CN107560942A - A kind of strength testing device of gas cylinder mounting bracket - Google Patents
A kind of strength testing device of gas cylinder mounting bracket Download PDFInfo
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- CN107560942A CN107560942A CN201710545768.0A CN201710545768A CN107560942A CN 107560942 A CN107560942 A CN 107560942A CN 201710545768 A CN201710545768 A CN 201710545768A CN 107560942 A CN107560942 A CN 107560942A
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Abstract
本发明公开一种气瓶安装支架的强度测试装置,包括测试台、可固定在试验台上的安装支架以及用于模拟的可安装于安装支架上的模拟气瓶;所述的安装支架上设置有用于固定气瓶的横向设置的以及纵向设置的安装夹持件;所述的模拟气瓶通过安装夹持件可固定于安装支架上;所述的测试台的左侧边、右侧边、前侧边以及后侧边的中间部位各安装有两个立柱。本装置可以通过转动板的作用,调节每一侧的液压顶紧装置的位置进行不同侧的强度测量,可以大范围的对四个侧面均进行强度测试,不仅范围广而且测量的准确性大大提高。
The invention discloses a strength testing device for a gas cylinder mounting bracket, which includes a test bench, a mounting bracket that can be fixed on the test bench, and a simulated gas cylinder that can be installed on the mounting bracket for simulation; There are horizontal and vertical installation clamps for fixing gas cylinders; the simulated gas cylinders can be fixed on the installation bracket through the installation clamps; the left side, right side, Two upright posts are respectively installed in the middle part of the front side and the rear side. This device can adjust the position of the hydraulic jacking device on each side to measure the strength of different sides through the action of the rotating plate, and can perform strength tests on all four sides in a wide range, which not only has a wide range but also greatly improves the accuracy of measurement .
Description
技术领域technical field
本发明涉及燃气数据收集采集传输领域,具体的说是一种气瓶安装支架的强度测试装置。The invention relates to the field of gas data collection, acquisition and transmission, in particular to a strength testing device for a gas cylinder mounting bracket.
背景技术Background technique
在CNG汽车改装厂中,需要钢瓶支撑安装支架来安装气瓶,而钢瓶支架又要具备符合要求的强度,因此通常车间会配备一台钢瓶支架强度的实验测试装置,按照国家规定,钢瓶支架安装后应当能够承受住8倍于充满额定工作压力的天然气的气瓶重力的静力,且气瓶与固定座之间的最大位移不超13mm,现有技术中的这种测试装置造价较大,大概需要人民币一万元左右,而且不仅现有的测试装置不仅成本较高,而且测试时的测试范围不广泛具备一定的局限性,造成强度测试不准确等缺点。In the CNG car refitting factory, the steel cylinder support installation bracket is required to install the gas cylinder, and the steel cylinder support must have the required strength. Therefore, the workshop will usually be equipped with an experimental test device for the strength of the steel cylinder support. Finally, it should be able to withstand the static force of 8 times the gravity of the gas cylinder full of rated working pressure, and the maximum displacement between the gas cylinder and the fixed seat does not exceed 13mm. This test device in the prior art is expensive. It needs about RMB 10,000, and not only the cost of the existing testing device is high, but also the testing range is not wide and has certain limitations, resulting in inaccurate strength testing and other shortcomings.
发明内容Contents of the invention
本发明的目的是针对现有技术存在的不足,提供一种气瓶安装支架的强度测试装置。The object of the present invention is to provide a strength testing device for a gas cylinder mounting bracket to address the deficiencies in the prior art.
