CN107605515A - A kind of operation tunnel Disease Treatment steel arch-shelf fitting machine - Google Patents
A kind of operation tunnel Disease Treatment steel arch-shelf fitting machine Download PDFInfo
- Publication number
- CN107605515A CN107605515A CN201711026698.4A CN201711026698A CN107605515A CN 107605515 A CN107605515 A CN 107605515A CN 201711026698 A CN201711026698 A CN 201711026698A CN 107605515 A CN107605515 A CN 107605515A
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- Prior art keywords
- steel arch
- shelf
- chuck
- vertical
- telescopic arm
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 75
- 239000010959 steel Substances 0.000 title claims abstract description 75
- 201000010099 disease Diseases 0.000 title claims abstract description 21
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 title claims abstract description 21
- 239000011295 pitch Substances 0.000 claims abstract description 28
- 239000002131 composite material Substances 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 20
- 239000000203 mixture Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
Landscapes
- Lining And Supports For Tunnels (AREA)
Abstract
The invention discloses a kind of operation tunnel Disease Treatment steel arch-shelf fitting machine, including steel arch-shelf travelling mechanism, electric control system and hydraulic control portion, the steel arch-shelf travelling mechanism includes vertical shift dolly, lifting column on vertical shift dolly, horizontal rotation mechanism at the top of lifting column, vertical slew gear in horizontal rotation mechanism, the telescopic arm being connected with vertical slew gear, the chuck being connected with telescopic arm pitches mechanism, and pitches mechanism with chuck and be connected and be used for the revolution chuck for gripping steel arch-shelf.The mechanization installation exercise of the invention that tunnel arch and abutment wall steel arch-shelf can be realized with mobile trolley used cooperation, the installation effectiveness of steel arch-shelf, quality and operational security when effectively increasing operation tunnel Disease Treatment.
Description
Technical field
The present invention relates to operation tunnel Disease Treatment apparatus field, and in particular to be that a kind of operation tunnel Disease Treatment is used
Steel arch-shelf fitting machine.
Background technology
When domestic existing railway tunnel defect is renovated, when lining cracking is serious, generally use installation steel arch-shelf is carried out
Lining reinforcement.Steel arch-shelf is installed after typically first being slotted to tunnel-liner, is subsequently filled groove body, finally mud jacking is complete in steel arch-shelf behind
Into lining reinforcement.
When existing railway tunnel is reinforced by installing steel arch-shelf at present, manually installed steel arch-shelf is generally all used.By
It is big in steel arch-shelf own wt, the load around railway tunnel contact net is had to when being installed to tunnel vault steel arch-shelf
Rope, and do not allow to collide with tunnel arch wall and carrier cable, so not only difficulty is big for manually installed steel arch-shelf, labor intensity
Height, operating efficiency is low, and construction safety hidden danger is big.A kind of Application No. CN201220586731.5 " existing railway tunnel
Disease Treatment is with tunnel vault steel arch-shelf fitting machine " when disclosing a kind of railway tunnel Disease Treatment the mechanization of steel arch-shelf install
Equipment, it, which is formed, includes installing stand, steel arch-shelf travelling mechanism and electric control system and liquid on installation stand
Control section is pressed, described steel arch-shelf travelling mechanism is by steel arch-shelf position correction apparatus and installed in steel arch-shelf position correction apparatus
Side steel arch-shelf lifting and turning device form, wherein, steel arch-shelf lifting and turning device by elevating mechanism, slew gear,
Switching mechanism and fixed mechanism composition, steel arch-shelf position correction apparatus is by vertical shift mechanism, the cross sliding machine above vertical shift mechanism
Structure, the reciprocating mechanism being fixed on transverse-moving mechanism, retaining mechanism and move up and down guiding mechanism composition.But the structure can only
The mechanization installation exercise of tunnel vault steel arch-shelf is completed, can not then be entered for tunnel haunch and abutment wall steel arch-shelf using the equipment
Row installation, additionally due to being fixed without steel arch-shelf automatic grabbing device, it is necessary to install steel arch-shelf by other equipment or equipment
The mechanization installation exercise of vault steel arch-shelf could be carried out after to switching mechanism, above mentioned problem seriously constrains tunnel steel arch frame again
Installation effectiveness, therefore urgently designing a mechanism and automaticity are high and can carry out tunnel loopful steel arch-shelf mechanization peace
The equipment of dress.
