CN107505258A - A kind of big load Multifunctional friction testing machine - Google Patents

A kind of big load Multifunctional friction testing machine Download PDF

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Publication number
CN107505258A
CN107505258A CN201710274646.2A CN201710274646A CN107505258A CN 107505258 A CN107505258 A CN 107505258A CN 201710274646 A CN201710274646 A CN 201710274646A CN 107505258 A CN107505258 A CN 107505258A
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crankshaft
connecting rod
reducer
rocker
testing machine
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向晓汉
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Wuxi Institute of Technology
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Wuxi Institute of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N19/00Investigating materials by mechanical methods
    • G01N19/02Measuring coefficient of friction between materials

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  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

本发明涉及摩擦实验技术领域,具体涉及一种大载荷多功能摩擦试验机;它包括驱动电机、减速机、曲柄、普通连杆、摇杆、轴承座、曲轴、扭矩传感器、带关节轴承连杆、拉力传感器、滑块、安装板、测试杆;驱动电机、减速机和轴承座均安装在安装板上;驱动电机和减速机由弹性联轴器相连接;曲柄安装在减速机上;曲柄通过普通连杆和摇杆相连接;摇杆安装在曲轴一端;曲轴穿过两个轴承座;曲轴的另一端安装有扭矩传感器;扭矩传感器上安装有测试杆;曲轴的中部安装有带关节轴承连杆;带关节轴承连杆的末端连接有拉力传感器;本发明一种大载荷多功能摩擦试验机,它可以同时产生往复和摆动运动,实现了同时测量摆动摩擦系数和往复滑动摩擦系数;它自动化程度高,并且具备多功能测试。

The invention relates to the technical field of friction experiments, in particular to a large-load multifunctional friction testing machine; it includes a driving motor, a reducer, a crank, a common connecting rod, a rocker, a bearing seat, a crankshaft, a torque sensor, and a joint bearing connecting rod , tension sensor, slider, mounting plate, test rod; the drive motor, reducer and bearing seat are all installed on the mounting plate; the drive motor and reducer are connected by an elastic coupling; the crank is installed on the reducer; The connecting rod and the rocker are connected; the rocker is installed at one end of the crankshaft; the crankshaft passes through two bearing housings; the other end of the crankshaft is installed with a torque sensor; the torque sensor is installed with a test rod; ; The end of the connecting rod with joint bearing is connected with a tension sensor; a large-load multifunctional friction testing machine of the present invention can simultaneously generate reciprocating and swinging motions, and realize simultaneous measurement of swinging friction coefficient and reciprocating sliding friction coefficient; its degree of automation High, and has a multi-function test.

Description

一种大载荷多功能摩擦试验机A large load multifunctional friction testing machine

技术领域technical field

本发明涉及摩擦实验技术领域,具体涉及一种大载荷多功能摩擦试验机。The invention relates to the technical field of friction experiments, in particular to a large-load multifunctional friction testing machine.

背景技术Background technique

摩擦系数的测试在工业上被广泛的应用,通过摩擦系数的测试能够检测工件的耐磨程度以及摩擦安全性能;过去的大载荷摩擦试验机(测量摩擦系数的装置),测量不同运动形式工况一般设计不同摩擦试验机,需要同时测试往复摩擦系数和摇摆摩擦系数时就得配备不同的摩擦系数测试机,成本高昂,并且分开测试导致测试效率低下,人工成本增加。The test of the coefficient of friction is widely used in industry. The test of the coefficient of friction can detect the wear resistance of the workpiece and the safety performance of friction; Generally, if different friction testing machines are designed, different friction coefficient testing machines must be equipped when testing reciprocating friction coefficient and swing friction coefficient at the same time. The cost is high, and separate testing leads to low testing efficiency and increased labor costs.

