CN107600851B - Mould type garbage compression equipment - Google Patents
Mould type garbage compression equipment Download PDFInfo
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- CN107600851B CN107600851B CN201711024917.5A CN201711024917A CN107600851B CN 107600851 B CN107600851 B CN 107600851B CN 201711024917 A CN201711024917 A CN 201711024917A CN 107600851 B CN107600851 B CN 107600851B
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Abstract
本发明是一种模方式垃圾压缩设备,其特征在于:包括一种模方式垃圾压缩设备,其特征在于:包括用于压缩垃圾的垃圾压缩箱、用于提升垃圾的第一垃圾提升箱、第二垃圾提升箱和用于储存及运转垃圾的垃圾储存箱,第一垃圾提升箱设置在垃圾压缩箱的一侧,第二垃圾提升箱设置在垃圾压缩箱上部的一侧,垃圾储存箱设置在第一垃圾提升箱和第二垃圾提升箱的顶部,第一垃圾提升箱内设有第一升降装置,第二垃圾提升箱内设有第二升降装置。本发明采用模方式制备,具有安全性好,垃圾储存容量大,垃圾压缩极运转的效率高,比目前垃圾中转站的压缩设备垃圾压缩储存容量至少翻倍,而且该设备占地面积小,免去了环卫工人争相倒垃圾和装卸带来的烦恼。
The present invention is a modular garbage compression equipment, characterized in that it includes a modular garbage compression equipment, characterized in that it includes a garbage compression box for compressing garbage, a first garbage lifting box for lifting garbage, a second garbage lifting box Two garbage lifting boxes and a garbage storage box for storing and operating garbage, the first garbage lifting box is arranged on one side of the garbage compression box, the second garbage lifting box is arranged on one side of the upper part of the garbage compression box, and the garbage storage box is arranged on On the top of the first garbage lifting box and the second garbage lifting box, the first garbage lifting box is provided with a first lifting device, and the second garbage lifting box is provided with a second lifting device. The present invention is prepared in a mold mode, has good safety, large garbage storage capacity, and high efficiency of garbage compression operation, which is at least double the garbage compression storage capacity of the compression equipment in the garbage transfer station at present, and the equipment occupies a small area and is free from waste. Gone are the annoyances caused by sanitation workers scrambling to take out garbage and loading and unloading.
Description
技术领域technical field
本发明涉及垃圾处理的环卫设备技术领域,特别是一种垃圾中转站用模方式垃圾压缩设备。The invention relates to the technical field of sanitation equipment for garbage treatment, in particular to a molded garbage compression equipment for a garbage transfer station.
技术背景technical background
随着人们的生活水平的提高,环保理念的不断深入,农村城市化和城市都市化进程的不断发展,城市生活垃圾的数量不断增加,垃圾产生地和垃圾处置地之间的运距会不断增加,因此垃圾需要中转设备进行预处理,提高运输的经济性。环卫工人将清扫后,需要将垃圾运至垃圾中转站中将垃圾压缩,再通过垃圾车将压缩的垃圾运送到垃圾转运场或垃圾处理场。 而目前垃圾中转站的垃圾压缩设备通常只有一个垃圾压缩箱,如果垃圾压缩箱被垃圾压缩填满,垃圾压缩设备必需停止作业,待垃圾车运走后垃圾压缩被清空,才能继续作业,收集垃圾、压缩效率比较低,无法满足日益增长的垃圾量,导致大量环卫工人排队等待将垃圾卸至垃圾压缩设备中,影响了环卫工人的工作时间。另外,目前的垃圾压缩箱都是地下式的,垃圾车来装垃圾运走时,需要先把垃圾压缩箱升起来,把垃圾通过推杆推至垃圾车厢内,然后再将垃圾压缩箱降下来,每天如此循环操作,容易损坏设备,设备使用寿命短,能耗高,操作人员也存在安全隐患,运转效率低。With the improvement of people's living standards, the continuous deepening of the concept of environmental protection, the continuous development of rural urbanization and urbanization, the amount of urban domestic waste continues to increase, and the transportation distance between the waste generation place and the waste disposal place will continue to increase , so the garbage needs to be pretreated by transfer equipment to improve the economy of transportation. After cleaning, the sanitation workers need to transport the garbage to the garbage transfer station to compress the garbage, and then transport the compressed garbage to the garbage transfer site or garbage disposal site by garbage truck. At present, the garbage compression equipment in the garbage transfer station usually only has one garbage compression box. If the garbage compression box is filled with garbage compression, the garbage compression equipment must stop working. After the garbage truck is transported away, the garbage compression is emptied, and the operation can continue to collect garbage. , The compression efficiency is relatively low, which cannot meet the increasing amount of garbage, causing a large number of sanitation workers to wait in line to unload the garbage into the garbage compression equipment, which affects the working hours of sanitation workers. In addition, the current garbage compactors are all underground. When the garbage truck comes to load the garbage and transport it away, it is necessary to raise the garbage compactor first, push the garbage into the garbage truck compartment through the push rod, and then lower the garbage compactor. , such a cycle operation every day, it is easy to damage the equipment, the service life of the equipment is short, the energy consumption is high, the operator also has potential safety hazards, and the operation efficiency is low.
