CN107628442A - A kind of CNC glass high-efficiencies charging & discharging machine - Google Patents
A kind of CNC glass high-efficiencies charging & discharging machine Download PDFInfo
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- CN107628442A CN107628442A CN201711003823.XA CN201711003823A CN107628442A CN 107628442 A CN107628442 A CN 107628442A CN 201711003823 A CN201711003823 A CN 201711003823A CN 107628442 A CN107628442 A CN 107628442A
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- material frame
- conveyer
- belt line
- cylinder
- upper strata
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- 239000011521 glass Substances 0.000 title claims abstract description 27
- 238000007599 discharging Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 132
- 238000012546 transfer Methods 0.000 claims abstract description 14
- 238000012545 processing Methods 0.000 claims abstract description 6
- 241000252254 Catostomidae Species 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 2
- 230000001174 ascending effect Effects 0.000 claims 1
- 230000006698 induction Effects 0.000 claims 1
- 230000000630 rising effect Effects 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 description 6
- 238000005498 polishing Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000000515 tooth Anatomy 0.000 description 1
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Abstract
The present invention discloses a kind of CNC glass high-efficiencies charging & discharging machine, including second conveyer, second conveyer, the first material frame clamp device, the second material frame clamp device, positioner, robot device, lifting transfer device;The first material frame clamp device is used to from second conveyer grip material frame to second conveyer;The positioner is used to position material frame;Material to the CNC machine that the robot device is used to capture in the material frame after positioning is processed, and the material after processing is returned in material frame;The lifting transfer device is used to material frame being transferred to its lower floor's belt line from the upper strata belt line of second conveyer;The second material frame clamp device is used to from second conveyer grip material frame to second conveyer.The present invention can realize automation loading and unloading while CNC machine is processed, and effectively reduce human cost, reduce loss caused by human factor.
Description
Technical field
The present invention relates to loading and unloading mechanical equipment technical field, more particularly to a kind of CNC glass high-efficiencies charging & discharging machine.
Background technology
In order to improve mobile phone can display screen ratio, at present all mobile phone all develop toward screen direction comprehensively.But
It is due to that camera and earpiece etc. are present, it is necessary to do abnormity cutting in these regions, could be lifted to greatest extent to show
The accounting of display screen curtain, this just produces the market of huge abnormity cutting.It is expected that very big market demand, mesh were had since 2017
Before be only limited to high-end handsets, follow-up middle-end and low-end mobile phone can all be popularized comprehensively, it will produce the huge market demand.
CNC glass is all artificial loading and blanking and manually carried that workflow is at present:
1) artificial glaze 2-8 pieces or more multi-disc;
2) after visually confirming that glass is installed in place, start CNC machine button and start glass of polishing;
3) manually shut down after the completion of polishing by machine stop key;
4) glass polished manually is taken out and puts material frame into or plastic sucking disc, subsequently circulated successively.
, problems be present in such cycle operation:
1) glaze is taken to delay the most of the time every time, the time of wait is more than CNC machine actual activity duration, CNC
The utilization rate of lathe is low, 40% of working time less than total time of polishing of actual machine;
2) every time take glaze will manual work, uniformity, controllability, efficiency cannot all ensure;
3) it is all artificial that all materials, which are carried, and scattered, and efficiency is low, and cost of labor is high, and quality risk is big;
4) due to being all manual control machine start and stop, if employee operates lack of standardization or employee's condition and has exception,
It is possible to occur that the situation for causing injury to personnel occurs.
In summary, the CNC glass loading and unloading operation, in practice in the presence of it is inconvenient the problem of, it is therefore necessary to changed
Enter.
The content of the invention
It is an object of the invention to provide a kind of CNC glass high-efficiencies charging & discharging machine, CNC machine can be realized certainly while processing
Dynamicization loading and unloading, human cost is effectively reduced, reduce loss caused by human factor.
