CN107584492B - Self-adaptive pneumatic gripper for casting robot - Google Patents
Self-adaptive pneumatic gripper for casting robot Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于工业机器人设备技术领域,特别涉及一种铸造机器人用自适应气动抓手。The invention belongs to the technical field of industrial robot equipment, and particularly relates to an adaptive pneumatic gripper for casting robots.
背景技术Background technique
工业机器人高度的柔性化能够满足现代化绿色铸造生产中的各种特殊要求,铸造生产采用机器人,不仅可把操作工人从繁重、单调的体力劳动中解放出来,节约劳动力,而且还是提高铸件生产效率、制造精度和质量、实现铸造生产机械化、自动化及文明化的重要手段。铸造机器人不仅可用于压铸、精铸生产中的铸件搬运和传送,还可用在砂型铸造的造型、制芯、下芯、浇注、清理以及检验等工序中。而铸造机器人执行取芯、组芯、下芯和搬运等作业任务时,除机器人本体外,作为末端执行器的机器人抓手便成为重要的关键设备。在中大型铸件的生产中,浇口杯、砂芯组件和铸件的尺寸、重量都比较大,执行取芯、组芯、下芯、浇注和搬运作业难度大,要求高。目前,现有机器人抓手多为外夹式,其主要特点为从外部夹持工件,抓手的尺寸相对比较大。尤其是针对类似浇口杯等中空类工件,执行抓取任务时没有合适的机器人抓手,尤其是缺少能够同时满足圆柱和圆台两类形状的工件抓取的自适应机器人抓手。The high degree of flexibility of industrial robots can meet various special requirements in modern green casting production. The use of robots in foundry production can not only liberate operators from heavy and monotonous manual labor, save labor, but also improve casting production efficiency. Manufacturing precision and quality, an important means to realize the mechanization, automation and civilization of casting production. Foundry robots can not only be used for handling and transmitting castings in die casting and precision casting production, but can also be used in sand casting processes such as shaping, core making, core setting, pouring, cleaning and inspection. When a casting robot performs operations such as coring, core grouping, core setting, and transportation, in addition to the robot body, the robot gripper as an end effector becomes an important key equipment. In the production of medium and large castings, the sizes and weights of sprue cups, sand core components and castings are relatively large, making it difficult and demanding to perform coring, core grouping, core setting, pouring and handling operations. At present, most existing robot grippers are of the external clamping type, whose main feature is to clamp the workpiece from the outside, and the size of the gripper is relatively large. Especially for hollow workpieces such as sprue cups, there is no suitable robot gripper when performing grasping tasks. In particular, there is a lack of adaptive robot grippers that can grasp workpieces with both cylindrical and truncated cone shapes.
针对铸件抓取中存在的问题,现有专利文献也提出了一些解决方案。申请号为201621329359.4的中国专利公开一种小型内撑式启动机械手,包括滑块、导向套、基座和均匀布置的连杆和卡爪,利用小型气缸伸缩缸的伸缩带动滑块和连杆上下移动,驱动卡爪张紧和放松,但三个卡爪与工件之间只能实现点接触,卡爪与工件内表面的接触面积过小,容易对工件夹持点造成损伤,不适合抓取浇口杯或中空砂芯组件或材质较软的铸件。申请号为201520758016.9的中国专利公开一种环形物件抓取机械手,包括抓取机构、抓取移动机构和抓取驱动机构,抓取驱动机构通过驱动多个抓取爪,使多个抓取爪的撑开端同时向外旋转并在环形物件的内环内撑开从而实现对环形物件的抓取,抓取爪与工件之间属于刚性接触,主要适合线盘和轮胎的抓取,不适合浇口杯、砂芯等工件的抓取。In view of the problems existing in casting grabbing, existing patent documents have also proposed some solutions. The Chinese patent application number 201621329359.4 discloses a small internally supported start-up manipulator, which includes a slider, a guide sleeve, a base and evenly arranged connecting rods and claws. The telescopic cylinder of a small cylinder is used to drive the slider and connecting rod up and down. Move and drive the claws to tighten and relax, but only point contact can be achieved between the three claws and the workpiece. The contact area between the claws and the inner surface of the workpiece is too small, which can easily cause damage to the clamping point of the workpiece and is not suitable for grabbing. Sprue cups or hollow sand core components or softer castings. The Chinese patent application number 201520758016.9 discloses a ring-shaped object grabbing manipulator, which includes a grabbing mechanism, a grabbing moving mechanism and a grabbing driving mechanism. The grabbing driving mechanism drives multiple grabbing claws to make the multiple grabbing claws The opening end rotates outward at the same time and expands within the inner ring of the annular object to grasp the annular object. There is a rigid contact between the grasping claw and the workpiece. It is mainly suitable for grasping wire reels and tires, but not suitable for gates. Grabbing of workpieces such as cups and sand cores.
