CN107524767A - Three planet row automatic transmission and vehicle - Google Patents
Three planet row automatic transmission and vehicle Download PDFInfo
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- CN107524767A CN107524767A CN201710844401.9A CN201710844401A CN107524767A CN 107524767 A CN107524767 A CN 107524767A CN 201710844401 A CN201710844401 A CN 201710844401A CN 107524767 A CN107524767 A CN 107524767A
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 79
- 240000005002 Erythronium dens canis Species 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000003137 locomotive effect Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
- F16H3/62—Gearings having three or more central gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
- F16H2200/0052—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising six forward speeds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/0082—Transmissions for multiple ratios characterised by the number of reverse speeds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/2002—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears
- F16H2200/201—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears with three sets of orbital gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/203—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes
- F16H2200/2043—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes with five engaging means
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
本发明涉及汽车领域,公开了一种三行星排自动变速器及车辆,包括输入构件和输出构件,第一、第二、第三行星排,第一、第二、第三离合器以及第一、第二制动器,其中,第一行星排为双行星轮组行星排,第二、第三行星排为单行星轮组行星排;第一太阳轮固定不动,第一齿圈通过第一离合器与输出构件连接,第一行星架与第二行星架固定连接,第二齿圈与第三行星架固定连接,输入构件与第二太阳轮固定连接,输入构件通过第三离合器与第三太阳轮连接,第二离合器闭合使第二行星排整体回转;第三行星架通过第一制动器与箱体连接,第三太阳轮通过第二制动器与箱体连接。
The invention relates to the field of automobiles, and discloses a three-planetary automatic transmission and a vehicle, including an input member and an output member, first, second and third planetary rows, first, second and third clutches and first and third clutches. Two brakes, wherein the first planetary row is a double planetary gear set planetary row, the second and third planetary row are single planetary gear set planetary row; the first sun gear is fixed, and the first ring gear is connected to the output through the first clutch component connection, the first planetary carrier is fixedly connected to the second planetary carrier, the second ring gear is fixedly connected to the third planetary carrier, the input member is fixedly connected to the second sun gear, the input member is connected to the third sun gear through the third clutch, The second clutch is closed to make the second planetary row rotate as a whole; the third planetary carrier is connected to the casing through the first brake, and the third sun gear is connected to the casing through the second brake.
Description
技术领域technical field
本发明涉及汽车领域,特别是涉及一种三行星排自动变速器及车辆。The invention relates to the field of automobiles, in particular to a three-planetary automatic transmission and a vehicle.
背景技术Background technique
电控液力变速器传动系实现变速的机构一般包括多个行星排,发动机动力经液力变矩器后传入行星排变速机构进行变速后输出。自动变速器的体积、重量、效率以及承载能力直接与行星排结构布局有关。自动变速器传动系的挡位数越多,汽车的燃油消耗越低,经济性越好。但是随着挡位数的增加,行星排的数量以及操纵离合器、制动器的数量也在增加,满足理论级比的设计更是难以实现。The gear train mechanism of the electronically controlled hydraulic transmission generally includes multiple planetary arrays, and the engine power is transmitted to the planetary gear transmission mechanism through the hydraulic torque converter for gear shifting and then output. The volume, weight, efficiency and carrying capacity of the automatic transmission are directly related to the layout of the planetary row structure. The more gears of the automatic transmission drive train, the lower the fuel consumption of the car and the better the economy. However, as the number of gears increases, the number of planetary rows and the number of operating clutches and brakes also increase, and it is even more difficult to achieve a design that satisfies the theoretical step ratio.
目前,乘用车市场上使用的六速自动变速器的方案主要为:(1)爱信、采埃孚(ZF)及吉利(DSI)使用的来佩来捷方案;(2)现代A6MF和A6LF系列使用的方案;(3)通用6T系列使用的方案;(4)马自达创驰蓝天所使用的六速方案。At present, the schemes of six-speed automatic transmissions used in the passenger car market are mainly: (1) Lape Lajie schemes used by Aisin, ZF (ZF) and Geely (DSI); (2) Hyundai A6MF and A6LF (3) The scheme used by the GM 6T series; (4) The six-speed scheme used by Mazda Chuangchi Lantian.
但是,莱佩莱捷方案是在拉维纳四速自动变速器的基础上增加一个行星排来实现的,其无法实现直接挡;However, the Lepe Leger scheme is realized by adding a planetary row on the basis of the Lavina four-speed automatic transmission, which cannot realize direct gearing;
现代和通用使用的六速自动变速器的方案包含两个离合器和三个制动器,制动器的数量较多,而在变速器的制造过程中,制动器的摩擦钢片齿最终是连接到箱体上,制造工艺比较复杂,较多的制动器无疑增加了箱体的加工制造难度,而且变速器的箱体材料一般是铝合金,较多制动器无疑会在能够保证箱体强度的同时,使箱体的轻量化设计造成困难;The scheme of the six-speed automatic transmission used in modern and general use contains two clutches and three brakes. The number of brakes is relatively large. During the manufacturing process of the transmission, the friction steel teeth of the brakes are finally connected to the case. The manufacturing process More complex, more brakes will undoubtedly increase the difficulty of processing and manufacturing the box, and the box material of the transmission is generally aluminum alloy, more brakes will undoubtedly make the lightweight design of the box while ensuring the strength of the box. difficulty;
创驰蓝天所使用的六速方案源自匹配重型柴油机大车上使用的六速方案的横向布置方案,在与汽油机车的匹配上,在能够实现的速比配置上具有先天不足的特性。The six-speed scheme used by Chuangchi Lantian is derived from the horizontal layout scheme matching the six-speed scheme used on heavy-duty diesel locomotives. In terms of matching with gasoline locomotives, it has inherently insufficient characteristics in terms of the speed ratio configuration that can be realized.