To achieve the above object, using following technical scheme:
A kind of CNC glass high-efficiencies charging & discharging machine, including second conveyer, second conveyer, the first material frame gripping dress
Put, the second material frame clamp device, positioner, robot device, lifting transfer device;The second conveyer passes with second
Device is sent to include upper strata belt line, lower floor's belt line, and second conveyer is vertically arranged with second conveyer;Described
One material frame clamp device is used to from the upper strata belt line of second conveyer grip material frame to the upper strata skin of second conveyer
Band line;At the top of the upper strata belt line of the positioner installation second conveyer, for being positioned to material frame;The manipulator dress
Put and be erected above second conveyer, be processed for capturing material to the CNC machine in the material frame after positioning, and will add
Material after work is returned in material frame;The lifting transfer device is used to move material frame from the upper strata belt line of second conveyer
Deliver to its lower floor's belt line;The second material frame clamp device is used for lower floor's belt line gripping from second conveyer by material frame
To lower floor's belt line of second conveyer.
It is preferred that the robot device includes two suckers, two linkage air cylinders, the first vertical cylinder, two rack pinion groups
Part, connecting shaft, connecting plate, manipulator, material tilt sensor;The connecting shaft is vertically arranged with connecting plate, and connecting shaft top
Portion and manipulator detachable connection;Two sucker is arranged on connecting plate both sides through two rack pinion components respectively;Described two
Linkage air cylinder drives two suckers to be rotated through two rack pinion components relative to connecting plate respectively;First vertical cylinder drives sucker
Do linear motion up and down;The material tilt sensor is arranged on connecting plate, for sensing whether the material in sucker tilts.
It is preferred that the lifting transfer device includes lift cylinder, rotating belt line;The lift cylinder is used for will just
Inversion belt line is jacked to the upper strata belt line same plane with second conveyer or dropped to same flat with lower floor belt line
Face;The rotating belt line rotates forward is connected to its top by material frame from the upper strata belt line of second conveyer, and inverts and will expect
Frame is sent in lower floor's belt line of second conveyer.
It is preferred that the first material frame clamp device, the second material frame clamp device include mounting bracket, horizontal air cylinder,
Second vertical cylinder, two grip the inductor in place of cylinders, two material frame clamping jaws, stop cylinder, first;The mounting bracket is erected at
At the top of the upper strata belt line of second conveyer or at the top of lower floor's belt line;The two material frames clamping jaw is lifted in mounting bracket;
The two grippings cylinder is respectively used to drive two material frame clamping jaws gripping material frame;The horizontal air cylinder, the second vertical cylinder are used respectively
In driving, two material frame clamping jaws are horizontal, vertically move;The stop cylinder is installed on mounting bracket away from feeding one end, for stopping
Material frame in place;Described first in place inductor be arranged in mounting bracket.
It is preferred that the positioner includes the inductor in place of two positioning cylinders, two locating pieces, second;Two positioning
Block is separately positioned on the both sides at the top of the upper strata belt line of second conveyer;It is fixed that two positioning cylinder is respectively used to driving two
Position block clamps material frame positioning;Described second in place inductor be arranged on locating piece near.
It is preferred that the efficiently charging & discharging machine also includes CCD camera;The CCD camera is arranged near robot device,
Material for robot device crawl of rectifying a deviation.
Using such scheme, the beneficial effects of the invention are as follows:
1) all materials are realized and automatically delivered, and the transmission (passing through second conveyer) of material can more than enough machine interconnection
Intercommunication, realize that the material of board and wire body automatically delivers, save space and manpower, improve efficiency;
2) it is artificial all to realize that machine substitutes for the inside loading and unloading of the charging & discharging machine, reduces the operating personnel of board, effectively
Human cost is reduced, lifting processing yield, loss caused by reducing human factor, is eliminated safe hidden trouble;
3) CNC machine process while machine do not shut down, polishing operation and loading and unloading are carried out simultaneously, reduce board etc.
