CN107598645A - A kind of mechanical feed equipment for Sheet Metal Processing production line - Google Patents
A kind of mechanical feed equipment for Sheet Metal Processing production line Download PDFInfo
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Abstract
本发明公开了一种用于板料加工生产线的自动喂料设备,包括机架(1),所述机架(1)两侧设有升降装置固定板(11),所述升降装置固定板(11)上设有升降装置(3),所述升降装置(3)上连接有储料架(2),所述储料架(2)的一侧设有推料装置(4);所述推料装置(4)设置在推料机构固定板(13)上,所述推料机构固定板(13)设在所述机架(1)上端;推料机构联轴器(42)连接有推送用丝杠传动机构(43);所述推送用丝杠传动机构(43)的丝母上固定有气缸支架(44)。本发明的自动喂料设备可用于板料加工生产线上流水作业,提供自动化上下料的功能,具有负载能力大、结构简单紧凑、适用于加装运载等特点。
The invention discloses an automatic feeding equipment used in a sheet material processing production line, which comprises a frame (1), the two sides of the frame (1) are provided with a lifting device fixing plate (11), and the lifting device fixing plate (11) is provided with elevating device (3), and described elevating device (3) is connected with stocker (2), and one side of described stocker (2) is provided with pushing device (4); The pushing device (4) is arranged on the pushing mechanism fixed plate (13), and the pushing mechanism fixing plate (13) is arranged on the upper end of the frame (1); the pushing mechanism coupling (42) connects There is a screw drive mechanism (43) for pushing; the screw nut of the screw drive mechanism (43) for pushing is fixed with a cylinder bracket (44). The automatic feeding equipment of the present invention can be used in the flow operation of the sheet metal processing production line, provides the function of automatic loading and unloading, has the characteristics of large load capacity, simple and compact structure, and is suitable for loading and carrying.
Description
技术领域technical field
本发明属于自动化设备领域,涉及一种可用于板料加工生产线的自动喂料设备。The invention belongs to the field of automation equipment, and relates to an automatic feeding equipment that can be used in a plate processing production line.
背景技术Background technique
在当前的板料加工行业中,仍有广泛存在由工人将板材搬上切割平台的人工喂料生产方式,例如水射流加工行业,工人劳动强度大,生产环境差,不符合当前工业自动化的趋势。一般板料自动化生产线进给端需要一个自动化喂料设备,其应具有储放多块板料,并依次将板料送出的功能,即自动化喂料设备需具有升降和水平方向上送出的功能。板料自动化生产线的喂料机构大都具有以上功能,但多数是采用真空吸盘吸取,例如专利号为201010598286X的“一种板料加工设备的自动上下料装置”发明专利和专利号为2014204437535的“石材板悬臂式自动上下料装置”发明专利,均是采用真空吸盘吸取板料进行两个方向上的移动。有些板料加工工艺,比如水射流加工后整块板料可能会变成散乱的多块板料,所以通常板料需要装夹用于运载和固定的工装盘,方便加工后板料的运输。通常板料及其工装盘质量较大,工装盘上的夹具难以完全固定板料,当真空吸盘吸附板料表面时容易造成板料与工装盘脱离;若真空吸盘吸附工装盘则会导致真空吸附模块体积较大,对上下料机构的刚度有一定影响,同时结构不紧凑。此外,吸盘式上下料设备通常用于负载较小的场合,难以适用负载较大的情况。采用所以吸盘式上下料设备不适用于加装运载工具、负载较大的板料生产线。所以本发明有很好的市场竞争。In the current sheet metal processing industry, there is still a wide range of manual feeding production methods in which workers move the sheet to the cutting platform, such as the water jet processing industry. The labor intensity of the workers is high and the production environment is poor, which does not conform to the current trend of industrial automation. . Generally, the feeding end of an automatic sheet metal production line requires an automatic feeding device, which should have the function of storing multiple sheets and sending them out in sequence, that is, the automatic feeding device must have the functions of lifting and sending out in the horizontal direction. Most of the feeding mechanisms of sheet metal automatic production lines have the above functions, but most of them are sucked by vacuum suction cups. For example, the invention patent of "an automatic loading and unloading device for sheet metal processing equipment" with patent No. Plate cantilever type automatic loading and unloading device" invention patent, all use vacuum suction cup to absorb the plate to move in two directions. Some sheet metal processing techniques, such as water jet processing, may turn the entire sheet into a number of scattered sheets, so usually the sheet needs to be clamped for carrying and fixing the tooling plate to facilitate the transportation of the processed sheet. Usually, the mass of the sheet and its tooling plate is large, and the fixture on the tooling plate is difficult to completely fix the sheet. When the vacuum suction cup absorbs the surface of the sheet material, it is easy to cause the sheet to separate from the tooling plate; if the vacuum suction cup absorbs the tooling plate, it will cause the vacuum adsorption module. The large volume has a certain influence on the rigidity of the loading and unloading mechanism, and the structure is not compact. In addition, the suction cup type loading and unloading equipment is usually used in occasions with a small load, and it is difficult to apply to a situation with a large load. Therefore, the suction cup type loading and unloading equipment is not suitable for sheet metal production lines with additional vehicles and heavy loads. So the present invention has very good market competition.
发明内容Contents of the invention
本发明的目的在于提出一种用于板料加工生产线的自动喂料设备,能够具有升降和水平方向上送出的功能,结构简单,能够承受较大负载,能够适用于加装运载工具的板料生产线。本发明中,以工装盘作为运载工具。The purpose of the present invention is to propose an automatic feeding equipment for sheet metal processing production line, which can have the functions of lifting and sending out in the horizontal direction, has a simple structure, can bear a large load, and can be suitable for adding sheets of vehicles production line. In the present invention, the tooling tray is used as the carrier.
