CN107631171A - A kind of negative-pressure type liquefaction gas preparation technology - Google Patents

A kind of negative-pressure type liquefaction gas preparation technology Download PDF

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CN107631171A
CN107631171A CN201710984662.0A CN201710984662A CN107631171A CN 107631171 A CN107631171 A CN 107631171A CN 201710984662 A CN201710984662 A CN 201710984662A CN 107631171 A CN107631171 A CN 107631171A
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negative pressure
air
pressure
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CN107631171B (en
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万隆
巴奉丽
刘国柱
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Shandong University of Technology
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Abstract

一种负压型液化燃气制备工艺,属于液化气制备技术领域。其特征在于:制气工艺为:开启真空泵(5)后油气混合管(8)内形成负压吸入空气,同时油气混合管(8)上的孔洞同时吸入恒液位储油罐(1)内的液态轻烃,液态轻烃在油气混合管(8)内与空气混合并气化形成混空燃气进入负压箱(11)的燃气室内;恒液位储油罐(1)内的液态轻烃减少后实时的补入液态轻烃使油气混合管(8)的中心位置始终处于液态轻烃液面以下45cm~55cm。本发明因为在负压和空气流动均能加速气化,使得轻烃在流动的过程中快速气化,不但减小系统的体积、降低能耗,还提高了燃气的制备效率。

A negative pressure liquefied gas preparation process belongs to the technical field of liquefied gas preparation. It is characterized in that: the gas production process is: after the vacuum pump (5) is turned on, negative pressure is formed in the oil-gas mixing pipe (8) to inhale air, and at the same time, the holes on the oil-gas mixing pipe (8) are sucked into the constant liquid level oil storage tank (1) at the same time The liquid light hydrocarbons are mixed with air in the oil-gas mixing tube (8) and gasified to form mixed air gas, which enters the gas chamber of the negative pressure box (11); the liquid light hydrocarbons in the constant liquid level oil storage tank (1) After the hydrocarbons are reduced, liquid light hydrocarbons are replenished in real time so that the center of the oil-gas mixing pipe (8) is always 45cm-55cm below the liquid light hydrocarbon level. Because the gasification can be accelerated under both the negative pressure and the air flow, the present invention makes the light hydrocarbon gasify rapidly during the flowing process, not only reduces the volume of the system, reduces energy consumption, but also improves the gas preparation efficiency.

Description

一种负压型液化燃气制备工艺A negative pressure liquefied gas preparation process

技术领域technical field

一种负压型液化燃气制备工艺,属于液化气制备技术领域。A negative pressure liquefied gas preparation process belongs to the technical field of liquefied gas preparation.

背景技术Background technique

轻烃燃气发生系统是一种以液态轻烃(主要成分为C5)为原料,经过专用气化设备将液态轻烃转化为混空燃气,从而提高燃烧效率以实现对现有能源的充分利用。现有的燃料气的发生装置基本为鼓泡式,即将空气鼓入到燃气发生罐内,通过气泡在油料中上升的过程中,油与气泡接触,油分子进入气泡形成可以燃烧的混空轻烃燃气。为保证燃气的质量(热值),常用办法是采用增加气体与油的接触面积和增加气泡在油的停留时间,并配合辅助加热,已达到燃油充分气化的效果,此工艺已经在工业中逐渐推广并应用。The light hydrocarbon gas generation system uses liquid light hydrocarbons (mainly composed of C5) as raw materials, and converts liquid light hydrocarbons into air-mixed gas through special gasification equipment, so as to improve combustion efficiency and realize full utilization of existing energy. The existing fuel gas generating device is basically a bubbling type, that is, the air is blown into the gas generating tank, and when the bubbles rise in the oil, the oil contacts the bubbles, and the oil molecules enter the bubbles to form a combustible air-mixed light hydrocarbon gas. In order to ensure the quality (calorific value) of fuel gas, the common method is to increase the contact area between gas and oil and increase the residence time of bubbles in the oil, and cooperate with auxiliary heating to achieve the effect of full gasification of fuel oil. This process has been used in the industry Gradually promote and apply.

但是现有的制漆工艺无论设备和过程怎么变化,总是摆脱不了基本的“将气体鼓入油料内后是气体与油料自然混合,然后再进行混空燃气”的形式。这种形式已经经过工艺和设备的不断改进能够产生稳定的燃气,但是空气与油料的混合效率较低;或者为了提高混合效率而增加设备的复杂程度和/ 或能源的消耗。However, no matter how the existing paint-making process changes in equipment and process, it can't get rid of the basic form of "gas is blown into the oil, then the gas and oil are naturally mixed, and then mixed with air and gas". This form has been continuously improved in technology and equipment to produce stable gas, but the mixing efficiency of air and oil is low; or to increase the complexity of the equipment and/or energy consumption in order to improve the mixing efficiency.

发明内容Contents of the invention

本发明要解决的技术问题是:克服现有技术的不足,提供一种简单、能耗低、制气效率高的负压型液化燃气制备工艺。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a negative-pressure liquefied gas preparation process which is simple, low in energy consumption and high in gas production efficiency.

本发明解决其技术问题所采用的技术方案是:该负压型液化燃气制备工艺,其特征在于:The technical solution adopted by the present invention to solve the technical problem is: the negative pressure type liquefied gas preparation process is characterized in that:

