CN107588858A - A kind of thermal infrared imager comprehensive debugging test device - Google Patents
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Abstract
本发明提供一种红外热像仪综合调试测试装置,能够承担连续变焦红外产品的调校、光轴一致性检测及运动机构精密装配。该红外热像仪综合调试测试装置包括红外平行光管和测试设备;待测红外热像仪设置于所述红外平行光管的出光口;所述红外平行光管包括离轴抛面反射镜、反射组件、目标源、目镜组件以及CCD摄像机组件;其中有折转反射镜位于离轴抛面反射镜的反射光路上,自准反射镜位于折转反射镜的反射光路上;自准反射镜为满足不同功能需求配置有全反反射镜和半透半反镜,使用不同功能时在红外平行光管光路中的同一位置进行切换;测试计算机根据图像数据处理的结果,通过电机驱动器对待测红外热像仪进行调校。
The invention provides a comprehensive debugging and testing device for an infrared thermal imager, which can undertake the adjustment of a continuous zoom infrared product, the consistency detection of an optical axis and the precise assembly of a motion mechanism. The infrared thermal imager comprehensive debugging test device includes an infrared collimator and testing equipment; the infrared thermal imager to be tested is arranged at the light outlet of the infrared collimator; the infrared collimator includes an off-axis parabolic reflector, Reflecting assembly, target source, eyepiece assembly and CCD camera assembly; wherein there is a deflection reflector located on the reflected optical path of the off-axis parabolic reflector, and the self-aligning reflector is located on the reflective optical path of the refracting reflector; the self-aligning reflector is It is equipped with a total reflection mirror and a half mirror to meet different functional requirements. When using different functions, it switches at the same position in the optical path of the infrared collimator; the test computer drives the infrared thermal sensor to be tested through the motor driver according to the results of image data processing. The imager is calibrated.
Description
技术领域technical field
本发明涉及一种红外热像仪的调试测试装置。The invention relates to a debugging and testing device for an infrared thermal imager.
背景技术Background technique
光学技术的飞速发展,形成了强大的光学工业和光学技术领域。其中红外热像仪,因其探测能力强、分辨率较高等优点被广泛应用于军事及国民经济的各个领域。近几年来,越来越多的红外热像仪被安装在各种武器平台上,成为武器系统的瞄准器。瞄准器瞄准能力的好坏,除了受红外热像仪探测识别能力的影响外,还要重点关注瞄得准不准,及热像仪的光轴是否与载物平台一致。因此需要在装调时对红外热像仪的光轴进行校准、检测,且检测精度需满足一定要求。The rapid development of optical technology has formed a powerful field of optical industry and optical technology. Among them, thermal imaging cameras are widely used in various fields of military and national economy because of their strong detection ability and high resolution. In recent years, more and more thermal imaging cameras have been installed on various weapon platforms and become the sights of weapon systems. The aiming ability of the sight is not only affected by the detection and recognition ability of the infrared thermal imager, but also the focus on whether the aiming is accurate and whether the optical axis of the thermal imager is consistent with the loading platform. Therefore, it is necessary to calibrate and detect the optical axis of the infrared camera during installation and adjustment, and the detection accuracy must meet certain requirements.
目前,对红外热像仪性能指标进行测量的装置已有很多,但针对红外热像仪调试过程中光轴一致性检测的装置却很少。At present, there are many devices for measuring the performance index of the infrared thermal imager, but there are few devices for the optical axis consistency detection during the debugging process of the infrared thermal imager.
发明内容Contents of the invention
本发明的目的是解决连续变焦红外产品的装调及检测问题,提供一种能够承担连续变焦红外产品的调校、光轴一致性检测及运动机构精密装配的红外热像仪综合调试测试装置。The purpose of the present invention is to solve the problem of installation, adjustment and detection of continuous zoom infrared products, and provide a comprehensive debugging and testing device for infrared thermal imagers that can undertake the adjustment of continuous zoom infrared products, the detection of optical axis consistency and the precise assembly of motion mechanisms.
