CN107570856A - A kind of universal intermediate frequency welding switch board monitor station - Google Patents

A kind of universal intermediate frequency welding switch board monitor station Download PDF

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Publication number
CN107570856A
CN107570856A CN201710872508.4A CN201710872508A CN107570856A CN 107570856 A CN107570856 A CN 107570856A CN 201710872508 A CN201710872508 A CN 201710872508A CN 107570856 A CN107570856 A CN 107570856A
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CN
China
Prior art keywords
signal
signal plug
plug
main website
monitor station
Prior art date
Application number
CN201710872508.4A
Other languages
Chinese (zh)
Inventor
李琪
Original Assignee
合肥国声电子通信有限责任公司
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Priority to CN201710872508.4A priority Critical patent/CN107570856A/en
Publication of CN107570856A publication Critical patent/CN107570856A/en

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Abstract

The present invention relates to a kind of universal intermediate frequency welding switch board monitor station, including main website and slave station.The present invention can be used for quickly detecting to the resistance welder control section of most models in the market, and use visualized operation interface, and every detection data of measurand and mode of operation can real-time displays during detection.

Description

A kind of universal intermediate frequency welding switch board monitor station

Technical field

The present invention relates to a kind of universal intermediate frequency welding switch board monitor station.

Background technology

Electric resistance welding is widely used in all trades and professions, mainly appears on the departments such as Aero-Space, electronic unit, automobile, is weight One of welding procedure wanted.Electric resistance welding is because its is efficient, environmentally friendly, easy to operate and the features such as suitable for production line balance, as the country makes Make the fast-developing of industry and emerge rapidly.

At present, when most domestic resistance welder manufacturer carries out performance detection in the control section to its resistance welder, It is substantially all and is detected one by one using artificial separate unit, during performance detection, corollary equipment need to be connected, such as:Soldering turret, robot arm Deng.Detection for different model product, then need to match the corollary equipment of corresponding model, just can detect, versatility is low.Secondly, When properties of product detect, its detection process is complicated, and efficiency is low, extends manufacture cycle.

The content of the invention

The present invention devises a kind of universal intermediate frequency welding switch board monitor station, and its technical problem solved is current resistance During welding machine production firm detection resistance welding machine control section performance, operating process is complicated, it is impossible to while more are detected, efficiency is low Under, the detection device for corresponding to model need to be matched to different model resistance welder, versatility is low.

In order to solve above-mentioned technical problem, present invention employs following scheme:

A kind of universal intermediate frequency welding switch board monitor station, it is characterised in that:Including main website and slave station;

The front of the main website is provided with lower component:

Touch-screen(10), it is used to input and shows various control instructions;

First emergency stop switch(11), it is in case of emergency used for the power supply for cutting off equipment to be checked;

Second emergency stop switch(12), it detects the safety return circuit of equipment to be checked;

Key switch group(13)Include disconnection detection platform power supply key switch(131), control 24VDC binding posts confession Electrical key switchs(132), the first standby key switch(133)And second standby key switch(134);

Indicator lamp groups(14)Include monitor station power supply plug indicator lamp(141), monitor station power supply indicator(142), first weldering Clamp temperature signal indicator lamp(143), the second soldering turret temperature signal indicator lamp(144), transformer outlet indicator lamp(145)It is and standby Use indicator lamp(146);

The inside of the main website is provided with lower component:

Binding post(15), the signal on transformer is connected by it with PLC to induction signal;

Transformer(16), it replaces the terminal device of resistance welder control section, reacts the performance quality of equipment to be checked.

Further, the right side of the main website is provided with lower component:

Signal plug group(31)Including the first signal plug(311), secondary signal socket(312), the 3rd signal plug(313)、 4th signal plug(314), the 5th signal plug(315), the 6th signal plug(316), the 7th signal plug(317), the 8th Signal plug(318)And the 9th signal plug(34);

First signal plug(311), it is used under standard detection pattern, connects manual resistance welder control section soldering turret Signal;

The secondary signal socket(312), it is used under standard detection pattern, connects the letter of manual resistance welder control section Number;

3rd signal plug(313), it is used under standard detection pattern, connection robot resistance welder control section soldering turret Signal;

