固定架13,L形固定架13的紧直端用螺钉14与支撑杆24连接,L形固定架13的水平端用螺钉14与底座1连接,支撑杆24的顶端固定安装顶架4,角度调节器9利用转动轴承固定安装在支撑杆24上,转动轴承使角度调节器9绕支撑杆24转动,齿轮10用螺栓固定安装在角度调节器9的底部,传动杆11两端均带有齿轮,传动杆11顶端齿轮与齿轮10啮合,所述传动杆11底端齿轮与旋转电机12啮合,旋转电机12固定安装于支撑杆24侧壁,角度调节器9的侧壁固定安装连接块8,连接块8的另外一端可拆卸安装伸缩机7,所述轨道支架17可拆卸地安装于伸缩机7的伸缩杆上,通过旋转电机12带动角度调节器9转动,所述角度调节器9与伸缩机7配合使用形成一个大范围可调节扇形撞击区域,增加设备使用的灵活性,顶架4的底部固定安装两个滑轮5,底座1上固定安装一台装有绕线轮盘25的牵引电机2,软质的牵引绳3一端连接在绕线轮盘25上,另一端绕过滑轮5连接在滑块基座23上,滑块基座23固定在滑块22的顶部,滑块22滑动安装在轨道支架17上,滑块22的下方固定安装电磁铁21,落锤19滑动安装在轨道支架17上,落锤19的顶部安装铁块20,铁块20与电磁铁21为正对位置,落锤19下方为圆锥形冲击头18,冲击头18下方的底座1上安装带有固定装置的冲击台15,冲击台15上安装第一转向节夹具组件26,轨道支架17的两侧安装定位灯16,两个定位灯16照射的交点位置即是落锤19的冲击点,通过定位灯16实现对冲击点的精准定位,通过对电磁铁21的通断电实现对落锤19的下落与提升复位。As shown in Figures 1 to 5, an automobile steering knuckle impact test device includes a base 1, a traction motor 2, a traction rope 3, a top frame 4, a pulley 5, a bracket 6, a telescopic machine 7, a connecting block 8, an angle adjustment Device 9, gear 10, transmission rod 11, rotating motor 12, L-shaped fixed frame 13, screw 14, impact table 15, positioning lamp 16, track bracket 17, impact head 18, drop hammer 19, iron block 20, electromagnet 21 , slider 22, slider base 23, support rod 24 and winding roulette 25, the support rod 24 is vertically fixedly installed on the base 1, and the two ends of the intersection of the support rod 24 and the base 1 are fixed in an L shape Frame 13, the tight straight end of L-shaped fixed frame 13 is connected with support bar 24 with screw 14, and the horizontal end of L-shaped fixed frame 13 is connected with base 1 with screw 14, and the top frame 4 of support bar 24 is fixedly installed, and angle adjustment The device 9 utilizes a rotating bearing to be fixedly installed on the support rod 24, and the rotating bearing makes the angle adjuster 9 rotate around the support rod 24, and the gear 10 is fixedly installed on the bottom of the angle adjuster 9 with bolts, and the transmission rod 11 has gears at both ends. The gear at the top of the transmission rod 11 meshes with the gear 10, the gear at the bottom of the transmission rod 11 meshes with the rotating motor 12, the rotating motor 12 is fixedly installed on the side wall of the support rod 24, the side wall of the angle adjuster 9 is fixedly installed with the connecting block 8, and connected The other end of block 8 is detachably installed telescoping machine 7, and described track support 17 is removably installed on the telescoping link of telescoping machine 7, drives angle regulator 9 to rotate by rotating motor 12, and described angle regulator 9 and telescoping machine 7 Cooperate to form a large-scale adjustable fan-shaped impact area, increase the flexibility of equipment use, two pulleys 5 are fixedly installed on the bottom of the top frame 4, and a traction motor 2 with a winding reel 25 is fixedly installed on the base 1 One end of the soft traction rope 3 is connected to the winding reel 25, and the other end is connected to the slider base 23 around the pulley 5, the slider base 23 is fixed on the top of the slider 22, and the slider 22 is slidably installed On the track support 17, the electromagnet 21 is fixedly installed below the slide block 22, the drop weight 19 is slidably installed on the track support 17, and the iron block 20 is installed on the top of the drop weight 19, and the iron block 20 and the electromagnet 21 are in the opposite position. Below the drop hammer 19 is a conical impact head 18. An impact table 15 with a fixing device is installed on the base 1 below the impact head 18. The first steering knuckle clamp assembly 26 is installed on the impact table 15. The two sides of the track bracket 17 are installed and positioned. Light 16, the position of the intersection point illuminated by the two positioning lights 16 is the impact point of the drop hammer 19. The precise positioning of the impact point can be realized through the positioning light 16, and the whereabouts and contact of the drop hammer 19 can be realized by turning on and off the electromagnet 21. Lift reset.
