CN107552845A - Tie-plate hinge type drill jig - Google Patents
Tie-plate hinge type drill jig Download PDFInfo
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- 238000005553 drilling Methods 0.000 claims abstract description 37
- 210000000078 claw Anatomy 0.000 claims description 44
- 238000003466 welding Methods 0.000 claims description 38
- 230000006835 compression Effects 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 16
- 229910003460 diamond Inorganic materials 0.000 claims description 8
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- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 6
- 238000003754 machining Methods 0.000 abstract description 5
- 238000002360 preparation method Methods 0.000 abstract description 4
- 230000007246 mechanism Effects 0.000 abstract description 3
- 238000010923 batch production Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000009415 formwork Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical compound Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
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Abstract
本发明公开了一种联接盘铰链式钻模,属于工艺装备技术领域,能够保证联接盘零件批产时端面孔加工的位置度要求、实现零件快速装夹和拆卸,该铰链式钻模本,为一种基于圆偏心夹紧机构的铰链式钻模,包括沿Z方向旋转的夹紧部件以及定位销等组成第三组成部分,协同V型块能实现零件的快速定位装夹;还包括第一组成部件通过螺栓固定在机床工作台上,并由可沿导板槽移动的V型块实现零件台的定位;还包括第二组成部件通过螺栓固定在第一组成部件的立板上形成铰链结构,可以实现模板沿Y轴方向的旋转;该发明能够实现零件在加工准备时的快速装夹固定、保证机械加工位置度要求、能够实现零件快速拆卸。
The invention discloses a joint plate hinged drilling mold, which belongs to the technical field of process equipment and can ensure the positional requirements of the end surface hole processing of the joint plate parts in batch production and realize fast clamping and disassembly of the parts. The hinged drilling mold is, It is a hinged drilling jig based on a circular eccentric clamping mechanism, including the clamping parts rotating in the Z direction and positioning pins, etc. to form the third component, and cooperate with the V-shaped block to realize the rapid positioning and clamping of the parts; it also includes the third part. One component is fixed on the machine table by bolts, and the positioning of the parts table is realized by the V-shaped block that can move along the guide plate groove; the second component is fixed on the vertical plate of the first component by bolts to form a hinge structure , can realize the rotation of the template along the Y-axis direction; the invention can realize fast clamping and fixing of parts during processing preparation, ensure the positional requirements of machining, and realize fast disassembly of parts.
Description
技术领域technical field
本发明属于工艺装备技术领域,涉及一种用于联接盘孔加工的铰链式钻模装置。The invention belongs to the technical field of process equipment, and relates to a hinge type drilling mold device used for machining connection disc holes.
背景技术Background technique
在机械加工过程中,圆盘类零件钻削轴向孔在不设计钻模时一般采用划线定位的方法进行加工,这种加工方法钳工需要做较长时间的准备工作,而且不能保证产品的质量一致性。因此在批量生产时,工艺人员需要设计专用钻模来进行联接盘类零件的加工。一般采用可卸式钻模板直接套在工件待加工面上,用虎钳或压板实现零件装夹,用限位块等实现零件的定位。In the process of mechanical processing, when drilling axial holes of disc parts, the method of scribing and positioning is generally used when the drilling mold is not designed. This processing method requires a long time for the fitter to prepare, and it cannot guarantee the accuracy of the product. Quality Consistency. Therefore, in mass production, craftsmen need to design special drilling jigs to process connecting disc parts. Generally, a detachable drilling template is directly placed on the surface of the workpiece to be processed, the parts are clamped with a vise or a pressure plate, and the positioning of the parts is realized with a limit block.
对于本设计针对的一种异形联接盘,普通结构的钻模板不能很好地适用于该零件轴向六孔的加工。在考虑如何快速定位装夹零件,以及如何良好的保证产品加工质量和尺寸要求,本次设计提出了一种基于圆偏心夹紧机构的铰链式钻模。这种结构钻模的设计结合了传统夹具和钻模的优势,能够实现零件快速装夹和拆卸,同时保证了轴向孔加工的位置度要求。For a special-shaped coupling plate that this design is aimed at, the common structure of the drilling template cannot be well suited for the machining of the six axial holes of the part. Considering how to quickly locate the clamping parts, and how to ensure the product processing quality and size requirements, this design proposes a hinged jig based on a circular eccentric clamping mechanism. The design of this structural jig combines the advantages of traditional jigs and jigs, enabling fast clamping and dismounting of parts, while ensuring the positional requirements of axial hole processing.
