CN107518397A - 巴戟天代代花营养粉的加工方法 - Google Patents
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Abstract
本发明公开了一种巴戟天代代花营养粉的加工方法，所述的巴戟天代代花营养粉以巴戟天、代代花为主要原料，经原料准备、复合酶处理、调配、均质、脱气、灭菌、真空浓缩、冷冻干燥、整理包装等步骤加工而成。本方法将巴戟天、代代花蒸汽杀青，去除原料中的涩味，将原料采用维生素c溶液进行打浆，更加丰富了营养物质，通过复合酶处理，充分保留巴戟天、代代花的营养物质，提高了原料的利用率，多次均质不仅改善了成品营养粉的口感，也提升了成品营养粉的品质，使成品营养粉具有行气宽中，消食，化痰、温养元阳等保健作用。
Description
技术领域
本发明涉及一种营养粉的加工方法，尤其是涉及一种巴戟天代代花营养粉的加工方法。
背景技术
巴戟天，为双子叶植物茜草科，长3~13cm，宽1.5~5cm，前端短渐尖，基部钝形或圆形。巴戟天的干燥根，根呈扁圆柱形，略弯曲。主产于广东、广西等地。药用植物，主治阳痿遗精、宫冷不孕、月经不调、少腹冷痛、风湿痹痛、筋骨痿软。
代代花：别名：酸橙、回青橙、玳玳。它绿叶婆娑，金果悬垂，是家养花卉中难得的佳品。代代花的果实初呈深绿色，成熟后显橙黄色，不脱落至翌年春夏又变成青绿色，故有“回青橙”之称。如养护得法，果实可宿存到第三年，故又名“代代”。 功能主治 行气宽中，消食，化痰。用于胸腹闷胀痛、食积不化、痰饮、脱肛、疏肝，和胃，理气。治胸中痞闷，脘腹胀痛，呕吐、少食。
这两种东西一般都单独使用，巴戟天代代花营养粉的报道并没有。
发明内容
本发明的目的是提供一种巴戟天代代花营养粉的加工方法，本方法工艺稳定、操作简单、易于掌握，将营养丰富的巴戟天、代代花制作成饮用方便的营养粉，不仅丰富了营养粉产品种类，而且提高了巴戟天、代代花的经济价值。
本发明解决其技术问题所采取的技术方案是：
一种巴戟天代代花营养粉的加工方法，其特征是：经原料准备、复合酶处理、调配、均质、脱气、灭菌、真空浓缩、冷冻干燥、整理包装等步骤加工而成，所述的加工方法采用以下步骤：
①原料准备：采摘新鲜的巴戟天、代代花、牡丹花、枇杷叶、柿叶，用清水清洗，滤干水分切成细条，制得巴戟天条、代代花条、牡丹花条、枇杷叶条、柿叶条，取8kg的巴戟天条、3kg的代代花条、1kg的牡丹花条、1kg的枇杷叶条、1kg柿叶条混合均匀，制得混合原料，将混合原料在蒸汽温度为135℃条件下进行杀青10s，将杀青后的混合原料摊平放凉，备用；
②酶解：向杀青后的10kg混合原料中加入10kg的浓度为85%的山楂汁溶液，进行打浆，制得混合浆液，向10kg混合浆液中加入0.01kg的纤维素酶、0.012kg的果胶酶，混合均匀，在55℃的环境下酶解32min；
③调配：向酶解后的混合浆液中加入3kg的木糖醇粉、1.8kg的葛仙米粉、1.2kg的果糖、1kg的麦芽糊精、1kg的仙人掌果汁、1kg的金珠果汁、1kg的沙棘汁、1kg的鸡蛋果汁、0.5kg的苹果酸、0.06kg的无水磷酸氢二钠、0.04kg的黄原胶、0.03kg的魔芋胶，混合均匀，制得混合液；
④均质：将调配好的混合液在65℃、28Mpa的压力下均质，均质4次；
⑤脱气、灭菌：将均质后的混合液采用真空脱气机脱气，真空度在125千帕进行脱气8min，脱气结束后在135℃条件下进行高温瞬时灭菌，时间10s；
