Front section assembly of heavy-duty car frame
Technical Field
The invention relates to a front section assembly of a heavy-duty car frame, and belongs to the technical field of heavy-duty cars.
Background
The existing heavy-duty car cab is generally higher, so that the wind resistance coefficient of the whole car is larger, and the oil consumption of the whole car is higher. And the cab is high in position, so that drivers are inconvenient to get on and off, and driving comfort is reduced.
Disclosure of Invention
Aiming at the defects of the prior art, the technical problem to be solved by the invention is to provide the front section assembly of the heavy-duty car frame, which reduces the height of a cab, reduces the wind resistance of the whole car and improves the riding comfort.
In order to solve the technical problems, the invention adopts the following technical scheme: a front section assembly of a heavy-duty car frame comprises a front section front main longitudinal beam, a front section rear main longitudinal beam, a front section first cross beam, a front section second cross beam and a front traction hook bracket, wherein the front section second cross beam is vertically connected between the front section front main longitudinal beam and the front section rear main longitudinal beam, and the front section first cross beam and the front traction hook bracket are connected to one end of the front section front main longitudinal beam, which is not connected with the front section second cross beam; the front section rear main longitudinal beam is L-shaped, the horizontal part of the front section rear main longitudinal beam is connected with the front section second cross beam, and the end part of the front section rear main longitudinal beam, which is not connected with the second cross beam, is an upward extending vertical part; the front section front main longitudinal beam is provided with a pin hole, the pin shaft penetrates through the cab front suspension frame and the pin hole on the front section front main longitudinal beam to enable the cab front suspension bracket to be fixed on the frame front section assembly, and the front section rear main longitudinal beam is provided with a rear bracket connected with the cab rear suspension bracket.
The invention also discloses a front section assembly of the side frame of the heavy-duty car, which comprises a connecting plate, a connecting plate beam and a connecting plate longitudinal beam, wherein the connecting plate beam is vertically welded on the front main longitudinal beam of the front section, one end of the connecting plate is connected with the connecting plate beam and the connecting plate longitudinal beam, the other end of the connecting plate is provided with a pin hole for a pin shaft to pass through, one end of the connecting plate longitudinal beam is connected with the connecting plate beam, and the other end of the connecting plate longitudinal beam is connected to the second cross beam of the front section.
Further, a front section front main longitudinal beam shaft sleeve is arranged on a pin hole of the front section front main longitudinal beam, and a connecting plate shaft sleeve is arranged on a pin hole of the connecting plate.
The front section assembly of the side frame of the heavy-duty car also comprises an inclined beam and a rear bracket beam, wherein the rear bracket is fixed on the front section rear main longitudinal beam through the rear bracket beam, one end of the inclined beam is connected with the front section second beam, and the other end of the inclined beam is connected to the rear bracket beam.
Further, a front traction hook is connected to the front traction hook bracket.
The front section assembly of the side frame of the heavy-duty car comprises 2 front section rear main longitudinal beams, 4 front section front main longitudinal beams, 4 front section rear main longitudinal beams, 2 front section front main longitudinal beams, two front section front main longitudinal beams and 2 front traction hook supports, wherein the 2 front section rear main longitudinal beams are connected to one side of a front section second cross beam in parallel, the 4 front section front main longitudinal beams are connected to the other side of the front section second cross beam in parallel, the front section first cross beam is positioned between the middle two front section front main longitudinal beams, and the 2 front traction hook supports are respectively positioned at two ends of the front section first cross beam.
The invention relates to a front section assembly of a side frame of a heavy-duty car, wherein a front section third cross beam is arranged between two front section rear main longitudinal beams.
According to the front section assembly of the side frame of the heavy-duty car, the first cross beam of the front section is provided with the reinforcing ribs, the first cross beam of the front section is connected with a plurality of sheet metal parts extending towards the rear part of the front section assembly, and the sheet metal parts are provided with a plurality of round holes.
According to the front section assembly of the side frame of the heavy-duty car, the end part of the front section front main longitudinal beam, which is connected with the front section first cross beam, extends upwards, and the height of the front section front main longitudinal beam extending upwards is lower than that of the vertical part of the front section rear main longitudinal beam.
According to the front section assembly of the side frame of the heavy-duty car, the horizontal part and the vertical part of the front section rear main longitudinal beam are transited through an arc.
The invention has the beneficial effects that: the front section assembly of the frame is designed into an L-shaped structure, namely the height of the rear part of the front section assembly of the frame is larger than that of the front part, so that the height of a cab can be effectively reduced, the front part of the front section of the frame is connected with the front suspension of the cab through a pin shaft, and the rear part of the front section of the frame is connected with the rear suspension bracket of the cab through a bracket. In order to ensure the space inside the cab, the front section and the rear main longitudinal beam of the frame adopt a rear high front low variable cross-section structure; in order to ensure the installation space of the front traction hook and the front suspension bracket of the cab, the front part of the front section assembly of the frame adopts a mode of combining a main longitudinal beam structure with a sheet metal part; in order to ensure the strength of the front traction hook bracket, the front traction hook bracket is welded on the front main longitudinal beam of the front section of the frame; in order to ensure the strength of the front section assembly of the frame, the reinforcing ribs are added to the first cross beam of the front section, and the sheet metal parts extending backwards are added to the first cross beam of the front section.
