CN107604529B - Rear-lining lace braiding machine and use method thereof - Google Patents

Rear-lining lace braiding machine and use method thereof Download PDF

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Publication number
CN107604529B
CN107604529B CN201710986149.5A CN201710986149A CN107604529B CN 107604529 B CN107604529 B CN 107604529B CN 201710986149 A CN201710986149 A CN 201710986149A CN 107604529 B CN107604529 B CN 107604529B
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guide bar
lining
yarn
back lining
full
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CN107604529A (en
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沈宁一
黎萍
陈伟坚
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Guangzhou Tianhai Lace Co ltd
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Guangzhou Tianhai Lace Co ltd
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  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)

Abstract

The invention discloses a back lining lace braiding machine and a use method thereof, wherein the back lining lace braiding machine comprises a pattern yarn guide bar group, a ground net guide bar, a spandex guide bar, a back lining full lining guide bar, a yarn guide bar and an active feeder system; the back lining full lining guide bar structure is additionally arranged on the existing braiding machine, after the back lining full lining guide bar structure is refitted, the machine speed is not reduced, the product quality requirement is not reduced, and after the back lining full lining guide bar is fixed in position, the back lining full lining guide bar structure can be accurately driven in a traversing manner according to the process requirement, and the yarn laying requirements of different processes can be accurately completed; secondly, the position of the original spandex guide bar is adjusted, so that the polyurethane yarn knitting machine is suitable for thicker yarn knitting, is more beneficial to yarn knitting, reduces the skew of needles and reduces the debugging time; in addition, the machine after transformation can produce elastic and non-elastic back lining fabrics, is convenient to convert, does not increase cost additionally, does not increase limiting conditions, can still be woven after transformation, and greatly improves the working efficiency of the machine.

Description

Rear-lining lace braiding machine and use method thereof
Technical Field
The invention relates to the technical field of lace production, in particular to a back-lining lace braiding machine and a use method thereof.
Background
In the current textile industry at home and abroad, especially in the middle-high grade warp knitting lace production industry, new technology and new method are being explored to improve the competitiveness of the product, but the difficulty of being able to be made into the competitive product is very large due to the influence of various aspects. In the research and development process, fund, technology and manpower elements are not indispensable, and in addition, innovative thinking plays a decisive role.
From the production level, the domestic lace enterprises are very serious in homogenization and lack the scientific reconstruction capability of the machine. Only one time of new machine upgrading of a machine manufacturer can be utilized to meet the knitting requirement of new products, new machines have to be purchased to increase the competitiveness of the products, the cost is very high, the method is completely limited by people in product updating, and the technical innovation difficulty is great.
Disclosure of Invention
The invention aims to provide a back-lining lace braiding machine and a use method thereof, which utilize the existing machine equipment to modify, increase new functions, have low weaving cost and strong product competitiveness, completely meet the national requirements of energy conservation and consumption reduction, and improve the added value of the product so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: a back lining lace braiding machine comprises a pattern yarn guide bar group, a ground net guide bar, a spandex guide bar, a back lining full lining guide bar, a yarn guide bar for guiding back lining yarns and an active feeder system; the jacquard guide bar is provided with jacquard guide bars, the pattern yarn guide bar groups, the jacquard guide bars and the spandex guide bars are all arranged on a guide bar bracket, and the rear full guide bar is fixedly arranged on the side edge of the guide bar bracket through a guide bar sliding block; the back lining full guide bar is fixed by a back lining guide bar fixing piece; the rear guide bar fixing piece is respectively provided with a screw hole site fixed with the machine guide bar bracket and a screw hole site fixed with the guide bar moving sleeve; the back lining full lining guide bar is also in transmission connection with a yarn guide bar, one end of the yarn guide bar is arranged on a yarn guide bar seat, and the other end of a yarn path of the back lining yarn is also provided with a yarn guide bar which is also arranged on the yarn guide bar seat; the yarn is provided for the back lining full lining guide bar to run and consume through the yarn guide bar, the back lining yarn conveying speed is controlled by a positive conveyor system, and the positive conveyor system comprises a back lining pan head, a gear transmission belt, a servo motor and a corresponding electronic control system; the yarn in the back lining coil is unreeled under the control of an instruction and is supplied into a back lining full lining guide bar for knitting through a yarn guide rod; the back lining full lining guide bar is provided with a back lining guide yarn needle group, the back lining guide yarn needle is in transmission connection with a guide bar ejector rod, and the guide bar ejector rod is in transmission connection with a chain block roller through a chain block pulley arranged at the front end; the chain block roller is sleeved with a chain block, and the other end of the chain block is sleeved on the tensioning wheel; the chain block roller is arranged on a roller driving wheel, and the roller driving wheel is connected with a power driving motor through a sleeved gear belt transmission.