⑥真空浓缩：将灭菌后的混合液在0.15MPa，温度70℃条件下进行真空浓缩，制得水分含量为28%的巴戟天代代花浓缩物；
⑦冷冻干燥：将均质后的混合液在-18℃条件下，冷冻12h，然后在装载量按15kg/m2、工作压力65Pa、解析压力35Pa、温度52℃的条件下干燥，制得混合料，将混合料采用高速粉碎法进行粉碎，粒度为160μm，制得巴戟天代代花营养粉；
⑧包装：将巴戟天代代花营养粉用食品级包装材料包装，入通风干燥环境中储存。
有益效果：本方法将巴戟天、代代花蒸汽杀青，去除原料中的涩味，将原料采用维生素c溶液进行打浆，更加丰富了营养物质，通过复合酶处理，充分保留巴戟天、代代花的营养物质，提高了原料的利用率，多次均质不仅改善了成品营养粉的口感，也提升了成品营养粉的品质，使成品营养粉具有行气宽中，消食，化痰、温养元阳等保健作用。
具体实施方式
实施例1：
一种巴戟天代代花营养粉的加工方法，其特征是：经原料准备、复合酶处理、调配、均质、脱气、灭菌、真空浓缩、冷冻干燥、整理包装等步骤加工而成，所述的加工方法采用以下步骤：
①原料准备：采摘新鲜的巴戟天、代代花、黄荆叶、荷叶，用清水清洗，滤干水分切成细条，制得巴戟天条、代代花条、黄荆叶条、荷叶条，取6kg的巴戟天条、3kg的代代花条、1.5kg的黄荆叶条、1.5kg的荷叶条粒混合均匀，制得混合原料，将混合原料在蒸汽温度为120℃条件下进行杀青8s，将杀青后的混合原料摊平放凉，备用；
②酶解：向杀青后的10kg混合原料中加入7kg的浓度为18%的维生素c溶液，进行打浆，制得混合浆液，向10kg混合浆液中加入0.005kg的纤维素酶、0.006kg的果胶酶，混合均匀，在40℃的环境下酶解25min；
③调配：向酶解后的混合浆液中加入3kg的木糖醇粉、1.5kg的葛仙米粉、1.3kg的果糖、1kg的麦芽糊精、0.2kg的苹果酸、0.06kg的无水磷酸氢二钠、0.04kg的黄原胶，混合均匀，制得混合液；
④均质：将调配好的混合液在50℃、25Mpa的压力下均质，均质3次；
⑤脱气、灭菌：将均质后的混合液采用真空脱气机脱气，真空度在110千帕进行脱气15min，脱气结束后在120℃条件下进行高温瞬时灭菌，时间6s；
⑥真空浓缩：将灭菌后的混合液在0.1MPa，温度55℃条件下进行真空浓缩，制得水分含量为40%的巴戟天代代花浓缩物；
⑦冷冻干燥：将均质后的混合液在-25℃条件下，冷冻8h，然后在装载量按12kg/m2、工作压力50Pa、解析压力20Pa、温度50℃的条件下干燥，制得混合料，将混合料采用高速粉碎法进行粉碎，粒度为140μm，制得巴戟天代代花营养粉；
⑧包装：将巴戟天代代花营养粉用食品级包装材料包装，入通风干燥环境中储存。
实施例2：
一种巴戟天代代花营养粉的加工方法，其特征是：经原料准备、复合酶处理、调配、均质、脱气、灭菌、真空浓缩、冷冻干燥、整理包装等步骤加工而成，所述的加工方法采用以下步骤：
①原料准备：采摘新鲜的巴戟天、代代花、番杏叶、桑叶、石榴叶，用清水清洗，滤干水分切成细条，制得巴戟天条、代代花条、番杏叶条、桑叶条、石榴叶条，取7kg的巴戟天条、4kg的代代花条、1.5kg的番杏叶条、1.4kg的桑叶条、1kg石榴叶条混合均匀，制得混合原料，将混合原料在蒸汽温度为130℃条件下进行杀青5s，将杀青后的混合原料摊平放凉，备用；