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本发明解决的技术问题是提供一种联接盘铰链式钻模,该钻模是针对一种异形联接盘轴向孔的钻削加工,提出的一种适用于批量生产的钻模,能够缩短加工准备时间、保证孔的加工要求。The technical problem to be solved by the present invention is to provide a joint disc hinge type drilling jig, which is aimed at drilling the axial hole of a special-shaped joint disc, and proposes a drilling jig suitable for mass production, which can shorten the processing time. Preparation time, guarantee hole processing requirements.
(二)技术方案(2) Technical solutions
为解决上述技术问题,本发明的技术方案是,联接盘铰链式钻模,其特征在于,该钻模包括卡爪、卡爪本体、偏心槽圆盘、底座、手柄、定位销;定位销上端与卡爪固定;偏心槽圆盘上有三个均布的偏心圆弧导向槽,该偏心圆弧导向槽中心线为一段圆弧,圆弧的圆心与偏心槽圆盘的圆心不重合,圆弧的两端到偏心槽圆盘中心距离顺时针方向由小到大;定位销下端装入偏心槽圆盘的偏心圆弧导向槽内,能够沿偏心圆弧导向槽滑动;卡爪本体上具有径向的导向槽,卡爪沿槽的方向装入卡爪本体;卡爪能够沿导向槽的方向装入并滑动;偏心槽圆盘套在卡爪本体中心部分的外周,卡爪本体的外周部分位于偏心槽圆盘之上,卡爪本体外周部分下端的外圆与偏心槽圆盘的内孔配合,底座位于偏心槽圆盘和卡爪本体的中心部分之下,卡爪本体中心部分与底座固定。In order to solve the above-mentioned technical problems, the technical solution of the present invention is a joint plate hinge type drilling mold, which is characterized in that the drilling mold includes a claw, a claw body, an eccentric groove disc, a base, a handle, and a positioning pin; the upper end of the positioning pin It is fixed with the claw; there are three evenly distributed eccentric arc guide grooves on the eccentric groove disc, the center line of the eccentric arc guide groove is a circular arc, and the center of the arc does not coincide with the center of the eccentric groove disc. The distance from both ends of the two ends of the eccentric groove disc to the center of the eccentric groove disc increases from small to large in the clockwise direction; the lower end of the positioning pin is installed in the eccentric arc guide groove of the eccentric groove disc, and can slide along the eccentric arc guide groove; the claw body has a diameter The claws can be loaded into the claw body along the direction of the groove; the claws can be loaded and slid along the direction of the guide groove; the disc of the eccentric groove is set on the outer periphery of the central part of the claw body, and the outer peripheral part of the claw body Located on the eccentric groove disc, the outer circle at the lower end of the outer peripheral part of the jaw body matches the inner hole of the eccentric groove disc, the base is located under the eccentric groove disc and the central part of the jaw body, the central part of the jaw body is in contact with the base fixed.
优选地,上述的联接盘铰链式钻模,其特征在于,卡爪两侧面均有T型突起结构,同时卡爪本体导向槽内部两侧有T形槽结构,使卡爪两侧与卡爪本体导向槽配合。Preferably, the above-mentioned joint disc hinged drilling mold is characterized in that there are T-shaped protrusion structures on both sides of the claws, and at the same time, there are T-shaped groove structures on both sides of the guide groove of the claw body, so that the two sides of the claws are aligned with the claws. The body guide groove fits.
优选地,上述的联接盘铰链式钻模,其特征在于,还包括扳动,手柄通过偏心槽圆盘圆柱面上沿径向螺纹孔与偏心槽圆盘连接。Preferably, the above coupling plate hinge type drilling mold is characterized in that it also includes a pull, and the handle is connected to the eccentric groove disc along the radial threaded hole on the cylindrical surface of the eccentric groove disc.
