CN107503046A - A kind of sewing device - Google Patents

A kind of sewing device Download PDF

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Publication number
CN107503046A
CN107503046A CN201710804166.2A CN201710804166A CN107503046A CN 107503046 A CN107503046 A CN 107503046A CN 201710804166 A CN201710804166 A CN 201710804166A CN 107503046 A CN107503046 A CN 107503046A
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sewing
plate
fixed
push
positioning
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CN107503046B (en
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王键
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Tongxiang Muhan Home Furnishing Co ltd
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Haining City Modern Car Seat Cover Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0059Organic ingredients with special effects, e.g. oil- or water-repellent, antimicrobial, flame-resistant, magnetic, bactericidal, odour-influencing agents; perfumes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02Bed linen; Blankets; Counterpanes
    • A47G9/0238Bed linen
    • A47G9/0253Pillow slips
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/10Pillows
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B27/00Work-feeding means
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • D05B35/02Work-feeding or -handling elements not otherwise provided for for facilitating seaming; Hem-turning elements; Hemmers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/44Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic Table; Zincates; Cadmates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0043Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers
    • D06N3/0047Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers obtained by incorporating air, i.e. froth
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0063Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/007Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
    • D06N3/0077Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0086Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05DINDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
    • D05D2207/00Use of special elements
    • D05D2207/02Pneumatic or hydraulic devices
    • D05D2207/04Suction or blowing devices

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Otolaryngology (AREA)
  • Pulmonology (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

本发明提供了一种缝纫装置。它解决了现有制造方法过于简单,枕套布料不具抗菌、抗静电、阻燃的性能,功能单一等技术问题。本缝纫装置,包括缝纫座,缝纫座上具有缝纫针和压脚,缝纫座上设置有能向缝纫针输送布料的送料机构,送料机构包括定位板、上夹板、下夹板和升降板,定位板固定在缝纫座上,定位板上开设有若干限位孔,限位孔中穿设有用于定位布料的定位杆,定位板上还开设有定位槽,下夹板设置在定位槽中,升降板通过一能带动其水平移动的移动机构设置在缝纫座上,升降板上固定有升降气缸,升降气缸的活塞杆竖直向下,升降气缸的活塞杆端部和上夹板相连,上夹板上具有能将下夹板定位住的定位结构。本发明具有功能性强的优点。

The invention provides a sewing device. It solves the technical problems that the existing manufacturing method is too simple, that the pillowcase fabric does not have antibacterial, antistatic, and flame-retardant properties, and has a single function. The sewing device includes a sewing seat with a sewing needle and a presser foot. The sewing seat is provided with a feeding mechanism capable of delivering cloth to the sewing needle. The feeding mechanism includes a positioning plate, an upper splint, a lower splint and a lifting plate, and the positioning plate Fixed on the sewing seat, a number of limit holes are opened on the positioning plate, and positioning rods for positioning the fabric are pierced in the limit holes, and a positioning groove is also opened on the positioning plate, the lower splint is set in the positioning groove, and the lifting plate passes through A moving mechanism capable of driving it to move horizontally is set on the sewing seat. A lifting cylinder is fixed on the lifting plate. The piston rod of the lifting cylinder is vertically downward. A positioning structure for positioning the lower splint. The present invention has the advantage of strong functionality.

Description

一种缝纫装置a sewing device

技术领域technical field

本发明属于纺织技术领域,涉及一种缝纫装置。The invention belongs to the technical field of textiles and relates to a sewing device.

背景技术Background technique

枕头,是一种睡眠工具。一般认为,枕头是人们为睡眠舒适而采用的填充物。从现代医学研究上认识,人体的脊柱,从正面看是一条直线,但侧面看是具有三个生理弯曲的曲线。为保护颈部的正常生理弯曲,维持人们睡眠时正常的生理活动,睡觉时须采用枕头,枕头一般由枕芯、枕套两部分构成。枕套就是在枕巾下面、包裹枕芯的东西,像一个布口袋。A pillow is a sleeping tool. It is generally believed that pillows are fillers that people adopt for sleeping comfort. From the understanding of modern medical research, the spine of the human body is a straight line when viewed from the front, but it has three physiological curved curves when viewed from the side. In order to protect the normal physiological curvature of the neck and maintain normal physiological activities during people's sleep, a pillow must be used when sleeping, and the pillow is generally made of two parts, a pillow core and a pillowcase. A pillowcase is something that wraps around the pillow core under the pillow towel, like a cloth pocket.