本发明所采用的技术方案:一种用于板料加工生产线的自动喂料设备,包括机架(1),所述机架(1)两侧设有升降装置固定板(11),所述升降装置固定板(11)上设有升降装置(3),所述升降装置(3)上连接有储料架(2),所述储料架(2)的一侧设有推料装置(4)。The technical solution adopted in the present invention: an automatic feeding equipment for sheet metal processing production line, comprising a frame (1), the two sides of the frame (1) are provided with lifting device fixing plates (11), the Lifting device fixed plate (11) is provided with lifting device (3), is connected with storage rack (2) on the described lifting device (3), and one side of described material storage rack (2) is provided with pushing device ( 4).
优选的,所述推料装置(4)设置在推料机构固定板(13)上,所述推料机构固定板(13)设在所述机架(1)上端。Preferably, the pushing device (4) is arranged on the pushing mechanism fixing plate (13), and the pushing mechanism fixing plate (13) is arranged on the upper end of the frame (1).
优选的,所述推料装置(4)包括推送驱动电机(41),所述推送驱动电机(41)连接推料机构联轴器(42),推料机构联轴器(42)连接有推送用丝杠传动机构(43);所述推送用丝杠传动机构(43)的丝母上固定有气缸支架(44);所述气缸支架(44)上固定有气缸(45);所述气缸(45)连接有弹簧调节机构(46)的后端板(461),所述弹簧调节机构(46)的前端板(462)连接有电磁铁(47)。Preferably, the pushing device (4) includes a pushing drive motor (41), and the pushing driving motor (41) is connected with a pushing mechanism coupling (42), and the pushing mechanism coupling (42) is connected with a pushing With leading screw transmission mechanism (43); Described pushing is fixed with cylinder support (44) on the screw nut of lead screw transmission mechanism (43); Described cylinder support (44) is fixed with cylinder (45); Described cylinder ( 45) The rear end plate (461) of the spring adjustment mechanism (46) is connected, and the front end plate (462) of the spring adjustment mechanism (46) is connected with the electromagnet (47).
优选的,所述升降装置(3)包括升降丝杠传动机构(31),所述升降丝杠传动机构(31)分别固定于所述机架(1)两侧的升降装置固定板(11)上,其中一个升降丝杠传动机构(31)下端通过升降装置联轴器(32)与升降驱动电机(33)连接;两侧的所述升降丝杠传动机构(31)通过同步带传动机构(34)传动连接;所述升降丝杠传动机构(31)两侧设有直线轴承导向机构(35)。Preferably, the lifting device (3) includes a lifting screw transmission mechanism (31), and the lifting screw transmission mechanism (31) is respectively fixed on the lifting device fixing plates (11) on both sides of the frame (1) The lower end of one of the lifting screw transmission mechanisms (31) is connected with the lifting drive motor (33) through the lifting device coupling (32); the lifting screw transmission mechanisms (31) on both sides are connected through the synchronous belt transmission mechanism ( 34) Transmission connection; linear bearing guide mechanisms (35) are provided on both sides of the lifting screw transmission mechanism (31).
优选的,所述弹簧调节机构(46)包括后端板(461)和前端板(462);所述后端板(461)设有通孔;所述前端板(462)设有螺纹孔;所述后端板(461)和前端板(462)中间设有导向轴(463);所述导向轴(463)为阶梯轴结构,大轴径轴段穿过后端板(461)并开有挡圈槽,其上设有轴用挡圈(464)阻挡后端板(461)脱开导向轴(463),小轴径轴段设有螺纹,与前端板(462)螺纹孔构成螺纹连接;所述导向轴上设有弹簧(465),其两端分别顶住后端板(461)和前端板(462)。Preferably, the spring adjustment mechanism (46) includes a rear end plate (461) and a front end plate (462); the rear end plate (461) is provided with a through hole; the front end plate (462) is provided with a threaded hole; A guide shaft (463) is arranged between the rear end plate (461) and the front end plate (462); the guide shaft (463) is a stepped shaft structure, and the large shaft diameter shaft section passes through the rear end plate (461) and has a A retaining ring groove, on which there is a shaft retaining ring (464) to prevent the rear end plate (461) from disengaging from the guide shaft (463), and the small shaft diameter shaft section is provided with threads, which form a threaded connection with the threaded hole of the front end plate (462) ; The guide shaft is provided with a spring (465), and its two ends bear against the rear end plate (461) and the front end plate (462) respectively.
优选的,所述储料架(2)用于储存工装盘(5),其内侧以层状结构的方式设有承载用滚动装置(21)和限位用滚动装置(23),所述承载用滚动装置(21)通过中间连接件(23)与所述储料架(2)固定连接,所述限位用滚动装置(23)直接固定于储料架(2)内侧。Preferably, the storage rack (2) is used to store the tooling tray (5), and its inner side is provided with a bearing rolling device (21) and a limiting rolling device (23) in a layered structure. The rolling device (21) is fixedly connected with the storage rack (2) through an intermediate connecting piece (23), and the position-limiting rolling device (23) is directly fixed on the inside of the storage rack (2).