发明内容Contents of the invention

本发明的目的在于针对现有技术的缺陷和不足,提供一种结构简单,设计合理、使用方便的一种大载荷多功能摩擦试验机,它包括驱动电机、减速机、曲柄、普通连杆、摇杆、轴承座、曲轴、扭矩传感器、带关节轴承连杆、拉力传感器、滑块、安装板、测试杆;驱动电机、减速机和轴承座均安装在安装板上;驱动电机和减速机由弹性联轴器相连接;曲柄安装在减速机上;曲柄通过普通连杆和摇杆相连接;摇杆安装在曲轴一端;曲轴穿过两个轴承座;曲轴的另一端安装有扭矩传感器;扭矩传感器上安装有测试杆;曲轴的中部安装有带关节轴承连杆;带关节轴承连杆的末端连接有拉力传感器;拉力传感器和滑块向连接。The object of the present invention is to aim at the defects and deficiencies of the prior art, and provide a kind of large-load multifunctional friction testing machine with simple structure, reasonable design and convenient use, which includes a drive motor, a reducer, a crank, a common connecting rod, Rocker, bearing housing, crankshaft, torque sensor, connecting rod with joint bearing, tension sensor, slider, mounting plate, test rod; the driving motor, reducer and bearing housing are installed on the mounting plate; the driving motor and the reducing gear are composed of The crank is connected with the elastic coupling; the crank is installed on the reducer; the crank is connected with the rocker through a common connecting rod; the rocker is installed at one end of the crankshaft; the crankshaft passes through two bearing housings; the other end of the crankshaft is installed with a torque sensor; the torque sensor A test rod is installed on the top; a joint bearing connecting rod is installed in the middle of the crankshaft; a tension sensor is connected to the end of the joint bearing connecting rod; the tension sensor is connected to the slider.

采用上述结构后,本发明有益效果为:本发明所述的一种大载荷多功能摩擦试验机,它可以同时产生往复和摆动运动,实现了同时测量摆动摩擦系数和滑动摩擦系数;它自动化程度高,并且具备多功能测试。After adopting the above structure, the beneficial effects of the present invention are: a large-load multifunctional friction testing machine according to the present invention can generate reciprocating and swinging motions at the same time, and realize simultaneous measurement of swinging friction coefficient and sliding friction coefficient; its degree of automation High, and has a multi-function test.

附图说明Description of drawings

此处所说明的附图是用来提供对本发明的进一步理解,构成本申请的一部分,但并不构成对本发明的不当限定,在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application, but do not constitute an improper limitation of the present invention. In the accompanying drawings:

图1是本发明结构示意图;Fig. 1 is a structural representation of the present invention;

附图标记说明:Explanation of reference signs:

1-驱动电机、2-减速机、3-曲柄、4-普通连杆、5-摇杆、6-轴承座、7-曲轴、8-扭矩传感器、9-带关节轴承连杆、10-拉力传感器、11-滑块、12-安装板、13-测试杆、14-测试件。1-drive motor, 2-reducer, 3-crank, 4-ordinary connecting rod, 5-rocker, 6-bearing seat, 7-crankshaft, 8-torque sensor, 9-connecting rod with joint bearing, 10-tension Sensor, 11-slider, 12-installation plate, 13-test rod, 14-test piece.

具体实施方式detailed description

下面将结合附图以及具体实施例来详细说明本发明,其中的示意性实施例以及说明仅用来解释本发明,但并不作为对本发明的限定。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, wherein the schematic embodiments and descriptions are only used to explain the present invention, but are not intended to limit the present invention.