发明内容Contents of the invention
本发明的目的是提供一种在采用五个操作元件的前提下,只采用两个制动器即可实现六个速比输出的三行星排自动变速器,以降低变速器箱体的制造难度,并使箱体在能够保证强度的同时,提高箱体的轻量化设计的可行性。The purpose of the present invention is to provide a three-planetary automatic transmission that can realize six speed ratio outputs by using only two brakes on the premise of using five operating elements, so as to reduce the manufacturing difficulty of the transmission case and make the case The body can ensure the strength while improving the feasibility of the lightweight design of the box body.
为了实现上述目的,本发明提供了一种三行星排自动变速器,包括输入构件和输出构件,沿同一回转轴依次排列设置的第一、第二、第三行星排,第一、第二、第三离合器以及第一、第二制动器,其中,所述第一行星排包括第一齿圈、相互啮合的第一内行星轮组和第一外行星轮组、第一太阳轮及第一行星架;所述第二行星排包括第二齿圈、第二行星轮组、第二太阳轮及第二行星架;所述第三行星排包括第三齿圈、第三行星轮组、第三太阳轮及第三行星架;所述第一太阳轮固定不动,所述第一齿圈通过所述第一离合器与所述输出构件连接,所述第一行星架与所述第二行星架固定连接,所述第二齿圈与所述第三行星架固定连接,所述输入构件与所述第二太阳轮固定连接,所述输入构件通过所述第三离合器与所述第三太阳轮连接,所述第二离合器设置在所述第二行星排上,所述第二离合器选择性地闭合使得所述第二行星排与所述输入构件整体回转;所述第一制动器选择性地闭合,以将所述第三行星架制动,所述第二制动选择性地闭合,以将所述第三太阳轮制动。In order to achieve the above object, the present invention provides a three-planetary automatic transmission, which includes an input member and an output member, the first, second and third planetary rows arranged in sequence along the same rotary shaft, the first, second and third Three clutches and first and second brakes, wherein the first planetary row includes a first ring gear, a first inner planetary gear set and a first outer planetary gear set meshing with each other, a first sun gear and a first planet carrier ; The second planetary row includes the second ring gear, the second planetary gear set, the second sun gear and the second planet carrier; the third planetary row includes the third ring gear, the third planetary gear set, the third sun gear wheel and the third planet carrier; the first sun gear is fixed, the first ring gear is connected to the output member through the first clutch, and the first planet carrier is fixed to the second planet carrier connected, the second ring gear is fixedly connected to the third planet carrier, the input member is fixedly connected to the second sun gear, and the input member is connected to the third sun gear through the third clutch , the second clutch is disposed on the second planetary row, the second clutch is selectively closed so that the second planetary row and the input member rotate integrally; the first brake is selectively closed, to brake the third planet carrier, and the second brake is selectively closed to brake the third sun gear.
作为优选方案,所述第二离合器设置在所述第二齿圈和第二太阳轮之间,所述第二齿圈通过所述第二离合器与所述第二太阳轮连接。As a preferred solution, the second clutch is arranged between the second ring gear and the second sun gear, and the second ring gear is connected to the second sun gear through the second clutch.
作为优选方案,所述第二离合器设置在所述第二行星架和第二太阳轮之间,所述第二行星架通过所述第二离合器与所述第二太阳轮连接。As a preferred solution, the second clutch is arranged between the second planet carrier and the second sun gear, and the second planet carrier is connected to the second sun gear through the second clutch.
作为优选方案,所述第一太阳轮与变速器的箱体固定连接。As a preferred solution, the first sun gear is fixedly connected to the case of the transmission.
作为优选方案,在所述第一行星排中,所述第一太阳轮与所述第一内行星轮组外啮合,所述第一内行星轮组与所述第一外行星轮组外啮合,所述第一外行星轮组与所述第一齿圈内啮合,第一内行星轮组及第一外行星轮组均通过轴承安装在第一行星架对应位置的销轴上。As a preferred solution, in the first planetary row, the first sun gear is externally meshed with the first inner planetary gear set, and the first inner planetary gear set is externally meshed with the first outer planetary gear set , the first outer planetary gear set is internally meshed with the first ring gear, and both the first inner planetary gear set and the first outer planetary gear set are mounted on pin shafts at corresponding positions of the first planet carrier through bearings.
作为优选方案,在第二行星排中,第二太阳轮和第二行星轮组外啮合,第二行星轮组与第二齿圈内啮合,第二行星轮组通过轴承安装在第二行星架的销轴上;在第三行星排中,第三太阳轮和第三行星轮组外啮合,第三行星轮组与第三齿圈内啮合,第三行星轮组通过轴承安装在第三行星架的销轴上。As a preferred solution, in the second planetary row, the second sun gear and the second planetary gear set are externally meshed, the second planetary gear set is internally meshed with the second ring gear, and the second planetary gear set is installed on the second planet carrier through bearings On the pin shaft; in the third planetary row, the third sun gear and the third planetary gear set are externally meshed, the third planetary gear set is internally meshed with the third ring gear, and the third planetary gear set is installed on the third planetary gear through bearings on the pin shaft of the rack.