Treat the time, improve production capacity, preresearch estimates production efficiency can bring up to original 2-3 times;
4) positioning of all glass polishings, pick and place, all taken pictures positioning using CCD camera, than artificial efficiency and precision
All high, quality and efficiency have lifting;
5) by changing program and robot device, production technology can be changed, operation is fairly simple, can adapt to a variety of shapes
The change of shape, the versatility of machine are good;
6) charging & discharging machine, two CNC machines can be corresponded to simultaneously with one, can form every two CNC machines and be equipped with one
The equipment integrated mode of platform charging & discharging machine, has greatly saved hall space and manpower demand.
Brief description of the drawings
Fig. 1 is the use state stereogram of the present invention;
Fig. 2 is the stereogram of the present invention;
Fig. 3 is the stereogram that Fig. 2 saves second conveyer;
Fig. 4 is the robot device stereogram of the present invention;
Fig. 5 is the stereogram that Fig. 4 saves manipulator;
Fig. 6 is the lifting transfer device stereogram of the present invention;
Fig. 7 is the first material frame clamp device stereogram of the present invention;
Fig. 8 is the positioner stereogram of the present invention;
Wherein, accompanying drawing identifier declaration:
1-second conveyer, 2-second conveyer,
3-the first material frame clamp device, the 4-the second material frame clamp device,
5-positioner, 6-robot device,
7-lifting transfer device, 8-CCD camera,
9-material frame, 10-CNC machine,
31-mounting bracket, 32-horizontal air cylinder,
33-the second vertical cylinder, 34-gripping cylinder,
35-material frame clamping jaw, 36-stop cylinder,
51-positioning cylinder, 52-locating piece,
53-the second inductor in place, 61-sucker,
62-linkage air cylinder, the 63-the first vertical cylinder,
64-rack pinion component, 65-connecting shaft,
66-connecting plate, 67-manipulator,
71-lift cylinder, 72-rotating belt line.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Referring to figs. 1 to shown in 8, the present invention provides a kind of CNC glass high-efficiencies charging & discharging machine, including second conveyer 1, the
Two conveyers 2, the first material frame clamp device 3, the second material frame clamp device 4, positioner 5, robot device 6, lifting move
Send device 7;The second conveyer 1 includes upper strata belt line, lower floor's belt line with second conveyer 2, and first passes
Device 1 is sent to be vertically arranged with second conveyer 2;The first material frame clamp device 3 is used for material frame from second conveyer 1
Upper strata belt line grip to the upper strata belt line of second conveyer 2;The positioner 5 installs second conveyer 2
At the top of the belt line of upper strata, for being positioned to material frame 9;The robot device 6 is erected at the top of second conveyer 2, for grabbing
Take material to the CNC machine 10 in the material frame 9 after positioning to be processed, and the material after processing is returned in material frame 9;It is described
Lifting transfer device 7 is used to material frame 9 being transferred to its lower floor's belt line from the upper strata belt line of second conveyer 2;Described
Two material frame clamp devices 4 are used to from lower floor's belt line of second conveyer 2 grip material frame to the lower floor of second conveyer 1
Belt line.
Wherein, the robot device 6 includes two suckers 61, two linkage air cylinders 62, the first vertical cylinder 63, two rack tooths
Wheel assembly 64, connecting shaft 65, connecting plate 66, manipulator 67, material tilt sensor;The connecting shaft 65 is vertical with connecting plate 66
Set, and the top of connecting shaft 65 and the detachable connection of manipulator 67;Two sucker 61 is respectively through two rack pinion components 64
Installed in the both sides of connecting plate 66;Two linkage air cylinder 62 drives two suckers 61 through two rack pinion components, 64 relative connection respectively
Plate 66 rotates;First vertical cylinder 63 drives sucker 61 to do linear motion up and down;The material tilt sensor is arranged on
On connecting plate 66, whether the material for sensing in sucker 61 tilts.
The lifting transfer device 7 includes lift cylinder 71, rotating belt line 72;The lift cylinder 71 is used for will just
The jacking of inversion belt line 72 is to the upper strata belt line same plane of second conveyer 2 or dropping to same with lower floor belt line
Plane;The rotating belt line 72 rotates forward is connected to its top by material frame 9 from the upper strata belt line of second conveyer 2, and instead
Turn material frame 9 being sent in lower floor's belt line of second conveyer 2.