所使用的制气系统包括恒液位储油罐、真空泵和两个以上的负压箱,各所述的负压箱内由弹性膜分割为燃气室和空气室;所述的恒液位储油罐内在同一液位横向贯穿设有至少一条疏油材质的油气混合管,油气混合管上均分布有孔径为0.5mm~1.5mm的孔洞;所述油气混合管的一端均连接设在恒液位储油罐外的进气端,油气混合管的另一端各自连接一个负压箱的燃气室的进气口端,各进气口端均设有前止回阀,各燃气室的出气口端均设有后止回阀;各出气口端均连接至燃气供给管路;各所述的负压箱的空气室的壁上均设有压力感应器并开有补气口,补气口处均设有补气电磁阀;各空气室的壁上均开有负压口,各负压口通过设有负压管电磁阀的管路连接至同一负压缓冲箱,负压缓冲箱连接真空泵;所述的恒液位储油罐的顶部连接实时补油管,实时补油管上设有补油管电磁阀;所述的负压管电磁阀、各补气电磁阀、各补油管电磁阀和各压力感应器均连接控制器;The gas making system used includes a constant liquid level oil storage tank, a vacuum pump and more than two negative pressure boxes, each of which is divided into a gas chamber and an air chamber by an elastic membrane; the constant liquid level storage At least one oil-gas mixing tube of oleophobic material runs through the oil tank horizontally at the same liquid level, and holes with a diameter of 0.5mm~1.5mm are distributed on the oil-gas mixing tube; one end of the oil-gas mixing tube is connected to a constant liquid The air inlet end outside the oil storage tank, the other end of the oil-gas mixing pipe is respectively connected to the air inlet end of the gas chamber of a negative pressure box, each air inlet end is equipped with a front check valve, and the gas outlet of each gas chamber Each end is equipped with a rear check valve; each air outlet end is connected to the gas supply pipeline; the wall of the air chamber of each negative pressure box is equipped with a pressure sensor and an air supply port, and the air supply port is There is an air supply solenoid valve; each air chamber has a negative pressure port on the wall, and each negative pressure port is connected to the same negative pressure buffer tank through a pipeline equipped with a negative pressure tube solenoid valve, and the negative pressure buffer tank is connected to a vacuum pump; The top of the constant liquid level oil storage tank is connected with a real-time oil supply pipe, and the real-time oil supply pipe is provided with an oil supply solenoid valve; The sensors are connected to the controller;

制气工艺为:开启真空泵后负压缓冲箱形成负压,控制器控制各负压管电磁阀打开,对应的补气电磁阀关闭,将各负压箱的空气室内的气体抽出,使燃气室内的压强减小,油气混合管内形成负压吸入空气,同时油气混合管上的孔洞同时吸入恒液位储油罐内的液态轻烃,液态轻烃在油气混合管内与空气混合并气化形成混空燃气进入负压箱的燃气室内,当负压箱的空气室内负压达到0.1~0.14MPa时,压力感应器传递信号给控制器,控制器控制负压管电磁阀关闭,补气电磁阀打开使空气室补入空气,将燃气室内的混空燃气挤出外送;压力感应器检测到空气室内恢复常压后传递信号给控制器,控制器再次控制重复上述操作;恒液位储油罐内的液态轻烃减少后,控制器实时的打开补油管电磁阀补入液态轻烃使油气混合管的中心位置始终处于液态轻烃液面以下45cm~55cm。The gas production process is as follows: After the vacuum pump is turned on, the negative pressure buffer box forms a negative pressure, the controller controls the solenoid valves of each negative pressure pipe to open, and the corresponding air supply solenoid valve closes, and the gas in the air chamber of each negative pressure box is pumped out to make the gas chamber As the pressure decreases, negative pressure is formed in the oil-gas mixing tube to inhale air, and at the same time, the holes on the oil-gas mixing tube suck in the liquid light hydrocarbons in the constant liquid level oil storage tank at the same time, and the liquid light hydrocarbons are mixed with air in the oil-gas mixing tube and gasified to form a mixture. The air gas enters the gas chamber of the negative pressure box. When the negative pressure in the air chamber of the negative pressure box reaches 0.1~0.14MPa, the pressure sensor transmits a signal to the controller, and the controller controls the solenoid valve of the negative pressure pipe to close and the solenoid valve for supplementary air to open. Fill the air chamber with air, squeeze out the mixed gas in the gas chamber and send it out; the pressure sensor detects that the normal pressure in the air chamber returns to the normal pressure and sends a signal to the controller, and the controller controls and repeats the above operations again; the constant liquid level oil storage tank After the liquid light hydrocarbon in the tank is reduced, the controller will open the solenoid valve of the oil supply pipe in real time to replenish the liquid light hydrocarbon so that the center of the oil-gas mixing pipe is always 45cm~55cm below the liquid light hydrocarbon level.

本发明工艺的最主要特点是无需将空气分散以后再进行收集,而是在负压条件下直接将适量的轻烃吸入到空气中,因为负压和空气流动均能加速气化,使得轻烃在流动的过程中快速气化,这样不但大大的减小系统的体积、降低能耗,还提高了燃气的制备效率。本发明在油气混合管开设小的孔洞,形成毛细现象,在油气混合管内常压状态时利用轻烃于孔洞的毛细作用防止轻烃进入管内,在油气混合管内负压状态时,配合液位形成的适当液压,轻烃被吸入管内,由于管壁的疏油作用,轻烃会快速的形成小而分散的小油滴,从而能随空气流动而快速气化。The most important feature of the process of the present invention is that it is not necessary to disperse the air and then collect it, but directly sucks an appropriate amount of light hydrocarbons into the air under negative pressure conditions, because both negative pressure and air flow can accelerate gasification, so that the light hydrocarbons Rapid gasification in the process of flow, which not only greatly reduces the volume of the system, reduces energy consumption, but also improves the efficiency of gas preparation. The invention opens small holes in the oil-gas mixing pipe to form capillary phenomenon, and uses the capillary action of light hydrocarbons in the holes to prevent light hydrocarbons from entering the pipe under normal pressure in the oil-gas mixing pipe. Due to the proper hydraulic pressure, light hydrocarbons are sucked into the pipe. Due to the oleophobic effect of the pipe wall, light hydrocarbons will quickly form small and dispersed oil droplets, which can be quickly gasified with the air flow.

对于恒液位储油罐的液位可以通过恒液位储油罐的重力实时监测控制,也可以通过罐内的液位检测器控制,方式多种多样,只要能及时控制器传递信号给满足油气混合管所在的深度稳定均可使用。The liquid level of the constant liquid level oil storage tank can be monitored and controlled in real time by the gravity of the constant liquid level oil storage tank, or it can be controlled by the liquid level detector in the tank. It can be used at any depth where the oil-gas mixing pipe is stable.