To sum up, a kind of equipment that can be used for operation tunnel Disease Treatment loopful steel arch-shelf mechanization installation how is designed, just
As one of the problem of those skilled in the art's urgent need to resolve.
The content of the invention
For above-mentioned the deficiencies in the prior art, the invention provides a kind of operation tunnel Disease Treatment to be installed with steel arch-shelf
Machine.
To achieve the above object, the technical solution adopted by the present invention is as follows：
A kind of operation tunnel Disease Treatment steel arch-shelf fitting machine, including steel arch-shelf travelling mechanism, electric control system and
Hydraulic control portion, the steel arch-shelf travelling mechanism include vertical shift dolly, the lifting column on vertical shift dolly, installed in liter
The horizontal rotation mechanism of column top is dropped, the vertical slew gear in horizontal rotation mechanism, is connected with vertical slew gear
Telescopic arm, the chuck that is connected with telescopic arm pitches mechanism, and pitches mechanism with chuck and be connected and be used to grip steel arch-shelf
Turn round chuck.
Further, the revolution chuck includes the chuck pivoting support being arranged in chuck flexion-extension mechanism, installed in folder
Base of the carrier head on head pivoting support, is hinged and is used for the clamp jaw for gripping steel arch-shelf with base of the carrier head, and both ends respectively with chuck
The clamping cylinder that seat and clamp jaw are hinged.
Further, the chuck pitches mechanism and includes pitching seat with the chuck that telescopic arm is hinged, and both ends are respectively with stretching
Contracting arm and chuck pitch the be hinged chuck of seat and pitch oil cylinder, and the chuck pivoting support is arranged on gripping head pitch seat.
Further, the telescopic arm includes the telescopic arm outer sleeve being connected with vertical slew gear, installed in flexible
Telescopic arm inner sleeve in arm outer sleeve, and the flexible liquid that both ends are hinged with telescopic arm outer sleeve and telescopic arm inner sleeve respectively
Cylinder pressure；The telescopic inner sleeve cylinder termination also pitches seat with chuck and chuck pitches oil cylinder and is hinged.
Further, the vertical slew gear includes vertical pivoting support and the use being arranged in horizontal rotation mechanism
In the vertical rotary motor for driving vertical pivoting support rotation；The vertical rotary motor is two, the telescopic arm outer sleeve
On vertical pivoting support.
Further, the horizontal rotation mechanism includes being arranged on the horizontal rotation supporting at the top of lifting column, is arranged on
Twin-stage rotary support in horizontal rotation supporting, and for driving horizontal rotation supporting rotation on twin-stage rotary support
Horizontal rotation motor；The vertical pivoting support and vertical rotary motor are arranged on twin-stage rotary support.
Further, the lifting column includes the lifting column outer sleeve being arranged on vertical shift dolly, installed in lifting column
Lifting column inner sleeve in outer sleeve, the lifting column that both ends are hinged with lifting column outer sleeve and lifting column inner sleeve respectively lift liquid
Cylinder pressure；The horizontal rotation supporting is arranged at the top of lifting column inner sleeve.
Further, the small car bottom of the vertical shift is provided with the composite rolling wheel group for steel arch-shelf fitting machine traveling.
Compared with prior art, the invention has the advantages that：
(1) the vertical shift dolly that sets of the present invention, composite rolling wheel group is provided with the small car bottom of vertical shift so that the present invention can be with
Vertically moved on walking rails, realize the gripping installation of steel arch-shelf at diverse location in tunnel longitudinal extent；
(2) lifting column can make lifting column inner sleeve oscilaltion by lifting column lifting hydraulic cylinder, realize different height model
The gripping installation of steel arch-shelf in enclosing, this fitting machine is also caused to reduce lifting column height when not in use to reduce its duty
Between, it is highly suitable for small space in tunnel and constructs；
(3) horizontal rotation mechanism and vertical slew gear can be in levels by the driving revolution chuck of rotary motor
Face and vertical rotation in surface, the scope of steel arch-shelf gripping installation is further expanded；
(4) telescopic arm can make telescopic arm inner arm stretch by telescopic hydraulic cylinder so that revolution chuck can with adjustable range, with
The cooperation of horizontal rotation mechanism, vertical slew gear, vertical shift dolly can expand the scope of gripping steel arch-shelf significantly, equally also cause
Retraction telescopic arm inner sleeve is taken up space this fitting machine with reducing when not in use, is highly suitable for small space in tunnel and is applied
Work；
(5) chuck flexion-extension mechanism drives revolution chuck can be within the specific limits around axis in the case where chuck pitches oil cylinder effect
Rotate, formed and compensated with rotation of the vertical slew gear in vertical scope, improve the Adjustment precision and tune in vertical scope
Whole flexibility ratio；
(6) chuck is turned round by setting chuck pivoting support, can be turned round by axle of chuck pivoting support, be realized different angles
Degree gripping and installation steel arch-shelf, further increase the flexibility ratio of steel arch-shelf gripping, installation and adjustment.