Preferably, the chain block is replaced by a corresponding tissue structure or a structure changing the tissue structure according to the technological requirements, and the chain block comprises a single-needle structure, a double-needle structure, a three-needle structure and a single-needle structure.
Preferably, the back lining guide needle group consists of single back lining full lining guide bar guide needles, the back lining full lining guide bar guide needles are provided with guide needle bars with the distance of 1+/-0.01 cm, and the side edges of the back lining full lining guide bar guide needles are reserved with guide needle pinholes with the distance of 1.5+/-0.1 mm.
Preferably, the thickness of the back lining yarn is 30D-500D, and the yarn types are filaments, elastic yarns and spandex.
Preferably, the spandex guide bar moves forward by 5+/-0.2 mm on the guide bar support, the yarn-eating depth is full hole, the distance between the working line of the spandex guide bar and the working line of the rear full-lining guide bar is set to be 5+/-0.2 mm, and the yarn-eating depth of the rear full-lining guide bar is half hole.
Preferably, the pattern bar group is a steel sheet bar group or a steel wire rope bar group, and the position of the ground net bar is arranged at the forefront of the bar bracket or in the middle of the pattern bar group or behind the pattern bar group after the jacquard bar in the ground net bar.
Preferably, the upper and lower positions of the back lining full lining guide bar are kept fixed through the guide bar sliding block, and the left and right positions can freely move in the allowed space.
The invention provides another technical scheme that: the use method of the back lace braiding machine comprises the following steps:
s1: adding the back full lining guide bar into the existing guide bar arrangement and warp let-off system structure;
s2: starting a servo motor and a corresponding electronic control system, driving the rear lining pan head to rotate through a gear transmission belt, and accurately feeding the rear lining yarns through the rear lining pan head, a yarn guide rod and a rear lining full lining guide bar;
s3: starting a driving motor, driving a roller driving wheel and a chain block roller to accurately rotate through a gear belt, enabling the chain block roller to rotate with a chain block, and enabling a chain block pulley to move left and right to form a yarn running track;
s4: the chain block pulley transmits a left-right movement signal to the back lining full lining guide bar through the guide bar ejector rod, and a back lining guide yarn needle group on the back lining full lining guide bar carries yarns to correspondingly move left and right, so that the back lining yarns are accurately padded into the fabric according to the process.
Preferably, each time the braiding machine completes one cycle in step S3, the chain blocks rotate two, each chain block is arranged in a different height, and the left-right movement of the chain block pulley is from the change of the height position of the chain block.
Compared with the prior art, the invention has the beneficial effects that:
1. the back lining lace braiding machine and the use method thereof are characterized in that a back lining guide bar structure is additionally arranged on the existing braiding machine, after the back lining lace braiding machine is refitted, the machine speed is not reduced, the product quality requirement is not reduced, and after the back lining guide bar is fixed in position, the back lining guide bar can be accurately driven in a transverse movement mode according to the process requirement. The yarn laying requirements of different processes can be accurately completed;
2. according to the back lining lace braiding machine and the use method thereof, the original position of the spandex guide bar is adjusted, the guide bar is moved forward for 5mm, the yarn feeding depth is changed from half holes to full holes, the working line distance between the back lining full lining guide bar and the spandex guide bar is set to be 5mm, the yarn feeding depth is half holes, the yarn guiding needle of the back lining full lining guide bar adopts a 1.5mm needle hole yarn guiding needle, so that the back lining lace braiding machine is suitable for thicker yarn braiding, yarn braiding is facilitated, the distance between the needle bar of a yarn guiding needle block is changed from 1.5cm to 1.0 cm, skew of the needle is reduced, and debugging time is shortened;
3. the back lining lace braiding machine and the use method thereof have the advantages that the thickness of the back lining yarn can be 30D-500D, the yarn types can be filament, elastic yarn and spandex, the full lining yarn can accurately supply the needed weft lining yarn in an advanced positive warp feeding mode, the machine after transformation can produce elastic and non-elastic back lining fabrics, the transformation is convenient, the cost is not increased, the limiting condition is not increased, the knitting can still be performed after transformation, and the working efficiency of the machine is greatly improved.