负压管电磁阀、各补气电磁阀、各补油管电磁阀和各压力感应器可以连接同一个控制器,也可以各自连接控制器,只要能满足本发明的功能需求即可。The negative pressure pipe solenoid valve, each air supply solenoid valve, each oil supply pipe solenoid valve and each pressure sensor can be connected to the same controller, or can be connected to the controller separately, as long as they can meet the functional requirements of the present invention.

优选的,所述的油气混合管的进气端连接空气过滤器。进气端设置过滤器,能够更好的保证空气质量。Preferably, the air intake end of the oil-air mixing pipe is connected with an air filter. A filter is installed at the intake end to better ensure air quality.

优选的,所述的燃气供给管路上设有稳压储气箱。系统制得的燃气先进入稳压储气箱能够保证供气时压力稳定,先后的燃气在此处进一步混合,使得燃气的质量也更稳定。Preferably, a pressure-stabilizing gas storage tank is provided on the gas supply pipeline. The gas produced by the system first enters the pressure-stabilized gas storage tank to ensure stable pressure during gas supply, and the successive gases are further mixed here, making the quality of the gas more stable.

优选的,所述的油气混合管由进气端到另一端向上倾斜,油气混合管与水平面的倾斜角a的大小为10°~15°。油气混合管以此角度倾斜,能够在油气混合管的前后形成渐弱的液压,使油气混合管内随着混合路程的变短,空气中轻烃的逐渐饱和,而进入管内的液态轻烃也逐渐减少,保证制气效率的同时保证进入的液态轻烃能够完全的气化。Preferably, the oil-gas mixing pipe is inclined upward from the air intake end to the other end, and the inclination angle a between the oil-gas mixing pipe and the horizontal plane is 10°-15°. The oil-gas mixing pipe is inclined at this angle, which can form a gradually weakening hydraulic pressure before and after the oil-gas mixing pipe, so that as the mixing distance in the oil-gas mixing pipe becomes shorter, the light hydrocarbons in the air are gradually saturated, and the liquid light hydrocarbons entering the pipe are gradually saturated. Reduce the gas production efficiency while ensuring that the incoming liquid light hydrocarbons can be completely gasified.

优选的,所述的油气混合管上孔洞的密度为2~5个/cm2。本系统设计的孔洞密度配合孔洞的大小能够保证液态轻烃的进入量,保证制气效率的同时保证进入的液态轻烃燃烧质量。Preferably, the density of holes on the oil-gas mixing tube is 2-5 holes/cm 2 . The hole density and size of the holes designed in this system can ensure the incoming amount of liquid light hydrocarbons, ensure the gas production efficiency and ensure the combustion quality of the incoming liquid light hydrocarbons.

优选的,所述的油气混合管的管壁厚度为2 mm ~3.5mm。优选的管壁厚度能够配合孔洞的大小形成良好的毛细作用,使得油气混合管内没有负压时,液态轻烃不会进入油气混合管内,影响下次启动时的燃气质量。Preferably, the wall thickness of the oil-gas mixing tube is 2 mm to 3.5 mm. The optimal wall thickness can match the hole size to form a good capillary effect, so that when there is no negative pressure in the oil-gas mixing tube, liquid light hydrocarbons will not enter the oil-gas mixing tube, which will affect the gas quality at the next start-up.

实时补油管连接处于高位的液态轻烃储罐。The real-time oil replenishment pipe is connected to the high-level liquid light hydrocarbon storage tank.

所述的空气室内负压达到0.1~0.12MPa时,压力感应器传递信号给控制器,控制器控制负压管电磁阀关闭。优选的负压条件能够保证油气混合管内进入适量的轻烃,从而既能够完全气化,有充分的保证燃烧质量。When the negative pressure in the air chamber reaches 0.1-0.12MPa, the pressure sensor transmits a signal to the controller, and the controller controls the solenoid valve of the negative pressure pipe to close. The optimal negative pressure condition can ensure that an appropriate amount of light hydrocarbons enter the oil-gas mixing tube, so that it can be completely gasified and the combustion quality can be fully guaranteed.

所述的恒液位储油罐内的液态轻烃减少后,控制器实时的打开补油管电磁阀补入液态轻烃使油气混合管的中心位置始终处于液态轻烃液面以下50cm~52cm。优选的液位能够形成更加合适的液压,保证油气混合管内进入适量的轻烃,从而既能够完全气化,有充分的保证燃烧质量。After the liquid light hydrocarbons in the constant liquid level oil storage tank are reduced, the controller opens the solenoid valve of the oil replenishment pipe in real time to replenish the liquid light hydrocarbons so that the center of the oil-gas mixing pipe is always 50cm-52cm below the liquid light hydrocarbon level. The optimal liquid level can form a more suitable hydraulic pressure and ensure that an appropriate amount of light hydrocarbons enter the oil-gas mixing pipe, so that it can be completely gasified and fully ensure the combustion quality.