优选地,上述的联接盘铰链式钻模,其特征在于,还包括其余两部分,第一组成部分和第二组成部分;第一组成部分包括:焊接夹具体底座、焊接夹具体立板、C型压紧螺钉、支板、导板、活动V型块;底座与焊接夹具体底座进行连接固定;焊接夹具体立板与焊接夹具体底座固定,焊接夹具体立板位于导板之下;固定支板位于焊接夹具体立板左侧;C型压紧螺钉依次穿过支板的螺纹孔、导板下端的导向槽,C型压紧螺钉端部穿入活动V型块的左端的槽内,活动V型块左端装入导板下端的导向槽内;第二组成部分包括:钻套、模板、螺柱、铰链轴;螺柱下端通过螺纹与焊接夹具体底座中心线上的螺纹孔配合;模板左端通过铰链轴与第一组成部件的导板连接,模板沿铰链轴轴心转动;钻套压入对应工件孔位置的模板上的孔内;模板右端位于螺柱的上段的凸台上。Preferably, the above-mentioned joint plate hinged drilling form is characterized in that it also includes the other two parts, the first component and the second component; the first component includes: the base of the welding clamp body, the vertical plate of the welding clamp body, C Type compression screw, support plate, guide plate, movable V-shaped block; the base is connected and fixed with the base of the welding clamp body; the vertical plate of the welding clamp body is fixed with the base of the welding clamp body, and the vertical plate of the welding clamp body is located under the guide plate; the support plate is fixed It is located on the left side of the vertical plate of the welding clamp body; the C-type compression screw passes through the threaded hole of the support plate and the guide groove at the lower end of the guide plate in turn, and the end of the C-type compression screw penetrates into the groove at the left end of the movable V-shaped block, and the movable V The left end of the type block is loaded into the guide groove at the lower end of the guide plate; the second component includes: a drill sleeve, a template, a stud, and a hinge shaft; the lower end of the stud is threaded to cooperate with the threaded hole on the center line of the welding clamp body base; the left end of the template is passed through The hinge shaft is connected with the guide plate of the first component, and the template rotates along the axis of the hinge shaft; the drill sleeve is pressed into the hole on the template corresponding to the position of the workpiece hole; the right end of the template is located on the boss of the upper section of the stud.
优选地,上述的联接盘铰链式钻模,其特征在于,还包括菱形螺母;螺柱凸台上端面与模板右端下端面接触,菱形螺母与螺柱凸台之上的螺纹配合。Preferably, the above-mentioned joint plate hinged drilling form is characterized in that it also includes a diamond nut; the upper end surface of the stud boss is in contact with the lower end surface of the right end of the template, and the diamond nut is matched with the thread on the stud boss.
优选地,上述的联接盘铰链式钻模,其特征在于,模板在铰链轴一端的突起,使得模板在打开到一定角度后与导板上端面接触并压紧。Preferably, the above-mentioned connecting disc hinged drilling form is characterized in that the template protrudes at one end of the hinge shaft, so that the template contacts and presses against the end surface of the guide plate after it is opened to a certain angle.
优选地,上述的联接盘铰链式钻模,其特征在于,钻套包括钻套一、钻套二、4件钻套三。Preferably, the above-mentioned connecting plate hinge type drilling template is characterized in that the drill sleeve includes drill sleeve 1, drill sleeve 2, and 4 drill sleeves 3.
优选地,上述的联接盘铰链式钻模,其特征在于,还包括带孔滚花螺母,带孔滚花螺母与C型压紧螺钉通过螺纹进行连接。Preferably, the above-mentioned connecting plate hinge type drilling mold is characterized in that it further includes a knurled nut with a hole, and the knurled nut with a hole is connected to the C-shaped compression screw through threads.
优选地,上述的联接盘铰链式钻模,其特征在于,还包括定位插销,插入定位插销到一个工件加工钻套三对应的孔,并插入到工件中。Preferably, the above-mentioned connecting plate hinge type drilling mold is characterized in that it also includes a positioning pin, which is inserted into three corresponding holes of a workpiece machining drill sleeve and then inserted into the workpiece.
