CN107552277A - A kind of rotary automatic spray apparatus of two axles of Dacroment processing - Google Patents
A kind of rotary automatic spray apparatus of two axles of Dacroment processing Download PDFInfo
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- CN107552277A CN107552277A CN201710804969.8A CN201710804969A CN107552277A CN 107552277 A CN107552277 A CN 107552277A CN 201710804969 A CN201710804969 A CN 201710804969A CN 107552277 A CN107552277 A CN 107552277A
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- bottom plate
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- 239000007921 spray Substances 0.000 title claims abstract description 15
- 230000005611 electricity Effects 0.000 claims 1
- 238000005507 spraying Methods 0.000 abstract description 27
- 230000000694 effects Effects 0.000 abstract description 4
- 230000007812 deficiency Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000013468 resource allocation Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及喷涂机械技术领域,具体的说是一种达克罗加工的两轴旋转式自动喷涂装置。The invention relates to the technical field of spraying machinery, in particular to a two-axis rotary automatic spraying device for dacromet processing.
背景技术Background technique
工件在表面加工处理时,需要进行喷涂作业在工件上涂覆一层特殊材料的保护层,现有喷涂方法包括机械喷涂和人工喷涂,但是,大多数机械喷涂设备体积大,会占用车间内的大量空间,设备处理的工件批量大,中小批量的工件处理会造成资源配置不合理;人工喷涂作业时,工作量大,劳动强度高,工作效率低下,会延长加工周期。同时机械喷涂和人工喷涂过程由于不是对工件逐一处理,容易出现喷涂盲区,造成工件部分未喷涂,形成加工缺陷。When the workpiece is processed on the surface, it needs to be sprayed to coat the workpiece with a protective layer of special materials. The existing spraying methods include mechanical spraying and manual spraying. However, most mechanical spraying equipment is large in size and will occupy the workshop. With a large amount of space, the batch of workpieces processed by the equipment is large, and the processing of small and medium batches of workpieces will cause unreasonable resource allocation; when manual spraying operations, the workload is heavy, the labor intensity is high, and the work efficiency is low, which will prolong the processing cycle. At the same time, because the mechanical spraying and manual spraying processes do not process the workpieces one by one, it is easy to have a spraying blind area, resulting in a part of the workpiece that is not sprayed, forming processing defects.
发明内容Contents of the invention
为了避免和解决上述技术问题,本发明提出了一种达克罗加工的两轴旋转式自动喷涂装置。In order to avoid and solve the above-mentioned technical problems, the present invention proposes a two-axis rotary automatic spraying device for dacromet processing.
本发明所要解决的技术问题采用以下技术方案来实现:The technical problem to be solved by the present invention adopts the following technical solutions to realize:
一种达克罗加工的两轴旋转式自动喷涂装置,包括底板、安装在底板上可旋转的安装台、铰接在安装台上的网框,所述网框的左端通过轴连接有锥齿轮,所述底板上安装有与安装台同轴心且与锥齿轮啮合的大锥齿轮,所述大锥齿轮的中部设有大圆孔且所述的大圆孔的内侧面匀分布有齿,所述安装台上同轴安装有从动齿轮,所述底板上固定有电机且所述的电机连接有与齿和从动齿轮均啮合的主动齿轮,所述底板上固定有喷嘴靠近网框设置的喷涂枪。A two-axis rotary automatic spraying device processed by dacromet, including a base plate, a rotatable mounting platform installed on the base plate, and a screen frame hinged on the mounting table, the left end of the screen frame is connected with a bevel gear through a shaft, A large bevel gear coaxial with the installation platform and meshed with the bevel gear is installed on the base plate. A large circular hole is arranged in the middle of the large circular hole and teeth are evenly distributed on the inner surface of the large circular hole. The installation A driven gear is coaxially installed on the table, a motor is fixed on the bottom plate and the motor is connected with a driving gear meshing with the teeth and the driven gear, and a spray gun with a nozzle close to the screen frame is fixed on the bottom plate .
作为本发明的进一步改进,所述底板上开设有环形滑槽,所述大锥齿轮底部连接有与环形滑槽配合的环形凸块。As a further improvement of the present invention, an annular chute is opened on the bottom plate, and an annular projection matching the annular chute is connected to the bottom of the large bevel gear.