本发明提出的技术方案如下:The technical scheme that the present invention proposes is as follows:
该红外热像仪综合调试测试装置包括红外平行光管和测试设备;待测红外热像仪设置于所述红外平行光管的出光口;所述红外平行光管包括离轴抛面反射镜、反射组件、目标源、目镜组件以及CCD摄像机组件;所述反射组件包括折转反射镜和自准反射镜,其中折转反射镜位于离轴抛面反射镜的反射光路上,自准反射镜位于折转反射镜的反射光路上;所述自准反射镜为满足不同功能需求配置有全反反射镜和半透半反镜,使用不同功能时在红外平行光管光路中的同一位置进行切换:全反反射镜模式下输出红外和可见平行光;半透半反镜模式下通过在红外平行光管的出光口增设标准反射镜实现自准直功能;所述目标源包括光源和靶标,位于自准反射镜的反射焦面上,根据需要选择靶标图案;光源产生可见光及红外光束投射至靶标,靶标被照明后形成模拟的发光图案;所述目镜组件及CCD摄像机组件位于自准反射镜的透射焦面上,目镜组件用于眼睛观察成像数据,CCD摄像机组件将目镜组件的图像输出至测试设备;所述测试设备包括电源、测试计算机、图像采集卡、电机驱动器;所述测试计算机一方面连接待测红外热像仪,采集经所述红外平行光管输出的红外光图像信号;所述测试计算机另一方面通过图像采集卡与CCD摄像机组件连接,采集CCD摄像机组件输出的可见光图像信号,用于待测红外热像仪目标识别与对比;所述测试计算机根据图像数据处理的结果,通过所述电机驱动器对待测红外热像仪进行调校。The infrared thermal imager comprehensive debugging test device includes an infrared collimator and testing equipment; the infrared thermal imager to be tested is arranged at the light outlet of the infrared collimator; the infrared collimator includes an off-axis parabolic reflector, Reflecting assembly, target source, eyepiece assembly and CCD camera assembly; Described reflecting assembly comprises folding reflector and self-aligning reflector, wherein folding reflector is positioned at the reflective optical path of off-axis parabolic reflector, and self-aligning reflector is positioned at The reflective light path of the folding reflector; the self-aligning reflector is configured with a total reflection mirror and a half-mirror to meet different functional requirements, and switches at the same position in the infrared collimator light path when using different functions: Output infrared and visible collimated light in total mirror mode; in semi-transparent mirror mode, add a standard reflector to the light outlet of infrared collimator to realize self-collimation function; the target source includes light source and target, located in the self- On the reflective focal plane of the quasi-reflector, select the target pattern according to the needs; the light source generates visible light and infrared beams and projects them to the target, and the target is illuminated to form a simulated luminous pattern; the eyepiece assembly and the CCD camera assembly are located in the transmission of the On the focal plane, the eyepiece assembly is used to observe the imaging data with the eyes, and the CCD camera assembly outputs the image of the eyepiece assembly to the test equipment; the test equipment includes a power supply, a test computer, an image acquisition card, and a motor driver; the test computer is connected on the one hand The infrared thermal imager to be tested collects the infrared light image signal output by the infrared parallel light tube; the test computer is connected with the CCD camera assembly through the image acquisition card on the other hand, and collects the visible light image signal output by the CCD camera assembly. Target identification and comparison of the infrared thermal imager to be tested; the test computer adjusts the infrared thermal imager to be tested through the motor driver according to the result of image data processing.
在以上方案的基础上,本发明还进一步作了如下优化:On the basis of the above scheme, the present invention has further optimized as follows:
所述离轴抛面反射镜、反射组件、目标源、目镜组件和CCD摄像机组件均通过各自的调整镜架或底座固定在垫高工作平台上。The off-axis parabolic reflector, reflective assembly, target source, eyepiece assembly and CCD camera assembly are all fixed on the raised working platform through their respective adjustment mirror frames or bases.
所述垫高工作平台采用铸造铝加工制成。The raised working platform is made of cast aluminum.
所述靶标为系列靶标,为红外热像仪的调试和测试提供多样的靶标图案。The targets are a series of targets, providing a variety of target patterns for debugging and testing the infrared thermal imager.