与现有技术相比,本发明的有益效果是:(1)本发明提供的一种可用于板料加工生产线的自动喂料设备设有升降装置和推料装置,可以实现按需自动喂料功能,能够代替人工进行上下料操作,将人从繁重的上下料劳动中解放出来;(2)本发明采用储料架存储工装盘,通过丝杠实现储料架及工装盘整体的升降,避免了机械臂真空吸附方式在吸附使用运载工具的板料时容易造成板料与运载工具脱离的缺点,可以适用于加装运载工具的板料生产线;(3)本发明通过丝杠传动进行升降,可以实现较大的负载范围,相比机械臂真空吸附方式结构紧凑。Compared with the prior art, the beneficial effects of the present invention are: (1) The automatic feeding equipment provided by the present invention, which can be used in the sheet metal processing production line, is equipped with a lifting device and a pushing device, which can realize automatic feeding on demand function, it can replace the manual loading and unloading operation, and liberate people from the heavy loading and unloading work; (2) the present invention uses the storage rack to store the tooling tray, and realizes the overall lifting of the storage rack and the tooling tray through the lead screw, avoiding The shortcoming that the mechanical arm vacuum adsorption method easily causes the sheet material to separate from the carrier tool when absorbing the sheet material of the carrier tool can be applied to the sheet material production line with the carrier tool added; (3) the present invention lifts and lowers through the screw drive, A larger load range can be achieved, and the structure is more compact than the mechanical arm vacuum adsorption method.
附图说明Description of drawings
图1为本发明一种用于板料加工生产线的自动喂料设备的结构示意图。Fig. 1 is a schematic structural view of an automatic feeding device used in a sheet metal processing production line according to the present invention.
图2为本发明机架结构的示意图。Fig. 2 is a schematic diagram of the frame structure of the present invention.
图3为本发明储料架的示意图;Fig. 3 is the schematic diagram of storage rack of the present invention;
图4为本发明储料架堆叠工装盘的示意图;Fig. 4 is a schematic diagram of stacking tooling trays of the storage rack of the present invention;
图5为本发明升降装置的结构示意图;Fig. 5 is the structural representation of lifting device of the present invention;
图6为本发明升降装置传感器的示意图;Fig. 6 is the schematic diagram of the lifting device sensor of the present invention;
图7为本发明推料装置的示意图;Fig. 7 is the schematic diagram of pushing device of the present invention;
图8是本发明弹簧调节机构的结构示意图。Fig. 8 is a schematic structural view of the spring adjustment mechanism of the present invention.
1、机架;11、升降装置固定板;12、惰轮固定板;13、推料机构固定板;2、储料架;21、承载用滚动装置;22、承载用滚动装置连接件;23、限位用滚动装置;3、升降装置;31、升降丝杠传动机构;32、升降装置联轴器;33、升降驱动电机;34、同步带传动机构;35、直线轴承导向机构;36、传感器;4、推料装置;41、推送驱动电机;42、推料机构联轴器;43、推送用丝杠传动机构;44、气缸支架;45、气缸;46、弹簧调节机构;461、后端板;462、前端板;463、导向轴;464、轴用挡圈;465、弹簧;47、电磁铁。1. Rack; 11. Lifting device fixing plate; 12. Idler wheel fixing plate; 13. Pushing mechanism fixing plate; 2. Storage rack; 21. Bearing rolling device; 22. Bearing rolling device connector; , Limiting rolling device; 3, Lifting device; 31, Lifting screw transmission mechanism; 32, Lifting device coupling; 33, Lifting drive motor; 34, Synchronous belt transmission mechanism; 35, Linear bearing guide mechanism; 36, Sensor; 4. Pushing device; 41. Pushing drive motor; 42. Coupling of pushing mechanism; 43. Lead screw transmission mechanism for pushing; 44. Cylinder bracket; 45. Cylinder; 46. Spring adjustment mechanism; 461. Rear End plate; 462, front end plate; 463, guide shaft; 464, retaining ring for shaft; 465, spring; 47, electromagnet.
具体实施方式detailed description
下面结合具体实施例进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with specific embodiments.
如图1和图2所示,一种用于板料加工生产线的自动喂料设备,包括机架(1),所述机架(1)两侧设有升降装置固定板(11),所述升降装置固定板(11)上设有升降装置(3);所述机架(1)的中部靠下位置设有惰轮固定板(12),所述惰轮固定板(12)上开有用于调节张紧力的滑槽,用于固定和调整同步带传动机构(34)的惰轮位置以张紧同步带;所述机架(1)上端一侧设有推料机构固定板(13),在本实施例中,所述推料机构固定板(13)上开有螺纹孔且具有类似于电机支架的结构;所述升降装置(3)上连接有储料架(2),所述储料架(2)的一侧设有推料装置(4)。As shown in Fig. 1 and Fig. 2, a kind of automatic feeding equipment that is used for sheet material processing production line, comprises frame (1), and described frame (1) both sides are provided with lifting device fixing plate (11), so The lifting device fixing plate (11) is provided with a lifting device (3); the lower part of the frame (1) is provided with an idler fixing plate (12), and the idler fixing plate (12) is opened There is a chute for adjusting the tension, for fixing and adjusting the idler position of the synchronous belt transmission mechanism (34) to tension the synchronous belt; the upper end side of the frame (1) is provided with a pushing mechanism fixing plate ( 13), in this embodiment, the pushing mechanism fixing plate (13) has a threaded hole and has a structure similar to the motor bracket; the lifting device (3) is connected with a storage rack (2), One side of the storage rack (2) is provided with a pushing device (4).