发明内容Contents of the invention
本发明的目的是针对现有技术存在的问题,提供一种安全性好,垃圾储存容量大,垃圾压缩极运转的效率高的模方式垃圾压缩设备。The object of the present invention is to solve the problems existing in the prior art, and provide a modular garbage compression device with good safety, large garbage storage capacity, and high efficiency of garbage compression operation.
本发明的技术方案是这样实现的:Technical scheme of the present invention is realized like this:
一种模方式垃圾压缩设备,其特征在于:包括用于压缩垃圾的垃圾压缩箱、用于提升垃圾的第一垃圾提升箱、第二垃圾提升箱和用于储存及运转垃圾的垃圾储存箱,所述第一垃圾提升箱设置在垃圾压缩箱的一侧,所述第二垃圾提升箱设置在垃圾压缩箱上部的一侧,所述垃圾储存箱设置在第一垃圾提升箱和第二垃圾提升箱的顶部,所述垃圾压缩箱与第一垃圾提升箱连接处设有通道,所述通道上设有隔离门,所述隔离门的两端垂直设有隔离油缸,所述第二垃圾提升箱的顶部与垃圾储存箱一端的底部之间设有通道,所述垃圾压缩箱的顶部设有投料口,所述第一垃圾提升箱和第二垃圾提升箱的背部均设有滑轨,所述第二垃圾提升箱的滑轨延伸至垃圾储存箱的顶部,所述第一垃圾提升箱内设有第一升降装置,所述第二垃圾提升箱内设有第二升降装置,所述垃圾储存箱的末端设有卸料门和卸料门油缸,所述卸料门油缸设置在垃圾储存箱的外壁,卸料油缸的一端与卸料门连接,所述卸料门油缸的下方设有锁紧装置。A modular garbage compression device, characterized in that it includes a garbage compression box for compressing garbage, a first garbage lifting box for lifting garbage, a second garbage lifting box, and a garbage storage box for storing and operating garbage, The first garbage lifting box is arranged on one side of the garbage compression box, the second garbage lifting box is arranged on the upper side of the garbage compression box, and the garbage storage box is arranged on the first garbage lifting box and the second garbage lifting box. On the top of the box, there is a channel at the connection between the garbage compression box and the first garbage lifting box, and an isolation door is provided on the channel, and isolation oil cylinders are vertically provided at both ends of the isolation door, and the second garbage lifting box There is a channel between the top of the garbage storage box and the bottom of one end of the garbage storage box, the top of the garbage compression box is provided with a feeding port, and the backs of the first garbage lifting box and the second garbage lifting box are provided with slide rails. The slide rail of the second garbage lifting box extends to the top of the garbage storage box, the first lifting device is provided in the first garbage lifting box, the second lifting device is provided in the second garbage lifting box, and the garbage storage The end of the box is provided with a discharge door and a discharge door oil cylinder. The discharge door cylinder is arranged on the outer wall of the garbage storage box. One end of the discharge cylinder is connected to the discharge door. A lock is provided under the discharge door cylinder. tighten the device.