发明内容Contents of the invention
本发明的目的是针对现有技术的不足,提供一种铸造机器人用自适应气动抓手,能够用于铸造机器人针对中大型铸件在铸造成型过程中执行取芯、组芯、下芯和搬运等作业时对工件进行抓取,能同时满足圆柱和圆台两类工件的自适应抓取作业要求,提高铸造生产的作业效率、稳定性和安全性,降低劳动强度和生产成本,可克服现有技术的缺陷。The purpose of the present invention is to address the shortcomings of the existing technology and provide an adaptive pneumatic gripper for a casting robot that can be used by the casting robot to perform coring, core grouping, core setting and transportation during the casting and molding process of medium and large castings. The workpiece is grasped during operation, which can meet the adaptive grasping operation requirements of both cylindrical and truncated workpieces, improve the operating efficiency, stability and safety of casting production, reduce labor intensity and production cost, and can overcome the existing technology Defects.
本发明所要解决的技术问题采用以下技术方案来实现。The technical problems to be solved by the present invention are achieved by adopting the following technical solutions.
一种铸造机器人用自适应气动抓手,包括连接支座、主支架、上夹紧装置、下夹紧装置和自适应调节连杆组件。其中,所述的连接支座包括连接法兰和连接支板,在所述的连接法兰上设有与铸造机器人手部法兰相连接的安装孔,所述的连接支板的内侧端与连接法兰固连,所述的连接支板的外侧端与主支架的上端固连。所述的主支架位于连接支座的下方,用于支撑和安装上夹紧装置、下夹紧装置和自适应调节连杆组件。所述的上夹紧装置、下夹紧装置分别固定安装在主支架的上下两端,用于夹紧被抓取工件;所述的上夹紧装置与下夹紧装置通过自适应调节连杆组件相连接。所述的自适应调节连杆组件安装在主支架的内侧中间部位,用于连接上夹紧装置和下夹紧装置并辅助调整上夹紧装置和下夹紧装置的姿态;所述的自适应调节连杆组件的上端与上夹紧装置的下端通过铰链相连接,所述的自适应调节连杆组件的下端与下夹紧装置的上端通过铰链相连接。所述的上夹紧气缸和下夹紧气缸采用双作用气缸,在保证对被抓取工件产生足够的相同夹紧力的前提下,还具有缓冲和减振的功能,避免对被抓取工件表面造成损伤。所述的上夹紧气缸、下夹紧气缸均通过管路与电磁换向阀、安全阀及气源相连接。An adaptive pneumatic gripper for casting robots includes a connecting support, a main bracket, an upper clamping device, a lower clamping device and an adaptive adjusting connecting rod assembly. Wherein, the connecting support includes a connecting flange and a connecting support plate. The connecting flange is provided with a mounting hole connected to the hand flange of the casting robot. The inner end of the connecting support plate is connected to the hand flange of the casting robot. The connecting flange is fixedly connected, and the outer end of the connecting support plate is fixedly connected to the upper end of the main bracket. The main bracket is located below the connecting support and is used to support and install the upper clamping device, the lower clamping device and the adaptive adjustment link assembly. The upper clamping device and the lower clamping device are fixedly installed on the upper and lower ends of the main bracket respectively, and are used to clamp the workpiece to be grabbed; the upper clamping device and the lower clamping device are adjusted through an adaptive connecting rod. components are connected. The adaptive adjustment link assembly is installed at the inner middle part of the main bracket and is used to connect the upper clamping device and the lower clamping device and assist in adjusting the postures of the upper clamping device and the lower clamping device; The upper end of the adjusting link assembly is connected to the lower end of the upper clamping device through a hinge, and the lower end of the adaptive adjusting link assembly is connected to the upper end of the lower clamping device through a hinge. The upper clamping cylinder and the lower clamping cylinder adopt double-acting cylinders. On the premise of ensuring that the same clamping force is generated on the grabbed workpiece, they also have the functions of buffering and vibration reduction to avoid damage to the grabbed workpiece. Causes damage to the surface. The upper clamping cylinder and the lower clamping cylinder are connected to the electromagnetic reversing valve, safety valve and air source through pipelines.
所述的主支架包括垂直支板、上围板和下围板。其中,所述的垂直支板用于固定和安装上夹紧装置、下夹紧装置和自适应调节连杆组件,所述的上围板和下围板用于连接和固定垂直支板。所述的上围板位于垂直支板的上端且与垂直支板固连,所述的下围板位于垂直支板的下端且与垂直支板通过螺钉相固连,所述的上围板与连接支座中的连接支板的外侧端通过螺钉相固连。The main bracket includes a vertical support plate, an upper enclosure plate and a lower enclosure plate. Wherein, the vertical support plate is used to fix and install the upper clamping device, the lower clamping device and the adaptive adjustment link assembly, and the upper and lower enclosure plates are used to connect and fix the vertical support plates. The upper enclosure plate is located at the upper end of the vertical support plate and is fixedly connected to the vertical support plate. The lower enclosure plate is located at the lower end of the vertical support plate and is fixedly connected to the vertical support plate through screws. The upper enclosure plate is connected to the vertical support plate. The outer ends of the connecting support plates in the connecting support are fixed with screws.