4th signal plug(314), it is used under standard detection pattern, the letter of connection robot resistance welder control section Number;

5th signal plug(315)With the 6th signal plug(316), it is supplied under quick detection pattern, manual resistance Welding machine control section uses when detecting;

7th signal plug(317), it is preserved signal socket;

8th signal plug(318), it is used under quick detection pattern, and robot resistance welder control section makes when detecting With;

9th signal plug(34), it is connection conversion socket;

Ethernet interface(32), it provides interface for network connection;

Power outlet(33), it provides 24VDC power supplys;

MC socket groups(36)Including the first MC sockets(361), the 2nd MC sockets(362)And the 3rd MC sockets(363);

The first MC sockets(361), it provides power for transformer;

The 2nd MC sockets(362), it provides power for the controller in equipment to be checked;

The 3rd MC sockets(363), it provides power for soldering turret.

Further, it is provided with behind the main website with lower component:

PLC(40), all signals of equipment to be checked are converted into digital quantity by it, and being sent to touch-screen by bus shows and control System;

First binding post(41), it provides 24VDC operating voltages;

Second binding post(44), 24VDC operating voltages are provided for display screen;

Switching Power Supply(42), its control input voltage 24VDC break-make;

Interchanger(43), it is used for the IP address for distributing all devices;

Communication module(45), it is used to detect the communication connection during equipment to be checked of different communication modes;

Gas path module(46), it is used under standard detection pattern, to detect manual resistance welder control section, there is provided welding is dynamic Power;

Water route module(47), it is used under standard detection pattern, and to detect manual resistance welder control section, cooling is welded back Road.

Further, the left side of the main website is provided with lower component:

Power outlet(20), it provides the input of 24VDC working powers;

Thermovent(21).

Further, the front of the slave station, the left side, the right side and various components' placements and function and main website one below Cause, but when slave station detects, pass through the distributed I/O behind slave station(5)With the PLC in main website(40).

The universal intermediate frequency welding switch board monitor station has the advantages that:

(1)The present invention can be used for quickly detecting to the resistance welder control section of most models in the market.

(2)The present invention use visualized operation interface, every detection data of measurand and operates shape during detection State can real-time display.

(3)The present invention can be detected simultaneously for more products.

(4)Structure design of the present invention is compact, saves space, convenient transportation.

Brief description of the drawings

Fig. 1:The universal intermediate frequency welding switch board monitor station main website front view of the present invention;

Fig. 2:The universal intermediate frequency welding switch board monitor station main website left view of the present invention;

Fig. 3:The universal intermediate frequency welding switch board monitor station main website right view of the present invention;

Fig. 4:The universal intermediate frequency welding switch board monitor station main website rearview of the present invention;

Fig. 5:The universal intermediate frequency welding switch board monitor station main website stereogram of the present invention;

Fig. 6:The universal intermediate frequency welding switch board monitor station slave station front view of the present invention;

Fig. 7:The universal intermediate frequency welding switch board monitor station slave station left view of the present invention;

Fig. 8:The universal intermediate frequency welding switch board monitor station slave station right view of the present invention;

Fig. 9:The universal intermediate frequency welding switch board monitor station slave station rearview of the present invention;

Figure 10:The universal intermediate frequency welding switch board monitor station slave station stereogram of the present invention.

Description of reference numerals:

10-touch-screen;11-the first emergency stop switch;12-the second emergency stop switch;13-key switch group;131-disconnection detection Platform power supply key switch;The power supply key switch of 132-control 24VDC binding posts;133-the first standby key is opened Close;134-the second standby key switchs;14-indicator lamp groups;141-monitor station power supply plug indicator lamp;142-monitor station electricity Source indicator lamp;143-the first soldering turret temperature signal indicator lamp;144-the second soldering turret temperature signal indicator lamp;145-transformer Socket indicator lamp;146-standby indicator lamp;15-binding post;16-transformer;20-power outlet;21-thermovent;

31-signal plug group;311-the first signal plug;312-secondary signal socket;313-the three signal plug; 314-the four signal plug;315-the five signal plug;316-the six signal plug;317-the seven signal plug;318— 8th signal plug;32-Ethernet interface;33-power outlet;34-the nine signal plug;35-preformed plate;36-MC sockets Group;361-the one MC sockets;362-the two MC sockets;363-the three MC sockets;

40—PLC;41-the first binding post;42-Switching Power Supply;43-interchanger;44-the second binding post;45-logical Interrogate module;46-gas path module;47-water route module;

5-distributed I/O.