技术方案:本发明解决问题所采用的技术方案为:一种气瓶安装支架的强度测试装置,包括测试台、可固定在试验台上的安装支架以及用于模拟的可安装于安装支架上的模拟气瓶;所述的安装支架上设置有用于固定气瓶的横向设置的以及纵向设置的安装夹持件;所述的模拟气瓶通过安装夹持件可固定于安装支架上;所述的测试台的左侧边、右侧边、前侧边以及后侧边的中间部位各安装有两个立柱,且两个立柱的高度均至少高于模拟气瓶平放时的高度;而两个立柱之间则均安装有一转轴;所述的转轴的位置与模拟气瓶平放时的中间位置相持平;且所述的转轴上安装有转动板,所述的转动板可围绕转轴转动,且所述的转动板的端面还安装有液压顶紧装置,所述的液压顶紧装置的顶紧杆的端部还安装有一顶紧板,所述的顶紧板则可卡在模拟气瓶的中间部位上,推动模拟气瓶左右移动;且测试台上四个方位上的两个立柱上还均横向安装有位移测量装置,左右端的位移测量装置对准模拟气瓶的左右端,前后端的位移测量装置对准模拟气瓶的前后端。Technical solution: The technical solution adopted by the present invention to solve the problem is: a strength testing device for a gas cylinder mounting bracket, including a test bench, a mounting bracket that can be fixed on the test bench, and a mounting bracket that can be installed on the mounting bracket for simulation simulated gas cylinders; the mounting bracket is provided with horizontal and vertical mounting clamps for fixing the gas cylinders; the simulated gas cylinders can be fixed on the mounting brackets through the mounting clamps; the described Two uprights are respectively installed in the middle of the left side, right side, front side and rear side of the test bench, and the height of the two uprights is at least higher than the height of the simulated gas cylinder when it is placed flat; A rotating shaft is installed between the columns; the position of the rotating shaft is equal to the middle position when the simulated gas cylinder is placed flat; and a rotating plate is installed on the rotating shaft, and the rotating plate can rotate around the rotating shaft, and The end face of the rotating plate is also equipped with a hydraulic clamping device, and the end of the clamping rod of the hydraulic clamping device is also equipped with a clamping plate, and the clamping plate can be stuck on the simulated gas cylinder. In the middle part, push the simulated gas cylinder to move left and right; and the two columns in the four directions on the test bench are also equipped with displacement measuring devices horizontally. The measuring device is aligned with the front and rear ends of the simulated gas cylinder.
作为优选,所述安装支架上在四角处还各设置有一个关于模拟气瓶放置时的标准位置的指示牌。As a preference, each of the four corners of the installation bracket is provided with an indicator plate about the standard position when the simulated gas cylinder is placed.
作为优选,所述的安装支架上还设置有安装孔,所述的安装支架通过安装孔可拆卸的固定于测试台上。Preferably, the mounting bracket is further provided with mounting holes, and the mounting bracket is detachably fixed on the test bench through the mounting holes.
作为优选,所述测试台上四个方位上的两个立柱均安装在四个方位上的中间位置,且每一方位上的立柱均以四条侧边的中点对称安装设置;而转轴的安装位置对应每条侧边的中点。As a preference, the two uprights in the four directions on the test bench are all installed in the middle of the four directions, and the uprights in each direction are installed symmetrically with the midpoints of the four sides; and the installation of the rotating shaft The position corresponds to the midpoint of each side.
作为优选,所述的测试台上四个方位上的两个立柱上的位移测量装置的安装位置与模拟气瓶平放时的中间部位相持平。As a preference, the installation positions of the displacement measuring devices on the two columns in the four directions on the test platform are in the same level as the middle part of the simulated gas cylinder when it is laid flat.
作为优选,所述左右侧的液压顶紧装置上的顶紧板均设置为与模拟气瓶瓶身相适配的弧形结构;而前后侧上液压装置上的顶紧板则设置为平面板结构。As a preference, the clamping plates on the hydraulic clamping devices on the left and right sides are all set to an arc-shaped structure suitable for the body of the simulated gas cylinder; while the clamping plates on the hydraulic devices on the front and rear sides are set as flat plates structure.
作为优选,所述的位移测量装置可设置为测量百分表或者是红外线测量装置。Preferably, the displacement measuring device can be configured as a measuring dial indicator or an infrared measuring device.
作为优选,所述的液压顶紧装置可设置为液压千斤顶。As a preference, the hydraulic jacking device can be set as a hydraulic jack.
有益效果:本发明与现有技术相比,具有以下优点:本发明中的测试台上四个方位均通过立柱安装液压顶紧装置,测试时每个方位的顶紧装置依次测试启动,液压顶紧装置施加标准的压紧力,通过另一侧安装的位移测量装置所测出的位移来判断安装支架的强度是否符合要求;在进行一侧的压紧时,将该侧的液压顶紧装置水平放置,使顶紧杆卡在模拟气瓶上,而另一相对侧的液压顶紧装置则通过转动板的转动可转移到另一方向使该液压顶紧装置的顶紧板和模拟气瓶的瓶身分开,这样就不妨碍另一侧液压顶紧装置的压紧测量作用,当施加标准力后,模拟气瓶移动,该侧的位移测量装置和对侧的位移测量装置均可对模拟气瓶的移动距离进行测量,增加了位移测量的准确性;因此本装置可以通过转动板的作用,调节每一侧的液压顶紧装置的位置进行不同侧的强度测量,可以大范围的对四个侧面均进行强度测试,不仅范围广而且测量的准确性大大提高。Beneficial effects: Compared with the prior art, the present invention has the following advantages: all four directions on the test bench in the present invention are equipped with hydraulic jacking devices through columns, and the jacking devices in each direction are tested and started sequentially during the test, and the hydraulic jacking The standard pressing force is applied by the tightening device, and the displacement measured by the displacement measuring device installed on the other side can be used to judge whether the strength of the mounting bracket meets the requirements; Place it horizontally so that the clamping rod is clamped on the simulated gas cylinder, and the hydraulic clamping device on the opposite side can be transferred to the other direction through the rotation of the rotating plate to make the clamping plate of the hydraulic clamping device and the simulated gas cylinder The bottle body of the cylinder is separated, so that the compression measurement function of the hydraulic jacking device on the other side is not hindered. When the standard force is applied, the simulated gas cylinder moves, and the displacement measurement device on this side and the displacement measurement device on the opposite side can simulate The moving distance of the gas cylinder is measured, which increases the accuracy of displacement measurement; therefore, the device can adjust the position of the hydraulic clamping device on each side through the action of the rotating plate to measure the strength of different sides, and can measure the strength of four sides in a wide range. The strength test is carried out on each side, which not only has a wide range but also greatly improves the accuracy of measurement.