所述的上夹紧装置包括上夹紧气缸、上夹爪和上拉簧。其中,所述的上夹紧气缸的缸体部分安装在垂直支板的上端外侧,上夹紧气缸的活塞杆前端位于垂直支板的上端内侧,用于为上夹爪的夹紧动作提供动力;所述的上夹爪位于主支架的内部上端,用于夹紧和抓取工件;且上夹紧气缸的活塞杆前端与上夹爪的中部通过铰链相连接;所述的上拉簧位于垂直支板的上端内侧,且位于上夹紧气缸的活塞杆的上方,用于为上夹爪在完成抓取作业后自主恢复到初始状态提供动力,所述的上拉簧的内侧端钩挂在上夹爪上,所述的上拉簧的外侧端钩挂在垂直支板上。The upper clamping device includes an upper clamping cylinder, an upper clamping jaw and an upper tension spring. Among them, the cylinder part of the upper clamping cylinder is installed outside the upper end of the vertical support plate, and the front end of the piston rod of the upper clamping cylinder is located inside the upper end of the vertical support plate, which is used to provide power for the clamping action of the upper clamping jaw. ; The upper clamping jaw is located at the inner upper end of the main bracket and is used to clamp and grab the workpiece; and the front end of the piston rod of the upper clamping cylinder is connected to the middle part of the upper clamping jaw through a hinge; the upper tension spring is located at The inner side of the upper end of the vertical support plate, and located above the piston rod of the upper clamping cylinder, is used to provide power for the upper clamping jaw to autonomously return to the initial state after completing the grasping operation. The inner end of the upper tension spring is hooked On the upper clamping jaw, the outer end of the upper tension spring is hooked on the vertical support plate.
所述的下夹紧装置包括下夹紧气缸、下夹爪和下拉簧。其中,所述的下夹紧气缸的缸体部分安装在垂直支板的下端外侧,下夹紧气缸的活塞杆前端位于垂直支板的下端内侧,用于为下夹爪的夹紧动作提供动力;所述的下夹爪位于主支架的内部下端,用于夹紧和抓取工件;且下夹紧气缸的活塞杆前端与下夹爪的中部通过铰链相连接;所述的下拉簧位于垂直支板的下端内侧,且位于下夹紧气缸的活塞杆的下方,用于为下夹爪在完成抓取作业后自主恢复到初始状态提供动力,所述的下拉簧的内侧端钩挂在下夹爪上,所述的上拉簧的外侧端钩挂在垂直支板上。The lower clamping device includes a lower clamping cylinder, a lower clamping jaw and a lower tension spring. Among them, the cylinder part of the lower clamping cylinder is installed outside the lower end of the vertical support plate, and the front end of the piston rod of the lower clamping cylinder is located inside the lower end of the vertical support plate, which is used to provide power for the clamping action of the lower clamping jaw. ; The lower clamping jaw is located at the inner lower end of the main bracket and is used to clamp and grab the workpiece; and the front end of the piston rod of the lower clamping cylinder is connected to the middle part of the lower clamping jaw through a hinge; the lower tension spring is located vertically The inner side of the lower end of the support plate is located below the piston rod of the lower clamping cylinder. It is used to provide power for the lower clamping claw to automatically return to the initial state after completing the grasping operation. The inner end of the lower tension spring is hooked on the lower clamp. On the claw, the outer end of the upper tension spring is hooked on the vertical support plate.
所述的自适应调节连杆组件包括上连杆、下连杆和中部拉簧。其中,所述的上连杆的上端与上夹爪的下端通过铰链相连接,所述的下连杆的下端与下夹爪的上端通过铰链相连接,所述的上连杆与下连杆通过铰链相连接;所述的中部拉簧用于为上夹爪、下夹爪以及上连杆、下连杆自主恢复到初始状态提供动力,所示的中部拉簧的内侧端钩挂在上连杆的下端,所述的中部拉簧的外侧端钩挂在垂直支板上。The adaptive adjustment link assembly includes an upper link, a lower link and a middle tension spring. Wherein, the upper end of the upper connecting rod and the lower end of the upper clamping jaw are connected through a hinge, the lower end of the lower connecting rod and the upper end of the lower clamping jaw are connected through a hinge, and the upper connecting rod and the lower connecting rod Connected by hinges; the middle tension spring is used to provide power for the upper clamping jaw, lower clamping jaw, upper connecting rod, and lower connecting rod to autonomously return to the initial state. The inner end of the middle tension spring is hooked on The lower end of the connecting rod and the outer end of the middle tension spring are hooked on the vertical support plate.