经检索,如中国专利文献公开了一种保健枕枕套布料制造方法【申请号:201310624190.X;公开号:CN 103654027A】。这种保健枕枕套布料制造方法,主要由织造、后处理构成,其特征在于:首先将坯布织造后,在压力容器中按重量份计加入水800-920、菊花15-25、制川乌10-20、白芷5-15、葛根5-15、川芎10-20、丹参6-12、霍香8-16,加热至45-49℃,保温230-270分钟后;再进行后处理。After searching, for example, Chinese patent literature discloses a method for manufacturing health pillow cover fabric [application number: 201310624190.X; publication number: CN 103654027A]. The manufacturing method of the health-care pillow cover fabric is mainly composed of weaving and post-processing, and is characterized in that: firstly, after weaving the gray cloth, add 800-920 water, 15-25 chrysanthemum, and 10 parts by weight into the pressure vessel -20, Baizhi 5-15, Pueraria 5-15, Chuanxiong 10-20, Salvia miltiorrhiza 6-12, Huoxiang 8-16, heat to 45-49°C, keep warm for 230-270 minutes; then carry out post-treatment.

该专利中公开的制造方法虽然使各种医疗效果叠加,共同发挥作用,但是,该制造方法过于简单,枕套布料不具抗菌、抗静电、阻燃的性能,功能单一,因此,设计出一种缝纫装置是很有必要的。Although the manufacturing method disclosed in this patent superimposes various medical effects and functions together, the manufacturing method is too simple, and the pillowcase fabric does not have antibacterial, antistatic, and flame-retardant properties, and has a single function. Therefore, a sewing machine is designed. device is necessary.

发明内容Contents of the invention

本发明的目的是针对现有的技术存在上述问题,提出了一种改进的枕头套的生产方法,该生产方法可解决枕套布料不具抗菌、抗静电、阻燃的问题。The purpose of the present invention is to solve the above-mentioned problems in the existing technology, and propose an improved production method of pillowcases, which can solve the problems that the pillowcase fabrics do not have antibacterial, antistatic and flame-retardant properties.

本发明的目的可通过下列技术方案来实现:一种改进的枕头套的生产方法,其特征在于,包括以下步骤:The object of the present invention can be achieved through the following technical solutions: a production method of an improved pillow case, is characterized in that, comprises the following steps:

a、按重量配比选取原料为:水性PU树脂40-60份、乳液5-6份、消泡剂0.5-2份、抗菌剂3-6份、抗氧剂0.6-1份、增稠剂0.5-1.6份、氧化镁2-4份、氧化锌2-4份和水12-26份;a. Select raw materials according to weight ratio: 40-60 parts of water-based PU resin, 5-6 parts of emulsion, 0.5-2 parts of defoamer, 3-6 parts of antibacterial agent, 0.6-1 part of antioxidant, thickener 0.5-1.6 parts, 2-4 parts of magnesium oxide, 2-4 parts of zinc oxide and 12-26 parts of water;

b、通过搅拌机将所述原料混合在一起,搅拌温度60-68℃,搅拌时间20-40min,配浆完成;b. Mix the raw materials together with a mixer, the stirring temperature is 60-68°C, the stirring time is 20-40min, and the slurry preparation is completed;

c、将所述配浆投入打泡机中,调整所述配浆的进料量与打泡机的进气量,按照体积比1:2.4,得到所需泡孔的大小;c. Put the mixed slurry into the foamer, adjust the feed amount of the mixed slurry and the air intake of the foamer, and obtain the required cell size according to the volume ratio of 1:2.4;

d、投入面料,加温该面料至76-84℃,烫平该面料表面,并经过深层上料;d. Put in the fabric, heat the fabric to 76-84°C, iron the surface of the fabric, and go through deep feeding;

e、将上料好的面料放入烘箱进行烘干,烘箱温度控制在90-110℃,输送速度10-30m/min;e. Put the loaded fabric into the oven for drying, the temperature of the oven is controlled at 90-110°C, and the conveying speed is 10-30m/min;

f、将烘干好的面料通过裁剪机进行裁剪,裁剪成所需尺寸的半成品;f. Cut the dried fabric through a cutting machine and cut it into a semi-finished product of the required size;

g、将半成品通过缝纫装置进行缝合,从而制得耐磨抗菌的枕头套。g. Sewing the semi-finished products through a sewing device to make a wear-resistant and antibacterial pillow case.