在本发明的具体技术方案中,如图3和图4所示,储料架(2)用于堆叠储存多个工装盘(5),两侧开有通孔,其内侧以层状结构的方式设有承载用滚动装置(21)和限位用滚动装置(23),所述承载用滚动装置(21)通过承载用滚动装置连接件(22)与所述储料架(2)固定连接,所述限位用滚动装置(23)通过螺栓连接直接固定于储料架(2)内侧。储料架(2)中的每个工装盘(5)分别由每一层的承载用滚动装置(21)承载,由限位用滚动装置(23)对其进行两侧限位。In the specific technical solution of the present invention, as shown in Fig. 3 and Fig. 4, the material storage rack (2) is used for stacking and storing a plurality of tooling trays (5), and there are through holes on both sides, and the inner side is formed of layered structure. The rolling device (21) for bearing and the rolling device (23) for limiting are provided, and the rolling device (21) for bearing is fixedly connected with the storage rack (2) through the connecting piece (22) of the rolling device for bearing , the position-limiting rolling device (23) is directly fixed on the inner side of the material storage rack (2) through a bolt connection. Each tooling tray (5) in the stocker (2) is carried by the bearing rolling device (21) of each layer respectively, and its two sides are limited by the limiting rolling device (23).
在本发明的具体技术方案中,如图1和图5所示,所述升降装置(3)包括升降丝杠传动机构(31),所述升降丝杠传动机构(31)的数量为两个,分别固定于所述机架(1)两侧的升降装置固定板(11)上,并分别与所述储料架(2)通过螺钉连接;其中一个升降丝杠传动机构(31)的丝杠下端通过升降装置联轴器(32)与升降驱动电机(33)连接;两侧的所述升降丝杠传动机构(31)通过同步带传动机构(34)传动连接;具体地,所述同步带传动机构(34)的两个同步轮分别安装与两侧升降丝杠传动机构(31)的丝杠下端,所述同步带传动机构(34)的惰轮固定于机架(1)的惰轮固定板(12),同步带传动机构(34)的同步带绕过所述同步轮和惰轮,利用惰轮进行张紧,所述同步带传动机构(34)用于实现两侧升降丝杠传动机构(31)之间的同步传动;所述升降丝杠传动机构(31)两侧设有直线轴承导向机构(35),所述直线轴承导向机构(35)的数量为4个,分别固定于两侧的升降装置固定板(11)上,其直线轴承分别与储料架(2)两侧通过螺钉连接,用于对储料架(2)的升降运动辅助导向;在具体使用时,假设已由人工将安装好板料的工装盘(5)在储料架(2)中堆叠完毕并且储料架(2)中位于最上方的工装盘(5)处于推出高度上,先由推料装置最上方的工装盘(5)推送出去后,再启动所述升降驱动电机(33),进而带动所述储料架(2)提升,更具体的,所述储料架(2)在直线轴承导向机构(35)的辅助导向作用下,由所述升降驱动电机(33)通过同步带传动机构(34)同步驱动两侧升降丝杠传动机构(31)实现提升;此外在机架(1)上设置传感器(36)并利用传感器(36)检测此时储料架(2)最上方的工装盘(5)是否到达推出高度,如图6所示;当储料架(2)中所有工装盘均被推出后,由人工将安装好板料的工装盘在储料架(2)中进行堆叠并控制升降装置(3)将储料架(2)下降至位于最上方的工装盘(5)处于推出高度上。In the specific technical solution of the present invention, as shown in Figure 1 and Figure 5, the lifting device (3) includes a lifting screw transmission mechanism (31), and the number of the lifting screw transmission mechanism (31) is two , respectively fixed on the lifting device fixing plates (11) on both sides of the frame (1), and connected with the storage rack (2) by screws respectively; the screw of one of the lifting screw transmission mechanisms (31) The lower end of the bar is connected with the lifting drive motor (33) through the lifting device coupling (32); the lifting screw drive mechanism (31) on both sides is connected through a synchronous belt drive mechanism (34); specifically, the synchronous The two synchronous pulleys of the belt transmission mechanism (34) are installed respectively with the lower ends of the leading screw of the lifting screw transmission mechanism (31) on both sides. The wheel fixing plate (12), the synchronous belt of the synchronous belt transmission mechanism (34) bypasses the synchronous wheel and the idler wheel, and the idler wheel is used for tensioning, and the synchronous belt transmission mechanism (34) is used to realize the lifting wire on both sides Synchronous transmission between the rod transmission mechanisms (31); linear bearing guide mechanisms (35) are provided on both sides of the lifting screw transmission mechanism (31), and the number of the linear bearing guide mechanisms (35) is 4, respectively Fixed on the lifting device fixing plates (11) on both sides, the linear bearings are respectively connected with the two sides of the storage rack (2) by screws, and are used to assist the lifting movement of the storage rack (2) to guide; in specific use , assuming that the tooling tray (5) with the sheets installed has been manually stacked in the storage rack (2) and the uppermost tooling tray (5) in the storage rack (2) is at the push-out height, firstly After the tooling tray (5) on the top of the pushing device is pushed out, the lifting drive motor (33) is started to drive the lifting of the storage rack (2). More specifically, the storage rack (2) Under the auxiliary guidance of the linear bearing guide mechanism (35), the lift screw drive mechanism (31) on both sides is synchronously driven by the lift drive motor (33) through the synchronous belt drive mechanism (34) to realize lifting; (1) sensor (36) is set on and utilizes sensor (36) to detect whether the tooling tray (5) on the top of the material storage rack (2) at this moment reaches the push-out height, as shown in Figure 6; when the material storage rack (2) After all the tooling trays are pushed out, manually stack the tooling trays with installed sheets in the material storage rack (2) and control the lifting device (3) to lower the material storage rack (2) to the uppermost tooling Disc (5) is at push-out height.