It is of the invention the steel arch-shelf of tunnel arch and abutment wall to be gripped in tunnel certain limit with mobile trolley used cooperation
Installation, and equipment flexible adjustment, mechanization and automaticity are high.
Brief description of the drawings
Fig. 1 is the front view of the present invention.
Fig. 2 is the left view of the present invention.
Wherein, it is entitled corresponding to reference：
1- composite rolling wheel groups, 2- vertical shift dollies, 3- lifting column outer sleeves, 4- lifting column lifting hydraulic cylinders, in 5- lifting columns
Sleeve, the supporting of 6- horizontal rotations, the vertical pivoting supports of 7-, 8- twin-stage rotary supports, 9- telescopic arm outer sleeves, 10- telescopic hydraulics
Cylinder, 11- telescopic arm inner sleeves, 12- chucks flexion-extension oil cylinder, 13- chucks flexion-extension seat, 14- chuck pivoting supports, 15- clamping cylinders,
16- clamp jaws, 17- base of the carrier head, 18- horizontal rotation motors, the vertical rotary motors of 19-, 20- walking rails.
Embodiment
The invention will be further described with embodiment for explanation below in conjunction with the accompanying drawings, and embodiments of the present invention are included but not
It is only limitted to following examples.
As shown in Fig. 1~2, a kind of operation tunnel Disease Treatment steel arch-shelf fitting machine, including steel arch-shelf travelling mechanism, electricity
Gas control section and hydraulic control portion, electric control system and hydraulic control portion use routine techniques, therefore do not show on the diagram
Go out.Described steel arch-shelf travelling mechanism include vertical shift dolly 2, lifting column, horizontal rotation mechanism, vertical slew gear, telescopic arm,
Chuck pitches mechanism and revolution chuck.Wherein, turning round chuck includes chuck pivoting support 14, base of the carrier head 17, clamp jaw 16 and folder
Locking oil cylinder 15；Chuck, which pitches mechanism, includes chuck flexion-extension seat 13 and chuck flexion-extension oil cylinder 12；Telescopic arm includes telescopic arm outer sleeve
9th, telescopic arm inner sleeve 11 and telescopic hydraulic cylinder 10；Vertical slew gear includes vertical pivoting support 7 and vertical rotary motor 19；
Horizontal rotation mechanism includes horizontal rotation supporting 6, twin-stage rotary support 8 and horizontal rotation motor 18；Lifting column includes lifting column
Outer sleeve 3, lifting column inner sleeve 5 and lifting column lifting hydraulic cylinder 4.
Lifting column is arranged on vertical shift dolly 2, and horizontal rotation mechanism is arranged at the top of lifting column, vertical slew gear installation
In horizontal rotation mechanism, telescopic arm is connected with vertical slew gear, chuck pitch mechanism be connected with telescopic arm, turn round chuck and
Chuck pitches mechanism and connects and be used to grip steel arch-shelf；Wherein, chuck pivoting support 14 is arranged on chuck and pitched in mechanism, chuck
Seat 17 is arranged on chuck pivoting support 14, and clamp jaw 16 is be hinged with base of the carrier head 17 and for gripping steel arch-shelf, clamping cylinder 15
Both ends are be hinged with base of the carrier head 17 and clamp jaw 16 respectively；Chuck pitches seat 13 and is hinged with telescopic arm, and chuck pitches the both ends of oil cylinder 12
Pitch seat 13 with telescopic arm inner sleeve 11 and chuck respectively to be hinged, chuck pivoting support 14 is arranged on gripping head pitch seat 13；Stretch
Contracting arm outer sleeve 9 is connected with vertical slew gear, and telescopic arm inner sleeve 11 is arranged in telescopic arm outer sleeve 9, telescopic hydraulic cylinder
10 both ends are be hinged with telescopic arm outer sleeve 9 and telescopic arm inner sleeve 11 respectively, and the external end head of telescopic inner sleeve cylinder 11 also pitches with chuck
It is be hinged that seat 13 and chuck pitch oil cylinder 12；Vertical pivoting support 7 and the vertical revolution horse for driving vertical pivoting support 7 to rotate
It is arranged on up to 19 in horizontal rotation mechanism, vertical rotary motor 19 is two, and telescopic arm outer sleeve 9 is arranged on vertical pivoting support
On 7；Horizontal rotation supporting 6 is arranged at the top of lifting column inner sleeve, and twin-stage rotary support 8 is arranged in horizontal rotation supporting 6, water