采用以上方法,通过面料放入浆料中进行表面处理,通过裁剪机对其进行裁剪,通过缝纫装置进行缝合,从而可使其具有抗菌、抗静电、阻燃的性能,功能性强。Using the above method, put the fabric into the slurry for surface treatment, cut it with a cutting machine, and sew it with a sewing device, so that it can have antibacterial, antistatic, flame-retardant properties and strong functionality.

所述步骤g中的缝纫装置包括缝纫座,缝纫座上具有缝纫针和压脚,缝纫座上设置有能向缝纫针输送布料的送料机构,送料机构包括定位板、上夹板、下夹板和升降板,定位板固定在缝纫座上,定位板上开设有若干限位孔,限位孔中穿设有用于定位布料的定位杆,定位板上还开设有定位槽,下夹板设置在定位槽中,升降板通过一能带动其水平移动的移动机构设置在缝纫座上,升降板上固定有升降气缸,升降气缸的活塞杆竖直向下,升降气缸的活塞杆端部和上夹板相连,上夹板上具有能将下夹板定位住的定位结构。The sewing device in the step g includes a sewing seat, which has a sewing needle and a presser foot, and is provided with a feeding mechanism capable of delivering cloth to the sewing needle on the sewing seat, and the feeding mechanism includes a positioning plate, an upper splint, a lower splint and a lift The positioning plate is fixed on the sewing seat. There are a number of limit holes on the positioning plate. The positioning rods for positioning the fabric are pierced in the limit holes. There are also positioning slots on the positioning plate, and the lower splint is set in the positioning slots. The lifting plate is set on the sewing seat through a moving mechanism that can drive it to move horizontally. The lifting cylinder is fixed on the lifting plate. The piston rod of the lifting cylinder is vertically downward. The splint has a positioning structure capable of positioning the lower splint.

缝纫装置的工作原理如下:根据布料的外形轮廓,将定位杆插入相应的限位孔中,将下夹板放入定位板的定位槽中,将上下两层布料放在定位板上,控制升降气缸的活塞杆上下移动,升降气缸的活塞杆带动上夹板上下移动,随着上夹板的上下移动,上夹板和布料接触,通过定位结构将下夹板定位在上夹板上,并将其输送到缝纫针处,通过移动机构带动升降板水平移动,升降板使布料水平移动,可实现连续不间断的缝合作业,生产效率高。The working principle of the sewing device is as follows: according to the outline of the fabric, insert the positioning rod into the corresponding limit hole, put the lower splint into the positioning groove of the positioning plate, put the upper and lower layers of fabric on the positioning plate, and control the lifting cylinder The piston rod of the lifting cylinder moves up and down, and the piston rod of the lifting cylinder drives the upper splint to move up and down. With the upper and lower movement of the upper splint, the upper splint contacts with the fabric, and the lower splint is positioned on the upper splint through the positioning structure, and it is transported to the sewing needle. At the position, the moving mechanism drives the lifting plate to move horizontally, and the lifting plate moves the fabric horizontally, which can realize continuous and uninterrupted sewing operations, and the production efficiency is high.

所述移动机构包括第一推杆电机、第二推杆电机、第一导轨、第二导轨、第一滑块、第二滑块、安装板和安装架,安装架固定在缝纫座上,第一导轨水平固定在安装架上,第一滑块设置在第一导轨上,第一推杆电机的推杆固定在安装架上,第一推杆电机的推杆水平设置,第一推杆电机的推杆端部和第一滑块相连,安装板固定在第一滑块上,第二导轨水平固定在安装板上,且第二导轨与第一导轨相互垂直,第二滑块设置在第二导轨上,第二推杆电机的推杆固定在安装板上,第二推杆电机的推杆水平设置,第二推杆电机的推杆端部和第二滑块相连,上夹板通过连杆固定在第二滑块上。The moving mechanism comprises a first push rod motor, a second push rod motor, a first guide rail, a second guide rail, a first slide block, a second slide block, a mounting plate and a mounting frame, the mounting frame is fixed on the sewing seat, and the second A guide rail is horizontally fixed on the installation frame, the first slider is arranged on the first guide rail, the push rod of the first push rod motor is fixed on the installation frame, the push rod of the first push rod motor is horizontally arranged, the first push rod motor The end of the push rod is connected to the first slider, the installation plate is fixed on the first slider, the second guide rail is fixed on the installation plate horizontally, and the second guide rail and the first guide rail are perpendicular to each other, and the second slider is set at the On the second guide rail, the push rod of the second push rod motor is fixed on the mounting plate, and the push rod of the second push rod motor is arranged horizontally. The rod is fixed on the second slider.