与现有技术相比,本发明的一种负压型液化燃气制备工艺所具有的有益效果是:本faming提供一种利用负压管路制备混空燃气的工艺。最主要特点是无需将空气分散以后再进行收集,而是在负压条件下直接将适量的轻烃吸入到空气中,因为负压和空气流动均能加速气化,使得轻烃在流动的过程中快速气化,这样不但大大的减小系统的体积、降低能耗,还提高了燃气的制备效率。本发明在油气混合管开设小的孔洞,形成毛细现象,在油气混合管内常压状态时利用轻烃于孔洞的毛细作用防止轻烃进入管内,在油气混合管内负压状态时,配合液位形成的适当液压,轻烃被吸入管内,由于管壁的疏油作用,轻烃会快速的形成小而分散的小油滴,从而能随空气流动而快速气化。恒液位储油罐内的液态轻烃通过控制器实时的补入,保持油气混合管外的液压恒定,从而保证产气质量稳定。本工艺简单,能耗低,液态轻烃以被流动气流包裹的小液滴的形式气化,气化速率大大的提高,产气效率高,燃气质量稳定。Compared with the prior art, the beneficial effect of the negative-pressure liquefied gas preparation process of the present invention is that the faming provides a process for preparing air-mixed gas by using a negative-pressure pipeline. The most important feature is that it is not necessary to disperse the air before collecting it, but directly inhale an appropriate amount of light hydrocarbons into the air under negative pressure, because both negative pressure and air flow can accelerate gasification, so that the light hydrocarbons are in the process of flowing Medium and fast gasification, which not only greatly reduces the volume of the system, reduces energy consumption, but also improves the efficiency of gas preparation. The invention opens small holes in the oil-gas mixing pipe to form capillary phenomenon, and uses the capillary action of light hydrocarbons in the holes to prevent light hydrocarbons from entering the pipe under normal pressure in the oil-gas mixing pipe. Due to the proper hydraulic pressure, light hydrocarbons are sucked into the pipe. Due to the oleophobic effect of the pipe wall, light hydrocarbons will quickly form small and dispersed oil droplets, which can be quickly gasified with the air flow. The liquid light hydrocarbons in the constant liquid level oil storage tank are replenished in real time through the controller to keep the hydraulic pressure outside the oil-gas mixing pipe constant, thereby ensuring stable gas quality. The process is simple, low energy consumption, and the liquid light hydrocarbons are gasified in the form of small droplets wrapped by the flowing air flow, the gasification rate is greatly improved, the gas production efficiency is high, and the gas quality is stable.

附图说明Description of drawings

图1本发明的制气工艺所用的一种制气设备的示意图。Fig. 1 is a schematic diagram of a kind of gas-making equipment used in the gas-making process of the present invention.

其中,1、恒液位储油罐 2、空气过滤器 3、控制器 4、稳压储气箱 5、真空泵6、补油管电磁阀 7、实时补油管 8、油气混合管 9、前止回阀 10、后止回阀 11、负压箱 12、负压缓冲箱 13、负压管电磁阀。Among them, 1. Constant liquid level oil storage tank 2. Air filter 3. Controller 4. Stabilized air storage tank 5. Vacuum pump 6. Solenoid valve of oil supply pipe 7. Real-time oil supply pipe 8. Oil-gas mixing pipe 9. Front check Valve 10, rear check valve 11, negative pressure box 12, negative pressure buffer box 13, negative pressure pipe solenoid valve.

具体实施方式detailed description

下面结合附图1及具体实施例对本发明做进一步说明,其中实施例1为最佳实施。The present invention will be further described below in conjunction with accompanying drawing 1 and specific embodiments, wherein embodiment 1 is the best implementation.

参照附图1:本发明的一种负压型液化燃气制备工艺,包括恒液位储油罐1、空气过滤器2、控制器3、稳压储气箱4、真空泵5和负压箱11,各负压箱11内由弹性膜分割为燃气室和空气室;恒液位储油罐1内在同一液位横向贯穿设有两条以上的平行的油气混合管8,油气混合管8上均分布有孔洞,油气混合管8的一端均连接设在恒液位储油罐1外的进气端,油气混合管8的进气端连接空气过滤器2,油气混合管8的另一端各自连接一个负压箱11的燃气室的进气口端,各进气口端均设有前止回阀9,各燃气室的出气口端均设有后止回阀10;各出气口端均连接至燃气供给管路,燃气供给管路上设有稳压储气箱4;各负压箱11的空气室的壁上均设有压力感应器并开有补气口,补气口处均设有补气电磁阀;各空气室的壁上均开有负压口,各负压口通过设有负压管电磁阀13的管路连接至同一负压缓冲箱12,负压缓冲箱12连接真空泵5;恒液位储油罐1的顶部连接实时补油管7,实时补油管7上设有补油管电磁阀6;所述的负压管电磁阀13、各补气电磁阀、各补油管电磁阀6和各压力感应器均连接控制器3。Referring to accompanying drawing 1: a kind of negative pressure type liquefied gas preparation process of the present invention, comprises constant liquid level oil storage tank 1, air filter 2, controller 3, stabilized pressure gas storage tank 4, vacuum pump 5 and negative pressure tank 11 Each negative pressure tank 11 is divided into a gas chamber and an air chamber by an elastic film; the constant liquid level oil storage tank 1 is provided with more than two parallel oil-gas mixing pipes 8 transversely at the same liquid level, and the oil-gas mixing pipes 8 are Holes are distributed, and one end of the oil-air mixing pipe 8 is connected to the air intake end outside the constant liquid level oil storage tank 1, the air intake end of the oil-air mixing pipe 8 is connected to the air filter 2, and the other ends of the oil-air mixing pipe 8 are respectively connected to The air inlet end of the gas chamber of a negative pressure box 11, each air inlet end is all provided with front check valve 9, and the air outlet end of each gas chamber is all provided with rear check valve 10; Each air outlet end is all connected To the gas supply pipeline, the gas supply pipeline is provided with a stable pressure gas storage box 4; the wall of the air chamber of each negative pressure box 11 is provided with a pressure sensor and has an air supply port, and the air supply port is provided with a gas supply port. Electromagnetic valve; negative pressure ports are provided on the walls of each air chamber, and each negative pressure port is connected to the same negative pressure buffer box 12 through a pipeline provided with a negative pressure pipe solenoid valve 13, and the negative pressure buffer box 12 is connected to the vacuum pump 5; The top of the constant liquid level oil storage tank 1 is connected with a real-time oil supply pipe 7, and the real-time oil supply pipe 7 is provided with an oil supply solenoid valve 6; and each pressure sensor is connected to the controller 3.