所述的上夹爪包括上刚性支撑板和上防滑层,所述的上防滑层通过螺钉及粘接剂固定在上刚性支撑板的内侧面上,且在所述的上防滑层的表面设有横向阻滑楞筋,可增加上防滑层与工件之间的摩擦力,避免工件在抓取过程中滑脱;所述的下夹爪包括下刚性支撑板和下防滑层,所述的下防滑层通过螺钉及粘接剂固定在下刚性支撑板的内侧面上,且在所述的下防滑层的表面设有横向阻滑楞筋,可增加下防滑层与工件之间的摩擦力,避免工件在抓取过程中滑脱。所述的上刚性支撑板和下刚性支撑板采用铝合金材料制成,可减轻上刚性支撑板和下刚性支撑板自身的重量;所述的上防滑层和下防滑层的材料采用由聚酯纤维布和聚氯乙烯胶制成的PVC或由天然橡胶和增强纤维制成的耐磨橡胶,确保本发明在执行抓取工件任务时,上夹爪、下夹爪与工件之间有足够的摩擦力。The upper clamping jaw includes an upper rigid support plate and an upper anti-slip layer. The upper anti-slip layer is fixed on the inner side of the upper rigid support plate through screws and adhesives, and is provided on the surface of the upper anti-slip layer. There are transverse anti-slip ribs, which can increase the friction between the upper anti-slip layer and the workpiece to prevent the workpiece from slipping during the grabbing process; the lower clamping jaw includes a lower rigid support plate and a lower anti-slip layer, and the lower anti-slip layer The layer is fixed on the inner side of the lower rigid support plate through screws and adhesives, and transverse anti-slip ribs are provided on the surface of the lower anti-slip layer, which can increase the friction between the lower anti-slip layer and the workpiece and avoid the workpiece Slips out during grasping. The upper rigid support plate and the lower rigid support plate are made of aluminum alloy materials, which can reduce the weight of the upper rigid support plate and the lower rigid support plate themselves; the upper anti-skid layer and the lower anti-skid layer are made of polyester PVC made of fiber cloth and polyvinyl chloride glue or wear-resistant rubber made of natural rubber and reinforced fibers ensure that when the present invention performs the task of grabbing the workpiece, there is sufficient space between the upper clamping jaw, the lower clamping jaw and the workpiece. Friction.
所述的上夹紧装置与下夹紧装置的数量均为3-6,可以确保对被抓取工件保持足够的支撑和夹紧点;每组上夹紧装置、下夹紧装置中的上夹爪和下夹爪均由对应的上夹紧气缸和下夹紧气缸独立驱动与控制,可以实现对被抓取工件的外表面的自适应调节和有效夹紧,既能实现对圆柱形工件的抓取,又能实现对圆台形工件的抓取。The number of the upper clamping device and the lower clamping device is 3-6, which can ensure sufficient support and clamping points for the grabbed workpiece; the upper clamping device and the lower clamping device in each group The clamping jaws and lower clamping jaws are independently driven and controlled by the corresponding upper and lower clamping cylinders, which can realize adaptive adjustment and effective clamping of the outer surface of the grabbed workpiece, and can also realize cylindrical workpieces. It can grasp the truncated cone-shaped workpiece.
使用时,先根据被抓取对象的形状确定上夹紧气缸、下夹紧气缸的驱动方式。当被抓取工件为圆台体时,上夹紧气缸、下夹紧气缸采取异步等压驱动方式,驱动上夹爪、下夹爪对被抓取工件从外部进行夹紧;当被抓取工件为圆柱体时,上夹紧气缸、下夹紧气缸采取同步等压驱动方式,驱动上夹爪和下夹爪对被抓取工件从外部进行夹紧。作业完成后可在上拉簧、下拉簧和中部拉簧的作用下自主恢复到初始状态。When using, first determine the driving mode of the upper clamping cylinder and the lower clamping cylinder according to the shape of the object to be grasped. When the workpiece to be grasped is a truncated cone, the upper clamping cylinder and the lower clamping cylinder adopt an asynchronous isobaric drive mode to drive the upper and lower clamping jaws to clamp the workpiece to be grasped from the outside; when the workpiece to be grasped is When it is a cylinder, the upper clamping cylinder and the lower clamping cylinder adopt a synchronous isobaric drive method to drive the upper and lower clamping jaws to clamp the grabbed workpiece from the outside. After the operation is completed, it can automatically return to the initial state under the action of the upper tension spring, lower tension spring and middle tension spring.
在执行作业任务时,需要在铸造机器人手部末端安装双目视觉系统,用于采集被抓取工件放置现场的情况以及对被抓取工件的形状、尺寸和位置进行识别、判断和决策。When performing work tasks, a binocular vision system needs to be installed at the end of the hand of the casting robot to collect the situation of the grabbed workpiece being placed on site and to identify, judge and make decisions about the shape, size and position of the grabbed workpiece.