优选地,上述的联接盘铰链式钻模,其特征在于,还包括螺母,通过旋转螺柱的旋入位于焊接夹具体底座中的深度调整螺柱的高度,并套上螺母进行紧固。Preferably, the above-mentioned joint plate hinged drilling form is characterized in that it also includes a nut, and the height of the stud is adjusted by rotating the stud screwed into the depth of the base of the welding clamp body, and the nut is put on for tightening.
另一实施方式,本发明中提出一种铰链式钻模装置,所述装置组成如下:1)第一组成部件In another embodiment, the present invention proposes a hinged jig mold device, the device is composed as follows: 1) the first component
所述第一组成部件包括:焊接夹具体(包括立板和底座)、支板、导板、活动V型块、C型压紧螺钉、带孔滚花螺母组成。The first component part includes: a welding clamp body (including a vertical plate and a base), a support plate, a guide plate, a movable V-shaped block, a C-shaped compression screw, and a knurled nut with a hole.
该组成部件主要是装置的固定部件。钻模装置使用时焊接夹具体的底座通过螺栓、压板固定在机床工作台上;支板通过4根螺钉固定在焊接夹具体的立板上,导板通过两根螺钉固定在焊接夹具体立板上,通过旋转C型压紧螺钉一端的螺母控制V型块沿第二组成部件中导板的槽前后移动,以此实现零件上端台的定位。This component part is primarily a stationary part of the device. When the drilling device is in use, the base of the welding jig body is fixed on the machine table through bolts and pressure plates; the support plate is fixed on the vertical plate of the welding jig body by four screws, and the guide plate is fixed on the vertical plate of the welding jig body by two screws , by rotating the nut at one end of the C-shaped compression screw to control the V-shaped block to move back and forth along the groove of the guide plate in the second component, so as to realize the positioning of the upper end table of the part.
2)第二组成部件2) The second component
所述第二组成部件包括:铰链轴、模板、钻套(3种)、销。The second component includes: a hinge shaft, a template, a drill sleeve (3 types), and a pin.
模板上压入相配的钻套,并通过铰链轴与导板连接,铰链轴插入端穿入垫圈并以开口销固定,能够实现模板沿铰链轴方向的旋转。The matching drill sleeve is pressed into the formwork, and connected to the guide plate through the hinge shaft. The insertion end of the hinge shaft penetrates the washer and is fixed with a cotter pin, which can realize the rotation of the formwork along the direction of the hinge axis.
3)第三组成部件3) The third component
所述第三组成部件包括:底座、偏心槽圆盘、定位销(3个)、卡爪本体、卡爪(3个)、手柄、立柱、拧紧螺母、菱形螺母、定位插销等。The third component includes: a base, an eccentric groove disc, positioning pins (3 pieces), claw bodies, claws (3 pieces), handles, columns, tightening nuts, diamond nuts, positioning pins, etc.
在偏心槽圆盘上安装手柄后能实现沿圆盘周向旋转手柄能控制卡爪加紧和松开,以此控制零件的夹紧和公开;第二组成部件的模板可以通过旋转菱形螺母的位置实现快速开合;定位插销用于零件第一个孔加工后零件和钻模装置的定位,防止零件位置发生变动。After the handle is installed on the eccentric groove disc, the handle can be rotated along the circumference of the disc to control the tightening and loosening of the jaws, so as to control the clamping and opening of the parts; the template of the second component can be rotated by the position of the rhombus nut Realize fast opening and closing; the positioning pin is used for the positioning of the part and the drilling jig device after the first hole of the part is processed, so as to prevent the position of the part from changing.
(三)有益效果(3) Beneficial effects
本发明技术方案中,第一组成部件与第三组成部件实现了零件的有效的快速定位装夹;第二组成部件与其他两个组成部件配合,能够实现零件轴向六孔的快速加工并能良好保证零件加工位置度要求。本发明的提出极大地缩短加工设计针对的联接盘类件零件的加工准备时间并良好的保证产品的质量一致性。In the technical solution of the present invention, the first component and the third component realize the effective rapid positioning and clamping of the part; Good guarantee of parts processing position requirements. The proposal of the present invention greatly shortens the processing preparation time of the connection plate parts targeted by the processing design and ensures good quality consistency of products.