作为优选方案,所述第一制动器的一端与变速器的箱体连接,另一端与所述第三行星架连接;所述第二制动器的一端与变速器的箱体连接,另一端与所述第三太阳轮连接。As a preferred solution, one end of the first brake is connected to the case of the transmission, and the other end is connected to the third planet carrier; one end of the second brake is connected to the case of the transmission, and the other end is connected to the third planet carrier. Sun wheel connection.
作为优选方案,所述第一、第二及第三离合器均为多片式湿式离合器或犬牙式离合器。As a preferred solution, the first, second and third clutches are all multi-plate wet clutches or dog clutches.
作为优选方案,当所述第一离合器与所述第一制动器同时闭合时,可在所述输入构件和输出构件之间产生一个第一前进速比;当所述第一离合器与所述第二制动器同时闭合时,可在所述输入构件和输出构件之间产生一个第二前进速比;当所述第一离合器与所述第三离合器同时闭合时,可在所述输入构件和输出构件之间产生一个第三前进速比;当所述第一离合器与所述第二离合器同时闭合时,可在所述输入构件和输出构件之间产生一个第四前进速比;当所述第二离合器与所述第三离合器同时闭合时,可在所述输入构件和输出构件之间产生一个第五前进速比;当所述第二制动器与所述第二离合器同时闭合时,可在所述输入构件和输出构件之间产生一个第六前进速比;当所述第一制动器与所述第三离合器同时闭合时,可在所述输入构件和输出构件之间产生一个后退速比。As a preferred solution, when the first clutch and the first brake are closed simultaneously, a first forward speed ratio can be generated between the input member and the output member; when the first clutch and the second When the brakes are simultaneously closed, a second forward speed ratio can be generated between the input member and the output member; A third forward speed ratio is produced between the first and second clutches; a fourth forward speed ratio is produced between the input member and the output member when the first clutch and the second clutch are simultaneously closed; when the second clutch When the third clutch is closed simultaneously, a fifth forward speed ratio can be produced between the input member and the output member; when the second brake is closed simultaneously with the second clutch, the input A sixth forward speed ratio is created between the input member and the output member; a reverse speed ratio is created between the input member and the output member when the first brake and the third clutch are simultaneously closed.
为了解决相同的问题,本发明还提供了一种车辆,包括上述任一方案的三行星排自动变速器。In order to solve the same problem, the present invention also provides a vehicle comprising the three-planetary automatic transmission of any one of the solutions above.
本发明的三行星排自动变速器,采用了三个离合器和两个制动器作为操作元件与三个行星排组合的的连接方案,可实现只采用其中两个操作元件的选择性地闭合的多种组合方式,即可产生多个(六个前进速比及一个后退速比)速比变换;而采用相对较少(两个)制动器作为操作元件,可以大幅减少箱体的加工制造难度,在保证箱体的强度的情况下有利于箱体的轻量化设计制造;此外,采用较多的离合器可以有利于离合器的嵌套设计,使得变速器的结构更加紧凑,并可有利于在特定的挡位下切断行星排间的连接关系,使得冗余的行星排空转而不承载扭矩或者不参与转动,以减少行星排的拖曳扭矩,提高变速器的传动效率。The three-planetary automatic transmission of the present invention adopts three clutches and two brakes as the connection scheme of operating elements combined with three planetary rows, and can realize multiple combinations of selectively closing only two operating elements In this way, multiple (six forward speed ratios and one reverse speed ratio) speed ratio conversions can be generated; and relatively few (two) brakes are used as operating elements, which can greatly reduce the difficulty of processing and manufacturing the box. In the case of the strength of the body, it is beneficial to the lightweight design and manufacture of the box; in addition, the use of more clutches can facilitate the nesting design of the clutches, making the structure of the transmission more compact, and it is beneficial to cut off the gearbox in a specific gear. The connection relationship among the planetary rows makes the redundant planetary rows idle without carrying torque or participating in rotation, so as to reduce the drag torque of the planetary rows and improve the transmission efficiency of the transmission.