本发明的有益效果是:与现有的技术相比,本发明可以安装在铸造机器人手部的末端法兰上,每个上夹爪、下夹爪通过对应的上夹紧气缸、下夹紧气缸独立连接与控制,方便调节上夹爪、下夹爪的径向距离和角度,可自动适应被抓取工件的外表面,可实现对工件的有效贴合式夹紧。本发明可用于铸造机器人执行浇注任务时安放和移除浇口杯任务,以及执行取芯、组芯、下芯和搬运等铸造作业任务,能满足铸造机器人对浇口杯、砂芯等工件的抓取需求,能同时满足圆柱和圆台两种类型工件的自适应抓取作业要求;在双目视觉系统的支持下,还可以自动采集工件图像,自动完成对工件的识别和抓取任务。本发明还具有结构简单、重量轻、稳定性好、安全性高、自适应性强、操作维护简便等优点,降低了操作人员的劳动强度和生产成本,可克服现有技术的缺陷。The beneficial effects of the present invention are: compared with the existing technology, the present invention can be installed on the end flange of the casting robot hand, and each upper clamping jaw and lower clamping jaw pass through the corresponding upper clamping cylinder and lower clamping cylinder. The cylinder is independently connected and controlled, making it easy to adjust the radial distance and angle of the upper and lower clamping jaws. It can automatically adapt to the outer surface of the workpiece to be grabbed, and can achieve effective close-fitting clamping of the workpiece. The invention can be used for the casting robot to place and remove sprue cups when performing pouring tasks, as well as to perform casting operations such as coring, core grouping, core setting and transportation, and can satisfy the casting robot's requirements for workpieces such as sprue cups and sand cores. The grabbing requirements can meet the requirements of adaptive grabbing operations for both cylindrical and truncated cone types of workpieces. With the support of the binocular vision system, it can also automatically collect images of workpieces and automatically complete the identification and grabbing tasks of workpieces. The invention also has the advantages of simple structure, light weight, good stability, high safety, strong adaptability, easy operation and maintenance, etc., reduces the labor intensity and production cost of operators, and can overcome the defects of the existing technology.
附图说明Description of the drawings
图1为本发明的总体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的连接法兰的结构示意图;Figure 2 is a schematic structural diagram of the connecting flange of the present invention;
图3为本发明的上夹紧装置、下夹紧装置与自适应调节连杆组件之间的连接关系示意图;Figure 3 is a schematic diagram of the connection relationship between the upper clamping device, the lower clamping device and the adaptive adjustment link assembly of the present invention;
图4为本发明在抓取工件时的工作状态示意图。Figure 4 is a schematic diagram of the working state of the present invention when grabbing workpieces.
具体实施方式Detailed ways
为了使本发明所实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和图示,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention will be further elaborated below with reference to specific embodiments and illustrations.
如图1、图2、图3和图4所示,一种铸造机器人用自适应气动抓手,包括连接支座1、主支架2、上夹紧装置3、下夹紧装置4和自适应调节连杆组件5。其中,所述的连接支座1包括连接法兰11和连接支板12,在所述的连接法兰11上设有与铸造机器人手部法兰相连接的安装孔111,所述的连接支板12的内侧端与连接法兰11固连,所述的连接支板12的外侧端与主支架2的上端固连。所述的主支架2位于连接支座1的下方,用于支撑和安装上夹紧装置3、下夹紧装置4和自适应调节连杆组件5。所述的上夹紧装置3、下夹紧装置4分别固定安装在主支架2的上下两端,用于夹紧被抓取工件6;所述的上夹紧装置3与下夹紧装置4通过自适应调节连杆组件5相连接。所述的自适应调节连杆组件5安装在主支架2的内侧中间部位,用于连接上夹紧装置3和下夹紧装置4并辅助调整上夹紧装置3和下夹紧装置4的姿态;所述的自适应调节连杆组件5的上端与上夹紧装置3的下端通过铰链相连接,所述的自适应调节连杆组件5的下端与下夹紧装置4的上端通过铰链相连接。As shown in Figures 1, 2, 3 and 4, an adaptive pneumatic gripper for casting robots includes a connecting support 1, a main bracket 2, an upper clamping device 3, a lower clamping device 4 and an adaptive Adjust linkage assembly 5. Among them, the connecting support 1 includes a connecting flange 11 and a connecting support plate 12. The connecting flange 11 is provided with a mounting hole 111 connected to the hand flange of the casting robot. The inner end of the plate 12 is fixedly connected to the connecting flange 11 , and the outer end of the connecting support plate 12 is fixedly connected to the upper end of the main bracket 2 . The main bracket 2 is located below the connecting support 1 and is used to support and install the upper clamping device 3, the lower clamping device 4 and the adaptive adjustment link assembly 5. The upper clamping device 3 and the lower clamping device 4 are fixedly installed on the upper and lower ends of the main bracket 2 respectively, and are used to clamp the grabbed workpiece 6; the upper clamping device 3 and the lower clamping device 4 They are connected through adaptive adjustment link assembly 5. The adaptive adjustment link assembly 5 is installed at the inner middle part of the main bracket 2 and is used to connect the upper clamping device 3 and the lower clamping device 4 and assist in adjusting the postures of the upper clamping device 3 and the lower clamping device 4. ; The upper end of the adaptive adjustment link assembly 5 is connected to the lower end of the upper clamping device 3 through a hinge, and the lower end of the adaptive adjustment link assembly 5 is connected to the upper end of the lower clamping device 4 through a hinge. .