实施例1Example 1

油气混合管8上均分布有孔径为1.0mm的孔洞,油气混合管8上孔洞的密度为3个/cm2;油气混合管8的管壁厚度为2.5mm;油气混合管8由进气端到另一端向上倾斜,油气混合管8与水平面的倾斜角a的大小为10°;Holes with a diameter of 1.0mm are evenly distributed on the oil-gas mixing tube 8, and the density of the holes on the oil-gas mixing tube 8 is 3/ cm2 ; the wall thickness of the oil-gas mixing tube 8 is 2.5mm; The other end is inclined upward, and the inclination angle a between the oil-gas mixing tube 8 and the horizontal plane is 10°;

开启真空泵5后负压缓冲箱12形成负压,控制器3控制各负压管电磁阀13先后以一定的时间间隔打开,补气电磁阀对应的关闭或打开,各负压箱11的空气室内的气体先后交替被抽出,空间减小,同时各燃气室内的空间变大,压强减小,前止回阀9打开,油气混合管8内形成负压的气流,在空气过滤器2内吸入空气的同时,油气混合管8上的孔洞同时吸入液态轻烃,液态轻烃在油气混合管8内初始以小液滴伴随气流前进,在前进的过程中逐渐气化,与空气混合形成混空燃气被抽入负压箱11的燃气室内,当负压箱11的空气室内负压达到0.12MPa时,压力感应器传递信号给控制器3,控制器3控制负压管电磁阀管壁,补气电磁阀打开,空气室补入空气后恢复常压,弹性膜和大气压将燃气室内的混空燃气挤出,后止回阀10打开,各个燃气室内的混空燃气先后送出,使得系统能够在开启后一直保持连续的燃气输出状态,而不是间歇性供气;同时真空泵5可以在供气时一直保持开启状态,负压缓冲箱12内的压力更加稳定;混空燃气送出由稳压储气箱4储存或外送使用;随着恒液位储油罐1内的液态轻烃减少,控制器3实时的打开补油管电磁阀6补入液态轻烃使油气混合管8的中心位置始终处于液态轻烃液面以下50cm;制得的混空燃气输出稳定,热值高。After the vacuum pump 5 is turned on, the negative pressure buffer box 12 forms a negative pressure. The controller 3 controls each negative pressure pipe electromagnetic valve 13 to open at a certain time interval. The gas is extracted alternately, the space is reduced, and the space in each gas chamber becomes larger, the pressure decreases, the front check valve 9 is opened, and a negative pressure airflow is formed in the oil-gas mixing pipe 8, and air is sucked into the air filter 2 At the same time, the holes on the oil-gas mixing tube 8 suck in liquid light hydrocarbons at the same time. The liquid light hydrocarbons advance in the oil-gas mixing tube 8 initially as small liquid droplets along with the air flow, and gradually gasify during the advancing process, and mix with air to form air-mixed gas. It is pumped into the gas chamber of the negative pressure box 11. When the negative pressure in the air chamber of the negative pressure box 11 reaches 0.12MPa, the pressure sensor transmits a signal to the controller 3, and the controller 3 controls the wall of the solenoid valve of the negative pressure pipe to supply gas. The solenoid valve is opened, the air chamber is replenished with air and the normal pressure is restored, the elastic film and the atmospheric pressure squeeze out the mixed gas in the gas chamber, and then the check valve 10 is opened, and the mixed gas in each gas chamber is sent out one after another, so that the system can be turned on and off. Afterwards, the continuous gas output state has been maintained instead of intermittent gas supply; at the same time, the vacuum pump 5 can always be kept open during the gas supply, and the pressure in the negative pressure buffer box 12 is more stable; 4 Storage or delivery; as the liquid light hydrocarbons in the constant liquid level oil storage tank 1 decrease, the controller 3 will open the solenoid valve 6 of the oil supply pipe in real time to fill in liquid light hydrocarbons so that the center of the oil-gas mixing pipe 8 is always in a liquid state 50cm below the liquid level of light hydrocarbons; the output of the mixed air gas produced is stable and has a high calorific value.

实施例2Example 2

油气混合管8上均分布有孔径为0.8mm的孔洞,油气混合管8上孔洞的密度为4个/cm2;油气混合管8的管壁厚度为3mm;油气混合管8由进气端到另一端向上倾斜,油气混合管8与水平面的倾斜角a的大小为12°;Holes with a diameter of 0.8 mm are evenly distributed on the oil-gas mixing tube 8, and the density of the holes on the oil-gas mixing tube 8 is 4 pcs/cm 2 ; the tube wall thickness of the oil-gas mixing tube 8 is 3 mm; The other end is inclined upwards, and the inclination angle a between the oil-gas mixing pipe 8 and the horizontal plane is 12°;

开启真空泵5后负压缓冲箱12形成负压,控制器3控制各负压管电磁阀13先后以一定的时间间隔打开,补气电磁阀对应的关闭或打开,各负压箱11的空气室内的气体先后交替被抽出,空间减小,同时各燃气室内的空间变大,压强减小,前止回阀9打开,油气混合管8内形成负压的气流,在空气过滤器2内吸入空气的同时,油气混合管8上的孔洞同时吸入液态轻烃,液态轻烃在油气混合管8内初始以小液滴伴随气流前进,在前进的过程中逐渐气化,与空气混合形成混空燃气被抽入负压箱11的燃气室内,当负压箱11的空气室内负压达到0.11MPa时,压力感应器传递信号给控制器3,控制器3控制负压管电磁阀管壁,补气电磁阀打开,空气室补入空气后恢复常压,弹性膜和大气压将燃气室内的混空燃气挤出,后止回阀10打开,各个燃气室内的混空燃气先后送出,使得系统能够在开启后一直保持连续的燃气输出状态,而不是间歇性供气;同时真空泵5可以在供气时一直保持开启状态,负压缓冲箱12内的压力更加稳定;混空燃气送出由稳压储气箱4储存或外送使用;随着恒液位储油罐1内的液态轻烃减少,控制器3实时的打开补油管电磁阀6补入液态轻烃使油气混合管8的中心位置始终处于液态轻烃液面以下50cm;制得的混空燃气输出稳定,热值高。After the vacuum pump 5 is turned on, the negative pressure buffer box 12 forms a negative pressure. The controller 3 controls each negative pressure pipe electromagnetic valve 13 to open at a certain time interval. The gas is extracted alternately, the space is reduced, and the space in each gas chamber becomes larger, the pressure decreases, the front check valve 9 is opened, and a negative pressure airflow is formed in the oil-gas mixing pipe 8, and air is sucked into the air filter 2 At the same time, the holes on the oil-gas mixing tube 8 suck in liquid light hydrocarbons at the same time. The liquid light hydrocarbons advance in the oil-gas mixing tube 8 initially as small liquid droplets along with the air flow, and gradually gasify during the advancing process, and mix with air to form air-mixed gas. It is pumped into the gas chamber of the negative pressure box 11. When the negative pressure in the air chamber of the negative pressure box 11 reaches 0.11MPa, the pressure sensor transmits a signal to the controller 3, and the controller 3 controls the wall of the solenoid valve of the negative pressure pipe to supply gas. The solenoid valve is opened, the air chamber is replenished with air and the normal pressure is restored, the elastic film and the atmospheric pressure squeeze out the mixed gas in the gas chamber, and then the check valve 10 is opened, and the mixed gas in each gas chamber is sent out one after another, so that the system can be turned on and off. Afterwards, the continuous gas output state has been maintained instead of intermittent gas supply; at the same time, the vacuum pump 5 can always be kept open during the gas supply, and the pressure in the negative pressure buffer box 12 is more stable; 4 Storage or delivery; as the liquid light hydrocarbons in the constant liquid level oil storage tank 1 decrease, the controller 3 will open the solenoid valve 6 of the oil supply pipe in real time to fill in liquid light hydrocarbons so that the center of the oil-gas mixing pipe 8 is always in a liquid state 50cm below the liquid level of light hydrocarbons; the output of the mixed air gas produced is stable and has a high calorific value.