当需要使升降板水平移动时,控制第一推杆电机的推杆左右移动,第一推杆电机的推杆带动第一滑块左右移动,第一滑块带动安装板左右移动,控制第二推杆电机的推杆前后移动,第二推杆电机的推杆带动第二滑块前后移动,第二滑块带动连杆前后移动,连杆带动上夹板前后移动,从而可使升降板水平移动。When the lifting plate needs to be moved horizontally, the push rod of the first push rod motor is controlled to move left and right, the push rod of the first push rod motor drives the first slider to move left and right, the first slider drives the mounting plate to move left and right, and controls the second The push rod of the push rod motor moves back and forth, the push rod of the second push rod motor drives the second slider to move back and forth, the second slider drives the connecting rod to move back and forth, and the connecting rod drives the upper splint to move back and forth, so that the lifting plate can move horizontally .

所述定位结构包括电磁铁和铁片,铁片固定在下夹板上,电磁铁固定在上夹板上,电磁铁能将铁片吸持住。The positioning structure includes an electromagnet and an iron sheet, the iron sheet is fixed on the lower splint, the electromagnet is fixed on the upper splint, and the electromagnet can hold the iron sheet.

当需要将下夹板定位在上夹板上时,通过电磁铁将铁片吸持住,从而可将下夹板定位在上夹板上,定位快速。When the lower splint needs to be positioned on the upper splint, the iron sheet is held by the electromagnet, so that the lower splint can be positioned on the upper splint, and the positioning is fast.

所述缝纫座上设置有能对布料边沿进行导向的导向结构,导向结构包括导向轮和定位架,定位架固定在缝纫座上,且定位架位于压脚侧部,定位架上设置有下压气缸,下压气缸的活塞杆竖直向下,导向轮通过连接架和下压气缸的活塞杆端部相连,导向轮端部和伺服电机相连。The sewing seat is provided with a guiding structure capable of guiding the edge of the cloth. The guiding structure includes a guide wheel and a positioning frame. The positioning frame is fixed on the sewing seat, and the positioning frame is located at the side of the presser foot. The cylinder, the piston rod of the downward pressure cylinder is vertically downward, the guide wheel is connected with the end of the piston rod of the downward pressure cylinder through the connecting frame, and the end of the guide wheel is connected with the servo motor.

采用以上结构,控制下压气缸的活塞杆上下移动,下压气缸的活塞杆带动导向轮上下移动,通过伺服电机的输出轴带动导向轮转动,从而导向轮可对布料边沿进行导向,使其顺利进入到压脚处,导向效果好。With the above structure, the piston rod of the down-pressing cylinder is controlled to move up and down, the piston rod of the down-pressing cylinder drives the guide wheel to move up and down, and the output shaft of the servo motor drives the guide wheel to rotate, so that the guide wheel can guide the edge of the fabric to make it smooth When entering the presser foot, the guiding effect is good.

所述导向轮的材料为橡胶,导向轮侧面上具有凸出的若干防滑部。The material of the guide wheel is rubber, and there are several protruding anti-slip parts on the side of the guide wheel.

所述缝纫座上设置有能使布料边沿展开的辅助吹气结构,辅助吹气结构包括输气管和风机,下夹板内具有工作腔,下夹板四侧开设有若干与工作腔相连通的出气孔,输气管一端和工作腔相连通,输气管另一端和风机相连通,风机固定在下夹板上。The sewing seat is provided with an auxiliary blowing structure that can expand the edge of the fabric. The auxiliary blowing structure includes an air pipe and a fan. There is a working chamber in the lower splint, and a number of air outlets that communicate with the working chamber are provided on the four sides of the lower splint. , one end of the gas delivery pipe is connected with the working chamber, the other end of the gas delivery pipe is connected with the fan, and the fan is fixed on the lower splint.