如图1、图3和图4所示,所述的主支架2包括垂直支板21、上围板22和下围板23。其中,所述的垂直支板21用于固定和安装上夹紧装置3、下夹紧装置4和自适应调节连杆组件5,所述的上围板22和下围板23用于连接和固定垂直支板21。所述的上围板22位于垂直支板21的上端且与垂直支板21固连,所述的下围板23位于垂直支板21的下端且与垂直支板21通过螺钉相固连,所述的上围板22与连接支座1中的连接支板12的外侧端通过螺钉相固连。As shown in Figures 1, 3 and 4, the main bracket 2 includes a vertical support plate 21, an upper enclosure 22 and a lower enclosure 23. Among them, the vertical support plate 21 is used to fix and install the upper clamping device 3, the lower clamping device 4 and the adaptive adjustment link assembly 5, and the upper enclosure plate 22 and the lower enclosure plate 23 are used to connect and install Fix the vertical support plate 21. The upper enclosure plate 22 is located at the upper end of the vertical support plate 21 and is fixedly connected to the vertical support plate 21. The lower enclosure plate 23 is located at the lower end of the vertical support plate 21 and is fixedly connected to the vertical support plate 21 through screws. The above-mentioned upper enclosure plate 22 is fixedly connected to the outer end of the connecting support plate 12 in the connecting support 1 by screws.
如图1、图3和图4所示,所述的上夹紧装置3包括上夹紧气缸31、上夹爪32和上拉簧33。其中,所述的上夹紧气缸31的缸体部分安装在垂直支板21的上端外侧,上夹紧气缸31的活塞杆前端位于垂直支板21的上端内侧,用于为上夹爪32的夹紧动作提供动力;所述的上夹爪32位于主支架2的内部上端,用于夹紧和抓取工件6;且上夹紧气缸31的活塞杆前端与上夹爪32的中部通过铰链相连接;所述的上拉簧33位于垂直支板21的上端内侧,且位于上夹紧气缸31的活塞杆的上方,用于为上夹爪32在完成抓取作业后自主恢复到初始状态提供动力,在所述的垂直支板21的内侧面上端和上夹爪32的上端均设有弹簧挂环,所述的上拉簧33的内侧端钩挂在上夹爪32上,所述的上拉簧33的外侧端钩挂在垂直支板21上。所述的下夹紧装置4包括下夹紧气缸41、下夹爪42和下拉簧43。其中,所述的下夹紧气缸41的缸体部分安装在垂直支板21的下端外侧,下夹紧气缸41的活塞杆前端位于垂直支板21的下端内侧,用于为下夹爪42的夹紧动作提供动力;所述的下夹爪42位于主支架2的内部下端,用于夹紧和抓取工件6;且下夹紧气缸41的活塞杆前端与下夹爪42的中部通过铰链相连接;所述的下拉簧43位于垂直支板21的下端内侧,且位于下夹紧气缸41的活塞杆的下方,用于为下夹爪42在完成抓取作业后自主恢复到初始状态提供动力,在所述的垂直支板21的内侧面下端和下夹爪42的下端均设有弹簧挂环,所述的下拉簧43的内侧端钩挂在下夹爪42上,所述的上拉簧43的外侧端钩挂在垂直支板21上。所述的上夹紧气缸31和下夹紧气缸41均采用双作用气缸,在保证对被抓取工件6产生足够的相同夹紧力的前提下,还具有缓冲和减振的功能,避免对被抓取工件6表面造成损伤。所述的上夹紧气缸31、下夹紧气缸41均通过管路与电磁换向阀、安全阀及气源相连接。As shown in Figures 1, 3 and 4, the upper clamping device 3 includes an upper clamping cylinder 31, an upper clamping claw 32 and an upper tension spring 33. Among them, the cylinder part of the upper clamping cylinder 31 is installed outside the upper end of the vertical support plate 21, and the front end of the piston rod of the upper clamping cylinder 31 is located inside the upper end of the vertical support plate 21, and is used for the upper clamping claw 32. The clamping action provides power; the upper clamping jaw 32 is located at the inner upper end of the main bracket 2 for clamping and grabbing the workpiece 6; and the front end of the piston rod of the upper clamping cylinder 31 and the middle part of the upper clamping jaw 32 are hinged connected; the upper tension spring 33 is located inside the upper end of the vertical support plate 21 and above the piston rod of the upper clamping cylinder 31, and is used for the upper clamping jaw 32 to automatically return to the initial state after completing the grabbing operation. To provide power, spring hanging rings are provided on the upper end of the inner surface of the vertical support plate 21 and the upper end of the upper clamping claw 32, and the inner end of the upper tension spring 33 is hooked on the upper clamping claw 32. The outer end of the upper tension spring 33 is hooked on the vertical support plate 21. The lower clamping device 4 includes a lower clamping cylinder 41, a lower clamping claw 42 and a lower tension spring 43. Among them, the cylinder part of the lower clamping cylinder 41 is installed outside the lower end of the vertical support plate 21, and the front end of the piston rod of the lower clamping cylinder 41 is located inside the lower end of the vertical support plate 21, and is used for the lower clamping jaw 42. The clamping action provides power; the lower clamping jaw 42 is located at the inner lower end of the main bracket 2 for clamping and grabbing the workpiece 6; and the front end of the piston rod of the lower clamping cylinder 41 and the middle part of the lower clamping jaw 42 are hinged connected; the lower tension spring 43 is located inside the lower end of the vertical support plate 21 