Drawings
FIG. 1 is a block diagram of a bar arrangement and let-off system of the present invention after retrofitting;
FIG. 2 is an enlarged modified bar arrangement block diagram of the present invention;
FIG. 3 is an exploded view of the back-full guide bar fixture mechanism of the present invention;
FIG. 4 is a diagram of a back guide bar shogging mechanism of the present invention;
FIG. 5 is a primary weave diagram of a back guide bar of the present invention during machine operation;
fig. 6 is a diagram showing the structure of the back full-lining yarn guide needle of the present invention.
In the figure: the yarn guide device comprises a pattern yarn guide bar group 1, a ground net guide bar 2, a spandex guide bar 3, a full-back lining guide bar 4, a guide bar slider 5, a back lining yarn 6, a yarn guide bar 7, a back lining disc head 8, a gear transmission belt 9, a servo motor 10, a back lining guide bar fixing piece 11, a screw hole position 12 fixed with a machine guide bar bracket, a screw hole position 13 fixed with a guide bar moving sleeve, a yarn guide bar seat 14, a yarn guide bar 15, a chain block pulley 16, a roller driving wheel 17, a power driving motor 18, a chain block roller 19, a chain block 20, a tensioning wheel 21, a gear belt 22, a back lining guide needle group 23, a back lining guide needle bar 24, a single needle structure 25, a double needle structure 26, a three needle structure 27, a single needle structure 28, a back lining guide needle 29, a yarn guide needle guide bar 30 and a yarn guide needle hole 31.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, in an embodiment of the present invention: a back lining lace braiding machine comprises a pattern yarn guide bar group 1, a ground net guide bar 2, a spandex guide bar 3, a back lining full-lining guide bar 4, a yarn guide bar 7 for guiding back lining yarns 6 and an active feeder system; the jacquard guide bar 2 is provided with the jacquard guide bar, the pattern yarn guide bar group 1, the jacquard guide bar 2 and the spandex guide bar 3 are all arranged on the guide bar bracket, the pattern yarn guide bar group 1 is a steel sheet guide bar group or a steel wire rope guide bar group, the position of the jacquard guide bar 2 is at the forefront of the guide bar bracket or in the middle of the pattern yarn guide bar group 1, in addition, an auxiliary guide rod and a yarn dividing device on a yarn path are added, so that yarns can be woven more smoothly; the spandex guide bar 3 is adjusted to the original position, the spandex guide bar 3 is moved forwards for 5mm, the yarn feeding depth is changed from half holes to full holes, the distance between the working line of the back lining full lining guide bar 4 and the working line of the spandex guide bar 3 is set to be 5mm, and the yarn feeding depth is half holes; the side edge of the guide bar bracket is fixedly provided with a back lining guide bar 4 through a guide bar sliding block 5, the upper and lower positions of the back lining guide bar 4 are kept fixed through the guide bar sliding block 5, and the left and right positions can freely move in the allowed space; the back lining full guide bar 4 is fixed by a back lining guide bar fixing piece 11; the rear guide bar fixing piece 11 is respectively provided with a screw hole site 12 fixed with a machine guide bar bracket and a screw hole site 13 fixed with a guide bar moving sleeve; the back full lining guide bar 4 is also in transmission connection with a yarn guide bar 15, one end of the yarn guide bar 15 is arranged on a yarn guide bar seat 14, and the other end of a yarn path of the back lining yarn 6 is also provided with a yarn guide bar 7 which is also arranged on the yarn guide bar seat; the yarn is provided for the back lining full lining guide bar 4 through the yarn guide bar 7 to run and consume, the conveying speed of the back lining yarn 6 is controlled by the positive conveyor system, and the yarn can be accurately conveyed according to different knitting tissues and requirements