CN107588543A - 一种井口防冻的远红外加热装置 - Google Patents
一种井口防冻的远红外加热装置 Download PDFInfo
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- CN107588543A CN107588543A CN201711056657.XA CN201711056657A CN107588543A CN 107588543 A CN107588543 A CN 107588543A CN 201711056657 A CN201711056657 A CN 201711056657A CN 107588543 A CN107588543 A CN 107588543A
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- Prior art keywords
- heater
- heating
- air
- heater box
- wellhead
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- 238000007710 freezing Methods 0.000 title claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 49
- 230000033228 biological regulation Effects 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000004917 carbon fiber Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 5
- 238000005485 electric heating Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N al2o3 Chemical compound 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- 230000005540 biological transmission Effects 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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Abstract
本发明涉及井口防冻领域，公开了一种井口防冻的远红外加热装置，包括加热箱和鼓风机，还包括与所述加热箱和鼓风机相连接的智能控制柜；所述的鼓风机的出风口与加热箱的进风口相连接；所述的加热箱内固定有若干加热模块，所述的加热模块上设有加热元件，所述的加热元件在加热箱内交错排布；所述的加热箱的进风口处设有分风器。本发明采用红外加热箱供热，配合可控硅调压控制系统，实现安全运行、精确控制的目的；加热元件呈交错分布，配合分风器使整体进风均匀，冷空气压力损失少，能够从加热元件外壁均匀通过，热交换近100%；整个设备具有节能降耗、安全环保、操作方便的特点，有很好的市场推广前景。
Description
—种井口防冻的远红外加热装置
技术领域
[0001] 本发明涉及井口防冻领域，尤其涉及一种井口防冻的远红外加热装置。
背景技术
[0002] 随着国家环保、节能政策越来越严格，全国和地方政府从节能、大气污染防治、可 再生能源利用等角度，推出了一系列限制或鼓励政策；国家环保部指出要加大燃煤电厂超 低排放改造、散煤和小散乱污企业群治理、中小锅炉淘汰、挥发性有机物减排等工作力度。
[0003] 井筒防冻耗热是煤矿耗热大户，耗热量一般占到煤矿总热负荷的50%左右。目前大 多煤矿的供热采暖方式主要依赖燃煤锅炉，由于锅炉的政策性关停，如何解决井筒防冻等 一些生产场所的采暖问题迫在眉睫。目前燃煤锅炉时代的替代供热方式主要有：区域集中 供热、燃气锅炉、电锅炉、热栗技术等;但在实际应用中还存在有较多问题，如投资大、供热 量不足、节能效果不好等缺点。因此研宄开发新型井筒防冻加热设备，达到高效、快速、节 能、环保的供热目的，具有很大的社会意义和经济意义。
发明内容
[0004] 本发明针对现有技术中井筒防冻项目的投资大、供热量不足、节能效果不好缺点， 提供了一种井口防冻的远红外加热装置。
[0005] 为了解决上述技术问题，本发明通过下述技术方案得以解决： 一种井口防冻的远红外加热装置，包括加热箱和鼓风机，还包括与所述加热箱和鼓风 机相连接的智能控制柜;所述的鼓风机的出风口与加热箱的进风口相连接;所述的加热箱 内固定有若干加热模块，所述的加热模块上设有加热元件，所述的加热元件在加热箱内交 错排布;所述的加热箱的进风口处设有分风器。
[0006]作为优选，所述的加热模块为15组，固定于加热箱的铝合金框架上，每组加热模块 包含有1S只加热元件，所述的加热元件为直径12mm、长600mm的红外辐射碳纤维丝;所述加 热元件顶端设有接线端子，接线端子上连接有电线，电线通过线槽连接到外部;所述的加热 箱内部还设有温控传感器。
[0007]作为优选，所述的分风器由多组水平的不锈钢风刀组成，所述的风刀通过一侧的 方向杆连接，所述的方向杆顶部配有重锤。
[0008] 作为优选，所述的智能控制柜内设有可控硅调压控制器，PLC控制器，鼓风机变频 调速装置，柜子的外侧还设有SSR调节电压控制触屏。
[0009] 作为优选，所述的加热箱的出风口连接有热风管路，热风管路外侧包覆有橡胶保 温材料层，橡胶保温材料层的外侧包覆有铝皮保护层。
[0010] 作为优选，所述的热风管路通往朝向井口的出风口，所述的出风口为4个;所述的 井口处设有温控传感器。