附图说明Description of drawings
图1a、1b分别为异形联接盘零件的主视图和俯视图示意图Figures 1a and 1b are the schematic diagrams of the front view and the top view of the special-shaped joint disc parts respectively
图2为提出的铰链式钻模装置的整体示意图Figure 2 is the overall schematic diagram of the proposed hinged jig device
图3为第一组成部件的结构示意图Figure 3 is a schematic structural view of the first component
图4为第一组成部件的俯视图Figure 4 is a top view of the first component
图5为第二组成部件的结构示意图Fig. 5 is the structural representation of the second component part
图6为第二组成部件的俯视图Figure 6 is a top view of the second component
图7为第三组成部件结构示意图Figure 7 is a schematic structural diagram of the third component
图8为本发明不带卡爪本体的第三组成部件结构工作原理示意图;Fig. 8 is a schematic diagram of the working principle of the structure of the third component without the claw body of the present invention;
图9为卡爪本体结构工作原理示意图;Fig. 9 is a schematic diagram of the working principle of the claw body structure;
图10为第三组成部件偏心圆结构工作原理示意图;Fig. 10 is a schematic diagram of the working principle of the eccentric circle structure of the third component;
其中:1焊接夹具体底座 2焊接夹具体立板 3带孔滚花螺母 4C型压紧螺钉 5支板6导板 7活动V型块8钻套一 9模板 10螺柱 11紧固螺栓 12铰链轴 13钻套二 14钻套三(4件) 15菱形螺母 16卡爪 17卡爪本体 18偏心槽圆盘 19底座 20手柄 21定位插销 22定位销Among them: 1 Welding clamp specific base 2 Welding clamp specific vertical plate 3 Hole knurled nut 4C type compression screw 5 Support plate 6 Guide plate 7 Movable V-shaped block 8 Drill sleeve 19 Template 10 Stud 11 Fastening bolt 12 Hinge shaft 13 Drill sleeve 2 14 Drill sleeve 3 (4 pieces) 15 Diamond nut 16 Claw 17 Claw body 18 Eccentric groove disc 19 Base 20 Handle 21 Positioning pin 22 Positioning pin
具体实施方式detailed description
为使本发明的目的、内容、和优点更加清楚,下面结合附图对本发明的具体实施方式作进一步详细描述。In order to make the purpose, content, and advantages of the present invention clearer, the specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
为保证联接盘零件批产时端面孔加工的位置度要求、实现零件快速装夹和拆卸,在本发明中提出了一种基于圆偏心夹紧机构的铰链式钻模。第一组成部件(焊接夹具体)通过螺栓固定在机床工作台上,并由可沿导板槽移动的V型块实现零件台的定位;第二组成部件通过螺栓固定在第一组成部件的立板上形成铰链结构,可以实现模板沿Y轴方向的旋转;沿Z方向旋转的夹紧部件以及定位销等组成第三组成部分,协同V型块能实现零件的快速定位装夹。该设计的提出能够实现零件在加工准备时的快速装夹固定、保证机械加工位置度要求、能够实现零件快速拆卸;模板旋转端的设计能够有效限制铰链打开角度,减小装置占用空间。In order to ensure the positional requirements of the end surface hole processing of the connecting plate parts in batch production, and to realize the fast clamping and dismounting of the parts, a hinged drilling jig based on a circular eccentric clamping mechanism is proposed in the present invention. The first component (welding clamp body) is fixed on the machine table by bolts, and the positioning of the parts table is realized by the V-shaped block that can move along the guide plate groove; the second component is fixed on the vertical plate of the first component by bolts The hinge structure is formed on the top, which can realize the rotation of the template along the Y-axis direction; the clamping parts and positioning pins that rotate along the Z direction form the third component, and cooperate with the V-shaped block to realize rapid positioning and clamping of parts. The proposal of this design can realize the fast clamping and fixing of the parts during processing preparation, ensure the machining position requirements, and realize the quick disassembly of the parts; the design of the rotating end of the template can effectively limit the opening angle of the hinge and reduce the space occupied by the device.