附图说明Description of drawings
图1为本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
具体实施方式detailed description
下面结合附图和具体实施例,进一步阐明本发明,本实施例在以本发明技术方案为前提下进行实施,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围。The present invention will be further illustrated below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented on the premise of the technical solution of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.
如图1所示,一种气瓶安装支架的强度测试装置,包括测试台1、可固定在试验台1上的安装支架2以及用于模拟的可安装于安装支架2上的模拟气瓶3;所述的安装支架2上设置有用于固定气瓶的横向设置的以及纵向设置的安装夹持件4;所述的模拟气瓶3通过安装夹持件4可固定于安装支架2上;所述的测试台1的左侧边、右侧边、前侧边以及后侧边的中间部位各安装有两个立柱5,且两个立柱5的高度均至少高于模拟气瓶3平放时的高度;而两个立柱5之间则均安装有一转轴6;所述的转轴6的位置与模拟气瓶3平放时的中间位置相持平;且所述的转轴6上安装有转动板7,所述的转动板7可围绕转轴6转动,且所述的转动板7的端面还安装有液压顶紧装置8,所述的液压顶紧装置8的顶紧杆9 的端部还安装有一顶紧板10,所述的顶紧板10则可卡在模拟气瓶3的中间部位上,推动模拟气瓶3左右移动;且测试台1上四个方位上的两个立柱5上还均横向安装有位移测量装置11,左右端的位移测量装置11对准模拟气瓶3的左右端,前后端的位移测量装置11对准模拟气瓶3的前后端。As shown in Figure 1, a strength test device for a gas cylinder mounting bracket includes a test bench 1, a mounting bracket 2 that can be fixed on the test bench 1, and a simulated gas cylinder 3 that can be installed on the mounting bracket 2 for simulation ; The mounting bracket 2 is provided with a horizontal and vertical mounting clamp 4 for fixing the gas cylinder; the simulated gas cylinder 3 can be fixed on the mounting bracket 2 through the mounting clamp 4; The left side, the right side, the front side and the middle part of the rear side of the test bench 1 are respectively equipped with two uprights 5, and the heights of the two uprights 5 are at least higher than when the simulated gas cylinder 3 is placed flat. and a rotating shaft 6 is installed between the two columns 5; the position of the rotating shaft 6 is equal to the middle position when the simulated gas cylinder 3 is placed flat; and the rotating plate 7 is installed on the rotating shaft 6 , the rotating plate 7 can rotate around the rotating shaft 6, and the end surface of the rotating plate 7 is also equipped with a hydraulic clamping device 8, and the end of the clamping rod 9 of the hydraulic clamping device 8 is also installed with a The clamping plate 10, the clamping plate 10 can be stuck on the middle part of the simulated gas cylinder 3 to push the simulated gas cylinder 3 to move left and right; A displacement measuring device 11 is installed laterally, and the displacement measuring devices 11 at the left and right ends are aligned with the left and right ends of the simulated gas cylinder 3, and the displacement measuring devices 11 at the front and rear ends are aligned with the front and rear ends of the simulated gas cylinder 3.
所述安装支架2上在四角处还各设置有一个关于模拟气瓶3放置时的标准位置的指示牌12。The four corners of the mounting bracket 2 are respectively provided with an indicator 12 about the standard position of the simulated gas cylinder 3 when placed.
所述的安装支架2上还设置有安装孔13,所述的安装支架2通过安装孔13 可拆卸的固定于测试台1上。The mounting bracket 2 is also provided with a mounting hole 13 , and the mounting bracket 2 is detachably fixed on the test bench 1 through the mounting hole 13 .