实施例3Example 3

油气混合管8上均分布有孔径为0.5mm的孔洞,油气混合管8上孔洞的密度为5个/cm2;油气混合管8的管壁厚度为2 mm;油气混合管8由进气端到另一端向上倾斜,油气混合管8与水平面的倾斜角a的大小为10°;Holes with a diameter of 0.5mm are evenly distributed on the oil-gas mixing tube 8, and the density of the holes on the oil-gas mixing tube 8 is 5/ cm2 ; the wall thickness of the oil-gas mixing tube 8 is 2 mm; The other end is inclined upward, and the inclination angle a between the oil-gas mixing tube 8 and the horizontal plane is 10°;

开启真空泵5后负压缓冲箱12形成负压,控制器3控制各负压管电磁阀13先后以一定的时间间隔打开,补气电磁阀对应的关闭或打开,各负压箱11的空气室内的气体先后交替被抽出,空间减小,同时各燃气室内的空间变大,压强减小,前止回阀9打开,油气混合管8内形成负压的气流,在空气过滤器2内吸入空气的同时,油气混合管8上的孔洞同时吸入液态轻烃,液态轻烃在油气混合管8内初始以小液滴伴随气流前进,在前进的过程中逐渐气化,与空气混合形成混空燃气被抽入负压箱11的燃气室内,当负压箱11的空气室内负压达到0.1MPa时,压力感应器传递信号给控制器3,控制器3控制负压管电磁阀管壁,补气电磁阀打开,空气室补入空气后恢复常压,弹性膜和大气压将燃气室内的混空燃气挤出,后止回阀10打开,各个燃气室内的混空燃气先后送出,使得系统能够在开启后一直保持连续的燃气输出状态,而不是间歇性供气;同时真空泵5可以在供气时一直保持开启状态,负压缓冲箱12内的压力更加稳定;混空燃气送出由稳压储气箱4储存或外送使用;随着恒液位储油罐1内的液态轻烃减少,控制器3实时的打开补油管电磁阀6补入液态轻烃使油气混合管8的中心位置始终处于液态轻烃液面以下45cm;制得的混空燃气输出稳定,热值高。After the vacuum pump 5 is turned on, the negative pressure buffer box 12 forms a negative pressure. The controller 3 controls each negative pressure pipe electromagnetic valve 13 to open at a certain time interval. The gas is extracted alternately, the space is reduced, and the space in each gas chamber becomes larger, the pressure decreases, the front check valve 9 is opened, and a negative pressure airflow is formed in the oil-gas mixing pipe 8, and air is sucked into the air filter 2 At the same time, the holes on the oil-gas mixing tube 8 suck in liquid light hydrocarbons at the same time. The liquid light hydrocarbons advance in the oil-gas mixing tube 8 initially as small liquid droplets along with the air flow, and gradually gasify during the advancing process, and mix with air to form air-mixed gas. It is pumped into the gas chamber of the negative pressure box 11. When the negative pressure in the air chamber of the negative pressure box 11 reaches 0.1MPa, the pressure sensor transmits a signal to the controller 3, and the controller 3 controls the wall of the solenoid valve of the negative pressure pipe to supply gas. The solenoid valve is opened, the air chamber is replenished with air and the normal pressure is restored, the elastic film and the atmospheric pressure squeeze out the mixed gas in the gas chamber, and then the check valve 10 is opened, and the mixed gas in each gas chamber is sent out one after another, so that the system can be turned on and off. Afterwards, the continuous gas output state has been maintained instead of intermittent gas supply; at the same time, the vacuum pump 5 can always be kept open during the gas supply, and the pressure in the negative pressure buffer box 12 is more stable; 4 Storage or delivery; as the liquid light hydrocarbons in the constant liquid level oil storage tank 1 decrease, the controller 3 will open the solenoid valve 6 of the oil supply pipe in real time to fill in liquid light hydrocarbons so that the center of the oil-gas mixing pipe 8 is always in a liquid state 45cm below the liquid level of light hydrocarbons; the output of the mixed air gas produced is stable and has a high calorific value.