采用以上结构,开启风机,通过输气管将外界空气输送到出气孔中,在气流的作用下,可使布料边沿展开,展开效果好。With the above structure, the blower is turned on, and the outside air is sent to the air outlet through the air pipe. Under the action of the air flow, the edge of the fabric can be spread out, and the spread effect is good.

所述输气管中还设置有流量调节阀。A flow regulating valve is also arranged in the air delivery pipe.

采用以上结构,通过流量调节阀可调节输气管中的流量大小,调节方便。By adopting the above structure, the flow rate in the gas delivery pipe can be adjusted through the flow regulating valve, and the adjustment is convenient.

所述缝纫座上还设置有翻面结构,翻面结构包括放置板、第一手指气缸、第二手指气缸、翻面管和推送板,放置板固定在缝纫座上,放置板上开设有用于放置下夹板的放置槽,第一手指气缸固定在放置板一侧,第一手指气缸的手指端部和第一夹紧板相连,第二手指气缸与一能带动其来回移动的移动结构相连,第二手指气缸的手指端部和第二夹紧板相连,推送板设置在放置板上,推送板与一能带动其来回移动的推送气缸相连,推送板上水平设置有转轴,转轴一端与一能带动其转动的减速电机相连,转轴另一端和收紧盘相连,收紧盘上具有凸出的若干工作部,翻面管通过支架固定缝纫座上,且翻面管位于放置板侧部,翻面管靠近放置板的一端为输入端,翻面管另一端通过连接管和空压机相连通,翻面管内固定有安装环,翻面管内还滑动设置有导入管,导入管与一能带动其来回移动的驱动气缸相连,导入管的小口端能插入到第一手指气缸和第二手指气缸,导入管的大口端通过具有弹性的橡胶管和安装环相连通。The sewing seat is also provided with a turning structure, the turning structure includes a placing plate, a first finger cylinder, a second finger cylinder, a turning pipe and a push plate, the placing plate is fixed on the sewing seat, and the placing plate is provided with a The slot for placing the lower splint, the first finger cylinder is fixed on one side of the placement plate, the finger end of the first finger cylinder is connected with the first clamping plate, and the second finger cylinder is connected with a moving structure that can drive it to move back and forth. The finger end of the second finger cylinder is connected with the second clamping plate, and the pushing plate is arranged on the placing plate, and the pushing plate is connected with a pushing cylinder that can drive it to move back and forth. The deceleration motor that can drive it to rotate is connected, and the other end of the rotating shaft is connected with the tightening disc. There are several protruding working parts on the tightening disc. The turning tube is fixed on the sewing seat through the bracket, and the turning tube is located on the side of the placing plate. The end of the turning tube close to the placement plate is the input end, and the other end of the turning tube is connected with the air compressor through a connecting pipe. There is a mounting ring fixed in the turning tube, and an introduction tube is slidingly arranged in the turning tube. The drive cylinder that drives it to move back and forth is connected, the small mouth end of the introduction pipe can be inserted into the first finger cylinder and the second finger cylinder, and the large mouth end of the introduction pipe is connected with the installation ring through an elastic rubber tube.