Embodiment

With reference to Fig. 1 to Figure 10, the present invention will be further described:

As shown in figure 1, a kind of universal intermediate frequency welding switch board monitor station, including main website and slave station;The front of main website be provided with Lower component:Touch-screen 10, it is used to input and shows various control instructions;First emergency stop switch 11, it is in case of emergency used In the power supply for cutting off equipment to be checked;Second emergency stop switch 12, it detects the safety return circuit of equipment to be checked;Wrapped in key switch group 13 Include disconnection detection platform power supply key switch 131, control power supply key switch 132, the first standby key of 24VDC binding posts Spoon switch 133 and the second standby key switch 134;Indicator lamp groups 14 include monitor station power supply plug indicator lamp 141, detection Platform power supply indicator 142, the first soldering turret temperature signal indicator lamp 143, the second soldering turret temperature signal indicator lamp 144, transformer are inserted Seat indicator lamp 145 and standby indicator lamp 146.The inside of main website is provided with lower component:Binding post 15, it is by transformer Signal, induction signal is connected with PLC;Transformer 16, it replaces the terminal device of resistance welder control section, and reaction is to be checked to be set Standby performance quality.

As shown in Fig. 2 the left side of main website is provided with lower component:Power outlet 20, its provide the input of 24VDC working powers and Thermovent 21.

As shown in figure 3, the right side of main website is provided with lower component:Signal plug group 31 includes the first signal plug 311, second Signal plug 312, the 3rd signal plug 313, the 4th signal plug 314, the 5th signal plug 315, the 6th signal plug 316, 7th signal plug 317, the 8th signal plug 318 and the 9th signal plug 34;First signal plug 311, it is used for standard Under detection pattern, the signal of manual resistance welder control section soldering turret is connected;Secondary signal socket 312, it is used for standard detection Under pattern, the signal of manual resistance welder control section is connected;3rd signal plug 313, it is used under standard detection pattern, even The signal of welding robot resistance welder control section soldering turret;4th signal plug 314, it is used under standard detection pattern, connection The signal of robot resistance welder control section;5th signal plug 315 and the 6th signal plug 316, it supplies quick detection mould Under formula, manual resistance welder control section uses when detecting;7th signal plug 317, it is preserved signal socket;8th signal Socket 318, it is used under quick detection pattern, and robot resistance welder control section uses when detecting;9th signal plug 34, It is connection conversion socket;Ethernet interface 32, it provides interface for network connection;Power outlet 33, it provides 24VDC electricity Source;MC sockets group 36 includes the first MC sockets 361, the 2nd MC sockets 362 and the 3rd MC sockets 363;First MC sockets 361, It provides power for transformer;2nd MC sockets 362, it provides power for the controller in equipment to be checked;3rd MC sockets 363, it provides power for soldering turret.

As shown in figure 4, it is provided with behind main website with lower component:PLC40, all signals of equipment to be checked are converted into counting by it Word amount, touch-screen is sent to by bus and shows and controls;First binding post 41, it provides 24VDC operating voltages;Second connects Line terminals 44,24VDC operating voltages are provided for display screen;Switching Power Supply 42, its control input voltage 24VDC break-make;Exchange Machine 43, it is used for the IP address for distributing all devices;Communication module 45, when it is used to detect the equipment to be checked of different communication modes Communication connection;Gas path module 46, it is used under standard detection pattern, to detect manual resistance welder control section, there is provided Weld power;Water route module 47, it is used under standard detection pattern, to detect manual resistance welder control section, cooling weldering Take back road.

As shown in figure 5, the present invention use visualized operation interface, during detection every detection data of measurand with Mode of operation can real-time display.

As shown in Fig. 6-Figure 10, the front of slave station, the left side, the right side and various components' placements below and function and master Stand consistent.