附图说明Description of drawings
图1是本发明一优选实施例的三行星排自动变速器各构件的连接结构示意图;Fig. 1 is a schematic diagram of the connecting structure of each member of a three-planetary automatic transmission of a preferred embodiment of the present invention;
图2是本发明另一优选实施例的三行星排自动变速器各构件的连接结构示意图;Fig. 2 is the connection structure schematic diagram of each component of the three-planetary automatic transmission of another preferred embodiment of the present invention;
图3是图1所示三行星排自动变速器实现第一前进速比时的动力传递路线示意图;Fig. 3 is a schematic diagram of the power transmission route when the three-planetary automatic transmission shown in Fig. 1 realizes the first forward speed ratio;
图4是图1所示三行星排自动变速器实现第二前进速比时的动力传递路线示意图;Fig. 4 is a schematic diagram of the power transmission route when the three-planetary automatic transmission shown in Fig. 1 realizes the second forward speed ratio;
图5是图1所示三行星排自动变速器实现第三前进速比时的动力传递路线示意图;Fig. 5 is a schematic diagram of the power transmission route when the three-planetary automatic transmission shown in Fig. 1 realizes the third forward speed ratio;
图6是图1所示三行星排自动变速器实现第四前进速比时的动力传递路线示意图;Fig. 6 is a schematic diagram of the power transmission route when the three-planetary automatic transmission shown in Fig. 1 realizes the fourth forward speed ratio;
图7是图1所示三行星排自动变速器实现第五前进速比时的动力传递路线示意图;Fig. 7 is a schematic diagram of the power transmission route when the three-planetary automatic transmission shown in Fig. 1 realizes the fifth forward speed ratio;
图8是图1所示三行星排自动变速器实现第六前进速比时的动力传递路线示意图;Fig. 8 is a schematic diagram of the power transmission route when the three-planetary automatic transmission shown in Fig. 1 realizes the sixth forward speed ratio;
图9是图1所示三行星排自动变速器实现后退速比时的动力传递路线示意图。FIG. 9 is a schematic diagram of the power transmission route when the three-planetary automatic transmission shown in FIG. 1 realizes the reverse speed ratio.
其中,1、第一行星排;11、第一太阳轮;12、第一齿圈;13、第一行星架;14、第一内行星轮组;15、第一外行星轮组;2、第二行星排;21、第二太阳轮;22、第二齿圈;23、第二行星架;24、第二行星轮组;3、第三行星排;31、第三太阳轮;32、第三齿圈;33、第三行星架;34、第三行星轮组;4、箱体;5、输入构件;6、输出构件;C1、第一离合器;C2、第二离合器;C3、第三离合器;B1、第一制动器;B2、第二制动器。Among them, 1. The first planetary row; 11. The first sun gear; 12. The first ring gear; 13. The first planet carrier; 14. The first inner planetary gear set; 15. The first outer planetary gear set; 2. The second planet row; 21, the second sun gear; 22, the second ring gear; 23, the second planet carrier; 24, the second planetary gear set; 3, the third planet row; 31, the third sun gear; 32, The third ring gear; 33, the third planet carrier; 34, the third planetary gear set; 4, the box; 5, the input member; 6, the output member; C1, the first clutch; C2, the second clutch; C3, the second clutch Three clutches; B1, the first brake; B2, the second brake.
具体实施方式detailed description
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
实施例1Example 1
如图1所示,示意性地显示本发明实施例的一种三行星排自动变速器,其包括输入构件5(输入轴)和输出构件6(输出轴),沿同一回转轴依次排列设置的第一行星排1、第二行星排2及第三行星排3,第一离合器C1、第二离合器C2、第三离合器C3以及第一制动器B1、第二制动器B2;As shown in Figure 1, a three-planetary automatic transmission according to an embodiment of the present invention is schematically shown, which includes an input member 5 (input shaft) and an output member 6 (output shaft), and the first one arranged in sequence along the same rotary shaft A planetary row 1, a second planetary row 2 and a third planetary row 3, a first clutch C1, a second clutch C2, a third clutch C3, a first brake B1, and a second brake B2;
其中,第一行星排1包括第一太阳轮11、第一齿圈12、第一行星架13、相互啮合的第一内行星轮组14和第一外行星轮组15,这些部件的连接关系为:第一太阳轮11与第一内行星轮组14外啮合,第一内行星轮组14与第一外行星轮组15外啮合,第一外行星轮组与第一齿圈12内啮合,第一内行星轮组14及第一外行星轮组15均通过轴承安装在第一行星架13对应位置的销轴上;Wherein, the first planetary row 1 includes a first sun gear 11, a first ring gear 12, a first planet carrier 13, a first inner planetary gear set 14 and a first outer planetary gear set 15 meshing with each other, and the connection relationship of these components It is: the first sun gear 11 is externally meshed with the first inner planetary gear set 14, the first inner planetary gear set 14 is externally meshed with the first outer planetary gear set 15, and the first outer planetary gear set is internally meshed with the first ring gear 12 , the first inner planetary wheel set 14 and the first outer planetary wheel set 15 are installed on the pin shafts at the corresponding positions of the first planetary carrier 13 through bearings;
第二行星排2包括第二太阳轮21、第二齿圈22、第二行星架23、第二行星轮组24,这些部件的连接关系为:第二行星轮组24与第二太阳轮21外啮合,第二行星轮组24与第二齿圈22内啮合,第二行星轮组24通过轴承安装在第二行星架23的销轴上;The second planetary row 2 includes a second sun gear 21, a second ring gear 22, a second planet carrier 23, and a second planetary gear set 24. The connection relationship of these components is: the second planetary gear set 24 and the second sun gear 21 External meshing, the second planetary gear set 24 is internally meshed with the second ring gear 22, and the second planetary gear set 24 is installed on the pin shaft of the second planetary carrier 23 through a bearing;
第三行星排3包括第三太阳轮31、第三齿圈32、第三行星架33及第三行星轮组34,这些部件的连接关系为:第三行星轮组34与第三太阳轮31外啮合,第三行星轮组34与第三齿圈32内啮合,第三行星轮组34通过轴承安装在第三行星架33的销轴上。The third planetary row 3 includes a third sun gear 31, a third ring gear 32, a third planet carrier 33 and a third planetary gear set 34. The connection relationship of these components is: the third planetary gear set 34 and the third sun gear 31 External meshing, the third planetary gear set 34 is internally meshing with the third ring gear 32, and the third planetary gear set 34 is installed on the pin shaft of the third planet carrier 33 through bearings.