所述测试计算机有两台:一台为红外图像调试计算机,对应于待测红外热像仪;另一台为可见图像测试计算机,对应于CCD摄像机组件。There are two testing computers: one is an infrared image debugging computer, corresponding to the infrared thermal imager to be tested; the other is a visible image testing computer, corresponding to the CCD camera assembly.
所述电源、和测试计算机及其显示器安装于一机柜内。The power supply, the test computer and its display are installed in a cabinet.
所述光源采用卤素灯,卤素灯丝所发出的光作为可见光源,灯泡被加热后所产生的红外光作为红外光源。The light source adopts a halogen lamp, the light emitted by the halogen filament is used as a visible light source, and the infrared light generated by the bulb after being heated is used as an infrared light source.
本发明具有以下优点:The present invention has the following advantages:
本发明的红外热像仪综合调试测试装置,设计科学,操作简单,可视性强,测试精度较高。The comprehensive debugging and testing device for the infrared thermal imager of the present invention has the advantages of scientific design, simple operation, strong visibility and high testing precision.
附图说明Description of drawings
图1为本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2为本发明中红外平行光管在半透半反镜模式下的光学系统示意图。Fig. 2 is a schematic diagram of the optical system of the mid-infrared collimator in the half-mirror mode of the present invention.
1-离轴抛面反射镜,2-反射组件,201-折转反射镜,202-自准反射镜,3-目标源,4-目镜组件,5-CCD摄像机组件,6-垫高工作平台,7-机柜,8-电源,9-测试计算机,10-图像采集卡,11-电机驱动器,12-连续变焦红外热像仪,13-(在红外平行光管的出光口设置的)标准反射镜。1-off-axis parabolic reflector, 2-reflector assembly, 201-folding reflector, 202-self-aligning reflector, 3-target source, 4-eyepiece assembly, 5-CCD camera assembly, 6-raised working platform , 7-cabinet, 8-power supply, 9-test computer, 10-image acquisition card, 11-motor driver, 12-continuous zoom infrared thermal imager, 13-(set at the light outlet of infrared collimator) standard reflection mirror.
具体实施方式detailed description
如图1所示,该红外热像仪综合调试测试装置,包括红外平行光管和测试设备。As shown in Figure 1, the comprehensive debugging and testing device of the infrared thermal imager includes an infrared collimator and testing equipment.
红外平行光管包括离轴抛面反射镜1、反射组件2、目标源3、目镜组件4、CCD摄像机组件5和垫高工作平台6。反射组件2、目标源3、目镜组件4和CCD摄像机组件5均通过各自的调整镜架或底座固定在垫高工作平台上,反射组件2位于离轴抛面反射镜1的反射光路上,目标源3、目镜组件4及CCD摄像机组件5位于反射组件2的焦面上。The infrared collimator includes an off-axis parabolic reflector 1 , a reflective assembly 2 , a target source 3 , an eyepiece assembly 4 , a CCD camera assembly 5 and a raised working platform 6 . The reflection assembly 2, the target source 3, the eyepiece assembly 4 and the CCD camera assembly 5 are all fixed on the elevated work platform through their respective adjustment mirror frames or bases. The source 3 , the eyepiece assembly 4 and the CCD camera assembly 5 are located on the focal plane of the reflective assembly 2 .
测试设备包括机柜7、电源8、测试计算机9、图像采集卡10、显示器、电机驱动器11、测试设备软件,电源8、测试计算机9和显示器位于机柜7内,测试计算机内装有测试设备软件,图像采集卡10分别与测试计算机9和CCD摄像机组件5连接,将CCD摄像机组件的图像信号采集到测试计算机中,调试产生的红外图像和可见图像可通过测试计算机进行采集并输出,测试软件对采集到的数据进行处理,并通过测试计算机发送命令对连续变焦红外热像仪12进行控制,电机驱动器为红外产品提供激励源。Test equipment comprises cabinet 7, power supply 8, test computer 9, image acquisition card 10, display, motor driver 11, test equipment software, power supply 8, test computer 9 and display are positioned at cabinet 7, and test equipment software, image are housed in the test computer Acquisition card 10 is connected with test computer 9 and CCD camera assembly 5 respectively, and the image signal of CCD camera assembly is collected in the test computer, and the infrared image and visible image that debugging produces can be collected and output by test computer, and test software is collected to The data is processed, and the continuous zoom infrared camera 12 is controlled by sending commands through the test computer, and the motor driver provides an excitation source for the infrared product.