在冲击台15上安装第一转向节夹具组件26,夹具底板261固定在冲击台15上,转向节267的下控制臂安装点用折形支架265固定在夹具底板A261上,其中安装孔装有钢套269,并用带锥面螺柱268连接折形支架265和转向节267,用于替代实际中球铰副的连接,转向节臂安装孔也是用相同的安装方式,所述的长方形板263通过螺栓和第一轮毂264与转向节267固定连接,长方形板263安装在轮毂264上,撞击点在长方形板263底边的一个小方块上,长方形板263的底边到轮毂中心的长度为对应车型的车轮半径,用以模拟冲击车轮的边缘。Install the first steering knuckle clamp assembly 26 on the impact platform 15, the clamp base plate 261 is fixed on the impact platform 15, and the lower control arm installation point of the steering knuckle 267 is fixed on the clamp base plate A261 with a folding bracket 265, wherein the mounting hole is equipped with Steel sleeve 269, and connect folded bracket 265 and steering knuckle 267 with tapered stud 268, for replacing the connection of the ball joint pair in reality, steering knuckle arm installation hole is also to use the same installation method, described rectangular plate 263 Fixedly connected with the steering knuckle 267 by bolts and the first wheel hub 264, the rectangular plate 263 is installed on the wheel hub 264, and the impact point is on a small square on the bottom edge of the rectangular plate 263, and the length from the bottom edge of the rectangular plate 263 to the center of the wheel hub is corresponding The car's wheel radius, used to simulate impacting the wheel's edge.
本实施例的工作原理是:进行汽车转向节冲击试验时,先将汽车转向节267固定在第一转向节夹具组件26上,使撞击点调节为长方形板263底边的一个小方块上,用于模拟汽车在路牙冲击使转向节的受力情况,从而检测汽车转向节质量,通过开关控制旋转电机12与伸缩机7调节撞击点位置,将电磁铁21通电后吸住落锤19顶端的铁块20,控制牵引电机2将落锤19牵引至试验高度,再对电磁铁21断电,落锤19下落撞击被检物,定位灯16可对撞击点进行精准定位。The working principle of this embodiment is: when carrying out the automobile steering knuckle impact test, first the automobile steering knuckle 267 is fixed on the first steering knuckle clamp assembly 26, so that the impact point is adjusted to a small square on the bottom edge of the rectangular plate 263, and the It is used to simulate the force of the steering knuckle caused by the impact of the car on the curb, so as to detect the quality of the steering knuckle of the car. The position of the impact point is adjusted by controlling the rotating motor 12 and the telescopic machine 7 through the switch. The iron block 20 controls the traction motor 2 to pull the drop hammer 19 to the test height, and then the electromagnet 21 is powered off, the drop hammer 19 falls and hits the object under inspection, and the positioning light 16 can accurately locate the impact point.
实施例二Embodiment two
对转向节进行冲击试验,通常还需要检验转向节臂的抗冲击性能,如图6和图7所示,本实施例与实施例一的区别在于:将第一转向节夹具组件26替换为第二转向节夹具组件27,所述的第二转向节夹具组件27包括第二夹具底板271、第二轮毂272、圆盘273,所述的第二夹具底板271通过四根螺栓固定在冲击台15上,所述的转向节267、圆盘273、第二轮毂272通过六根螺栓由上至下依次固定在第二夹具底板271上。圆盘273是用于替代挡泥板的厚度,便于模拟各零件的实际装配关系,冲击点调节为转向节臂安装孔位置。To carry out the impact test on the steering knuckle, it is usually necessary to check the impact resistance of the steering knuckle arm, as shown in Figure 6 and Figure 7, the difference between this embodiment and Embodiment 1 is that the first steering knuckle clamp assembly 26 is replaced by the first Two steering knuckle clamp assemblies 27, the second steering knuckle clamp assembly 27 includes a second clamp base plate 271, a second hub 272, and a disc 273, and the second clamp base plate 271 is fixed on the impact table 15 by four bolts Above, the steering knuckle 267, the disk 273, and the second hub 272 are fixed on the second clamp bottom plate 271 sequentially by six bolts from top to bottom. The disc 273 is used to replace the thickness of the fender, which is convenient for simulating the actual assembly relationship of each part, and the impact point is adjusted to the position of the mounting hole of the steering knuckle arm.
尽管参照前述两实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing two embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included within the protection scope of the present invention.
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