在本发明的具体技术方案中,如图7所示,所述推料装置(4)设置在机架(1)的推料机构固定板(13)上,包括推送驱动电机(41),所述推送驱动电机(41)固定于推料机构固定板(13)上类似于电机支架结构处,通过推料机构联轴器(42)连接推送用丝杠传动机构(43)的丝杠一端;所述推送用丝杠传动机构(43)固定于所述推料机构固定板(13)上,沿工装盘(5)推出方向布置,其丝母上固定有气缸支架(44);所述气缸支架(44)为一块开有多个通孔的板料,其上通过螺栓连接固定有气缸(45);所述气缸(45)的顶出端通过螺钉连接有弹簧调节机构(46)的后端板(461),所述弹簧调节机构(46)的前端板(462)连接有电磁铁(47)。所述推送用丝杠传动机构(43)用于实现工装盘(5)在推送方向上的运动,气缸(45)用于实现带动电磁铁(47)靠近工装盘(5)的运动;所述推送用丝杠传动机构(43)的丝母的初始位置在丝杠传动机构(411)沿工装盘(5)推出反方向的极限位置上,此时通过弹簧调节机构(46)、气缸(45)间接固定于丝母上的电磁铁(47)恰好正对着位于推出高度上的工装盘(5)上的磁性物块;推料装置(4)在具体使用时,在升降装置(3)将位于储料架(2)上最顶端的工装盘(5)提升至推出高度后,所述气缸(45)顶出,通过弹簧调节机构(46)间接推动电磁铁(47)与位于推出高度上的工装盘(5)上的磁性物块贴合并对电磁铁(47)通电完成对工装盘(5)的吸合,之后由推送驱动电机(41)驱动推送用丝杠传动机构(43)带动所述电磁铁(47)沿工装盘(5)推出方向移动,从而将工装盘(5)推出;当推送用丝杠传动机构(43)走完行程时,对电磁铁(47)断电,之后气缸(45)复位带动电磁铁(47)脱离工装盘(5)的磁性物块;最后推送驱动电机(41)驱动推送用丝杠传动机构(43)的丝母回到其初始位置,等待升降装置(3)将下一个工装盘(5)提升至推出高度,不断重复以上过程。In the specific technical solution of the present invention, as shown in Figure 7, the pusher device (4) is arranged on the pusher mechanism fixing plate (13) of the frame (1), including a push drive motor (41), so Said pushing drive motor (41) is fixed on the pushing mechanism fixed plate (13) and is similar to the motor support structure place, connects and pushes one end of the leading screw with the leading screw transmission mechanism (43) by pushing the pushing mechanism shaft coupling (42); The said pushing screw transmission mechanism (43) is fixed on the said pushing mechanism fixing plate (13), arranged along the pushing direction of the tooling plate (5), and the cylinder support (44) is fixed on the screw nut; the cylinder support (44) is a sheet material with a plurality of through holes, on which the cylinder (45) is fixed by bolt connection; the ejection end of the cylinder (45) is connected with the rear end of the spring adjustment mechanism (46) by screws plate (461), and the front end plate (462) of the spring adjustment mechanism (46) is connected with an electromagnet (47). The pushing screw transmission mechanism (43) is used to realize the movement of the tooling disk (5) in the pushing direction, and the cylinder (45) is used to realize the movement of driving the electromagnet (47) close to the tooling disk (5); The initial position of the nut of the screw drive mechanism (43) for pushing is on the extreme position where the screw drive mechanism (411) pushes out the opposite direction along the tooling plate (5). ) The electromagnet (47) indirectly fixed on the nut is just facing the magnetic object on the tooling plate (5) on the push-out height; After the tooling tray (5) at the top of the storage rack (2) is lifted to the push-out height, the cylinder (45) is ejected, and the electromagnet (47) is indirectly pushed through the spring adjustment mechanism (46) to be positioned at the push-out height. The magnetic block on the tooling plate (5) is pasted and the electromagnet (47) is energized to complete the attraction of the tooling plate (5), and then driven by the push drive motor (41) to drive the push screw transmission mechanism (43) Described electromagnet (47) moves along tooling disc (5) release direction, thereby tooling disc (5) is released; Afterwards the cylinder (45) resets and drives the electromagnet (47) to break away from the magnetic block of the tooling disc (5); finally the push drive motor (41) drives the screw nut of the lead screw transmission mechanism (43) to get back to its initial position, and waits for Lifting device (3) promotes next tooling tray (5) to push-out height, constantly repeats above process.
在本发明的具体技术方案中,如图8所示,所述弹簧调节机构(46)包括后端板(461)和前端板(462);所述后端板(461)设有通孔;所述前端板(462)设有螺纹孔;所述后端板(461)和前端板(462)中间设有导向轴(463);所述导向轴(463)为阶梯轴结构,大轴径轴段穿过后端板(461)与其上通孔构成间隙配合,此外大轴径轴段开有挡圈槽,其上设有轴用挡圈(464)阻挡后端板(461)脱开导向轴(463);小轴径轴段设有螺纹,与前端板(462)螺纹孔构成螺纹连接;所述导向轴上设有弹簧(465),其两端分别顶住后端板(461)和前端板(462);所述弹簧调节机构(46)通过后端板(461)和前端板(462)之间的弹簧(465)伸长与收缩对后端板(461)和前端板(462)的距离进行调节,可容许电磁铁(47)与工装盘(5)上磁性物块的距离与气缸行程之间有一定误差,保证电磁铁(47)与工装盘上的磁性物块吸合。In the specific technical solution of the present invention, as shown in Figure 8, the spring adjustment mechanism (46) includes a rear end plate (461) and a front end plate (462); the rear end plate (461) is provided with a through hole; The front end plate (462) is provided with a threaded hole; the rear end plate (461) and the front end plate (462) are provided with a guide shaft (463); the guide shaft (463) is a stepped shaft structure with a large shaft diameter The shaft section passes through the rear end plate (461) and forms a gap fit with the upper through hole. In addition, the large shaft diameter shaft section is provided with a retaining ring groove, and a shaft retaining ring (464) is arranged on it to prevent the rear end plate (461) from being disengaged from the guide. Shaft (463); the shaft section of the small shaft diameter is provided with threads, which form a threaded connection with the threaded hole of the front end plate (462); the guide shaft is provided with a spring (465), and its two ends respectively withstand the rear end plate (461) and front end plate (462); said spring adjustment mechanism (46) is passed through the spring (465) elongation and contraction between rear end plate (461) and front end plate (462) to rear end plate (461) and front end plate ( 462) distance is adjusted, and there is a certain error between the distance between the electromagnet (47) and the magnetic object on the tooling plate (5) and the stroke of the cylinder, so as to ensure that the electromagnet (47) and the magnetic object on the tooling plate are attracted combine.