As shown in figure 9, but slave station pass through the PLC40 in the distributed I/O5 main websites behind slave station when detecting.

This product is mainly used in resistance welder control section function debugging and detection.

1st, 24VDC input voltage is introduced by power cabinet to connecting terminal block, is PLC, relay and communication module etc. Power supply.

2nd, the communication modes according to corresponding to may be selected different types of resistance welder control section.

3rd, control and show by touch-screen after all welding signals can all be converted by PLC.

4th, the design of visualization interface can intuitively show the process of debugging.

5th, the design of slave station is added, more different types of resistance welder control sections can be debugged simultaneously.

Exemplary description is carried out to the present invention above in conjunction with accompanying drawing, it is clear that realization of the invention is not by aforesaid way Limitation, it is or not improved by the present invention as long as employing the various improvement of inventive concept and technical scheme of the present invention progress Design and technical scheme directly apply to other occasions, within the scope of the present invention.

Claims (5)

  1. A kind of 1. universal intermediate frequency welding switch board monitor station, it is characterised in that:Including main website and slave station;
    The front of the main website is provided with lower component:
    Touch-screen(10), it is used to input and shows various control instructions;
    First emergency stop switch(11), it is in case of emergency used for the power supply for cutting off equipment to be checked;
    Second emergency stop switch(12), it detects the safety return circuit of equipment to be checked;
    Key switch group(13)Include disconnection detection platform power supply key switch(131), control 24VDC binding posts confession Electrical key switchs(132), the first standby key switch(133)And second standby key switch(134);
    Indicator lamp groups(14)Include monitor station power supply plug indicator lamp(141), monitor station power supply indicator(142), first weldering Clamp temperature signal indicator lamp(143), the second soldering turret temperature signal indicator lamp(144), transformer outlet indicator lamp(145)It is and standby Use indicator lamp(146);
    The inside of the main website is provided with lower component:
    Binding post(15), the signal on transformer is connected by it with PLC to induction signal;
    Transformer(16), it replaces the terminal device of resistance welder control section, reacts the performance quality of equipment to be checked.
  2. 2. universal intermediate frequency welding switch board monitor station according to claim 1, it is characterised in that:The right side of the main website is set Have with lower component:
    Signal plug group(31)Including the first signal plug(311), secondary signal socket(312), the 3rd signal plug(313)、 4th signal plug(314), the 5th signal plug(315), the 6th signal plug(316), the 7th signal plug(317), the 8th Signal plug(318)And the 9th signal plug(34);
    First signal plug(311), it is used under standard detection pattern, connects manual resistance welder control section soldering turret Signal;
    The secondary signal socket(312), it is used under standard detection pattern, connects the letter of manual resistance welder control section Number;
    3rd signal plug(313), it is used under standard detection pattern, connection robot resistance welder control section soldering turret Signal;
    4th signal plug(314), it is used under standard detection pattern, the letter of connection robot resistance welder control section Number;
    5th signal plug(315)With the 6th signal plug(316), it is supplied under quick detection pattern, manual resistance Welding machine control section uses when detecting;
    7th signal plug(317), it is preserved signal socket;
    8th signal plug(318), it is used under quick detection pattern, and robot resistance welder control section makes when detecting With;
    9th signal plug(34), it is connection conversion socket;
    Ethernet interface(32), it provides interface for network connection;
    Power outlet(33), it provides 24VDC power supplys;
    MC socket groups(36)Including the first MC sockets(361), the 2nd MC sockets(362)And the 3rd MC sockets(363);
    The first MC sockets(361), it provides power for transformer;
    The 2nd MC sockets(362), it provides power for the controller in equipment to be checked;
    The 3rd MC sockets(363), it provides power for soldering turret.
  3. 3. universal intermediate frequency welding switch board monitor station according to claim 2, it is characterised in that:Set behind the main website Have with lower component:
    PLC(40), all signals of equipment to be checked are converted into digital quantity by it, and being sent to touch-screen by bus shows and control System;
    First binding post(41), it provides 24VDC operating voltages;
    Second binding post(44), 24VDC operating voltages are provided for display screen;
    Switching Power Supply(42), its control input voltage 24VDC break-make;
    Interchanger(43), it is used for the IP address for distributing all devices;
    Communication module(45), it is used to detect the communication connection during equipment to be checked of different communication modes;
    Gas path module(46), it is used under standard detection pattern, to detect manual resistance welder control section, there is provided welding is dynamic Power;
    Water route module(47), it is used under standard detection pattern, and to detect manual resistance welder control section, cooling is welded back Road.
  4. 4. universal intermediate frequency welding switch board monitor station according to claim 3, it is characterised in that:The left side of the main website is set Have with lower component:
    Power outlet(20), it provides the input of 24VDC working powers;
    Thermovent(21).
  5. 5. universal intermediate frequency welding switch board monitor station according to claim 4, it is characterised in that:The front of the slave station, The left side, the right side and various components' placements below are consistent with function with main website, but when slave station detects, behind slave station Distributed I/O(5)With the PLC in main website(40).
CN201710872508.4A 2017-09-25 2017-09-25 A kind of universal intermediate frequency welding switch board monitor station CN107570856A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710872508.4A CN107570856A (en) 2017-09-25 2017-09-25 A kind of universal intermediate frequency welding switch board monitor station