作为本发明的进一步改进,所述网框的上端铰接有网状盖板,所述网状盖板的底部设有活动网格板,所述网状盖板和活动网格板之间匀分布连接有一号弹簧,所述网状盖板与网框右端之间安装有锁扣。As a further improvement of the present invention, the upper end of the screen frame is hinged with a mesh cover, the bottom of the mesh cover is provided with a movable grid, and the mesh cover and the movable mesh are evenly distributed. A No. 1 spring is connected, and a lock is installed between the mesh cover plate and the right end of the screen frame.
作为本发明的进一步改进,所述网框内部的左侧面上设有活动挡板,所述网框左侧面和活动挡板之间连接有匀分布且为水平状态设置的二号弹簧。As a further improvement of the present invention, a movable baffle is provided on the left side inside the screen frame, and No. 2 springs that are evenly distributed and arranged in a horizontal state are connected between the left side of the screen frame and the movable baffle.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明结构设计合理,能够对工件进行多个方向的喷涂,实现全覆盖喷涂效果,避免喷涂盲区出现造成的加工缺陷,形成高质量的喷涂作业,整个装置的体积小,自动化程度高,降低了工人的劳动量,提高工作效率,大大降低了产品喷涂的加工周期。The invention has a reasonable structural design, can spray the workpiece in multiple directions, realizes the full-coverage spraying effect, avoids processing defects caused by spraying blind spots, and forms high-quality spraying operations. The workload of workers is reduced, work efficiency is improved, and the processing cycle of product spraying is greatly reduced.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本发明主视方向上的结构示意图;Fig. 1 is a structural schematic diagram on the main viewing direction of the present invention;
图2为图1的I处局部放大图;Fig. 2 is a partial enlarged view of I place of Fig. 1;
图3为本发明的俯视方向的半剖视图。Fig. 3 is a half-sectional view of the present invention in a plan view direction.
具体实施方式detailed description
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面对本发明进一步阐述。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further elaborated below.
如图1至图3所示,一种达克罗加工的两轴旋转式自动喷涂装置,包括底板1、安装在底板1上可旋转的安装台2、铰接在安装台2上的网框3,所述网框3的左端通过轴连接有锥齿轮4,所述底板1上安装有与安装台2同轴心且与锥齿轮4啮合的大锥齿轮5,所述大锥齿轮5的中部设有大圆孔5a且所述的大圆孔5a的内侧面匀分布有齿6,所述安装台2上同轴安装有从动齿轮7,所述底板1上固定有电机8且所述的电机8连接有与齿6和从动齿轮7均啮合的主动齿轮9,所述底板1上固定有喷嘴靠近网框3设置的喷涂枪10。As shown in Figures 1 to 3, a dacromet-processed two-axis rotary automatic spraying device includes a bottom plate 1, a rotatable mounting table 2 mounted on the bottom plate 1, and a screen frame 3 hinged on the mounting table 2 , the left end of the screen frame 3 is connected with a bevel gear 4 through a shaft, the base plate 1 is equipped with a large bevel gear 5 coaxial with the mounting table 2 and meshed with the bevel gear 4, the middle of the large bevel gear 5 A large circular hole 5a is provided and teeth 6 are evenly distributed on the inner surface of the large circular hole 5a, a driven gear 7 is coaxially installed on the mounting table 2, a motor 8 is fixed on the base plate 1 and the motor 8 is connected with the driving gear 9 that is all meshed with the teeth 6 and the driven gear 7, and the base plate 1 is fixed with a spraying gun 10 with a nozzle close to the screen frame 3.