当需要对其进行翻面时,将缝合好的布料成品放在放置板上,控制第一手指气缸和第二手指气缸的手指动作,第一手指气缸的手指带动第一夹紧板动作,第一夹紧板将布料成品开口一侧夹住,同时,第二手指气缸的手指带动第二夹紧板动作,第二夹紧板将布料成品开口另一侧夹住,通过移动结构带动第二手指气缸移动,使布料成品开口逐渐打开;开启空压机,控制驱动气缸的活塞杆向前移动,驱动气缸的活塞杆带动导入管向前移动,使导入管插入布料成品开口中,同时,控制推送气缸的活塞杆来回动,推送气缸的活塞杆带动推送板来回移动,将布料成品推向翻面管,控制减速电机的输出轴转动,减速电机的输出轴带动转轴转动,转轴带动收紧盘转动,收紧盘将布料成品收紧,控制驱动气缸的活塞杆向后移动,驱动气缸的活塞杆带动导入管向后移动,在气流的作用下将布料成品拉入翻面管中,从而实现翻面,翻面效率高。When it needs to be turned over, put the stitched finished fabric on the placement board, control the finger movements of the first finger cylinder and the second finger cylinder, the fingers of the first finger cylinder drive the first clamping plate to move, the second One clamping plate clamps one side of the opening of the finished fabric, and at the same time, the fingers of the second finger cylinder drive the second clamping plate to move, and the second clamping plate clamps the other side of the opening of the finished fabric, and drives the second clamping plate through the moving structure The finger cylinder moves to gradually open the opening of the finished fabric; turn on the air compressor to control the piston rod of the driving cylinder to move forward, and the piston rod of the driving cylinder drives the introduction tube to move forward, so that the introduction tube is inserted into the opening of the finished fabric. At the same time, the control The piston rod of the push cylinder moves back and forth, the piston rod of the push cylinder drives the push plate to move back and forth, pushes the finished fabric to the turning tube, controls the rotation of the output shaft of the deceleration motor, the output shaft of the deceleration motor drives the rotation of the shaft, and the shaft drives the tightening disc Rotate, the tightening disc tightens the finished fabric, controls the piston rod of the driving cylinder to move backward, and the piston rod of the driving cylinder drives the introduction tube to move backward, and the finished fabric is pulled into the turning tube under the action of the air flow, thus realizing Turn over, the turning efficiency is high.

所述移动结构包括第三推杆电机、导套和导杆,导杆水平固定在放置板上,导套设置在导杆上,第三推杆电机固定在缝纫座上,第三推杆电机的推杆端部和导套相连,第二手指气缸固定在导套上。The moving structure includes a third push rod motor, a guide sleeve and a guide rod, the guide rod is horizontally fixed on the placement plate, the guide sleeve is arranged on the guide rod, the third push rod motor is fixed on the sewing seat, and the third push rod motor The end of the push rod is connected with the guide sleeve, and the second finger cylinder is fixed on the guide sleeve.

当需要使第二手指气缸来回移动时,控制第三推杆电机的推杆来回移动,第三推杆电机的推杆带动导套来回移动,导套带动推送板来回移动,从而可使第二手指气缸来回移动。When the second finger cylinder needs to be moved back and forth, the push rod of the third push rod motor is controlled to move back and forth, the push rod of the third push rod motor drives the guide sleeve to move back and forth, and the guide sleeve drives the push plate to move back and forth, thereby enabling the second finger to move back and forth. The finger cylinder moves back and forth.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、本生产方法中通过面料放入浆料中进行表面处理,通过裁剪机对其进行裁剪,通过缝纫装置进行缝合,从而可使其具有抗菌、抗静电、阻燃的性能,功能性强。1. In this production method, the fabric is put into the slurry for surface treatment, cut by a cutting machine, and stitched by a sewing device, so that it has antibacterial, antistatic, flame-retardant properties and strong functionality.

2、通过将定位杆插入相应的限位孔中,将下夹板放入定位板的定位槽中,将上下两层布料放在定位板上,控制升降气缸的活塞杆带动上夹板移动,将下夹板定位在上夹板上并将其输送到缝纫针处,通过第一推杆电机的第二推杆电机使升降板水平移动,升降板使布料水平移动,可实现连续不间断的缝合作业,生产效率高。2. By inserting the positioning rod into the corresponding limit hole, put the lower splint into the positioning groove of the positioning plate, put the upper and lower layers of fabric on the positioning plate, and control the piston rod of the lifting cylinder to drive the upper splint to move. The splint is positioned on the upper splint and transported to the sewing needle, the lifting plate is moved horizontally by the second push rod motor of the first push rod motor, and the lifting plate moves the fabric horizontally, which can realize continuous and uninterrupted sewing operations, production efficient.

3、通过电磁铁将铁片吸持住,可将下夹板定位在上夹板上,定位快速。3. The iron sheet is held by the electromagnet, and the lower splint can be positioned on the upper splint, and the positioning is fast.

4、通过输气管将外界空气输送到出气孔中,在气流的作用下使布料边沿展开,展开效果好。4. The outside air is sent to the air outlet through the air pipe, and the edge of the fabric is unfolded under the action of the airflow, and the unfolding effect is good.

5、通过流量调节阀可调节输气管中的流量大小,调节方便。5. The flow in the gas pipeline can be adjusted through the flow regulating valve, which is convenient to adjust.

附图说明Description of drawings

图1是缝纫装置的平面结构示意图。Fig. 1 is a schematic plan view of the sewing device.