如图1所示,本具体实施方式所述的一种大载荷多功能摩擦试验机,它包括驱动电机1、减速机2、曲柄3、普通连杆4、摇杆5、轴承座6、曲轴7、扭矩传感器8、带关节轴承连杆9、拉力传感器10、滑块11、安装板12、测试杆13;驱动电机1、减速机2和轴承座6均安装在安装板12上;驱动电机1和减速机2由弹性联轴器相连接;曲柄3安装在减速机2上;曲柄3通过普通连杆4和摇杆5相连接;摇杆5安装在曲轴7一端;曲轴7穿过两个轴承座6;曲轴7的另一端安装有扭矩传感器8;扭矩传感器8上安装有测试杆13;曲轴7的中部安装有带关节轴承连杆9;带关节轴承连杆9的末端连接有拉力传感器10;拉力传感器10和滑块11向连接。As shown in Figure 1, a large-load multifunctional friction testing machine described in this specific embodiment includes a drive motor 1, a reducer 2, a crank 3, a common connecting rod 4, a rocker 5, a bearing seat 6, a crankshaft 7. Torque sensor 8, connecting rod with joint bearing 9, tension sensor 10, slider 11, mounting plate 12, test rod 13; drive motor 1, reducer 2 and bearing seat 6 are all installed on the mounting plate 12; drive motor 1 and reducer 2 are connected by elastic coupling; crank 3 is installed on reducer 2; crank 3 is connected with rocker 5 through ordinary connecting rod 4; rocker 5 is installed at one end of crankshaft 7; crankshaft 7 passes through two A bearing seat 6; the other end of the crankshaft 7 is equipped with a torque sensor 8; the torque sensor 8 is equipped with a test rod 13; the middle part of the crankshaft 7 is equipped with a joint bearing connecting rod 9; The sensor 10; the tension sensor 10 and the slider 11 are connected to each other.

进一步地:所述驱动电机1为变频电机。Further: the drive motor 1 is a variable frequency motor.

本发明所述的一种大载荷多功能摩擦试验机,它在进行摩擦系数测试时:在测试杆13的两侧放置上测试件14,并对测试件14施加压力;在滑块11的两侧放置上测试件14,并在测试件14两端施加压力;将扭矩传感器8和拉力传感器10接入计算机检测系统中;开启驱动电机1,驱动电机1经减速机2减速后带动曲柄3旋转,通过普通连杆4带动摇杆5摆动,轴承座6用于支撑曲轴3,摇杆5带动曲轴7摆动,扭矩传感器8测量测试杆13在测试件14之间的摩擦扭矩,并将测得的摆动摩擦力传递给计算机检测系统,测试件14上外接的压力加载系统提供正压力,并将压力传递给计算机检测系统,计算机检测系统根据摩擦扭矩和正压力即可实时计算出摆动摩擦系数。同时,摆动的曲轴7带动带关节轴承连杆9,从而带动滑块11在下方的测试件14之间产生往复运动,拉压力传感器10直接测量摩擦力,并将测得的摩擦力传递给计算机检测系统,下侧的测试件14外接的正压力加载系统提供正压力,并将压力传递给计算机检测系统,计算机检测系统根据摩擦力和正压力即可实时计算出滑动摩擦系数。A kind of large-load multifunctional friction testing machine of the present invention, it is when carrying out the friction coefficient test: Place the test piece 14 on both sides of the test rod 13, and apply pressure to the test piece 14; Place the upper test piece 14 on the side, and apply pressure at both ends of the test piece 14; connect the torque sensor 8 and the tension sensor 10 into the computer detection system; turn on the drive motor 1, and drive the crank 3 to rotate after the drive motor 1 is decelerated by the reducer 2 , the rocker 5 is driven to swing through the ordinary connecting rod 4, the bearing housing 6 is used to support the crankshaft 3, the rocker 5 drives the crankshaft 7 to swing, the torque sensor 8 measures the friction torque between the test rod 13 and the test piece 14, and the measured The swing friction force is transmitted to the computer detection system, the external pressure loading system on the test piece 14 provides positive pressure, and the pressure is transmitted to the computer detection system, and the computer detection system can calculate the swing friction coefficient in real time according to the friction torque and positive pressure. At the same time, the swinging crankshaft 7 drives the joint bearing connecting rod 9, thereby driving the slider 11 to reciprocate between the test pieces 14 below, and the tension and pressure sensor 10 directly measures the friction force, and transmits the measured friction force to the computer In the detection system, the positive pressure loading system externally connected to the test piece 14 on the lower side provides positive pressure and transmits the pressure to the computer detection system. The computer detection system can calculate the coefficient of sliding friction in real time according to the friction force and the positive pressure.