为满足如图1a、1b所示的异形连接盘轴向六孔的加工位置度要求及实现零件快速装夹定位的需求,本发明中提出了一种基于偏心圆结构的铰链式钻模装置,如图2所示。装置由3部分组成,最终通过螺纹和铰链轴实现三个组成部分的连接。In order to meet the processing position requirements of the six axial holes of the special-shaped land as shown in Figures 1a and 1b and to realize the fast clamping and positioning of the parts, the present invention proposes a hinged jigsaw device based on an eccentric circle structure, as shown in picture 2. The device consists of 3 parts, and the connection of the three components is finally realized through threads and hinge shafts.
如图3所示,第一组成部分100包括:焊接夹具体底座1、焊接夹具体立板2、带孔滚花螺母3、C型压紧螺钉4、支板5、导板6、活动V型块7等。其中焊接夹具体底座1两端的U型槽用于焊接夹具体和机床工作台的连接,在机床工作台的T型槽内穿入螺栓后套入焊接夹具体底座1的U型槽并使用压板压紧焊接夹具体底座1并用螺母固定;焊接夹具体立板2通过四个螺纹孔通过螺栓与导板6连接,焊接夹具体立板2上的两个销孔在与导板6装配配合,并穿入销进行固定;焊接夹具体立板2位于导板6之下;固定支板5位于焊接夹具体立板2左侧;带孔滚花螺母3与C型压紧螺钉4通过螺纹进行连接并通过销进行周向限位;C型压紧螺钉4穿过支板5的螺纹孔,再将C型压紧螺钉端部穿入活动V型块7的左端的槽内,活动V型块7左端装入导板6下端的导向槽内,最后固定支板5与焊接夹具体立板2,如图4的俯视图所示。通过旋转带孔滚花螺母3即可实现活动V型块7沿导板6的导向槽左右移动,进而实现零件上端凸台的定位。As shown in Figure 3, the first component part 100 includes: a welding clamp body base 1, a welding clamp body vertical plate 2, a knurled nut with a hole 3, a C-shaped compression screw 4, a support plate 5, a guide plate 6, a movable V-shaped Block 7 etc. Among them, the U-shaped grooves at both ends of the welding clamp body base 1 are used for the connection between the welding clamp body and the machine tool workbench. After the bolts are inserted into the T-shaped grooves of the machine tool workbench, they are inserted into the U-shaped grooves of the welding clamp body base 1 and a pressure plate is used. Compress the base 1 of the welding clamp body and fix it with nuts; the vertical plate 2 of the welding clamp body is connected with the guide plate 6 through four threaded holes through bolts, and the two pin holes on the vertical plate 2 of the welding clamp body are assembled with the guide plate 6 and passed through The vertical plate 2 of the welding clamp body is located under the guide plate 6; the fixed support plate 5 is located on the left side of the vertical plate 2 of the welding clamp body; the knurled nut 3 with a hole and the C-type compression screw 4 are connected by threads and passed The pin carries out the circumferential limit; the C-type compression screw 4 passes through the threaded hole of the support plate 5, and then the end of the C-type compression screw penetrates into the groove at the left end of the movable V-shaped block 7, and the left end of the movable V-shaped block 7 Put it into the guide groove at the lower end of the guide plate 6, and finally fix the support plate 5 and the vertical plate 2 of the welding clamp body, as shown in the top view of FIG. 4 . By rotating the knurled nut 3 with a hole, the movable V-shaped block 7 can move left and right along the guide groove of the guide plate 6, thereby realizing the positioning of the boss at the upper end of the part.
第二组成部分200包括:钻套一8、模板9、螺柱10、紧固螺栓11、铰链轴12、钻套二13、钻套三14(4件)、菱形螺母15等。The second component part 200 includes: drill sleeve one 8, template 9, stud 10, fastening bolt 11, hinge shaft 12, drill sleeve two 13, drill sleeve three 14 (4 pieces), diamond nut 15 and the like.