Drawings
FIG. 1 is a front view of a cab installation;
FIG. 2 is a schematic view of the structure of a cab suspension bracket;
FIG. 3 is a schematic structural view of a front frame assembly;
in the figure: 1. cab, 2, frame front section assembly, 3, frame main longitudinal beam, 4, cab front suspension bracket, 5, cab rear suspension bracket, 6, front section rear main longitudinal beam, 7, front section second cross beam, 8, front section front main longitudinal beam, 9, front section third cross beam, 10, front towing hook bracket, 11, front section first cross beam, 12, front towing hook, 13, front section front main longitudinal beam axle sleeve, 14, connecting plate, 15, connecting plate axle sleeve, 16, connecting plate cross beam, 17, connecting plate longitudinal beam, 18, oblique beam, 19, rear bracket cross beam, 20, rear bracket, 21, sheet metal component.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1 and 2, the cab 1 is mounted to the front frame assembly 2 by 2 front cab suspension brackets 4 and 2 rear cab suspension brackets 5, and the front frame assembly 2 is welded to the main frame rail 3.
As shown in fig. 3, a schematic structural diagram of a front section assembly of the frame according to the present embodiment includes a front section front main longitudinal beam 8, a front section rear main longitudinal beam 6, a front section first cross member 11, a front section second cross member 7, and a front towing hook bracket 10, wherein the front section second cross member 7 is vertically connected between the front section front main longitudinal beam 8 and the front section rear main longitudinal beam 6, and the front section first cross member 11 and the front towing hook bracket 10 are connected to one end of the front section front main longitudinal beam 8 that is not connected with the front section second cross member 7; the front section rear main longitudinal beam 6 is L-shaped, the horizontal part of the front section rear main longitudinal beam 6 is connected with the front section second cross beam 7, and the end part of the front section rear main longitudinal beam 6 which is not connected with the second cross beam 7 is an upward extending vertical part; the front section front main longitudinal beam 8 is provided with a pin hole, a pin shaft passes through the pin holes on the cab front suspension bracket 4 and the front section front main longitudinal beam 8 to fix the cab front suspension bracket 4 on the frame front section assembly 2, and the front section rear main longitudinal beam 6 is provided with a rear bracket 20 connected with the cab rear suspension bracket 5.
In this embodiment, the front main longitudinal beam 8 of the front section is provided with a connecting plate 14, a connecting plate cross beam 16 and a connecting plate longitudinal beam 17, the connecting plate cross beam 15 is welded on the front main longitudinal beam 8 of the front section vertically, one end of the connecting plate 14 is welded with the connecting plate cross beam 16 and the connecting plate longitudinal beam 17 together, the other end of the connecting plate 14 is provided with a pin hole for passing through a pin shaft, one end of the connecting plate longitudinal beam 17 is connected with the connecting plate cross beam 16, and the other end is connected to the second cross beam 7 of the front section. The pin hole of the front section front main longitudinal beam 8 is provided with a front section front main longitudinal beam shaft sleeve 13, and the pin hole of the connecting plate 14 is provided with a connecting plate shaft sleeve 15.
In this embodiment, the front section rear main longitudinal beam 6 is provided with an oblique beam 18 and a rear bracket cross beam 19, the rear bracket 20 is fixed on the front section rear main longitudinal beam 6 through the rear bracket cross beam 19, one end of the oblique beam 18 is connected with the front section second cross beam 7, and the other end is connected to the rear bracket cross beam 19.
Further, a front hitch 12 is connected to the front hitch bracket 10.
In this embodiment, the number of front and rear main stringers 6 is 2, the number of front main stringers 8 is 4, 2 front and rear main stringers 6 are connected in parallel to one side of the front second cross member 7, 4 front main stringers 8 are connected in parallel to the other side of the front second cross member 7, the front first cross member 11 is located between the middle two front main stringers, and the front towing hook brackets 10 are 2 and located at two ends of the front first cross member 11. A front section third cross beam 9 is also arranged between the two front section rear main longitudinal beams 6.
In order to ensure the strength of the front section assembly, the first cross beam 11 of the front section is provided with reinforcing ribs, the first cross beam 11 of the front section is connected with a plurality of sheet metal parts 21 extending towards the rear part of the front section assembly, and the sheet metal parts 21 are provided with a plurality of round holes.
For easy installation of the front towing hook, the end of the front section front main longitudinal beam 8 connected with the front section first cross beam extends upward, and the height of the front section front main longitudinal beam 8 extending upward is lower than the height of the vertical part of the front section rear main longitudinal beam 6.
In this embodiment, the horizontal portion and the vertical portion of the front-section rear main longitudinal member 6 are excessively curved.
When the front suspension bracket 4 is installed, the front suspension bracket 4 is fixed to the front frame assembly 2 through the front section front main longitudinal beam shaft sleeve 13 and the connecting plate shaft sleeve 15 by pin shafts. The cab rear suspension bracket 5 is fixed to the rear bracket 20 by bolts and nuts.
The embodiment is to reduce the height of the cab, design the overall shape of the front section of the frame into an L-shaped structure under the condition that the approach angle meets the whole vehicle requirement, and connect the front part of the front section of the frame with the front suspension of the cab through a pin shaft and the rear part of the front section of the frame with the rear suspension of the cab through a bracket. In order to ensure the space inside the cab, the front section and the rear main longitudinal beam of the frame adopt a rear high front low variable cross-section structure; in order to ensure the installation space of the front traction hook and the front suspension bracket of the cab, the front part of the front section assembly of the frame adopts a design scheme that a main longitudinal beam structure is combined with a sheet metal part; in order to ensure the strength of the front traction hook bracket, the front traction hook bracket is welded on the front main longitudinal beam of the front section of the frame; in order to ensure the strength of the front section assembly of the frame, the reinforcing ribs are added to the first cross beam of the front section, and the sheet metal parts extending backwards are added to the first cross beam of the front section. The front section of the frame and the rear frame are welded into a whole. The scheme is simple, firm, stable, simple to assemble, low in cost and good in universality.
The foregoing description is only of the basic principles and preferred embodiments of the present invention, and modifications and alternatives thereto will occur to those skilled in the art to which the present invention pertains, as defined by the appended claims.