Flat rotary motor 18, which is arranged on twin-stage rotary support 8, is used to driving the rotation of horizontal rotation supporting 6, vertical pivoting support 7 and perpendicular
It is arranged on to rotary motor 19 on twin-stage rotary support 8；Lifting column outer sleeve 3 is arranged on vertical shift dolly 2, lifting column inner sleeve
5 be arranged on lifting column outer sleeve 3 in, the both ends of lifting column lifting hydraulic cylinder 4 respectively with lifting column outer sleeve 3 and lifting column inner sleeve
5 is be hinged, and horizontal rotation supporting 6 is arranged on the top of lifting column inner sleeve 5；The bottom of vertical shift dolly 2 is provided with installs for steel arch-shelf
The composite rolling wheel group 1 of machine traveling, composite rolling wheel group 1 are installed in supporting walking rails 20.
In use, the machine is arranged on chassis, in the case of no chassis is available, it is suitable can also to build a height
Truss platform, by the machine be arranged on truss platform on use.This steel arch-shelf fitting machine is clamped into walking for composite rolling wheel group first
The gripping that row track installation realizes different location steel arch-shelf in tunnel longitudinal extent on chassis, by the traveling of vertical shift dolly is pacified
Dress；, can by controlling lifting column, horizontal rotation mechanism, vertical slew gear, telescopic arm, chuck to pitch mechanism and revolution chuck
The contact net system in railway tunnel is effectively avoided, adapts to the installation of diverse location steel arch-shelf in tunnel.The present invention and mobile station
Car, which coordinates, to carry out gripping installation, and flexible adjustment, machine to tunnel arch and abutment wall steel arch-shelf in tunnel certain limit
Tool and automaticity are high.
The traveling of moving cart can be completed by artificial promote.Can also be by between moving cart and vertical shift shaped steel track
The drive mechanism of driving moving cart traveling is set to complete.
This steel arch-shelf fitting machine can also control the action of each drive mechanism by programming, to control the operation of steel arch-shelf
The automated machine installation of steel arch-shelf when track is to complete operation tunnel Disease Treatment.
Above-described embodiment is only one of the preferred embodiment of the present invention, should not be only used for the protection model of the limitation present invention
Enclose, all body design thought in the present invention and that mentally makes have no the change of essential meaning or polishing, what it was solved
Technical problem is still consistent with the present invention, should be included within protection scope of the present invention.
Claims (8)
1. a kind of operation tunnel Disease Treatment steel arch-shelf fitting machine, including steel arch-shelf travelling mechanism, electric control system and liquid
Press control section, it is characterised in that the steel arch-shelf travelling mechanism includes vertical shift dolly (2), the liter on vertical shift dolly
Post drops, and the horizontal rotation mechanism at the top of lifting column, the vertical slew gear in horizontal rotation mechanism is and vertical
The telescopic arm of slew gear connection, the chuck being connected with telescopic arm pitches mechanism, and is connected and is used for chuck flexion-extension mechanism
Grip the revolution chuck of steel arch-shelf.
2. a kind of operation tunnel Disease Treatment steel arch-shelf fitting machine according to claim 1, it is characterised in that described time
Turn the chuck pivoting support (14) that chuck includes being arranged in chuck flexion-extension mechanism, the base of the carrier head on chuck pivoting support
(17) clamp jaw (16) for gripping steel arch-shelf, is hinged and is used for base of the carrier head, and both ends are cut with scissors with base of the carrier head and clamp jaw respectively
The clamping cylinder (15) connect.
A kind of 3. operation tunnel Disease Treatment steel arch-shelf fitting machine according to claim 2, it is characterised in that the folder
Head flexion-extension mechanism includes pitching seat (13) with the chuck that telescopic arm is hinged, and both ends pitch what seat was hinged with telescopic arm and chuck respectively
Chuck pitches oil cylinder (12), and the chuck pivoting support is arranged on gripping head pitch seat.