螺柱10下端通过螺纹与焊接夹具体底座1中心线上的螺纹孔配合,通过旋转螺柱10的旋入深度调整螺柱10的高度并通过螺母11进行紧固;模板9左端通过铰链轴12与第一组成部件100的导板连接6,铰链轴12的穿入端穿入垫片和销进行固定和限位,固定后能够实现模板9沿铰链轴轴心转动;模板9在铰链轴12一端的突起设计使得模板9在打开到一定角度后与导板6上端面接触并压紧,实现模板9在固定角度打开,减小了该钻模的工作半径;钻套一8、钻套二13、钻套三14(4件)分别压入对应工件上的孔的位置的模板9上的孔内;模板9工作时应保持在放下的状态,模板9右端套在螺柱10凸台上,螺柱10凸台上端面应与模板9右端下端面接触,菱形螺母15与螺柱10凸台之上的螺纹配合。The lower end of the stud 10 cooperates with the threaded hole on the center line of the welding clamp body base 1 through threads, the height of the stud 10 is adjusted by the screwing depth of the rotating stud 10 and fastened by the nut 11; the left end of the template 9 passes through the hinge shaft 12 Connect with the guide plate 6 of the first component part 100, the penetrating end of the hinge shaft 12 penetrates the gasket and the pin to fix and limit, after fixing, the template 9 can be rotated along the axis of the hinge shaft; the template 9 is at one end of the hinge shaft 12 The design of the protrusion makes the template 9 contact and press against the upper end surface of the guide plate 6 after it is opened to a certain angle, so that the template 9 can be opened at a fixed angle, and the working radius of the jig is reduced; drill bushing one 8, drill bushing two 13, Drill bushing three 14 (4 pieces) are respectively pressed into the hole on the template 9 corresponding to the position of the hole on the workpiece; the template 9 should be kept in the state of putting down when working, and the right end of the template 9 is sleeved on the stud 10 boss, and the screw The upper end face of the post 10 boss should be in contact with the lower end face of the right end of the template 9, and the diamond nut 15 is matched with the thread on the stud 10 boss.
通过旋转菱形螺母15实现模板9的压紧或松开。结构示意图见图5、图6。The compression or loosening of the template 9 is realized by rotating the rhombic nut 15 . Schematic diagrams are shown in Figure 5 and Figure 6.
第三组成部分300包括:卡爪16、卡爪本体17、偏心槽圆盘18、底座19、手柄20、定位插销21、定位销22等,如图7、图8所示。The third component part 300 includes: claw 16, claw body 17, eccentric groove disc 18, base 19, handle 20, positioning pin 21, positioning pin 22, etc., as shown in Fig. 7 and Fig. 8 .
底座19通过4根螺钉与焊接夹具体底座1进行连接固定。The base 19 is connected and fixed with the welding clamp body base 1 by 4 screws.
定位销22上端与16卡爪固定;定位销22小端(上端)与卡爪16下端圆孔进行配合。The locating pin 22 upper ends are fixed with 16 claws; the locating pin 22 small ends (upper ends) cooperate with the circular holes at the lower ends of the claws 16.
偏心槽圆盘18上有三个均布的偏心圆弧导向槽,该偏心圆弧导向槽中心线为一段圆弧,圆弧的圆心与偏心槽圆盘18的圆心不重合,圆弧的两端到偏心槽圆盘18中心距离顺时针方向由小到大。三个偏心圆弧导向槽旋转120度对称。There are three evenly distributed eccentric arc guide grooves on the eccentric groove disc 18, the center line of the eccentric arc guide groove is a section of arc, the center of the arc does not coincide with the center of the eccentric groove disc 18, and the two ends of the arc The distance to the center of the eccentric groove disc 18 increases from small to large in the clockwise direction. Three eccentric arc guide grooves rotate 120 degrees symmetrically.