反射组件2包括折转反射镜201和自准反射镜202,折转反射镜位于离轴离轴抛面反射镜的发射光路上,自准反射镜位于折转反射镜的反射光路上,自准反射镜包括全反反射镜和半透半反镜,位于红外平行光管光路的同一位置上,在使用不同功能时进行切换,全反反射镜模式下输出红外和可见平行光,半透半反镜模式下实现自准直功能。The reflection assembly 2 includes a folding reflector 201 and a self-aligning reflector 202, the folding reflector is located on the emission optical path of the off-axis off-axis parabolic reflector, the self-aligning reflector is located on the reflection optical path of the folding reflector, and the self-aligning reflector is located on the reflection optical path of the folding reflector. The mirror includes a total reflection mirror and a half mirror, which are located at the same position in the optical path of the infrared collimator, and can be switched when using different functions. In the mode of the total reflection mirror, infrared and visible parallel light are output, and the half reflection Auto-collimation function is realized in mirror mode.
目标源包括光源和靶标,靶标为系列靶标,位于自准反射镜的反射焦面上,可根据需要选择靶标图案,光源产生可见光及红外光束投射至靶标,靶标被照明后形成模拟的发光图案;目镜及CCD摄像机组件位于半透半反镜的透射焦面上。目镜用于眼睛观察成像数据,CCD摄像机组件与目镜连接,将目镜的图像输出至显示器方便观察。The target source includes a light source and a target. The target is a series of targets located on the reflection focal plane of the self-collimating mirror. The target pattern can be selected according to the needs. The light source generates visible light and infrared beams and projects them to the target. The target is illuminated to form a simulated luminous pattern; The eyepiece and the CCD camera assembly are located on the transmission focal plane of the half mirror. The eyepiece is used to observe the imaging data with the eyes, the CCD camera assembly is connected with the eyepiece, and the image of the eyepiece is output to the monitor for easy observation.
垫高工作平台采用铸造铝加工,质量较轻且机械强度高。The raised working platform is made of cast aluminum, which is light in weight and high in mechanical strength.
测试计算机数量为两台,一台红外图像调试计算机,采集红外热像仪输出的图像,一台可见图像测试计算机,采集红外平行光管中分化的可见光图像用于连续变焦红外热像仪目标识别与对比。The number of test computers is two, one infrared image debugging computer, which collects the images output by the infrared thermal imager, and one visible image test computer, which collects the visible light images differentiated in the infrared collimator for target recognition of the continuous zoom infrared thermal imager Contrast with.
测试设备软件支持视频读取、写入,可保存采集到的单帧图像,方便随时查询图像和测试数据,能够对采集到的数据进行处理生成相应的指令,对红外热像仪电机进行控制。The test equipment software supports video reading and writing, and can save the collected single-frame images, which is convenient for querying images and test data at any time, and can process the collected data to generate corresponding instructions to control the thermal imaging camera motor.
在连续变焦红外热像仪的装调过程中,红外平行光管提供无限远的目标并具有自准直功能;通过目镜观察或CCD摄像机引出图像,测试设备软件对图像采集卡采集到的图像进存储、记录、显示、数据库管理,并对数据进行处理;通过测试计算机发送命令,对红外热像仪进行控制,电机驱动为红外产品提供激励源,由此完成连续变焦红外产品的调校、光轴一致性检测及运动机构的精密装配。During the installation and adjustment process of the continuous zoom infrared thermal imager, the infrared collimator provides an infinite target and has the function of self-collimation; the image is drawn out through the eyepiece observation or the CCD camera, and the test equipment software performs the image acquisition on the image acquisition card. Storage, recording, display, database management, and data processing; the test computer sends commands to control the infrared thermal imager, and the motor drive provides an excitation source for the infrared product, thereby completing the adjustment of the continuous zoom infrared product, optical Axis consistency detection and precision assembly of motion mechanism.
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