本发明所述的一种大载荷多功能摩擦试验机,它可以同时产生往复和摆动运动,实现了同时测量摆动摩擦系数和滑动摩擦系数;它自动化程度高,并且具备多功能测试。A large-load multifunctional friction testing machine of the present invention can simultaneously generate reciprocating and swinging motions, and realize simultaneous measurement of swinging friction coefficients and sliding friction coefficients; it has a high degree of automation and has multi-functional testing.

以上所述仅是本发明的较佳实施方式,故凡依本发明专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明专利申请范围内。The above is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.

Claims (2)

1.一种大载荷多功能摩擦试验机,其特征在于:它包括驱动电机(1)、减速机(2)、曲柄(3)、普通连杆(4)、摇杆(5)、轴承座(6)、曲轴(7)、扭矩传感器(8)、带关节轴承连杆(9)、拉力传感器(10)、滑块(11)、安装板(12)、测试杆(13);驱动电机(1)、减速机(2)和轴承座(6)均安装在安装板(12)上;驱动电机(1)和减速机(2)由弹性联轴器相连接;曲柄(3)安装在减速机(2)上;曲柄(3)通过普通连杆(4)和摇杆(5)相连接;摇杆(5)安装在曲轴(7)一端;曲轴(7)穿过两个轴承座(6);曲轴(7)的另一端安装有扭矩传感器(8);扭矩传感器(8)上安装有测试杆(13);曲轴(7)的中部安装有带关节轴承连杆(9);带关节轴承连杆(9)的末端连接有拉力传感器(10);拉力传感器(10)和滑块(11)向连接。1. A large-load multifunctional friction testing machine, characterized in that it includes a drive motor (1), a reducer (2), a crank (3), a common connecting rod (4), a rocker (5), and a bearing seat (6), crankshaft (7), torque sensor (8), connecting rod with joint bearing (9), tension sensor (10), slider (11), mounting plate (12), test rod (13); drive motor (1), reducer (2) and bearing housing (6) are all installed on the mounting plate (12); the drive motor (1) and reducer (2) are connected by elastic coupling; the crank (3) is installed on On the reducer (2); the crank (3) is connected with the rocker (5) through the ordinary connecting rod (4); the rocker (5) is installed on one end of the crankshaft (7); the crankshaft (7) passes through two bearing seats (6); the other end of the crankshaft (7) is equipped with a torque sensor (8); the torque sensor (8) is equipped with a test rod (13); the middle part of the crankshaft (7) is equipped with a joint bearing connecting rod (9); A tension sensor (10) is connected to the end of the joint bearing connecting rod (9); the tension sensor (10) is connected to the slide block (11). 2.根据权利要求1所述的一种大载荷多功能摩擦试验机,其特征在于:所述驱动电机(1)为变频电机。2. A large-load multifunctional friction testing machine according to claim 1, characterized in that: the drive motor (1) is a variable frequency motor.
CN201710274646.2A 2017-04-25 2017-04-25 A kind of big load Multifunctional friction testing machine Pending CN107505258A (en)

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CN109342178A (en) * 2018-12-04 2019-02-15 山东三越仪器有限公司 Energy dissipating, damping, shock insulation comprehensive test system

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CN108827811A (en) * 2018-06-14 2018-11-16 江苏师范大学 Four bar skid twisting experimental devices
CN108827811B (en) * 2018-06-14 2021-02-19 江苏师范大学 Four-bar roll-slip torsion experimental device
CN109342178A (en) * 2018-12-04 2019-02-15 山东三越仪器有限公司 Energy dissipating, damping, shock insulation comprehensive test system

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Application publication date: 20171222

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