所述测试台1上四个方位上的两个立柱5均安装在四个方位上的中间位置,且每一方位上的立柱5均以四条侧边的中点对称安装设置;而转轴6的安装位置对应每条侧边的中点。The two columns 5 on the four directions on the test bench 1 are all installed in the middle of the four directions, and the columns 5 on each direction are installed symmetrically with the midpoints of the four sides; and the rotating shaft 6 The mounting position corresponds to the midpoint of each side.
所述的测试台上1四个方位上的两个立柱5上的位移测量装置11的安装位置与模拟气瓶3平放时的中间部位相持平。The installation positions of the displacement measuring devices 11 on the two uprights 5 in the four directions on the test platform are equal to the middle part when the simulated gas cylinder 3 is laid flat.
所述左右侧的液压顶紧装置8上的顶紧板10均设置为与模拟气瓶3瓶身相适配的弧形结构;而前后侧上液压装置8上的顶紧板10则设置为平面板结构。The clamping plates 10 on the hydraulic clamping devices 8 on the left and right sides are all set to an arc-shaped structure compatible with the body of the simulated gas cylinder 3; Planar structure.
所述的位移测量装置11可设置为测量百分表或者是红外线测量装置;所述的液压顶紧装置8可设置为液压千斤顶。The displacement measuring device 11 can be set as a measuring dial indicator or an infrared measuring device; the hydraulic jacking device 8 can be set as a hydraulic jack.
本发明中的测试台上四个方位均通过立柱安装液压顶紧装置,测试时每个方位的顶紧装置依次测试启动,液压顶紧装置施加标准的压紧力,通过另一侧安装的位移测量装置所测出的位移来判断安装支架的强度是否符合要求;在进行一侧的压紧时,将该侧的液压顶紧装置水平放置,使顶紧杆卡在模拟气瓶上,而另一相对侧的液压顶紧装置则通过转动板的转动可转移到另一方向使该液压顶紧装置的顶紧板和模拟气瓶的瓶身分开,这样就不妨碍另一侧液压顶紧装置的压紧测量作用,当施加标准力后,模拟气瓶移动,该侧的位移测量装置和对侧的位移测量装置均可对模拟气瓶的移动距离进行测量,增加了位移测量的准确性;因此本装置可以通过转动板的作用,调节每一侧的液压顶紧装置的位置进行不同侧的强度测量,可以大范围的对四个侧面均进行强度测试,不仅范围广而且测量的准确性大大提高。In the present invention, hydraulic jacking devices are installed in the four directions on the test bench through columns. During the test, the jacking devices in each direction are tested and started sequentially. The hydraulic jacking device applies a standard pressing force, and the displacement installed on the other side The displacement measured by the measuring device can be used to determine whether the strength of the mounting bracket meets the requirements; when pressing one side, place the hydraulic jacking device on the side horizontally so that the jacking rod is stuck on the simulated gas cylinder, and the other The hydraulic clamping device on the opposite side can be transferred to the other direction through the rotation of the rotating plate to separate the clamping plate of the hydraulic clamping device from the body of the simulated gas cylinder, so as not to hinder the hydraulic clamping device on the other side The compression measurement function, when the standard force is applied, the simulated gas cylinder moves, and the displacement measuring device on this side and the displacement measuring device on the opposite side can measure the moving distance of the simulated gas cylinder, which increases the accuracy of displacement measurement; Therefore, this device can adjust the position of the hydraulic jacking device on each side to measure the strength of different sides through the action of the rotating plate, and can perform strength tests on all four sides in a wide range, not only in a wide range but also in the measurement accuracy. improve.
上述具体实施方式只是本发明的一个优选实施例,并不是用来限制本发明的实施与权利要求范围的,凡依据本发明申请专利保护范围所述的内容做出的等效变化和修饰,均应包括于本发明专利申请范围内。The above-mentioned specific implementation is only a preferred embodiment of the present invention, and is not used to limit the implementation of the present invention and the scope of claims. All equivalent changes and modifications made according to the content described in the patent protection scope of the present invention application are all Should be included in the patent application scope of the present invention.