请继续参照图1所示,第一太阳轮11通过固定不动,也就是说第一太阳轮11处于常制动的状态,因此,可以将第一太阳轮11与箱体4固定连接,以在不必要设置制动器的位置,避免设置制动器,以尽可能减少制动器的数量;Please continue to refer to Fig. 1, the first sun gear 11 is fixed, that is to say the first sun gear 11 is in the state of constant braking, therefore, the first sun gear 11 can be fixedly connected with the casing 4, so as to Avoid setting brakes at positions where it is unnecessary to set brakes, so as to reduce the number of brakes as much as possible;
第一齿圈12通过第一离合器C1与输出构件6连接,第一行星架13与第二行星架23采用焊接、一体制造或者通过花键连接等方式固定连接,第二齿圈22与第三行星架33采用焊接、一体制造或者通过花键连接等方式固定连接,输入构件5与第二太阳轮21采用焊接、一体制造或者通过花键连接等方式固定连接,输入构件5通过第三离合器C3与第三太阳轮31连接;The first ring gear 12 is connected to the output member 6 through the first clutch C1. The first planet carrier 13 and the second planet carrier 23 are fixedly connected by welding, integral manufacturing or spline connection. The second ring gear 22 and the third The planet carrier 33 is fixedly connected by means of welding, integral manufacturing or spline connection, etc., the input member 5 and the second sun gear 21 are fixedly connected by welding, integral manufacturing or by spline connection, etc., and the input member 5 is connected through the third clutch C3 Connect with the third sun gear 31;
第二离合器C2设置在第二齿圈22和第二太阳轮21之间,第二齿圈22通过第二离合器C2与第二太阳轮21连接,第二离合器C2的作用是,当其选择性地闭合时,使得第二行星排2与输入构件5作为一个整体回转;The second clutch C2 is arranged between the second ring gear 22 and the second sun gear 21, the second ring gear 22 is connected with the second sun gear 21 through the second clutch C2, the function of the second clutch C2 is, when it selectively When the ground is closed, the second planetary row 2 and the input member 5 are rotated as a whole;
第一制动器B1的一端与变速器的箱体4连接,另一端与第三行星架33连接,其作用是,当第一制动器B1选择性地闭合时,可以将第三行星架33制动;第二制动器B2的一端与变速器的箱体4连接,另一端与第三太阳31连接,其作用是,当第二制动器B2选择性地闭合时,可以将第三太阳31轮制动。One end of the first brake B1 is connected to the case 4 of the transmission, and the other end is connected to the third planetary carrier 33. Its function is to brake the third planetary carrier 33 when the first brake B1 is selectively closed; One end of the second brake B2 is connected with the case 4 of the transmission, and the other end is connected with the third sun 31. Its effect is that when the second brake B2 is selectively closed, the third sun 31 can be wheel braked.
此外,上述的三个离合器可以为多片式湿式离合器或犬牙式离合器,便于离合器的嵌套设计。In addition, the above-mentioned three clutches can be multi-disc wet clutches or dog-tooth clutches, which facilitates the nesting design of clutches.
下面将具体列举本发明实施例的三行星排自动变速器是如何实现采用五个操作元件中的两个操作元件选择性地闭合即可在输入构件5和输出构件6之间产生多个速比变换的:How the three-planetary automatic transmission according to the embodiment of the present invention realizes that two of the five operating elements are selectively closed can produce multiple speed ratio conversions between the input member 5 and the output member 6 below. of:
如表一所示,为本发明实施例的三行星排自动变速器的速比变换逻辑表,表一中列举出了具体是采用哪两个操作元件选择性闭合,从而在输入构件5和输出构件6之间产生了六个前进速比和一个后退速比的,为了便于表述,将这六个前进速比顺序命名为第一前进速比至第六前进速比,并在表一中将这六个前进速比依次标记为1挡-6挡,将后退速比标记为R挡;在表一中K1、K2、K3分别为三个行星排的特征参数,其具体数值为各自的齿圈的齿数与太阳轮齿数的比值。As shown in Table 1, it is the speed ratio conversion logic table of the three-planetary automatic transmission of the embodiment of the present invention. Table 1 lists which two operating elements are selectively closed, so that the input member 5 and the output member Between 6, six forward speed ratios and one reverse speed ratio are produced. For the convenience of expression, these six forward speed ratios are named as the first forward speed ratio to the sixth forward speed ratio, and these are listed in Table 1. The six forward speed ratios are marked as 1st gear to 6th gear in turn, and the reverse speed ratio is marked as R gear; in Table 1, K1, K2, and K3 are the characteristic parameters of the three planetary rows, and their specific values are the respective ring gears The ratio of the number of teeth to the number of teeth of the sun gear.