实施例一Embodiment one
参照图1至图8所示,一种可用于板料加工生产线的自动喂料设备,包含机架(1)、储料架(2)、升降装置(3)和推料装置(4);Referring to Figures 1 to 8, an automatic feeding device that can be used in a sheet metal processing production line includes a frame (1), a storage rack (2), a lifting device (3) and a pushing device (4);
如图1和图2所示,所述的机架(1)的主体由型材拼接而成,在机架(1)上固定有升降装置固定板(11)、惰轮固定板(12)、推料机构固定板(13)。所述升降装置固定板(11)设置于所述机架(1)两侧,其上开有与升降装置(3)对应的连接孔;所述惰轮固定板(12)固定于机架(1)中间靠下位置,其上开有用于调节张紧力的滑槽,用于固定和调整同步带传动机构(34)的惰轮位置以张紧同步带;在本实施例中,所述推料机构固定板(13)固定于升降装置上开有螺纹孔且具有类似于电机支架的结构。As shown in Fig. 1 and Fig. 2, the main body of described frame (1) is spliced by section bar, is fixed with elevating device fixed plate (11), idler fixed plate (12), Pushing mechanism fixed plate (13). The lifting device fixing plate (11) is arranged on both sides of the frame (1), and there are connecting holes corresponding to the lifting device (3) on it; the idler fixing plate (12) is fixed on the frame ( 1) In the lower position in the middle, there is a chute for adjusting the tension on it, which is used to fix and adjust the position of the idler wheel of the synchronous belt transmission mechanism (34) to tension the synchronous belt; in this embodiment, the The pushing mechanism fixed plate (13) is fixed on the lifting device and has a threaded hole and has a structure similar to the motor support.
所述储料架(2)包括承载用滚动装置(21)和限位用滚动装置(23),如图3所示。在本实施例中,储料架(2)采用钢板焊接而成,其侧向板上开有多个螺栓孔。所述承载用滚动装置(21)和限位用滚动装置(23)以层状结构固定于储料架(2)两侧;所述承载用滚动装置(21)通过承载用滚动装置连接件(22)固定于储料架(2)两侧,用于承载加装了板料的工装盘(5);所述限位用滚动装置(23)通过螺栓连接直接固定于储料架(2)两侧,用于对工装盘(5)进行两侧限位。在本实施例中,两种滚动装置均采用滚轮条。所述储料单元用于堆叠储放板料及工装盘,如图4所示。The storage rack (2) includes a rolling device (21) for loading and a rolling device (23) for limiting, as shown in FIG. 3 . In this embodiment, the material storage rack (2) is welded by steel plates, and a plurality of bolt holes are opened on the side plates. The rolling device (21) for bearing and the rolling device (23) for limiting are fixed on both sides of the storage rack (2) in a layered structure; the rolling device (21) for bearing is connected by the rolling device connector ( 22) It is fixed on both sides of the storage rack (2), and is used to carry the tooling plate (5) equipped with sheet metal; the limiting rolling device (23) is directly fixed to the storage rack (2) by bolts Both sides are used to limit the two sides of the tooling plate (5). In this embodiment, both rolling devices use roller bars. The storage unit is used for stacking and storing sheets and tooling trays, as shown in FIG. 4 .
如图5所示,所述升降装置(3)包括升降丝杠传动机构(31)、升降装置联轴器(32)、升降驱动电机(33)、同步带传动机构(34)、直线轴承导向机构(35)和传感器(36)。所述升降丝杠传动机构(31)的数量为2个,分别安装在机架(1)两侧的升降装置固定板(11)上,每个升降丝杠传动机构(31)的丝母分别通过螺钉与储料架(2)两侧连接。在本实施例中,两个升降丝杠传动机构(31)的丝杠下端采用同步带传动机构(32)进行传动连接,具体地,其两个同步轮分别安装在所述升降丝杠传动机构(31)的丝杠下端,同步带采用惰轮张紧,所述惰轮固定于惰轮固定板(12)上;其中一个升降丝杠传动机构(31)的丝杠下端通过所述升降装置联轴器(32)与升降驱动电机(33)连接,所述升降驱动电机(33)通过中间件固定于机架(1)上;所述直线轴承导向机构(35)的数量为4个,分别设于升降丝杠传动机构(31)两侧,并通过螺栓连接固定在升降装置固定板(11)上;每个直线轴承导向机构(35)的直线轴承分别通过螺钉与所在该侧的储料架(2)连接;所述传感器(36)通过螺栓连接固定在机架(1)上,用于检测板料是否达到推出高度,如图6所示。As shown in Figure 5, the lifting device (3) includes a lifting screw transmission mechanism (31), a lifting device coupling (32), a lifting drive motor (33), a synchronous belt transmission mechanism (34), a linear bearing guide Mechanism (35) and sensor (36). The number of the lifting screw transmission mechanism (31) is 2, which are respectively installed on the lifting device fixing plate (11) on both sides of the frame (1), and the screw nuts of each lifting screw transmission mechanism (31) are respectively It is connected with both sides of the material storage rack (2) by screws. In this embodiment, the lower ends of the lead screws of the two lifting screw transmission mechanisms (31) are connected by a synchronous belt transmission mechanism (32). The lower end of the leading screw of (31), the synchronous belt is tensioned by an idler, and the idler is fixed on the idler fixed plate (12); the lower end of the leading screw of one of the lifting screw transmission mechanisms (31) passes through the lifting device The shaft coupling (32) is connected with the lifting drive motor (33), and the lifting drive motor (33) is fixed on the frame (1) through an intermediate piece; the number of the linear bearing guide mechanisms (35) is 4, They are arranged on both sides of the lifting screw transmission mechanism (31) respectively, and are fixed on the fixing plate (11) of the lifting device through bolt connection; the linear bearing of each linear bearing guide mechanism (35) is respectively connected with the storage on the side by screws. The material rack (2) is connected; the sensor (36) is fixed on the frame (1) by bolts, and is used to detect whether the sheet material reaches the push-out height, as shown in Figure 6.