②酶解：向杀青后的10kg混合原料中加入8kg的浓度为25%的蜂蜜溶液，进行打浆，制得混合浆液，向10kg混合浆液中加入0.008kg的纤维素酶、0.009kg的果胶酶，混合均匀，在50℃的环境下酶解30min；
③调配：向酶解后的混合浆液中加入3.5kg的木糖醇粉、2kg的葛仙米粉、1.5kg的果糖、1.1kg的麦芽糊精、1kg的桑葚汁、1kg的芒果汁、1kg的枇杷汁、1kg的橙汁、0.3kg的苹果酸、0.08kg的无水磷酸氢二钠、0.05kg的黄原胶，混合均匀，制得混合液；
④均质：将混合液均质处理，温度为75℃，采用二级均质，一级均质压力为40Mpa，二级均质压力10Mpa；
⑤脱气、灭菌：将均质后的混合液采用真空脱气机脱气，真空度在120千帕进行脱气10min，脱气结束后在125℃条件下进行高温瞬时灭菌，时间10s；
⑥真空浓缩：将灭菌后的混合液在0.12MPa，温度65℃条件下进行真空浓缩，制得水分含量为32%的巴戟天代代花浓缩物；
⑦气流干燥：将巴戟天代代花浓缩物通过气流干燥机进行气流干燥，气体进口温度设置为160℃，出口温度设置为45℃，干燥后物料含水率为5%，制得混合料，将混合料采用高速粉碎法进行粉碎，粒度为130μm，制得巴戟天代代花营养粉；
⑧包装：将巴戟天代代花营养粉用食品级包装材料包装，入通风干燥环境中储存。
本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。
Claims (1)
1.一种巴戟天代代花营养粉的加工方法，其特征是，经原料准备、复合酶处理、调配、均质、脱气、灭菌、真空浓缩、冷冻干燥、整理包装等步骤加工而成，所述的加工方法采用以下步骤：
①原料准备：采摘新鲜的巴戟天、代代花、牡丹花、枇杷叶、柿叶，用清水清洗，滤干水分切成细条，制得巴戟天条、代代花条、牡丹花条、枇杷叶条、柿叶条，取8kg的巴戟天条、3kg的代代花条、1kg的牡丹花条、1kg的枇杷叶条、1kg柿叶条混合均匀，制得混合原料，将混合原料在蒸汽温度为135℃条件下进行杀青10s，将杀青后的混合原料摊平放凉，备用；
②酶解：向杀青后的10kg混合原料中加入10kg的浓度为85%的山楂汁溶液，进行打浆，制得混合浆液，向10kg混合浆液中加入0.01kg的纤维素酶、0.012kg的果胶酶，混合均匀，在55℃的环境下酶解32min；
③调配：向酶解后的混合浆液中加入3kg的木糖醇粉、1.8kg的葛仙米粉、1.2kg的果糖、1kg的麦芽糊精、1kg的仙人掌果汁、1kg的金珠果汁、1kg的沙棘汁、1kg的鸡蛋果汁、0.5kg的苹果酸、0.06kg的无水磷酸氢二钠、0.04kg的黄原胶、0.03kg的魔芋胶，混合均匀，制得混合液；
④均质：将调配好的混合液在65℃、28Mpa的压力下均质，均质4次；
⑤脱气、灭菌：将均质后的混合液采用真空脱气机脱气，真空度在125千帕进行脱气8min，脱气结束后在135℃条件下进行高温瞬时灭菌，时间10s；
⑥真空浓缩：将灭菌后的混合液在0.15MPa，温度70℃条件下进行真空浓缩，制得水分含量为28%的巴戟天代代花浓缩物；
⑦冷冻干燥：将均质后的混合液在-18℃条件下，冷冻12h，然后在装载量按15kg/m2、工作压力65Pa、解析压力35Pa、温度52℃的条件下干燥，制得混合料，将混合料采用高速粉碎法进行粉碎，粒度为160μm，制得巴戟天代代花营养粉；
⑧包装：将巴戟天代代花营养粉用食品级包装材料包装。
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