and is located below the piston rod of the lower clamping cylinder 41, which is used to provide the lower clamping jaw 42 with the ability to autonomously return to the initial state after completing the grabbing operation. Power, the lower end of the inner side of the vertical support plate 21 and the lower end of the lower clamping claw 42 are provided with spring hanging rings, the inner end of the lower tension spring 43 is hooked on the lower clamping claw 42, and the upper pull-up The outer end of the spring 43 is hooked on the vertical support plate 21 . The upper clamping cylinder 31 and the lower clamping cylinder 41 are double-acting cylinders. On the premise of ensuring sufficient and equal clamping force on the grabbed workpiece 6, they also have the functions of buffering and vibration reduction to avoid damage to the workpiece 6. The surface of the grabbed workpiece 6 is damaged. The upper clamping cylinder 31 and the lower clamping cylinder 41 are connected to the electromagnetic reversing valve, safety valve and air source through pipelines.
如图1、图3和图4所示,所述的自适应调节连杆组件5包括上连杆51、下连杆52和中部拉簧53。其中,所述的上连杆51的上端与上夹爪32的下端通过铰链相连接,所述的下连杆52的下端与下夹爪42的上端通过铰链相连接,所述的上连杆51与下连杆52通过铰链相连接;所述的中部拉簧53用于为上夹爪32、下夹爪42以及上连杆51、下连杆52自主恢复到初始状态提供动力,所示的中部拉簧53的内侧端钩挂在上连杆51的下端,所述的中部拉簧53的外侧端钩挂在垂直支板21上。As shown in Figures 1, 3 and 4, the adaptive adjustment link assembly 5 includes an upper link 51, a lower link 52 and a middle tension spring 53. Wherein, the upper end of the upper link 51 is connected to the lower end of the upper clamp 32 through a hinge, and the lower end of the lower link 52 is connected to the upper end of the lower clamp 42 through a hinge. 51 is connected to the lower link 52 through a hinge; the middle tension spring 53 is used to provide power for the upper clamp 32, the lower clamp 42, the upper link 51, and the lower link 52 to autonomously return to the initial state, as shown The inner end of the middle tension spring 53 is hooked on the lower end of the upper connecting rod 51, and the outer end of the middle tension spring 53 is hooked on the vertical support plate 21.
如图1、图3和图4所示,所述的上夹爪32包括上刚性支撑板321和上防滑层322,所述的上防滑层322通过螺钉及粘接剂固定在上刚性支撑板321的内侧面上,且在所述的上防滑层322的表面设有横向阻滑楞筋,可增加上防滑层322与工件6之间的摩擦力,避免工件在抓取过程中滑脱;所述的下夹爪42包括下刚性支撑板421和下防滑层422,所述的下防滑层422通过螺钉及粘接剂固定在下刚性支撑板421的内侧面上,且在所述的下防滑层422的表面设有横向阻滑楞筋,可增加下防滑层422与工件6之间的摩擦力,避免工件在抓取过程中滑脱。所述的上刚性支撑板321和下刚性支撑板421采用铝合金材料制成,可减轻上刚性支撑板321和下刚性支撑板421自身的重量;所述的上防滑层322和下防滑层422的材料采用由聚酯纤维布和聚氯乙烯胶制成的PVC或由天然橡胶和增强纤维制成的耐磨橡胶,确保本发明在执行抓取工件6任务时,上夹爪32、下夹爪42与工件6之间有足够的摩擦力。As shown in Figures 1, 3 and 4, the upper clamp 32 includes an upper rigid support plate 321 and an upper anti-slip layer 322. The upper anti-slip layer 322 is fixed to the upper rigid support plate through screws and adhesives. 321, and there are transverse anti-slip ribs on the surface of the upper anti-slip layer 322, which can increase the friction between the upper anti-slip layer 322 and the workpiece 6 and prevent the workpiece from slipping during the grabbing process; The lower clamping jaw 42 includes a lower rigid support plate 421 and a lower anti-slip layer 422. The lower anti-slip layer 422 is fixed on the inner side of the lower rigid support plate 421 through screws and adhesives, and on the lower anti-slip layer The surface of 422 is provided with transverse anti-slip ribs, which can increase the friction between the lower anti-slip layer 422 and the workpiece 6 and prevent the workpiece from slipping during the grabbing process. The upper rigid support plate 321 and the lower rigid support plate 421 are made of aluminum alloy materials, which can reduce the weight of the upper rigid support plate 321 and the lower rigid support plate 421; the upper anti-skid layer 322 and the lower anti-skid layer 422 The material adopts PVC made of polyester fiber cloth and polyvinyl chloride glue or wear-resistant rubber made of natural rubber and reinforced fiber to ensure that when the present invention performs the task of grabbing the workpiece 6, the upper clamping claw 32 and the lower clamping There is sufficient friction between the claw 42 and the workpiece 6.