请结合表一及附图3所示,第一离合器C1、第一制动器B1同时闭合时,可以在输入构件5和输出构件6之间产生第一前进速比(1挡),在1挡位中,第一离合器C1闭合,以将第一齿圈12与输出构件6连接,第一制动器B1闭合使得第二齿圈22和第三行星架33同时被制动,因此,如附图3实线所示,1挡的动力传递路线为:动力由输入构件5输入至第二太阳轮21,并由第二行星轮组24传递至第二行星架23,再通过第二行星架23传递至第一行星架13,接着由第一内行星轮组14及第一外行星轮组15传递至第一齿圈12,最终由第一离合器C1传递至输出构件6将动力输出;因此,1挡的传动速比为:i1=[K1×(1+K2)]/(K1-1)。Please combine Table 1 and accompanying drawing 3 to show that when the first clutch C1 and the first brake B1 are closed simultaneously, the first forward speed ratio (first gear) can be generated between the input member 5 and the output member 6, and in the first gear , the first clutch C1 is closed to connect the first ring gear 12 with the output member 6, and the first brake B1 is closed so that the second ring gear 22 and the third planet carrier 33 are braked at the same time. Therefore, as shown in FIG. 3 As shown by the line, the power transmission route of the 1st gear is: the power is input from the input member 5 to the second sun gear 21, and then transmitted to the second planet carrier 23 by the second planetary gear set 24, and then transmitted to the second planet carrier 23 through the second planet carrier 23. The first planet carrier 13 is then transmitted to the first ring gear 12 by the first inner planetary gear set 14 and the first outer planetary gear set 15, and finally transmitted to the output member 6 by the first clutch C1 to output power; therefore, the first gear The transmission speed ratio is: i1=[K1×(1+K2)]/(K1-1).
结合表一及附图4所示,当第一离合器C1、第二制动器B2同时闭合时,可以在输入构件5和输出构件6之间产生第二前进速比(2挡),在2挡中,第一离合器C1闭合,以将第一齿圈12与输出构件6连接,第二制动器B2闭合使得第三太阳轮31被制动,因此,如附图4实线所示,2挡的动力传递路线分为两条:①动力由输入构件5输入至第二太阳轮21,并由第二行星轮组24传递至第二行星架23,再通过第二行星架23传递至第一行星架13,接着由第一内行星轮组14及第一外行星轮组15传递至第一齿圈12,最终由第一离合器C1传递至输出构件6将动力输出;②动力由输入构件5输入至第二太阳轮21,并由第二行星轮组24传递至第二齿圈22及第三行星架33,再由第三行星轮组34传递至第三齿圈32,最终由第三齿圈32传递至输出构件6将动力输出;因此,2挡的传动比为:As shown in Table 1 and accompanying drawing 4, when the first clutch C1 and the second brake B2 are closed at the same time, a second forward speed ratio (second gear) can be generated between the input member 5 and the output member 6, in the second gear , the first clutch C1 is closed to connect the first ring gear 12 with the output member 6, and the second brake B2 is closed so that the third sun gear 31 is braked. Therefore, as shown by the solid line in Figure 4, the power of the second gear There are two transmission routes: ①The power is input from the input member 5 to the second sun gear 21, and then transmitted to the second planetary carrier 23 by the second planetary gear set 24, and then transmitted to the first planetary carrier through the second planetary carrier 23 13, then the first inner planetary gear set 14 and the first outer planetary gear set 15 are transmitted to the first ring gear 12, and finally the first clutch C1 is transmitted to the output member 6 to output power; ②The power is input from the input member 5 to The second sun gear 21 is transmitted to the second ring gear 22 and the third planet carrier 33 by the second planetary gear set 24, and then transmitted to the third ring gear 32 by the third planetary gear set 34, and finally transmitted by the third ring gear 32 to the output member 6 to output the power; therefore, the transmission ratio of the 2nd gear is:
i2=[K1×(1+K2+K3)+K2×K3]/[(K1-1)×(1+K3)]。i2=[K1*(1+K2+K3)+K2*K3]/[(K1-1)*(1+K3)].