实施例4Example 4

油气混合管8上均分布有孔径为1.5mm的孔洞,油气混合管8上孔洞的密度为2个/cm2;油气混合管8的管壁厚度为3.5mm;油气混合管8由进气端到另一端向上倾斜,油气混合管8与水平面的倾斜角a的大小为15°;Holes with a diameter of 1.5mm are evenly distributed on the oil-gas mixing tube 8, and the density of the holes on the oil-gas mixing tube 8 is 2/ cm2 ; the wall thickness of the oil-gas mixing tube 8 is 3.5mm; The other end is inclined upward, and the inclination angle a between the oil-gas mixing pipe 8 and the horizontal plane is 15°;

开启真空泵5后负压缓冲箱12形成负压,控制器3控制各负压管电磁阀13先后以一定的时间间隔打开,补气电磁阀对应的关闭或打开,各负压箱11的空气室内的气体先后交替被抽出,空间减小,同时各燃气室内的空间变大,压强减小,前止回阀9打开,油气混合管8内形成负压的气流,在空气过滤器2内吸入空气的同时,油气混合管8上的孔洞同时吸入液态轻烃,液态轻烃在油气混合管8内初始以小液滴伴随气流前进,在前进的过程中逐渐气化,与空气混合形成混空燃气被抽入负压箱11的燃气室内,当负压箱11的空气室内负压达到0.14MPa时,压力感应器传递信号给控制器3,控制器3控制负压管电磁阀管壁,补气电磁阀打开,空气室补入空气后恢复常压,弹性膜和大气压将燃气室内的混空燃气挤出,后止回阀10打开,各个燃气室内的混空燃气先后送出,使得系统能够在开启后一直保持连续的燃气输出状态,而不是间歇性供气;同时真空泵5可以在供气时一直保持开启状态,负压缓冲箱12内的压力更加稳定;混空燃气送出由稳压储气箱4储存或外送使用;随着恒液位储油罐1内的液态轻烃减少,控制器3实时的打开补油管电磁阀6补入液态轻烃使油气混合管8的中心位置始终处于液态轻烃液面以下55cm;制得的混空燃气输出稳定,热值高。After the vacuum pump 5 is turned on, the negative pressure buffer box 12 forms a negative pressure. The controller 3 controls each negative pressure pipe electromagnetic valve 13 to open at a certain time interval. The gas is extracted alternately, the space is reduced, and the space in each gas chamber becomes larger, the pressure decreases, the front check valve 9 is opened, and a negative pressure airflow is formed in the oil-gas mixing pipe 8, and air is sucked into the air filter 2 At the same time, the holes on the oil-gas mixing tube 8 suck in liquid light hydrocarbons at the same time. The liquid light hydrocarbons advance in the oil-gas mixing tube 8 initially as small liquid droplets along with the air flow, and gradually gasify during the advancing process, and mix with air to form air-mixed gas. It is pumped into the gas chamber of the negative pressure box 11. When the negative pressure in the air chamber of the negative pressure box 11 reaches 0.14MPa, the pressure sensor transmits a signal to the controller 3, and the controller 3 controls the wall of the solenoid valve of the negative pressure pipe to supply gas. The solenoid valve is opened, the air chamber is replenished with air and the normal pressure is restored, the elastic film and the atmospheric pressure squeeze out the mixed gas in the gas chamber, and then the check valve 10 is opened, and the mixed gas in each gas chamber is sent out one after another, so that the system can be turned on and off. Afterwards, the continuous gas output state has been maintained instead of intermittent gas supply; at the same time, the vacuum pump 5 can always be kept open during the gas supply, and the pressure in the negative pressure buffer box 12 is more stable; 4 Storage or delivery; as the liquid light hydrocarbons in the constant liquid level oil storage tank 1 decrease, the controller 3 will open the solenoid valve 6 of the oil supply pipe in real time to fill in liquid light hydrocarbons so that the center of the oil-gas mixing pipe 8 is always in a liquid state 55cm below the liquid level of light hydrocarbons; the output of the mixed air gas produced is stable and has a high calorific value.

以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or modify the equivalent of equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims (8)