如图1、图3和图4所示,所述的上夹紧装置3与下夹紧装置4的数量为4,可以确保对被抓取工件6保持足够的支撑和夹紧点;每组上夹紧装置3、下夹紧装置4中的上夹爪32和下夹爪42均由对应的上夹紧气缸31和下夹紧气缸41独立驱动与控制,可以实现对被抓取工件6的外表面的自适应调节和有效夹紧,既能实现对圆柱形工件的抓取,又能实现对圆台形工件的抓取。As shown in Figure 1, Figure 3 and Figure 4, the number of the upper clamping device 3 and the lower clamping device 4 is 4, which can ensure sufficient support and clamping points for the grabbed workpiece 6; each group The upper clamping jaws 32 and the lower clamping jaws 42 in the upper clamping device 3 and the lower clamping device 4 are independently driven and controlled by the corresponding upper clamping cylinder 31 and lower clamping cylinder 41, which can realize the grasping of the workpiece 6 The adaptive adjustment and effective clamping of the outer surface can not only grasp cylindrical workpieces, but also realize the grasping of truncated cone-shaped workpieces.
使用时,先根据被抓取工件6的形状确定上夹紧气缸31、下夹紧气缸41的驱动方式。当被抓取工件6为圆台体时,上夹紧气缸31、下夹紧气缸41采取异步等压驱动方式,驱动上夹爪32、下夹爪42对被抓取工件6从外部进行夹紧;当被抓取工件6为圆柱体时,上夹紧气缸31、下夹紧气缸41采取同步等压驱动方式,驱动上夹爪32和下夹爪42对被抓取工件6从外部进行夹紧。During use, first determine the driving mode of the upper clamping cylinder 31 and the lower clamping cylinder 41 according to the shape of the workpiece 6 to be grabbed. When the workpiece 6 to be grasped is a truncated cone, the upper clamping cylinder 31 and the lower clamping cylinder 41 adopt an asynchronous isobaric driving mode to drive the upper clamping jaw 32 and the lower clamping jaw 42 to clamp the grasped workpiece 6 from the outside. ; When the workpiece 6 to be grabbed is a cylinder, the upper clamping cylinder 31 and the lower clamping cylinder 41 adopt a synchronous isobaric drive mode to drive the upper clamping jaw 32 and the lower clamping jaw 42 to clamp the grabbed workpiece 6 from the outside. tight.
在执行作业任务时,需要在铸造机器人手部末端安装双目视觉系统,用于采集被抓取工件放置现场的情况以及对被抓取工件6的形状、尺寸和位置进行识别、判断和决策。When performing work tasks, a binocular vision system needs to be installed at the end of the hand of the casting robot to collect the situation of the grabbed workpiece being placed on site and to identify, judge and make decisions about the shape, size and position of the grabbed workpiece 6.
在本发明的描述中,需要理解的是,术语“上”、“下”、“垂直”、“顶”、“内”、“外”、“横”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "vertical", "top", "inner", "outer", "horizontal", etc. indicate an orientation or positional relationship based on The orientation or positional relationship shown in the drawings is only to facilitate the description of the present invention and simplify the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as Limitations on the invention.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have other aspects. Various changes and modifications are possible, which fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
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CN206366992U (en) * | 2016-12-20 | 2017-08-01 | 西安交通大学 | A kind of Pneumatic pole-climbing device |
CN107243622A (en) * | 2017-08-10 | 2017-10-13 | 安徽理工大学 | The removable heavily loaded foundry robot of series parallel type |
CN207480597U (en) * | 2017-10-30 | 2018-06-12 | 安徽理工大学 | The adaptive pneumatic gripping device of foundry robot |
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2017
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Publication number | Priority date | Publication date | Assignee | Title |
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GB901953A (en) * | 1961-03-28 | 1962-07-25 | Woodworth Co N A | Improvements in or relating to pressure operated work clamping fixtures |
CN102621426A (en) * | 2012-03-31 | 2012-08-01 | 山东鲁能智能技术有限公司 | Detection robot for suspension porcelain insulator string |
CN206366992U (en) * | 2016-12-20 | 2017-08-01 | 西安交通大学 | A kind of Pneumatic pole-climbing device |
CN107243622A (en) * | 2017-08-10 | 2017-10-13 | 安徽理工大学 | The removable heavily loaded foundry robot of series parallel type |
CN207480597U (en) * | 2017-10-30 | 2018-06-12 | 安徽理工大学 | The adaptive pneumatic gripping device of foundry robot |
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