The first material frame clamp device 3, the second material frame clamp device 4 include mounting bracket 31, horizontal air cylinder 32, the
Two vertical cylinders 33, two grip cylinder 34, two material frame clamping jaws 35, stop cylinder 36, first inductor in place;The mounting bracket
31 are erected at the top of the upper strata belt line of second conveyer 1 or at the top of lower floor's belt line;The two material frames clamping jaw 35 is lifted on
In mounting bracket 31;The two grippings cylinder 34 is respectively used to drive two material frame clamping jaws 35 gripping material frame 9;The horizontal air cylinder
32nd, the second vertical cylinder 33 is respectively used to drive the level of two material frame clamping jaw 35, vertically moved;The stop cylinder 36 is installed on
Support 31 is filled away from feeding one end, for stopping material frame 9 in place;Described first in place inductor be arranged on mounting bracket 31
On.
The positioner 5 includes two positioning cylinders 51, two locating pieces 52, second inductor 53 in place;Two positioning
Block 52 is separately positioned on the both sides at the top of the upper strata belt line of second conveyer 2;Two positioning cylinder 51 is respectively used to drive
Dynamic two locating pieces 52 clamp material frame 9 and positioned;Described second in place inductor 53 be arranged on locating piece 52 near.
The efficiently charging & discharging machine also includes CCD camera 8;The CCD camera 8 is arranged near robot device 6, is used for
The material that correction robot device 6 captures.
Operation principle of the present invention:
1) material frame 9 of glass material will be filled from the upper strata belt line feeding end feeding of second conveyer 1, the first transmission
Material frame 9 is sent near the first material frame clamp device 3 by the upper strata belt line of device 1;
2) first in place inductor sense material frame 9 in place, stop cylinder 36 stops material frame 9 in place, the first material frame folder
Take device 3 to grip material frame 9, material frame 9 is put to the upper strata belt line of second conveyer 2;
3) material frame 9 is sent near positioner 5 by the upper strata belt line of second conveyer 2, is sensed in place when second
After device 53 (fiber sensor) senses material frame 9 in place, two positioning cylinders 51 drive two locating pieces 52 to clamp material frame 9 and positioned respectively;
4) the upper strata belt line of second conveyer 2 continues material frame 9 being sent to the transmission of lifting transfer device 7 direction
Near robot device 6;
5) (surface of sucker 61 sets silica gel to each sucker 61 in robot device 6, and layer of silica gel is for cover plate thing
Material and cushioning effect) individually controlled by a linkage air cylinder 62, sucker 61 can from connecting plate 66 same level turn to
(glass material is disposed vertically the vertical position of connecting plate 66 in material frame 9, and sucker 61 is needed first with being connected in material frame 9 during feeding
Feeding in the state of plate 66 is vertical, is rotated further by that in same level, glass material is lain in a horizontal plane in into CNC to connecting plate 66
On lathe 10).Two suckers 61 in robot device 6 drive lower whorl kind loading and unloading (to be arrived in material frame 9 in the rotation of manipulator 67
Up to positioner 5 position when, wherein a sucker 61 captures the glass material in the position material frame to CNC machine 10, simultaneously
Manufactured glass material in CNC machine is returned in the adjacent empty material frame 9 of positioner 5 by another sucker 61).Glass thing
Material is put to CNC machine 10 by robot device 6, and CCD camera 8 is first rectified a deviation to glass material, and correction posterior sucker 61 exists
The glass material of absorption is transferred under the drive of manipulator 67 (manipulator 67 is four axis robots, and sucker 61 can be driven to rotate)
CNC machine 10;
6) the upper strata belt line of second conveyer 2 continues the transmission of lifting transfer device 7 direction, rotating belt line 72
The material frame 9 taken in the upper strata belt line of second conveyer 2 is rotated forward, is dropped to rotating belt line 72 by lift cylinder 71
With lower floor's belt line same level of second conveyer 2, rotating belt line 72 inverts is sent to the second transmission by material frame 9
Lower floor's belt line of device 2;
7) lower floor's belt line of second conveyer 2 transmits material frame 9 towards second conveyer 1, is sent to the first transmission
After near device 1, lower floor's belt line that the second material frame clamp device 4 grips material frame 9 to second conveyer 1 carries out blanking.