进一步优选,所述垃圾压缩箱的一端设有压缩油缸,所述垃圾压缩箱内设有压缩板,所述压缩油缸的活塞杆与压缩板连接,所述垃圾压缩箱的一侧设有第一推送油缸,所述垃圾压缩箱内设有第一推料板,所述第一推送油缸的活塞杆与第一推料板连接,所述第一垃圾提升箱上部的一侧设有第二推送油缸,所述第一垃圾提升箱内设有第二推料板,所述第二推送油缸的活塞杆与第二推料板连接,所述垃圾储存箱的一端设有第三推送油缸,所述垃圾储存箱内设有第三推料板,所述第三推送油缸的活塞杆与第三推料板连接。Further preferably, a compression oil cylinder is provided at one end of the garbage compression box, a compression plate is arranged inside the garbage compression box, the piston rod of the compression oil cylinder is connected with the compression plate, and a first Pushing oil cylinder, a first pushing plate is provided in the garbage compression box, the piston rod of the first pushing oil cylinder is connected with the first pushing plate, and a second pushing plate is arranged on one side of the upper part of the first garbage lifting box. Oil cylinder, the first garbage lifting box is provided with a second pusher plate, the piston rod of the second pusher cylinder is connected with the second pusher plate, and one end of the garbage storage box is provided with a third pusher cylinder, so A third pusher plate is provided in the garbage storage box, and the piston rod of the third push cylinder is connected with the third pusher plate.
进一步优选,所述第一升降装置包括第一升降板、第一升降平台和第一升降油缸,所述第一升降板的两侧设有与滑轨相配合的滑块,所述第一升降板通过滑块连接在滑轨上,所述第一升降平台设置在第一升降板的底部,所述第一升降油缸垂直设置在第一升降板的一侧,所述第一升降油缸的活塞杆与第一升降板连接。Further preferably, the first lifting device includes a first lifting plate, a first lifting platform, and a first lifting oil cylinder. Slide blocks matched with slide rails are provided on both sides of the first lifting plate, and the first lifting The plate is connected on the slide rail through a slider, the first lifting platform is arranged at the bottom of the first lifting plate, the first lifting cylinder is vertically arranged on one side of the first lifting plate, and the piston of the first lifting cylinder The rod is connected with the first lifting plate.
进一步优选,所述第二升降装置包括第二升降板、第二升降平台、第二升降油缸,所述第二升降板的两侧设有与滑轨相配合的滑块,所述第二升降板通过滑块连接在滑轨上,所述第二升降平台设置在第二升降板的底部,所述第二升降油缸垂直设置在第二升降板的一侧,所述第二升降油缸的活塞杆与第二升降板连接。Further preferably, the second lifting device includes a second lifting plate, a second lifting platform, and a second lifting oil cylinder. Slide blocks matched with slide rails are provided on both sides of the second lifting plate, and the second lifting The plate is connected on the slide rail through a slider, the second lifting platform is arranged at the bottom of the second lifting plate, the second lifting cylinder is vertically arranged on one side of the second lifting plate, and the piston of the second lifting cylinder The rod is connected with the second lifting plate.
进一步优选,其特征在于:所述垃圾压缩箱的末端设有用于加强垃圾压缩箱强度的加强筋。More preferably, it is characterized in that: the end of the garbage compression box is provided with reinforcing ribs for strengthening the strength of the garbage compression box.
进一步优选,所述投料口的两侧设有限位墩。Further preferably, limiting piers are provided on both sides of the feeding opening.
进一步优选,所述锁紧装置包括锁紧油缸、锁紧钩和钩柱,所述钩柱设置在卸料门上,所述锁紧油缸与锁紧钩的一端连接,锁紧钩的另一端设有与钩柱相配合的钩弯。Further preferably, the locking device includes a locking oil cylinder, a locking hook and a hook post, the hook post is arranged on the discharge door, the locking oil cylinder is connected to one end of the locking hook, and the other end of the locking hook There are hook bends matched with the hook post.