under the accurate control of the positive conveyor system, so that good knitting quality and knitting efficiency are ensured; the positive conveyor system comprises a rear lining pan head 8, a gear transmission belt 9, a servo motor 10 and a corresponding electronic control system; the back lining yarn 6 is coiled on the back lining pan head 8, the thickness of the back lining yarn 6 is 30D-500D, the yarn types are filaments, elastic yarns and spandex, the distribution of the yarn types is wide, and more types of products can be woven; the back lining pan head 8 is in transmission connection with the servo motor 10 through the gear transmission belt 9, yarns in the back lining pan head 8 are unreeled under the control of instructions and are supplied into the back lining full lining guide bar 4 through the yarn guide bar 15 for knitting; the back lining full-lining guide bar 4 is provided with a back lining guide bar yarn guide needle group 23, the back lining guide bar yarn guide needle group 23 consists of single back lining full-lining guide bar yarn guide needles 29, and the back lining full-lining guide bar yarn guide needles 29 are provided with yarn guide needle bars 30 with the distance of 1cm, so that the skew of needles is reduced, debugging is reduced, and starting efficiency is improved compared with the existing 1.5cm spacing; the side edge of the guide bar guide needle 29 fully lined on the back is reserved with a guide needle hole 31 with the diameter of 1.5mm, thereby being suitable for knitting thicker yarns and being more beneficial to knitting yarns; the back lining comb yarn guide needle group 23 is in transmission connection with a guide bar ejector rod 24, and the guide bar ejector rod 24 is in transmission connection with a chain block roller 19 through a chain block pulley 16 arranged at the front end; the chain block roller 19 is sleeved with a chain block 20, the other end of the chain block 20 is sleeved on the tensioning wheel 21, and the chain block 20 is replaced by a corresponding organization structure or a change structure of the organization structure according to the process requirements, and the chain block comprises a single-needle structure 25, a double-needle structure 26, a three-needle structure 27 and a single-needle structure 28; the chain block roller 19 is arranged on the roller driving wheel 17, and the roller driving wheel 17 is in transmission connection with the power driving motor 18 through a sleeved gear belt 22.
Based on the above, the use method of the back-lining lace braiding machine comprises the following steps:
the first step: adding the back full lining guide bar 4 into the existing guide bar arrangement and warp let-off system structure;
and a second step of: starting a servo motor 10 and a corresponding electronic control system, driving a back lining pan head 8 to rotate through a gear transmission belt 9, and accurately feeding back lining yarns 6 through the back lining pan head 8, a transmission yarn guide rod 7 and a back lining full lining guide bar 4;
and a third step of: starting a driving motor 18, driving a roller driving wheel 17 and a chain block roller 19 to accurately rotate through a gear belt 22, enabling the chain block roller 19 to rotate along with a chain block 20, and enabling the chain block 20 to drive a chain block pulley 16 to move left and right to form a yarn running track; every time the braiding machine completes one cycle, the chain blocks 20 rotate two, each chain block 20 is arranged in a different height, and the left-right movement of the chain block pulley 16 is from the change of the height position of the chain block 20;
fourth step: the chain block pulley 16 transmits a left-right movement signal to the back full lining guide bar 4 through the guide bar ejector rod 24, and the back lining guide needle group 23 on the back full lining guide bar 4 carries yarns to correspondingly move left and right, so that the back lining yarns 6 are accurately padded into the fabric according to the process.