These are only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
All any modification, equivalent and improvement made within principle etc., should be included in the scope of the protection.
Claims (6)
1. a kind of CNC glass high-efficiencies charging & discharging machine, it is characterised in that including second conveyer, second conveyer, the first material
Frame clamp device, the second material frame clamp device, positioner, robot device, lifting transfer device;The second conveyer
Include upper strata belt line, lower floor's belt line with second conveyer, and second conveyer is vertical with second conveyer sets
Put;The first material frame clamp device is used to from the upper strata belt line of second conveyer grip material frame to second conveyer
Upper strata belt line;The positioner is arranged at the top of the upper strata belt line of second conveyer, for being positioned to material frame;Institute
State robot device to be erected above second conveyer, carried out for capturing the material in the material frame after positioning to CNC machine
Processing, and the material after processing is returned in material frame;The lifting transfer device is used for material frame from second conveyer
Upper strata belt line is transferred to its lower floor's belt line;The second material frame clamp device is used for material frame under second conveyer
Layer belt line is gripped to lower floor's belt line of second conveyer.
2. CNC glass high-efficiencies charging & discharging machine according to claim 1, is characterised by, the robot device includes two and inhaled
Disk, two linkage air cylinders, the first vertical cylinder, two rack pinion components, connecting shaft, connecting plate, manipulator, material tilt induction
Device;The connecting shaft is vertically arranged with connecting plate, and connecting shaft top and manipulator detachable connection;The two suckers difference
Connecting plate both sides are arranged on through two rack pinion components;Two linkage air cylinder drives two suckers through two rack pinion components respectively
Rotated relative to connecting plate;The first vertical cylinder driving sucker does linear motion up and down;The material tilt sensor installation
On connecting plate, for sensing whether the material in sucker tilts.
3. CNC glass high-efficiencies charging & discharging machine according to claim 1, is characterised by, the lifting transfer device includes rising
Sending down abnormally ascending cylinder, rotating belt line;The lift cylinder is used to jack rotating belt line to the upper strata with second conveyer
Belt line same plane drops to and lower floor's belt line same plane;The rotating belt line, which rotates forward, passes material frame from second
Send the upper strata belt line of device to be connected to its top, and invert and material frame is sent in lower floor's belt line of second conveyer.
4. CNC glass high-efficiencies charging & discharging machine according to claim 1, is characterised by, the first material frame clamp device,
Two material frame clamp devices include mounting bracket, horizontal air cylinder, the second vertical cylinder, two gripping cylinders, two material frame clamping jaws, stop
The inductor in place of cylinder, first;The mounting bracket is erected at the top of the upper strata belt line of second conveyer or lower floor's belt
At the top of line;The two material frames clamping jaw is lifted in mounting bracket;The two grippings cylinder is respectively used to drive two material frame clamping jaws folder
Feeding frame;The horizontal air cylinder, the second vertical cylinder are respectively used to drive two material frame clamping jaws level, vertically moved;The stop
Cylinder is installed on mounting bracket away from feeding one end, for stopping material frame in place;Described first in place inductor be arranged on peace
Fill on support.
5. CNC glass high-efficiencies charging & discharging machine according to claim 4, is characterised by, the positioner includes two positioning
The inductor in place of cylinder, two locating pieces, second;Two locating piece is separately positioned on the upper strata belt line top of second conveyer
The both sides in portion;Two positioning cylinder is respectively used to drive two locating pieces to clamp material frame positioning;Described second in place inductor pacify
Near locating piece.