进一步优选,所述垃圾压缩箱底部的两侧设有用于排放污水的排水孔,所述排水孔上设有地漏。Further preferably, both sides of the bottom of the garbage compression box are provided with drainage holes for discharging sewage, and a floor drain is provided on the drainage holes.
进一步优选,所述压缩油缸的数量为2-4个。Further preferably, the number of the compression cylinders is 2-4.
还包括液压系统,所述压缩油缸、第一推送油缸、隔离油缸、第一升降油缸、第二升降油缸、第二推送油缸、第三推送油缸、卸料油缸和锁紧门油缸均与液压系统连接。Also includes a hydraulic system, the compression cylinder, the first push cylinder, the isolation cylinder, the first lift cylinder, the second lift cylinder, the second push cylinder, the third push cylinder, the unloading cylinder and the locking door cylinder are all connected with the hydraulic system connect.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明模方式垃圾压缩设备由垃圾压缩箱、第一垃圾提升箱、第二垃圾提升箱和垃圾储存箱均采用模方式制成,可以根据垃圾量的多少增加垃圾储存箱数量,实现一边压缩垃圾一边转运垃圾,操作过程可以设计成自动操作和手动操作,安全性好,垃圾储存容量大,比目前的垃圾中转站的压缩设备垃圾储存容量至少翻倍,方便快捷,垃圾压缩极运转的效率高,免去了环卫工人争相倒垃圾和装卸带来的烦恼;垃圾压缩箱和部分垃圾提升箱埋在地下,占地面积少,垃圾储存箱的高度设计成和垃圾车垃圾箱的高度一致,垃圾车直接开至垃圾储存箱中将压缩的垃圾运走,避免将垃圾压缩提升下降而导致设备的损坏,在垃圾压缩箱的末端设有用于加强垃圾压缩箱强度的加强筋,设备使用寿命长。The modular garbage compression equipment of the present invention is made of a garbage compression box, a first garbage lifting box, a second garbage lifting box and a garbage storage box, and the number of garbage storage boxes can be increased according to the amount of garbage, so as to realize compressing garbage at the same time While transshipping garbage, the operation process can be designed as automatic operation and manual operation, with good safety and large garbage storage capacity, which is at least double the garbage storage capacity of the compression equipment in the current garbage transfer station. It is convenient and fast, and the efficiency of garbage compression is extremely high. , avoiding the annoyance caused by sanitation workers scrambling to take out garbage and loading and unloading; the garbage compression box and some garbage lifting boxes are buried underground, covering a small area, and the height of the garbage storage box is designed to be consistent with the height of the garbage truck garbage box. The garbage truck drives directly to the garbage storage box to transport the compressed garbage away, avoiding damage to the equipment caused by lifting and lowering the compressed garbage. At the end of the garbage compression box, there are reinforcing ribs to strengthen the strength of the garbage compression box, and the equipment has a long service life. .
附图说明Description of drawings
图1是本发明模方式垃圾压缩设备的立体结构示意图一;Fig. 1 is a three-dimensional structural schematic diagram one of the modular garbage compression equipment of the present invention;
图2是本发明模方式垃圾压缩设备的立体结构示意图二;Fig. 2 is the three-dimensional structure schematic diagram two of the modular garbage compression equipment of the present invention;
图3是本发明模方式垃圾压缩设备的立体结构示意图三;Fig. 3 is the three-dimensional structure schematic diagram three of modular garbage compression equipment of the present invention;
图4是本发明模方式垃圾压缩设备的主视结构示意图;Fig. 4 is the main view structure schematic diagram of the modular garbage compression equipment of the present invention;
图5是本发明模方式垃圾压缩设备的侧视结构示意图;Fig. 5 is a side view structural representation of the modular garbage compression equipment of the present invention;
图6是本发明模方式垃圾压缩设备的俯视结构示意图;Fig. 6 is a top view structural representation of the modular garbage compression equipment of the present invention;
图7是垃圾储存箱4的局部结构示意图;Fig. 7 is a partial structural schematic diagram of the
图中部件名称及序号:Part names and serial numbers in the figure:
垃圾压缩箱1、第一垃圾提升箱2、第二垃圾提升箱3、垃圾储存箱4、压缩油缸5、压缩板6、投料口7、限位墩8、第一推送油缸9、第一推料板10、加强筋11、隔离门12、隔离油缸13、滑轨14、第一升降板15、第一升降平台16、第一升降油缸17、第二升降板18、第二升降平台19、第二升降油缸20、第二推送油缸21、第二推料板22、第三推送油缸23、第三推料板24、卸料门25、卸料门油缸26、锁紧装置27、锁紧油缸28、锁紧钩29、钩柱30、排水孔31。Garbage compression box 1, first
实施方式Implementation
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
为能进一步了解本发明的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下。In order to further understand the content, features and effects of the present invention, the following examples are given, and detailed descriptions are given below with reference to the accompanying drawings.