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710872508.4A CN107570856A (en) 2017-09-25 2017-09-25 A kind of universal intermediate frequency welding switch board monitor station

Publications (1)

Publication Number Publication Date
CN107570856A true CN107570856A (en) 2018-01-12

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201854177U (en) * 2010-10-11 2011-06-01 上海英迈吉东影图像设备有限公司 Intergraded security inspection power supply system
JP2012103136A (en) * 2010-11-11 2012-05-31 Hitachi-Ge Nuclear Energy Ltd Method and apparatus for inspecting spot welding
CN103278769A (en) * 2013-06-27 2013-09-04 北京铁路信号有限公司 Detection device for relay
CN203706574U (en) * 2013-12-31 2014-07-09 中国中建设计集团有限公司 Industrial automation control network system practical training device
CN203824760U (en) * 2014-04-15 2014-09-10 水星海事技术(苏州)有限公司 Portable outboard motor cycle start tester
CN104734037A (en) * 2015-01-08 2015-06-24 淮北申正电力电控设备有限公司 Overhauling power box
CN205445981U (en) * 2015-12-29 2016-08-10 无锡市迪卡瑞控制技术有限公司 Take energy -conserving integrated control cabinet of air compressor of touch -sensitive screen
CN205520054U (en) * 2016-01-15 2016-08-31 北京中戎华泰科技开发有限公司 Manual resistance soldering turret detection device
CN106239508A (en) * 2016-08-18 2016-12-21 佛山智能装备技术研究院 A kind of industrial robot switch board
CN205942423U (en) * 2016-08-15 2017-02-08 淮安信息职业技术学院 Laboratory power centralized management and control system

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201854177U (en) * 2010-10-11 2011-06-01 上海英迈吉东影图像设备有限公司 Intergraded security inspection power supply system
JP2012103136A (en) * 2010-11-11 2012-05-31 Hitachi-Ge Nuclear Energy Ltd Method and apparatus for inspecting spot welding
CN103278769A (en) * 2013-06-27 2013-09-04 北京铁路信号有限公司 Detection device for relay
CN203706574U (en) * 2013-12-31 2014-07-09 中国中建设计集团有限公司 Industrial automation control network system practical training device
CN203824760U (en) * 2014-04-15 2014-09-10 水星海事技术(苏州)有限公司 Portable outboard motor cycle start tester
CN104734037A (en) * 2015-01-08 2015-06-24 淮北申正电力电控设备有限公司 Overhauling power box
CN205445981U (en) * 2015-12-29 2016-08-10 无锡市迪卡瑞控制技术有限公司 Take energy -conserving integrated control cabinet of air compressor of touch -sensitive screen
CN205520054U (en) * 2016-01-15 2016-08-31 北京中戎华泰科技开发有限公司 Manual resistance soldering turret detection device
CN205942423U (en) * 2016-08-15 2017-02-08 淮安信息职业技术学院 Laboratory power centralized management and control system
CN106239508A (en) * 2016-08-18 2016-12-21 佛山智能装备技术研究院 A kind of industrial robot switch board

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