6. CNC glass high-efficiencies charging & discharging machine according to claim 2, is characterised by, the efficiently charging & discharging machine also includes
CCD camera;The CCD camera is arranged near robot device, the material for robot device crawl of rectifying a deviation.
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CN201711003823.XA CN107628442A (en) | 2017-10-24 | 2017-10-24 | A kind of CNC glass high-efficiencies charging & discharging machine |
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CN201711003823.XA CN107628442A (en) | 2017-10-24 | 2017-10-24 | A kind of CNC glass high-efficiencies charging & discharging machine |
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CN108393763A (en) * | 2018-05-08 | 2018-08-14 | 远方机器人科技(天津)有限公司 | A kind of automatically removing burr equipment and its control method |
CN108556287A (en) * | 2018-06-15 | 2018-09-21 | 广东统机器人智能股份有限公司 | A kind of three axle robert |
CN109383878A (en) * | 2018-11-16 | 2019-02-26 | 格力电器(武汉)有限公司 | Packing device for air conditioner remote controller |
CN109399207A (en) * | 2018-11-21 | 2019-03-01 | 蚌埠市行星工程机械有限公司 | A kind of plate vertical circulation intelligence transportation system |
CN109516175A (en) * | 2018-12-28 | 2019-03-26 | 深圳市鑫美威自动化设备有限公司 | A kind of handling equipment with store function |
CN110902390A (en) * | 2019-12-13 | 2020-03-24 | 深圳沃特佳科技有限公司 | Glass horizontal cleaning automatic feeding machine |
CN112008538A (en) * | 2020-09-14 | 2020-12-01 | 石小凡 | Intelligent processing equipment for slitting and polishing glass plate |
CN112173225A (en) * | 2019-10-23 | 2021-01-05 | 珠海迈超智能装备有限公司 | Shower room component discharging system and shower room component discharging method |
CN114083654A (en) * | 2021-11-19 | 2022-02-25 | 横店集团东磁股份有限公司 | Product transfer system from kiln discharging to grinding machine feeding and implementation method thereof |
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CN108393763A (en) * | 2018-05-08 | 2018-08-14 | 远方机器人科技(天津)有限公司 | A kind of automatically removing burr equipment and its control method |
CN108556287A (en) * | 2018-06-15 | 2018-09-21 | 广东统机器人智能股份有限公司 | A kind of three axle robert |
CN109383878A (en) * | 2018-11-16 | 2019-02-26 | 格力电器(武汉)有限公司 | Packing device for air conditioner remote controller |
CN109399207A (en) * | 2018-11-21 | 2019-03-01 | 蚌埠市行星工程机械有限公司 | A kind of plate vertical circulation intelligence transportation system |
CN109516175A (en) * | 2018-12-28 | 2019-03-26 | 深圳市鑫美威自动化设备有限公司 | A kind of handling equipment with store function |
CN109516175B (en) * | 2018-12-28 | 2024-03-19 | 深圳市鑫美威自动化设备有限公司 | Feeding and discharging device with storage function |
CN112173225A (en) * | 2019-10-23 | 2021-01-05 | 珠海迈超智能装备有限公司 | Shower room component discharging system and shower room component discharging method |
CN110902390A (en) * | 2019-12-13 | 2020-03-24 | 深圳沃特佳科技有限公司 | Glass horizontal cleaning automatic feeding machine |
CN112008538A (en) * | 2020-09-14 | 2020-12-01 | 石小凡 | Intelligent processing equipment for slitting and polishing glass plate |
CN114083654A (en) * | 2021-11-19 | 2022-02-25 | 横店集团东磁股份有限公司 | Product transfer system from kiln discharging to grinding machine feeding and implementation method thereof |
CN114955538A (en) * | 2022-06-08 | 2022-08-30 | 深圳市兴特创自动化设备有限公司 | Full-automatic rotor feeding and discharging machine and using method |
CN114955538B (en) * | 2022-06-08 | 2024-07-16 | 深圳市兴特创自动化设备有限公司 | Full-automatic rotor feeding and discharging machine and using method |
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