4. a kind of operation tunnel Disease Treatment steel arch-shelf fitting machine according to claim 3, it is characterised in that described to stretch
Contracting arm includes the telescopic arm outer sleeve (9) being connected with vertical slew gear, the telescopic arm inner sleeve in telescopic arm outer sleeve
Cylinder (11), and the telescopic hydraulic cylinder (10) that both ends are hinged with telescopic arm outer sleeve and telescopic arm inner sleeve respectively；It is described flexible
Inner sleeve also pitches seat with chuck and chuck pitches oil cylinder and is hinged.
5. a kind of operation tunnel Disease Treatment steel arch-shelf fitting machine according to claim 4, it is characterised in that described perpendicular
To slew gear including the vertical pivoting support (7) in horizontal rotation mechanism and for driving vertical pivoting support to rotate
Vertical rotary motor (19)；The vertical rotary motor is two, and the telescopic arm outer sleeve is arranged on vertical pivoting support
On.
A kind of 6. operation tunnel Disease Treatment steel arch-shelf fitting machine according to claim 5, it is characterised in that the water
Flat slew gear includes being arranged on the horizontal rotation supporting (6) at the top of lifting column, and the twin-stage in horizontal rotation supporting returns
Turn support (8), and the horizontal rotation motor (18) on twin-stage rotary support for driving horizontal rotation supporting to rotate；
The vertical pivoting support and vertical rotary motor are arranged on twin-stage rotary support.
A kind of 7. operation tunnel Disease Treatment steel arch-shelf fitting machine according to claim 6, it is characterised in that the liter
The lifting column outer sleeve (3) that post includes being arranged on vertical shift dolly, the lifting column inner sleeve in lifting column outer sleeve drop
(5) the lifting column lifting hydraulic cylinder (4) that, both ends are hinged with lifting column outer sleeve and lifting column inner sleeve respectively；Described horizontal time
Turn supporting to be arranged at the top of lifting column inner sleeve.
8. a kind of operation tunnel Disease Treatment steel arch-shelf fitting machine according to any one of claim 1~7, its feature exist
In the small car bottom of vertical shift is provided with the composite rolling wheel group (1) for steel arch-shelf fitting machine traveling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711026698.4A CN107605515A (en) | 2017-10-27 | 2017-10-27 | A kind of operation tunnel Disease Treatment steel arch-shelf fitting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711026698.4A CN107605515A (en) | 2017-10-27 | 2017-10-27 | A kind of operation tunnel Disease Treatment steel arch-shelf fitting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107605515A true CN107605515A (en) | 2018-01-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711026698.4A Pending CN107605515A (en) | 2017-10-27 | 2017-10-27 | A kind of operation tunnel Disease Treatment steel arch-shelf fitting machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108167002A (en) * | 2018-01-31 | 2018-06-15 | 湖南五新隧道智能装备股份有限公司 | A kind of telescopic arm group for arch construction operation |
| CN108706333A (en) * | 2018-08-06 | 2018-10-26 | 中国铁建重工集团有限公司 | Tunnel steel arch frame installation manipulator and robot work platform |
| CN108894803A (en) * | 2018-09-14 | 2018-11-27 | 焦卫宁 | A kind of Tunnel steelframe installation ancillary equipment and its construction method |
| CN111305878A (en) * | 2020-02-20 | 2020-06-19 | 东南大学 | Tunnel primary support steel arch mounting device and using method |
| CN111894621A (en) * | 2020-07-21 | 2020-11-06 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | Quick repairing trolley for tunnel defects |
| CN115387823A (en) * | 2022-08-08 | 2022-11-25 | 武汉容晟吉美科技有限公司 | Full-automatic steel ring piece lifting device and construction method thereof |
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| CN108894803A (en) * | 2018-09-14 | 2018-11-27 | 焦卫宁 | A kind of Tunnel steelframe installation ancillary equipment and its construction method |
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| CN111305878A (en) * | 2020-02-20 | 2020-06-19 | 东南大学 | Tunnel primary support steel arch mounting device and using method |
| CN111894621A (en) * | 2020-07-21 | 2020-11-06 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | Quick repairing trolley for tunnel defects |
| CN115387823A (en) * | 2022-08-08 | 2022-11-25 | 武汉容晟吉美科技有限公司 | Full-automatic steel ring piece lifting device and construction method thereof |
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Application publication date: 20180119 |