To sum up: the back lining lace braiding machine and the use method thereof have the advantages that the back lining guide bar 4 structure is additionally arranged on the existing braiding machine, after the back lining lace braiding machine is refitted, the machine speed is not reduced, the product quality requirement is not reduced, and the back lining guide bar 4 can be accurately driven in a traversing way according to the process requirement after being fixed in position. The yarn laying requirements of different processes can be accurately completed; secondly, the position of the original spandex guide bar 3 is adjusted, the guide bar is moved forward by 5mm, the yarn feeding depth is changed from half holes to full holes, the distance between the working line of the back full lining guide bar 4 and the working line of the spandex guide bar 3 is set to be 5mm, the yarn feeding depth is half holes, the yarn guide needle of the back full lining guide bar 4 adopts a 1.5mm needle hole yarn guide needle, so that the yarn feeding device is suitable for thicker yarn knitting, and is more beneficial to yarn knitting, the distance between the needle bars of a yarn guide needle block is changed from 1.5cm to 1.0 cm, the skew of the needle is reduced, and the debugging time is shortened; in addition, the thickness of the back lining yarn 6 can be 30D-500D, the yarn types can be filament, elastic yarn and spandex, the full lining yarn can accurately supply the needed weft lining yarn by using an advanced positive warp feeding mode, the modified machine can produce elastic and non-elastic back lining fabrics, the conversion is convenient, the cost is not increased, the limiting condition is not increased any more, the knitting can still be performed after the modification of knitting before the modification, and the working efficiency of the machine is greatly improved.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (8)

1. The back lining lace braiding machine is characterized by comprising a pattern yarn guide bar group (1), a ground net guide bar (2), a spandex guide bar (3), a back lining full lining guide bar (4), a yarn guide bar (7) for guiding back lining yarns (6) and an active feeder system; the jacquard guide bar is provided with jacquard guide bars, the pattern yarn guide bar group (1), the jacquard guide bar (2) and the spandex guide bar (3) are all arranged on a guide bar bracket, and the side edge of the guide bar bracket is fixedly provided with a back lining guide bar (4) through a guide bar sliding block (5); the back lining full guide bar (4) is fixed through a back lining guide bar fixing piece (11); the rear guide bar fixing piece (11) is respectively provided with a screw hole site (12) fixed with a machine guide bar bracket and a screw hole site (13) fixed with a guide bar moving sleeve; the back lining full lining guide bar (4) is also in transmission connection with a yarn guide bar (15), the yarn guide bar (15) is arranged on a yarn guide bar seat (14), and the other end of a yarn path of the back lining yarn (6) is also provided with a yarn guide bar (7) which is also arranged on the yarn guide bar seat; the yarn is provided for the back lining full lining guide bar (4) through the yarn guide bar (7), the transmission speed of the back lining yarn (6) is controlled by a positive conveyor system, and the positive conveyor system comprises a back lining pan head (8), a gear transmission belt (9), a servo motor (10) and a corresponding electronic control system; the back lining yarn (6) is coiled on a back lining coil head (8), and the back lining coil head (8) is in transmission connection with a servo motor (10) through a gear transmission belt (9); a rear lining full lining guide bar (4) is provided with a rear lining guide bar yarn guide needle group (23), the rear lining guide bar yarn guide needle group (23) is in transmission connection with a guide bar ejector rod (24), and the guide bar ejector rod (24) is in transmission connection with a chain block roller (19) through a chain block pulley (16) arranged at the front end; the chain block roller (19) is sleeved with a chain block (20), and the other end of the chain block (20) is sleeved on the tensioning wheel (21); the chain block roller (19) is arranged on a roller driving wheel (17), and the roller driving wheel (17) is in transmission connection with a power driving motor (18) through a sleeved gear belt (22);
the back lining comb yarn guide needle group (23) consists of single back lining full lining comb yarn guide needles (29), yarn guide needle rods (30) with the distance of 1+/-0.01 cm are arranged on the back lining full lining comb yarn guide needles (29), and yarn guide needle pinholes (31) with the length of 1.5mm are reserved on the side edges of the back lining full lining comb yarn guide needles (29);
the spandex guide bar (3) moves forward by 5+/-0.2 mm on the guide bar support, the yarn-eating depth is full hole, the distance between the working line of the spandex guide bar (3) and the working line of the rear full-lining guide bar (4) is set to be 5+/-0.2 mm, and the yarn-eating depth of the rear full-lining guide bar (4) is half hole.