结合表一及附图5所示,当第一离合器C1及第三离合器C3同时闭合时,可以在输入构件5和输出构件6之间产生第三前进速比(3挡),在3挡中,第一离合器C1闭合,以将第一齿圈12与输出构件6连接,第三离合器C3闭合使得作为输入元件的第三太阳轮31与输入构件5连接,因此,如附图5实线所示,在3挡位下产生了三条动力传递路线,①动力由输入构件5输入至第二太阳轮21,并由第二行星轮组24传递至第二行星架23,再通过第二行星架23传递至第一行星架13,接着由第一内行星轮组14及第一外行星轮组15传递至第一齿圈12,最终由第一离合器C1传递至输出构件6将动力输出;②动力由输入构件5输入至第二太阳轮21,并由第二行星轮组24传递至第二齿圈22及第三行星架33,再由第三行星轮组34传递至第三齿圈32,最终由第三齿圈32传递至输出构件6将动力输出;③动力由输入构件5输入,经第三离合器C3传递至第三太阳轮31,再由第三行星轮组34传递至第三齿圈32,最终由第三齿圈32传递至输出构件6将动力输出;因此,3挡的传动速比为:As shown in Table 1 and accompanying drawing 5, when the first clutch C1 and the third clutch C3 are simultaneously closed, a third forward speed ratio (3rd gear) can be generated between the input member 5 and the output member 6, in the 3rd gear , the first clutch C1 is closed to connect the first ring gear 12 to the output member 6, and the third clutch C3 is closed to connect the third sun gear 31 as an input element to the input member 5. Therefore, as shown by the solid line in FIG. 5 As shown, three power transmission routes are generated under the 3rd gear. ①The power is input from the input member 5 to the second sun gear 21, and is transmitted to the second planetary carrier 23 by the second planetary gear set 24, and then passes through the second planetary carrier. 23 is transmitted to the first planet carrier 13, then transmitted to the first ring gear 12 by the first inner planetary gear set 14 and the first outer planetary gear set 15, and finally transmitted to the output member 6 by the first clutch C1 to output power; ② The power is input to the second sun gear 21 by the input member 5, and then transmitted to the second ring gear 22 and the third planet carrier 33 by the second planetary gear set 24, and then transmitted to the third ring gear 32 by the third planetary gear set 34 , and finally the power is output from the third ring gear 32 to the output member 6; ③The power is input from the input member 5, transmitted to the third sun gear 31 through the third clutch C3, and then transmitted to the third sun gear 31 by the third planetary gear set 34. The ring gear 32 is finally transmitted to the output member 6 by the third ring gear 32 to output power; therefore, the transmission speed ratio of the third gear is:
i3=[K1×(1+K2+K3)+K2×K3]/[(K1-1)×(1+K2+K3)]。i3=[K1*(1+K2+K3)+K2*K3]/[(K1-1)*(1+K2+K3)].
结合表一及附图6所示,当第一离合器C1及第二离合器C2同时闭合时,可以在输入构件5和输出构件6之间产生第四前进速比(4挡),在4挡中,第一离合器C1闭合,以将第一齿圈12与输出构件6连接,第二离合器C2闭合使得第二齿圈22与输入构件5连接,此时,第二行星排2与输入构件整体回转将动力输入,因此,如附图6实线所示,4挡的动力传递路线为:动力由输入构件5输入,经第二行星排2整体回转将动力传递第一行星架13,接着由第一内行星轮组14及第一外行星轮组15传递至第一齿圈12,最终由第一离合器C1传递至输出构件6将动力输出;因此,4挡的传动速比为:i4=K1/(K1-1)As shown in Table 1 and accompanying drawing 6, when the first clutch C1 and the second clutch C2 are closed at the same time, the fourth forward speed ratio (4th gear) can be generated between the input member 5 and the output member 6, in the 4th gear , the first clutch C1 is closed to connect the first ring gear 12 to the output member 6, and the second clutch C2 is closed to connect the second ring gear 22 to the input member 5. At this time, the second planetary row 2 and the input member rotate integrally Power input, therefore, as shown by the solid line in Figure 6, the power transmission route of the 4th gear is: the power is input by the input member 5, and the power is transmitted to the first planet carrier 13 through the overall rotation of the second planetary row 2, and then the power is transmitted by the second planetary row 2. An inner planetary gear set 14 and a first outer planetary gear set 15 are transmitted to the first ring gear 12, and finally the first clutch C1 is transmitted to the output member 6 to output power; therefore, the transmission speed ratio of the 4th gear is: i4=K1 /(K1-1)
结合表一及附图7所示,当第二离合器C2及第三制离合器C3同时闭合时,可以在输入构件5和输出构件6之间产生第六前进速比(5挡),在5挡中,第二离合器C2及第三离合器C3同时闭合使得第二行星排2和第三行星排3与输入构件作为一个整体同步回转将动力输入,再由输出构件6将动力输出,因此,5挡为直接挡,其传动速比i5=1。As shown in Table 1 and accompanying drawing 7, when the second clutch C2 and the third clutch C3 are simultaneously closed, the sixth forward speed ratio (5th gear) can be generated between the input member 5 and the output member 6, in the 5th gear Among them, the second clutch C2 and the third clutch C3 are closed at the same time so that the second planetary row 2 and the third planetary row 3 and the input member rotate synchronously as a whole to input power, and then the output member 6 outputs the power. Therefore, the 5th gear It is a direct gear, and its transmission speed ratio i5=1.
结合表一及附图8所示,当第二离合器C2及第二制动器B2同时闭合时,可以在输入构件5和输出构件6之间产生第六前进速比(6挡),在6挡中,第二离合器C2闭合使得第二齿圈22与输入构件5连接,此时,第二行星排2与输入构件整体回转将动力输入,第二制动器B2闭合将第三太阳轮制动,因此,如附图8实线所示,6挡的动力传递路线为:动力由输入构件5输入至第二行星排2,由第二行星排2整体回转将动力传递至第三行星架33,再经第三行星轮组34传递至第三齿圈32,最终由第三齿圈32传递至输出构件6将动力输出,因此,6挡的传动速比:i6=K3/(1+K3)。As shown in Table 1 and accompanying drawing 8, when the second clutch C2 and the second brake B2 are simultaneously closed, the sixth forward speed ratio (6th gear) can be generated between the input member 5 and the output member 6, in the 6th gear , the second clutch C2 is closed so that the second ring gear 22 is connected to the input member 5, at this time, the second planetary row 2 and the input member rotate integrally to input power, and the second brake B2 is closed to brake the third sun gear. Therefore, As shown by the solid line in Figure 8, the power transmission route of the 6th gear is: the power is input from the input member 5 to the second planetary row 2, and the second planetary row 2 rotates as a whole to transmit the power to the third planetary carrier 33, and then through The third planetary gear set 34 transmits to the third ring gear 32 , and finally the third ring gear 32 transmits the power to the output member 6 to output the power. Therefore, the transmission speed ratio of the 6th gear is: i6=K3/(1+K3).