实施例Example
下面结合图1-7对本发明模方式垃圾压缩设备的结构作详细的描述。Below in conjunction with Fig. 1-7, the structure of the modular garbage compression equipment of the present invention is described in detail.
如图1-6所示,本发明一种模方式垃圾压缩设备,包括用于压缩垃圾的垃圾压缩箱1、用于提升垃圾的第一垃圾提升箱2、第二垃圾提升箱3和用于储存及运转垃圾的垃圾储存箱4,所述第一垃圾提升箱2设置在垃圾压缩箱1的一侧,所述第二垃圾提升箱3设置在垃圾压缩箱1上部的一侧,所述垃圾储存箱4设置在第一垃圾提升箱2和第二垃圾提升箱3的顶部,所述垃圾压缩箱1与第一垃圾提升箱2连接处设有通道,所述通道上设有隔离门12,所述隔离门12的两端垂直设有隔离油缸13,所述第二垃圾提升箱3的顶部与垃圾储存箱4一端的底部之间设有通道,所述垃圾压缩箱1的顶部设有投料口7,所述第一垃圾提升箱2和第二垃圾提升箱3的背部均设有滑轨14,所述第二垃圾提升箱3的滑轨14延伸至垃圾储存箱4的顶部,所述第一垃圾提升箱2内设有第一升降装置,所述第二垃圾提升箱3内设有第二升降装置,所述垃圾储存箱4的末端设有卸料门25和卸料门油缸26,所述卸料门油缸26设置在垃圾储存箱4的外壁,卸料门油缸26的一端与卸料门25连接,所述卸料门油缸26的下方设有锁紧装置27。As shown in Figures 1-6, a kind of modular garbage compression equipment of the present invention comprises a garbage compression box 1 for compressing garbage, a first
所述垃圾压缩箱1的一端设有压缩油缸5,所述垃圾压缩箱1内设有压缩板6,所述压缩油缸5的活塞杆与压缩板6连接,所述垃圾压缩箱1的一侧设有第一推送油缸9,所述垃圾压缩箱1内设有第一推料板10,所述第一推送油缸9的活塞杆与第一推料板10连接,所述第一垃圾提升箱2上部的一侧设有第二推送油缸21,所述第一垃圾提升箱2内设有第二推料板22,所述第二推送油缸21的活塞杆与第二推料板22连接,所述垃圾储存箱4的一端设有第三推送油缸23,所述垃圾储存箱4内设有第三推料板24,所述第三推送油缸23的活塞杆与第三推料板24连接。One end of the garbage compression box 1 is provided with a compression oil cylinder 5, and the garbage compression box 1 is provided with a compression plate 6, and the piston rod of the compression oil cylinder 5 is connected with the compression plate 6, and one side of the garbage compression box 1 A first push cylinder 9 is provided, and a
所述第一升降装置包括第一升降板15、第一升降平台16和第一升降油缸17,所述第一升降板15的两侧设有与滑轨14相配合的滑块,所述第一升降板15通过滑块连接在滑轨14上,所述第一升降平台16设置在第一升降板15的底部,所述第一升降油缸17垂直设置在第一升降板15的一侧,所述第一升降油缸17的活塞杆与第一升降板15连接。The first lifting device comprises a
所述第二升降装置包括第二升降板18、第二升降平台19、第二升降油缸20,所述第二升降板18的两侧设有与滑轨14相配合的滑块,所述第二升降板18通过滑块连接在滑轨14上,所述第二升降平台19设置在第二升降板18的底部,所述第二升降油缸20垂直设置在第二升降板18的一侧,所述第二升降油缸20的活塞杆与第二升降板18连接。The second lifting device includes a
其特征在于:所述垃圾压缩箱1的末端设有用于加强垃圾压缩箱1强度的加强筋11。It is characterized in that: the end of the garbage compression box 1 is provided with a reinforcing
所述投料口7的两侧设有限位墩8。Limiting piers 8 are provided on both sides of the feeding opening 7 .