[0011]本发明由于采用了以上技术方案，具有显著的技术效果:采用红外加热箱供热，具 有升温快速、热风清洁、高效节能、使用寿命长等特点;配合可控硅调压控制系统，实现安全 运行、精确控制的目的；加热元件呈交错分布，配合分风器使整体进风均匀，独特风洞设计， 冷空气压力损失少，能够从加热兀件外壁均匀通过，避免空间死角，热交换近100%;整个设 备具有节能降耗、安全环保、操作方便的特点，有很好的市场推广前景。 ’
附图说明
[0012]图1是本发明的结构示意图。
[0013]图2是本发明的加热箱和加热元件的结构示意图。
[0014]附图中各数字标号所指代的部位名称如下：1 一加热箱、2 一鼓风机、3—智能控制 柜、4一加热模块、5—加热兀件、6—接线端子、7—线槽、8—分风器、9 一可控桂调压控制器、 10—PLC控制器、11一鼓风机变频调速装置、I2—触摸屏、13—热风管路、14一温控传感器、 15—井口。
具体实施方式
[0015]下面结合附图对本发明作进一步详细描述。
[0016] —种井口防冻的远红外加热装置，如图所示，包括加热箱〖和鼓风机2,还包括与所 述加热箱1和鼓风机2相连接的智能控制柜3;所述的鼓风机2为离心式鼓风机，其出风口与 加热箱1的进风口相连接。所述的加热箱1内固定有15组加热模块4，每组加热模块4包括18 只加热元件5,所述的加热元件5为直径12mm、长600mm的红外辐射碳纤维丝，额定功率为 1.3KW;加热模块4通过滑槽和柔性不锈钢固定件固定于加热箱1的铝合金框架上，方便出现 故障时的拆卸和更换。铝合金框架外使用氧化铝隔热层，保证最大限度减少热能流失，采用 1 • 5mm不锈钢制作外壳，保证加热箱1的坚固耐用。所述的加热箱1的出风口连接有热风管路 13，热风管路I3外侧包覆有橡胶保温材料层，橡胶保温材料层的外侧包覆有铝皮保护层，减 少热风在运输的途中的热能流失。所述的热风管路13通往朝向井口 15的出风口，所述的井 口 15处设有温控传感器14,所述的出风口为4个;热风管路13的分支通向控制室、办公室等 地点，提高加热装置的利用率。
[0017] 在加热箱1的进风口处固定有由多组水平不锈钢风刀组成的分风器8，所述的风刀 通过一侧的方向杆连接，所述的方向杆顶部配有重锤，分风器8能够控制进风方向，保证进 风更加均匀。所述的加热元件5在加热箱1内部呈交错分布，左右相邻的两个加热元件5不在 一条直线上，配合分风器8的作用，独特风洞设计，使得冷空气从加热元件5外壁均匀通过， 空间无死角，压力损失少，热交换近100%。加热元件5的顶端设有接线端子6,接线端子6上连 接有电线，电线通过固定于加热箱1框架上的线槽7连接到外部。
[0018]所述的智能控制柜3内设有可控硅调压控制器9，PLC控制器10，鼓风机变频调速装 置11，柜子的外侧还设有SSR调节电压控制触屏12。控制柜3具备温度显示，出口温度控制， 控制方式为远程控制，控制器安装在值班室，可使用触屏或者鼠标控制，调整输出电压、输 出功率，减少不必要功耗，确保节能效果。控制电压精度± 5V，程序执行时间精度±丨• Os。风 机使用变频调速，无级调整进出风量，设置无风断电保护。智能控制柜3还设有室外温度监 控，当室外温度低于设定温度时，开启加热装置;并可以根据室外温度变化，自动调节加热 箱的出口温度。
[0019]加热装置的整体控制方式为:井口安装温控传感器14，采集温度信息传送到温控 模块，通过触摸屏12提前设定好温度，PLC控制器10根据采集回来的温度信息调节可控硅调 压控制器9的输出电压，从而增加或降低加热兀件5的输出功率，进而增加或降低热风温度。 当井口 15温度到达设定，度时，系统自动降低加热元件5的电压使热风温度降低；当温度低 于设定值时系统自动提高加热元件5电压使热风温度上升，通过系统PID的自动调节可实现 井口 15温度始终处在设定的温度范围内。加热箱1内加装温控传感器14，实时监视箱内温 度，当箱内温度高于设定报警温度时，触摸屏12和远控端将显示报警内容，系统会自动降低 加热元件5的电压，使炉内温度降低，防止由于炉内温度过高降低加热元件5的使用寿命。 [0020]红外集成电加热设备采用电力作为能源，通过高效电热转换，其运行费用大大低 于电锅炉和燃气锅炉。本装置不仅效率高、节能，且无污染，智能控制用人少，具有良好的环 境效益和社会效益。
[0021]总之，以上所述仅为本发明的较佳实施例，凡依本发明申请专利范围所作的均等 变化与修饰，皆应属本发明专利的涵盖范围。
Claims (6)
1. 一种井口防冻的远红外加热装置，其特征在于:包括加热箱和鼓风机，还包括与所述 加热箱和鼓风机相连接的智能控制柜;所述的鼓风机的出风口与加热箱的进风口相连接； 所述的加热箱内固定有若干加热模块，所述的加热模块上设有加热元件，所述的加热元件 在加热箱内交错排布;所述的加热箱的进风口处设有分风器。
2. 根据权利要求1所述的一种井口防冻的远红外加热装置，其特征在于:所述的加热模 块为15组，固定于加热箱的铝合金框架上，每组加热模块包含有18只加热元件，所述的加热 元件为直径12mm、长600mm的红外辐射碳纤维丝;所述加热元件顶端设有接线端子，接线端 子上连接有电线，电线通过线槽连接到外部;所述的加热箱内部还设有温控传感器。
3. 根据权利要求1所述的一种井口防冻的远红外加热装置，其特征在于:所述的分风器 由多组水平的不锈钢风刀组成，所述的风刀通过一侧的方向杆连接，所述的方向杆顶部配 有重锤。
4. 根据权利要求1所述的一种井口防冻的远红外加热装置，其特征在于:所述的智能控 制柜内设有可控硅调压控制器，PLC控制器，鼓风机变频调速装置，柜子的外侧还设有SSR调 节电压控制触屏。
5. 根据权利要求1所述的一种井口防冻的远红外加热装置，其特征在于:所述的加热箱 的出风口连接有热风管路，热风管路外侧包覆有橡胶保温材料层，橡胶保温材料层的外侧 包覆有铝皮保护层。
6. 根据权利要求5所述的一种井口防冻的远红外加热装置，其特征在于:所述的热风管 路通往朝向井口的出风口，所述的出风口为4个;所述的井口处设有温控传感器。
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