1.一种负压型液化燃气制备工艺,其特征在于:1. A negative pressure type liquefied gas preparation process, characterized in that: 所使用的制气系统包括恒液位储油罐(1)、真空泵(5)和两个以上的负压箱(11),各所述的负压箱(11)内由弹性膜分割为燃气室和空气室;所述的恒液位储油罐(1)内在同一液位横向贯穿设有至少一条疏油材质的油气混合管(8),油气混合管(8)上均分布有孔径为0.5mm~1.5mm的孔洞;所述油气混合管(8)的一端均连接设在恒液位储油罐(1)外的进气端,油气混合管(8)的另一端各自连接一个负压箱(11)的燃气室的进气口端,各进气口端均设有前止回阀(9),各燃气室的出气口端均设有后止回阀(10);各出气口端均连接至燃气供给管路;各所述的负压箱(11)的空气室的壁上均设有压力感应器并开有补气口,补气口处均设有补气电磁阀;各空气室的壁上均开有负压口,各负压口通过设有负压管电磁阀(13)的管路连接至同一负压缓冲箱(12),负压缓冲箱(12)连接真空泵(5);所述的恒液位储油罐(1)的顶部连接实时补油管(7),实时补油管(7)上设有补油管电磁阀(6);所述的负压管电磁阀(13)、各补气电磁阀、各补油管电磁阀(6)和各压力感应器均连接控制器(3);The gas production system used includes a constant liquid level oil storage tank (1), a vacuum pump (5) and more than two negative pressure boxes (11), each of which is divided into gas by an elastic membrane chamber and air chamber; said constant liquid level oil storage tank (1) is provided with at least one oil-gas mixing tube (8) made of oleophobic material transversely at the same liquid level, and the oil-gas mixing tube (8) is evenly distributed with apertures of 0.5mm~1.5mm holes; one end of the oil-gas mixing tube (8) is connected to the air intake end outside the constant liquid level oil storage tank (1), and the other end of the oil-gas mixing tube (8) is respectively connected to a negative The air inlet end of the gas chamber of the pressure box (11), each air inlet end is provided with a front check valve (9), and the air outlet end of each gas chamber is equipped with a rear check valve (10); The gas port ends are all connected to the gas supply pipeline; the walls of the air chambers of each of the negative pressure boxes (11) are provided with pressure sensors and gas replenishment ports, and gas replenishment solenoid valves are arranged at the gas replenishment ports; There are negative pressure ports on the wall of the air chamber, and each negative pressure port is connected to the same negative pressure buffer box (12) through a pipeline with a negative pressure tube solenoid valve (13), and the negative pressure buffer box (12) is connected to the vacuum pump (5); the top of the constant liquid level oil storage tank (1) is connected to the real-time oil supply pipe (7), and the real-time oil supply pipe (7) is provided with an oil supply solenoid valve (6); the negative pressure pipe electromagnetic The valve (13), each air supply solenoid valve, each oil supply pipe solenoid valve (6) and each pressure sensor are connected to the controller (3); 制气工艺为:开启真空泵(5)后负压缓冲箱(12)形成负压,控制器(3)控制各负压管电磁阀(13)打开,对应的补气电磁阀关闭,将各负压箱(11)的空气室内的气体抽出,使燃气室内的压强减小,油气混合管(8)内形成负压吸入空气,同时油气混合管(8)上的孔洞同时吸入恒液位储油罐(1)内的液态轻烃,液态轻烃在油气混合管(8)内与空气混合并气化形成混空燃气进入负压箱(11)的燃气室内,当负压箱(11)的空气室内负压达到0.1~0.14MPa时,压力感应器传递信号给控制器(3),控制器(3)控制负压管电磁阀(13)关闭,补气电磁阀打开使空气室补入空气,将燃气室内的混空燃气挤出外送;压力感应器检测到空气室内恢复常压后传递信号给控制器(3),控制器(3)再次控制重复上述操作;恒液位储油罐(1)内的液态轻烃减少后,控制器(3)实时的打开补油管电磁阀(6)补入液态轻烃使油气混合管(8)的中心位置始终处于液态轻烃液面以下45cm~55cm。The gas production process is as follows: after the vacuum pump (5) is turned on, the negative pressure buffer tank (12) forms a negative pressure, the controller (3) controls the electromagnetic valves (13) of each negative pressure pipe to open, and the corresponding air supply solenoid valves are closed, and each negative pressure The gas in the air chamber of the pressure box (11) is pumped out, so that the pressure in the gas chamber is reduced, and a negative pressure is formed in the oil-gas mixing pipe (8) to suck in air, and at the same time, the holes on the oil-gas mixing pipe (8) suck in the constant liquid level storage oil at the same time The liquid light hydrocarbons in the tank (1), the liquid light hydrocarbons are mixed with air in the oil-gas mixing tube (8) and gasified to form air-mixed gas, which enters the gas chamber of the negative pressure box (11), when the negative pressure box (11) When the negative pressure in the air chamber reaches 0.1~0.14MPa, the pressure sensor transmits a signal to the controller (3), the controller (3) controls the solenoid valve (13) of the negative pressure pipe to close, and the air supply solenoid valve opens to fill the air chamber with air , to squeeze out the mixed air gas in the gas chamber and send it out; the pressure sensor detects that the air chamber returns to normal pressure and sends a signal to the controller (3), and the controller (3) controls and repeats the above operations again; the constant liquid level oil storage tank After the liquid light hydrocarbon in (1) is reduced, the controller (3) opens the solenoid valve (6) in real time to fill in liquid light hydrocarbon so that the center of the oil-gas mixing pipe (8) is always 45cm below the liquid light hydrocarbon level ~55cm. 2.根据权利要求1所述的一种负压型液化燃气制备工艺,其特征在于:所述的油气混合管(8)的进气端连接空气过滤器(2)。2. A negative-pressure liquefied gas preparation process according to claim 1, characterized in that: the air inlet end of the oil-gas mixing pipe (8) is connected to an air filter (2). 3.根据权利要求1所述的一种负压型液化燃气制备工艺,其特征在于:所述的燃气供给管路上设有稳压储气箱(4)。3. A negative-pressure liquefied gas preparation process according to claim 1, characterized in that: said gas supply pipeline is provided with a stabilized gas storage box (4). 4.根据权利要求1所述的一种负压型液化燃气制备工艺,其特征在于:所述的油气混合管(8)由进气端到另一端向上倾斜,油气混合管(8)与水平面的倾斜角a的大小为10°~15°。4. A negative-pressure liquefied gas preparation process according to claim 1, characterized in that: the oil-gas mixing pipe (8) is inclined upward from the inlet end to the other end, and the oil-gas mixing pipe (8) is in contact with the horizontal plane The size of the inclination angle a is 10°~15°. 5.根据权利要求1所述的一种负压型液化燃气制备工艺,其特征在于:所述的油气混合管(8)上孔洞的密度为2~5个/cm25. A negative-pressure liquefied gas preparation process according to claim 1, characterized in that: the density of holes on the oil-gas mixing pipe (8) is 2-5 holes/cm 2 . 6.根据权利要求1所述的一种负压型液化燃气制备工艺,其特征在于:所述的油气混合管(8)的管壁厚度为2 mm ~3.5mm。6. A negative-pressure liquefied gas preparation process according to claim 1, characterized in that: the wall thickness of the oil-gas mixing pipe (8) is 2 mm to 3.5 mm. 7.根据权利要求1所述的一种负压型液化燃气制备工艺,其特征在于:所述的空气室内负压达到0.1~0.12MPa时,压力感应器传递信号给控制器(3),控制器(3)控制负压管电磁阀(13)关闭。7. A negative-pressure liquefied gas preparation process according to claim 1, characterized in that: when the negative pressure in the air chamber reaches 0.1-0.12MPa, the pressure sensor transmits a signal to the controller (3) to control The device (3) controls the negative pressure pipe solenoid valve (13) to close. 8.根据权利要求1所述的一种负压型液化燃气制备工艺,其特征在于:所述的恒液位储油罐(1)内的液态轻烃减少后,控制器(3)实时的打开补油管电磁阀(6)补入液态轻烃使油气混合管(8)的中心位置始终处于液态轻烃液面以下50cm~52cm。8. A negative pressure liquefied gas preparation process according to claim 1, characterized in that: after the liquid light hydrocarbons in the constant liquid level oil storage tank (1) are reduced, the controller (3) real-time Open the electromagnetic valve (6) of the oil supply pipe to replenish liquid light hydrocarbons so that the center of the oil-gas mixing pipe (8) is always 50cm~52cm below the liquid light hydrocarbon liquid level.
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