推料装置(4),如图7-8所示,所述推料装置(4)设置在推料机构固定板(13)上,包括推送驱动电机(41)、推料机构联轴器(42)、推送用丝杠传动机构(43)、气缸支架(44)、气缸(45)、弹簧调节机构(46)和电磁铁(47),如图8所示。所述推送驱动电机(41)固定于推料机构固定板(13)上类似于电机支架结构处,通过推料机构联轴器(42)与所述推送用丝杠传动机构(41)的丝杠一端连接;所述推送用丝杠传动机构(43)固定于所述推料机构固定板(13)上,沿工装盘推出方向布置,其丝母上通过螺栓连接固定有气缸支架(44);所述气缸支架(44),所述气缸支架(44)为一块开有多个通孔的板料,其上通过螺栓连接固定有气缸(45);所述气缸(45)连接有弹簧调节机构(46)的后端板(461),所述弹簧调节机构(46)的前端板(462)通过螺钉连接有电磁铁(47)。所述弹簧调节机构(46)包括后端板(461)和前端板(462);所述后端板(461)设有通孔;所述前端板(462)设有螺纹孔;所述后端板(461)和前端板(462)中间设有导向轴(463);所述导向轴(463)为阶梯轴结构,大轴径轴段穿过后端板(461)与其上通孔构成间隙配合,此外大轴径轴段开有挡圈槽,其上设有轴用挡圈(464)阻挡后端板(461)脱开导向轴(463);小轴径轴段设有螺纹,与前端板(462)螺纹孔构成螺纹连接;所述导向轴上设有弹簧(465),其两端分别顶住后端板(461)和前端板(462);所述弹簧调节机构(46)通过后端板(461)和前端板(462)之间的弹簧(465)伸长与收缩对后端板(461)和前端板(462)的距离进行调节,可容许电磁铁(47)与工装盘(5)上磁性物块的距离与气缸行程之间有一定误差,保证电磁铁(47)与工装盘上的磁性物块吸合;所述推送用丝杠传动机构(43)的丝母的初始位置在丝杠传动机构(411)沿工装盘(5)推出反方向的极限位置上,此时通过弹簧调节机构(46)、气缸(45)间接固定于丝母上的电磁铁(47)恰好正对着位于推出高度上的工装盘(5)上的磁性物块。Pushing device (4), as shown in Figure 7-8, described pushing device (4) is arranged on the fixed plate (13) of pushing mechanism, comprises pushing driving motor (41), pushing mechanism coupling ( 42), push with screw transmission mechanism (43), cylinder support (44), cylinder (45), spring adjustment mechanism (46) and electromagnet (47), as shown in Figure 8. The push drive motor (41) is fixed on the pusher mechanism fixed plate (13) similar to the motor bracket structure, through the pusher mechanism coupling (42) and the push screw transmission mechanism (41). One end of the bar is connected; the pushing screw transmission mechanism (43) is fixed on the pushing mechanism fixing plate (13), arranged along the pushing direction of the tooling plate, and the cylinder support (44) is fixed on the screw nut through bolt connection; The cylinder support (44), the cylinder support (44) is a plate with a plurality of through holes, on which the cylinder (45) is fixed by bolt connection; the cylinder (45) is connected with a spring adjustment mechanism The rear end plate (461) of (46), the front end plate (462) of said spring adjustment mechanism (46) is connected with electromagnet (47) by screw. The spring adjustment mechanism (46) includes a rear end plate (461) and a front end plate (462); the rear end plate (461) is provided with a through hole; the front end plate (462) is provided with a threaded hole; the rear end plate (462) is provided with a threaded hole; There is a guide shaft (463) between the end plate (461) and the front end plate (462); the guide shaft (463) is a stepped shaft structure, and the shaft section with a large shaft diameter passes through the rear end plate (461) and its upper through hole to form a gap In addition, the shaft section with a large shaft diameter is provided with a retaining ring groove, and a shaft retaining ring (464) is arranged on it to prevent the rear end plate (461) from detaching from the guide shaft (463); the shaft section with a small shaft diameter is provided with threads, and The threaded holes of the front end plate (462) form a threaded connection; the guide shaft is provided with a spring (465), and its two ends respectively withstand the rear end plate (461) and the front end plate (462); the spring adjustment mechanism (46) The distance between the rear end plate (461) and the front end plate (462) is adjusted through the extension and contraction of the spring (465) between the rear end plate (461) and the front end plate (462), allowing the electromagnet (47) and There is a certain error between the distance of the magnetic object block on the tooling disk (5) and the cylinder stroke to ensure that the electromagnet (47) is attracted to the magnetic object block on the tooling disk; The initial position of the nut is on the limit position where the lead screw transmission mechanism (411) pushes out the opposite direction along the tooling plate (5). At this time, the electromagnet (47) indirectly fixed on the nut by the spring adjustment mechanism (46) and the cylinder (45) ) is just facing the magnetic block on the tooling disc (5) on the push-out height.