定位销22大端(下端)装入偏心槽圆盘18的偏心圆弧导向槽,定位销22大端(下端)能够实现沿偏心圆弧导向槽滑动。The large end (lower end) of the locating pin 22 is packed into the eccentric arc guide groove of the eccentric groove disc 18, and the large end (lower end) of the locating pin 22 can realize sliding along the eccentric arc guide groove.
17卡爪本体上具有指向圆心的导向槽,16卡爪沿槽的方向装入17卡爪本体;进一步地:卡爪16两侧面均有T型突起结构,同时卡爪本体17导向槽内部两侧有T形槽结构,卡爪16能够沿导向槽的方向装入并滑动。There is a guide groove pointing to the center of the circle on the body of the 17 claws, and the 16 claws are loaded into the body of the 17 claws along the direction of the groove; There is a T-shaped groove structure on the side, and the claw 16 can be loaded and slid along the direction of the guide groove.
卡爪本体17中心部分位于偏心槽圆盘18内侧卡爪本体17的其余部分位于偏心槽圆盘18之上,卡爪本体17下端外周的外圆与偏心槽圆盘18的内孔配合,卡爪本体17中心部分与底座19通过螺钉进行连接;具体通过三根螺钉进行连接固定;能够实现偏心槽圆盘18沿轴心进行旋转;手柄20通过偏心槽圆盘18圆柱面上(沿径向)的螺纹孔与之连接。The central part of the jaw body 17 is located at the inner side of the eccentric groove disc 18, and the remaining part of the jaw body 17 is located on the eccentric groove disc 18. The central part of the claw body 17 is connected with the base 19 by screws; specifically, it is connected and fixed by three screws; the rotation of the eccentric groove disc 18 along the axis can be realized; the handle 20 passes through the cylindrical surface of the eccentric groove disc 18 (in the radial direction) The threaded hole is connected with it.
当扳动20手柄带动18偏心槽圆盘沿轴心旋转时,三个均布的偏心圆弧导向槽与定位销22大端(下端)发生相对运动,由于卡爪本体17与底座19固定不动,与卡爪本体17和定位销22配合的卡爪16只能在卡爪本体17的导向槽内实现径向运动(近心或离心),从而控制卡爪松开或加紧工件。When the 20 handles are pulled to drive the 18 eccentric groove discs to rotate along the axis, the three evenly distributed eccentric circular arc guide grooves will move relative to the large end (lower end) of the positioning pin 22, because the claw body 17 and the base 19 are not fixed. The jaw 16 that cooperates with the jaw body 17 and the positioning pin 22 can only realize radial movement (near center or centrifugal) in the guide groove of the jaw body 17, thereby controlling the jaw to loosen or tighten the workpiece.
工件加工钻套三14对应的四孔中其中一个孔,插入定位插销21并插入到工件中,进一步避免加工过程中可能产生的工件和模板的相对运动,以保证工件加工位置度要求。One of the four holes corresponding to the workpiece processing drill sleeve 3 14 is inserted into the positioning pin 21 and inserted into the workpiece, further avoiding the relative movement between the workpiece and the template that may occur during the processing, so as to ensure the processing position of the workpiece.
第三组成部分的装配过程如下:The assembly process of the third component is as follows:
将偏心槽圆盘18套入卡爪本体17,调整偏心槽圆盘18周向位置和卡爪16沿槽的前后位置,使22定位销下端(大端)进入18偏心槽圆盘的偏心导向槽后再将卡爪本体17与底座19通过三根螺钉进行连接;手柄20通过偏心槽圆盘18圆柱面上的螺纹孔与之连接。Insert the eccentric groove disc 18 into the claw body 17, adjust the circumferential position of the eccentric groove disc 18 and the front and rear positions of the claw 16 along the groove, so that the lower end (big end) of the 22 positioning pin enters the eccentric guide of the 18 eccentric groove disc After the slot, the claw body 17 is connected with the base 19 by three screws;
对工艺工装设计人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。For process tool designers, without departing from the technical principle of the present invention, some improvements and deformations can be made, and these improvements and deformations should also be regarded as the protection scope of the present invention.
Claims (10)
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Application publication date: 20180109 |