如图7所示,所述锁紧装置27包括锁紧油缸28、锁紧钩29和钩柱30,所述钩柱30设置在卸料门25上,所述锁紧油缸28与锁紧钩29的一端连接,锁紧钩29的另一端设有与钩柱30相配合的钩弯。As shown in Figure 7, the locking
所述垃圾压缩箱1底部的两侧设有用于排放污水的排水孔31,所述排水孔31上设有地漏。Both sides of the bottom of the garbage compression box 1 are provided with
所述压缩油缸5的数量为3个。The number of the compression cylinders 5 is three.
还包括液压系统,所述压缩油缸、第一推送油缸、隔离油缸、第一升降油缸、第二升降油缸、第二推送油缸、第三推送油缸、卸料油缸和锁紧门油缸均与液压系统连接。Also includes a hydraulic system, the compression cylinder, the first push cylinder, the isolation cylinder, the first lift cylinder, the second lift cylinder, the second push cylinder, the third push cylinder, the unloading cylinder and the locking door cylinder are all connected with the hydraulic system connect.
本发明的工作过程如下:Working process of the present invention is as follows:
将垃圾压缩箱1和第一垃圾提升箱2部分的埋在地下,垃圾压缩箱1的顶部与地面等高,垃圾储存箱4的卸料口底部与垃圾车的垃圾箱等高,环卫工人将清扫的垃圾通过投料口7投入垃圾压缩箱1中,限位墩8防止环卫工人的垃圾车掉入垃圾压缩箱1内,垃圾填满垃圾压缩箱1后,打开隔离门12,启动压缩油缸5将垃圾压缩,然后通过第一推送油缸9将压缩后的垃圾送至第一垃圾提升箱2的第一升降平台16中,第一升降油缸17将垃圾提升后,第二推送油缸21将垃圾推至第二升降平台19中,第二升降油缸20将第二升降平台19提升至垃圾储存箱4中,再通过第三推送油缸23将压缩垃圾送至垃圾储存箱4的前端,环卫工人继续将垃圾通过投料口7投入垃圾压缩箱1中进行压缩,依次循环操作,垃圾储存箱4的垃圾满后,打开卸料门25,通过第三推送油缸23将垃圾推送至垃圾车中,垃圾车将垃圾运转至送到垃圾转运场或垃圾处理场。Buried the garbage compression box 1 and the first
当然,上述说明并非是对本发明的限制,本发明也并不限于上述实例,本技术领域的普通技术人员,在本发明的实质范围内,作出的变化、改型、添加或替换,都应属于本发明的保护范围。Of course, the above descriptions are not intended to limit the present invention, and the present invention is not limited to the above-mentioned examples. Those of ordinary skill in the art, within the scope of the present invention, any changes, modifications, additions or replacements should belong to protection scope of the present invention.
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| CN201711024917.5A CN107600851B (en) | 2017-10-27 | 2017-10-27 | Mould type garbage compression equipment |
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| CN1958408A (en) * | 2006-11-23 | 2007-05-09 | 刘强 | Closed type apparatus for compressing, stalling and transporting garbage |
| CN202880259U (en) * | 2012-10-30 | 2013-04-17 | 湖南五星重工有限公司 | Horizontal compressing type rubbish transit station |
| CN205906534U (en) * | 2016-08-01 | 2017-01-25 | 泸州新兴环卫设备制造有限公司 | Compress flat push formula rubbish transfer station perpendicularly |
| CN207361099U (en) * | 2017-10-27 | 2018-05-15 | 麦勇 | Mould mode refuse compaction equipment |
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