所述的可用于板料加工生产线的自动喂料设备,假设已由人工将安装好板料的工装盘(5)在储料架(2)中堆叠完毕并且储料架(2)中位于最上方的工装盘(5)处于推出高度上,使用时,所述气缸(45)顶出,通过弹簧调节机构(46)间接推动电磁铁(47)与位于推出高度上的工装盘(5)上的磁性物块贴合并对电磁铁(47)通电完成对工装盘(5)的吸合,之后由推送驱动电机(41)驱动推送用丝杠传动机构(43)带动所述电磁铁(47)沿工装盘(5)推出方向移动,从而将工装盘(5)推出;当推送用丝杠传动机构(43)走完行程时,对电磁铁(47)断电,之后气缸(45)复位带动电磁铁(47)脱离工装盘(5)的磁性物块;最后推送驱动电机(41)驱动推送用丝杠传动机构(43)的丝母回到其初始位置,等待升降装置(3)将下一个工装盘(5)提升至推出高度;在上一个工装盘(5)完全送出自动喂料设备后,由控制系统控制由降驱动电机(33)驱动升降丝杠传动机构(31)提升储料架(2),更具体的,所述储料架(2)在直线轴承导向机构(35)的辅助导向作用下,由所述升降驱动电机(33)通过同步带传动机构(34)同步驱动两侧升降丝杠传动机构(31)实现提升;此外在机架(1)上设置传感器(36)并利用传感器(36)检测此时储料架(2)最上方的工装盘(5)是否到达推出高度;当传感器(36)检测到储料架(2)中最上方的工装盘(5)达到推出高度时,由控制系统控制升降驱动电机(33)停转,之后由所述推料装置(4)如前所述推出工装盘(5)并回到初始状态,不断地重复以上过程;当储料架(2)中所有工装盘均被推出后,由人工将安装好板料的工装盘在储料架(2)中进行堆叠并控制升降装置(3)将储料架(2)下降至位于最上方的工装盘(5)处于推出高度上。The automatic feeding equipment that can be used in the sheet metal processing production line assumes that the tooling trays (5) that have been installed with the sheets have been manually stacked in the storage rack (2) and that the storage rack (2) is located at the lowest position. The tooling plate (5) above is at the push-out height. When in use, the cylinder (45) is ejected, and the electromagnet (47) is indirectly pushed through the spring adjustment mechanism (46) to contact the tooling plate (5) at the push-out height. The magnetic block is pasted and the electromagnet (47) is energized to complete the attraction of the tooling plate (5), and then the push drive motor (41) drives the push with the screw drive mechanism (43) to drive the electromagnet (47) Move along the pushing direction of the tooling disc (5), thereby pushing out the tooling disc (5); when the pushing screw transmission mechanism (43) completes the stroke, the electromagnet (47) is powered off, and then the cylinder (45) resets to drive The electromagnet (47) breaks away from the magnetic block of the tooling plate (5); finally the push drive motor (41) drives the screw nut of the screw drive mechanism (43) to get back to its initial position, and waits for the lifting device (3) to move down. One tooling tray (5) is lifted to the push-out height; after the last tooling tray (5) is completely sent out of the automatic feeding equipment, the control system controls the lifting screw drive mechanism (31) to lift the storage material by the lowering drive motor (33). Rack (2), more specifically, the storage rack (2) is synchronously driven by the lifting drive motor (33) through the synchronous belt transmission mechanism (34) under the auxiliary guidance of the linear bearing guide mechanism (35) Lifting screw drive mechanism (31) on both sides realizes lifting; In addition, sensor (36) is set on the frame (1) and utilizes sensor (36) to detect whether the tooling tray (5) at the top of storage rack (2) is Reach the push-out height; when the sensor (36) detects that the top tooling tray (5) in the stocker (2) reaches the push-out height, the control system controls the lifting drive motor (33) to stop, and then the pusher The device (4) pushes out the tooling tray (5) as mentioned above and returns to the initial state, and repeats the above process continuously; when all the tooling trays in the material storage rack (2) are pushed out, manually install the tooling tray (5). The tooling trays are stacked in the material storage rack (2) and the lifting device (3) is controlled to lower the material storage rack (2) until the uppermost tooling tray (5) is at the push-out height.
对于本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及变形,而所有的这些改变以及变形都应该属于本发明权利要求的保护范围之内。For those skilled in the art, various other corresponding changes and modifications can be made according to the technical solutions and ideas described above, and all these changes and modifications should fall within the protection scope of the claims of the present invention.
Claims (6)
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| CN112959294A (en) * | 2021-03-24 | 2021-06-15 | 杭州蓝芯科技有限公司 | Robot for feeding and discharging coiled materials of butt-joint machine table |
| CN113172695A (en) * | 2021-06-09 | 2021-07-27 | 张俊华 | Panel refines equipment |
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| CN104057352A (en) * | 2014-06-30 | 2014-09-24 | 滁州开关电器科技有限公司 | Combined automatic feeding machine tool |
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| JP2001096401A (en) * | 1999-09-29 | 2001-04-10 | Okuma Corp | Loading machine for NC machine tool |
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