结合表一及附图9所示,当第一制动器B1和第三离合器C3同时闭合时,可以在输入构件5和输出构件6之间产生一个后退速比(R挡),在R挡中,第一制动器B1闭合使得第二齿圈22和第三行星架33同时被制动,第三离合器C3闭合使得第三太阳轮31与输入构件5连接,因此,如附图9实线所示,R挡的动力传递路线为:动力由输入构件5输入,经第三离合器C3传递至第三太阳轮31,再经第三行星轮组34将动力传递至第三齿圈32,最终由第三齿圈32传递至输出构件6将动力输出,因此,R挡的传动速比:iR=-K3。As shown in Table 1 and accompanying drawing 9, when the first brake B1 and the third clutch C3 are closed at the same time, a reverse speed ratio (R gear) can be generated between the input member 5 and the output member 6. In the R gear, The first brake B1 is closed so that the second ring gear 22 and the third planet carrier 33 are braked simultaneously, and the third clutch C3 is closed so that the third sun gear 31 is connected to the input member 5. Therefore, as shown by the solid line in FIG. 9 , The power transmission route of the R gear is: the power is input by the input member 5, transmitted to the third sun gear 31 through the third clutch C3, and then transmitted to the third ring gear 32 through the third planetary gear set 34, and finally transmitted by the third The ring gear 32 transmits the power to the output member 6 to output the power, therefore, the transmission speed ratio of the R gear: iR=-K3.
表一Table I
实施例2Example 2
如图2所示,本实施例中的三行星排自动变速器与实施例1大体相同,区别在于第二离合器C2设置的位置不同,本实施中的第二离合器C2衔接在第二行星架23与第二太阳轮21之间,即第二行星架23通过第二离合器C2与第二太阳轮21连接,但是,第二离合器C2在此处的作用与实施例1中的第二离合器C2的作用一样,当其选择性闭合时,使第二行星排整体回转;因此,本实施例的三行星排自动变速器与实施例1共用一个速比变换逻辑表(表一),并且两者的每个挡位下的动力传递路线图也相同,即本实施例的三行星排自动变速器所实现的功能与实施例1所实现的功能一致。As shown in Figure 2, the three-planetary automatic transmission in this embodiment is substantially the same as that in Embodiment 1, except that the second clutch C2 is located in a different position. The second clutch C2 in this embodiment is connected between the second planetary carrier 23 and the Between the second sun gear 21, that is, the second planet carrier 23 is connected to the second sun gear 21 through the second clutch C2, however, the function of the second clutch C2 here is the same as that of the second clutch C2 in Embodiment 1 Similarly, when it is selectively closed, the second planetary row is turned as a whole; therefore, the three-planetary automatic transmission of the present embodiment shares a speed ratio conversion logic table (Table 1) with Embodiment 1, and each of the two The power transmission route diagram under the gears is also the same, that is, the functions realized by the three-planetary automatic transmission in this embodiment are consistent with the functions realized in Embodiment 1.
为了解决相同的问题,本发明实施例还提供了一种车辆,包括上述任一实施例的三行星排自动变速器。In order to solve the same problem, an embodiment of the present invention also provides a vehicle, including the three-planetary automatic transmission of any one of the above embodiments.
综上所述,本发明的三行星排自动变速器,采用了三个离合器和两个制动器作为操作元件与三个行星排组合的的连接方案,可实现只采用其中的两个操作元件的选择性地闭合的多种组合方式,即可产生多个(六个前进速比及一个后退速比)速比变换;而采用相对较少(两个)制动器作为操作元件,可以大幅减少箱体的加工制造难度,在保证箱体的强度的情况下有利于箱体的轻量化设计制造;此外,采用较多的离合器可以有利于离合器的嵌套设计,使得变速器的结构更加紧凑,并可有利于在特定的挡位下切断行星排间的连接关系,使得冗余的行星排空转而不承载扭矩或者不参与转动,以减少行星排的拖曳扭矩,提高变速器的传动效率。To sum up, the three-planetary automatic transmission of the present invention adopts three clutches and two brakes as the connection scheme of operating elements combined with three planetary rows, and can realize the selectivity of using only two of the operating elements. A variety of combinations of ground closures can produce multiple (six forward speed ratios and one reverse speed ratio) speed ratio conversions; and relatively few (two) brakes are used as operating elements, which can greatly reduce the processing of the box It is difficult to manufacture, and it is conducive to the lightweight design and manufacture of the box under the condition of ensuring the strength of the box; in addition, the use of more clutches can facilitate the nesting design of the clutches, making the structure of the transmission more compact, and can be beneficial in Cut off the connection relationship between the planetary rows in a specific gear, so that the redundant planetary row idles without carrying torque or does not participate in the rotation, so as to reduce the drag torque of the planetary row and improve the transmission efficiency of the transmission.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and replacements can also be made, these improvements and replacements It should also be regarded as the protection scope of the present invention.
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