2. A back-lined lace braiding machine according to claim 1, wherein the chain blocks (20) are replaced by corresponding tissue structures or tissue structure change structures according to process requirements, comprising a single needle structure (25), a double needle structure (26), a triple needle structure (27) and a single needle structure (28).
3. A back-laid lace braiding machine according to claim 1, wherein the thickness of the back-laid yarn (6) is 30D-500D, and the yarn type is filament.
4. A back-laid lace braiding machine according to claim 1, wherein the thickness of the back-laid yarn (6) is 30D-500D, and the yarn type is stretch yarn.
5. A back-fed lace braiding machine according to claim 1, characterized in that the pattern bar group (1) is a steel sheet bar group or a steel wire rope bar group, the position of the ground net bar (2) is in the forefront of the bar bracket or in the middle of the pattern bar group (1), or the jacquard bar in the ground net bar (2) is placed behind the pattern bar group (1).
6. A back-lining lace braiding machine according to claim 1, characterized in that the up-down position of the back-lining-full-lining bar (4) is kept fixed by a bar slider (5), and the left-right position can be freely moved in the allowed space.
7. A method of using the back-end lace braiding machine of claim 1, comprising the steps of:
s1: adding the back full lining guide bar (4) into the existing guide bar arrangement and warp let-off system structure;
s2: starting a servo motor (10) and a corresponding electronic control system, driving a back lining pan head (8) to rotate through a gear transmission belt (9), and accurately feeding back lining yarns (6) through the back lining pan head (8), a yarn guide rod (7) and a back lining full lining guide bar (4);
s3: starting a driving motor (18), driving a roller driving wheel (17) and a chain block roller (19) to accurately rotate through a gear belt (22), enabling the chain block roller (19) to rotate with a chain block (20), and enabling the chain block (20) to drive a chain block pulley (16) to move left and right to form a yarn running track;
s4: the chain block pulley (16) transmits a left-right movement signal to the back full lining guide bar (4) through the guide bar ejector rod (24), and a back lining guide needle group (23) on the back full lining guide bar (4) moves correspondingly left and right with yarns, so that the back lining yarns (6) are accurately padded into the fabric according to the process.
8. The method according to claim 7, wherein each time the knitting machine completes one cycle in step S3, the chain blocks (20) rotate two, each chain block (20) is arranged at different heights, and the left-right movement of the chain block pulley (16) results from the change of the height position of the chain block (20).
CN201710986149.5A 2017-10-20 2017-10-20 Rear-lining lace braiding machine and use method thereof Active CN107604529B (en)

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CN109505054A (en) * 2018-12-27 2019-03-22 东莞超盈纺织有限公司 A kind of any sanction roses and lace fabric of non-hot melt material

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DE19963990A1 (en) * 1999-12-31 2001-07-19 Mayer Textilmaschf Pattern drum drive for warp knitting machine uses a separate motor linked electrically to speed of main drive motor
CN2628559Y (en) * 2003-07-29 2004-07-28 郑依福 Multi-sleybar warp knitting machine
CN201165583Y (en) * 2008-02-04 2008-12-17 常州市第八纺织机械有限公司 Multi-bar warp knitting machine with four combs and fall plates
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CN205576420U (en) * 2016-03-28 2016-09-14 江苏润源控股集团有限公司 It has tricot machine sley bar mechanism of embroidering line and pressing yarn tissue to weave
CN106757747A (en) * 2016-12-26 2017-05-31 广东天海花边有限公司 A kind of many comb raschel machines for producing special pressure yarn pattern fabric
CN206359733U (en) * 2016-12-26 2017-07-28 广东天海花边有限公司 A kind of many comb raschel machines for producing special pressure yarn pattern fabric
CN207391695U (en) * 2017-10-20 2018-05-22 广州市天海花边有限公司 A kind of backsight roses and lace braider

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