通过上述这种方式,主动齿轮9同时啮合齿6和从动齿轮7,带动安装台2和大锥齿轮5转动,使用时,喷涂枪10对网框3中的工件进行喷涂,安装台2转动,实现对工件的周向各个面的喷涂,避免周向喷涂死角的产生,同时在安装台2转动的过程中,大锥齿轮5与安装台2产生相反的转向,与锥齿轮4啮合后,网框3将沿水平轴线上进行自转,实现对网框3上下面的无死角喷涂,从而达到全覆盖形式的喷涂。Through the above-mentioned method, the driving gear 9 meshes with the tooth 6 and the driven gear 7 at the same time, driving the installation table 2 and the large bevel gear 5 to rotate. When in use, the spray gun 10 sprays the workpiece in the screen frame 3, and the installation table 2 rotates. , to realize the spraying on each surface of the workpiece in the circumferential direction, avoiding the generation of circumferential spraying dead angle, and at the same time, during the rotation of the mounting table 2, the large bevel gear 5 and the mounting table 2 produce opposite directions, and after meshing with the bevel gear 4, The screen frame 3 will rotate along the horizontal axis to realize spraying on the upper and lower sides of the screen frame 3 without dead ends, so as to achieve full-coverage spraying.
所述底板1上开设有环形滑槽1a,所述大锥齿轮5底部连接有与环形滑槽1a配合的环形凸块5b。采用这种方式,实现大锥齿轮5在底板1上的转动。The bottom plate 1 is provided with an annular chute 1a, and the bottom of the large bevel gear 5 is connected with an annular protrusion 5b matching the annular chute 1a. In this way, the rotation of the large bevel gear 5 on the bottom plate 1 is realized.
所述网框3的上端铰接有网状盖板11,所述网状盖板11的底部设有活动网格板12,所述网状盖板11和活动网格板12之间匀分布连接有一号弹簧13。所述网状盖板11与网框3右端之间安装有锁扣16。采用这种方式,到达减震缓冲的作用,避免网框3沿水平轴线自转时,工件突然掉落到网状盖板11上,形成冲击碰撞,造成工件损伤。The upper end of the screen frame 3 is hinged with a mesh cover plate 11, and the bottom of the mesh cover plate 11 is provided with a movable grid plate 12, and the mesh cover plate 11 and the movable mesh plate 12 are evenly distributed and connected. There is No. 1 spring. A lock 16 is installed between the mesh cover 11 and the right end of the screen frame 3 . In this way, the function of shock absorption and buffering is achieved, and the workpiece is suddenly dropped onto the mesh cover plate 11 when the screen frame 3 rotates along the horizontal axis, causing impact and collision and causing damage to the workpiece.
所述网框3内部的左侧面上设有活动挡板14,所述网框3左侧面和活动挡板14之间连接有匀分布且为水平状态设置的二号弹簧15。采用这种方式,达到减震缓冲作用,避免网框3在进行周向转动时,工件对内壁冲击造成的工件受损。A movable baffle 14 is provided on the left side of the screen frame 3 inside, and No. 2 springs 15 that are evenly distributed and arranged in a horizontal state are connected between the left side of the screen frame 3 and the movable baffle 14 . In this way, the effect of shock absorption and buffering is achieved, and the damage to the workpiece caused by the impact of the workpiece on the inner wall when the screen frame 3 rotates in the circumferential direction is avoided.
下面对本发明的使用方法作进一步阐述:Below the using method of the present invention is further elaborated:
工作时,启动电机8,打开喷涂枪10喷涂,主动齿轮9转动,同时啮合齿6和从动齿轮7,安装台2带动网框3周向转动,网框3上的锥齿轮4在转动过程中啮合大锥齿轮5,带动网框3进行自转,喷涂枪10对网框3进行多方位喷涂作业。When working, start the motor 8, open the spray gun 10 to spray, the driving gear 9 rotates, and the meshing teeth 6 and the driven gear 7 are engaged at the same time. The middle meshing large bevel gear 5 drives the screen frame 3 to rotate, and the spray gun 10 performs multi-directional spraying operations on the screen frame 3 .
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and what are described in the above-mentioned embodiments and description are only the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention also has various Variations and improvements all fall within the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (4)
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| CN201710804969.8A CN107552277A (en) | 2017-09-08 | 2017-09-08 | A kind of rotary automatic spray apparatus of two axles of Dacroment processing |
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| CN201710804969.8A CN107552277A (en) | 2017-09-08 | 2017-09-08 | A kind of rotary automatic spray apparatus of two axles of Dacroment processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109174552A (en) * | 2018-08-30 | 2019-01-11 | 芜湖聚鑫涂装有限公司 | A kind of the dacroment process centrifugation apparatus |
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Application publication date: 20180109 |