Claims (8)
- A kind of 1. strength testing device of gas cylinder mounting bracket, it is characterised in that:Including testboard (1), testing stand can be fixed on (1) mounting bracket (2) on and the simulation gas cylinder (3) being mountable in mounting bracket (2) for simulation;Described installation The installation holder (4) laterally set and longitudinally disposed for fixing gas cylinder is provided with support (2);Described simulation Gas cylinder (3) is securable in mounting bracket (2) by installing holder (4);The left side of described testboard (1), right edge, The middle part of front side edge and back side edge is respectively provided with two columns (5), and the height of two columns (5) is at least above mould Intend height when gas cylinder (3) is kept flat;And then it is mounted on a rotating shaft (6) between two columns (5);The position of described rotating shaft (6) Centre position when keeping flat with simulation gas cylinder (3) is put mutually to maintain an equal level;And rotor plate (7) is installed in described rotating shaft (6), it is described Rotor plate (7) can surround rotating shaft (6) and rotate, and the end face of described rotor plate (7) is also equipped with hydraulic pressure holding device (8), institute The end of the top-fastening rod (9) for the hydraulic pressure holding device (8) stated is also equipped with a pressing tight plate (10), and described pressing tight plate (10) then may be used It is stuck on the middle part of simulation gas cylinder (3), promotes simulation gas cylinder (3) to move left and right;And in upper four orientation of testboard (1) Displacement measuring device (11), displacement measuring device (11) the alignment simulation at left and right end are also horizontally installed with two columns (5) The left and right end of gas cylinder (3), the front and back end of displacement measuring device (11) the alignment simulation gas cylinder (3) of front and back end.
- A kind of 2. strength testing device of gas cylinder mounting bracket according to claim 1, it is characterised in that:The installation branch The direction board (12) of normal place when being also each provided with one on simulation gas cylinder (3) placement at corner on frame (2).
- A kind of 3. strength testing device of gas cylinder mounting bracket according to claim 1, it is characterised in that:Described installation Mounting hole (13) is additionally provided with support (2), described mounting bracket (2) is detachably secured to test by mounting hole (13) On platform (1).
- A kind of 4. strength testing device of gas cylinder mounting bracket according to claim 1, it is characterised in that:The testboard (1) two columns (5) in upper four orientation are installed in the centre position in four orientation, and the column in each orientation (5) setting is symmetrically installed with the midpoint of four sides;And the installation site of rotating shaft (6) corresponds to the midpoint of every side.
- A kind of 5. strength testing device of gas cylinder mounting bracket according to claim 1, it is characterised in that:Described test The installation site of the displacement measuring device (11) on two columns (5) on platform in (1) four orientation is kept flat with simulation gas cylinder (3) When middle part mutually maintain an equal level.
- A kind of 6. strength testing device of gas cylinder mounting bracket according to claim 1, it is characterised in that:The left and right sides Hydraulic pressure holding device (8) on pressing tight plate (10) be disposed as and the arcuate structure that is adapted of simulation gas cylinder (3) body;It is and preceding Pressing tight plate (10) on rear side on hydraulic means (8) is then arranged to planar panel structure.
- A kind of 7. strength testing device of gas cylinder mounting bracket according to claim 1, it is characterised in that:Described displacement Measurement apparatus (11) may be configured as measuring dial gauge either infrared measuring device.
- A kind of 8. strength testing device of gas cylinder mounting bracket according to claim 1, it is characterised in that:Described hydraulic pressure Holding device (8) may be configured as hydraulic jack.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110208091A (en) * | 2019-06-19 | 2019-09-06 | 江苏韦兰德特种装备科技有限公司 | A kind of thrust measurement device |
| CN112683666A (en) * | 2020-08-24 | 2021-04-20 | 中国汽车技术研究中心有限公司 | Gas cylinder installation strength test bed and test method |
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| CN105424489A (en) * | 2015-12-22 | 2016-03-23 | 长庆石油勘探局技术监测中心 | Carbon fiber gas cylinder detection line and carbon fiber gas cylinder detection method |
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| US20030015031A1 (en) * | 1999-12-14 | 2003-01-23 | Sonoco Development, Inc. | Method of testing peel strength between layers of a tubular laminate |
| CN101692027A (en) * | 2009-08-27 | 2010-04-07 | 哈尔滨工业大学 | Universal material testing machine for variable rotating speed pump control hydraulic servo loading system |
| CN202676443U (en) * | 2012-07-05 | 2013-01-16 | 重庆五洲龙新能源汽车有限公司 | Gas cylinder support strength testing stand |
| CN103674711A (en) * | 2013-12-04 | 2014-03-26 | 兰州飞行控制有限责任公司 | Device for testing intensity of installation support of vehicle-mounted gas cylinder |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110208091A (en) * | 2019-06-19 | 2019-09-06 | 江苏韦兰德特种装备科技有限公司 | A kind of thrust measurement device |
| CN112683666A (en) * | 2020-08-24 | 2021-04-20 | 中国汽车技术研究中心有限公司 | Gas cylinder installation strength test bed and test method |
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|---|---|
| CN107560942B (en) | 2020-05-12 |
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