图2是缝纫装置拆去部分零件的剖视图。Fig. 2 is a sectional view of the sewing device with some parts removed.

图3是缝纫装置中翻面结构的剖视图。Fig. 3 is a cross-sectional view of the turning structure in the sewing device.

图4是缝纫装置中翻面结构的平面结构示意图。Fig. 4 is a schematic plan view of the turning structure in the sewing device.

图5是缝纫装置中移动机构的立体结构示意图。Fig. 5 is a schematic perspective view of the moving mechanism in the sewing device.

图中,1、缝纫座;2、导向轮;3、伺服电机;4、压脚;5、缝纫针;6、定位架;7、下压气缸;8、上夹板;9、升降气缸;10、升降板;11、定位杆;12、定位板;12a、限位孔;12b、定位槽;13、下夹板;13a、出气孔;13b、工作腔;14、铁片;15、电磁铁;16、风机;17、流量调节阀;18、输气管;19、支架;20、安装环;21、空压机;22、连接管;23、驱动气缸;24、橡胶管;25、导入管;26、翻面管;27、第一手指气缸;28、第一夹紧板;29、放置板;29a、放置槽;30、收紧盘;31、转轴;32、推送板;33、减速电机;34、推送气缸;35、第二夹紧板;36、第二手指气缸;37、导套;38、导杆;39、第三推杆电机;40、安装板;41、第二推杆电机;42、第二滑块;43、第二导轨;44、第一推杆电机;45、第一滑块;46、安装架;47、第一导轨。In the figure, 1. Sewing seat; 2. Guide wheel; 3. Servo motor; 4. Presser foot; 5. Sewing needle; 6. Positioning frame; , lifting plate; 11, positioning rod; 12, positioning plate; 12a, limit hole; 12b, positioning groove; 13, lower splint; 13a, air outlet; 13b, working cavity; 16. Fan; 17. Flow regulating valve; 18. Air pipe; 19. Bracket; 20. Installation ring; 21. Air compressor; 22. Connecting pipe; 23. Driving cylinder; 24. Rubber pipe; 25. Introducing pipe; 26. Flip tube; 27. First finger cylinder; 28. First clamping plate; 29. Placement plate; 29a. Placement slot; 30. Tightening plate; 31. Rotating shaft; 32. Pushing plate; 33. Reduction motor ; 34, pushing cylinder; 35, the second clamping plate; 36, the second finger cylinder; 37, guide sleeve; 38, guide rod; 39, the third push rod motor; 40, mounting plate; 41, the second push rod Motor; 42, the second slide block; 43, the second guide rail; 44, the first push rod motor; 45, the first slide block; 46, the mounting frame; 47, the first guide rail.

具体实施方式detailed description

以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.

本改进的枕头套的生产方法,包括以下步骤:The production method of the improved pillowcase comprises the following steps:

a、按重量配比选取原料为:水性PU树脂40-60份、乳液5-6份、消泡剂0.5-2份、抗菌剂3-6份、抗氧剂0.6-1份、增稠剂0.5-1.6份、氧化镁2-4份、氧化锌2-4份和水12-26份;在本实施例中,称取水性PU树脂50份、乳液5份、消泡剂1份、抗菌剂4份、抗氧剂0.8份、增稠剂1份、氧化镁3份、氧化锌3份和水20份;a. Select raw materials according to weight ratio: 40-60 parts of water-based PU resin, 5-6 parts of emulsion, 0.5-2 parts of defoamer, 3-6 parts of antibacterial agent, 0.6-1 part of antioxidant, thickener 0.5-1.6 parts, 2-4 parts of magnesium oxide, 2-4 parts of zinc oxide and 12-26 parts of water; in this embodiment, weigh 50 parts of water-based PU resin, 5 parts of emulsion, 1 part of defoamer, 4 parts of anti-oxidant, 0.8 part of antioxidant, 1 part of thickener, 3 parts of magnesium oxide, 3 parts of zinc oxide and 20 parts of water;

b、通过搅拌机将所述原料混合在一起,搅拌温度60-68℃,搅拌时间20-40min,配浆完成;在本实施例中,搅拌温度64℃,搅拌时间30min;b. The raw materials are mixed together by a mixer, the stirring temperature is 60-68°C, the stirring time is 20-40min, and the slurry preparation is completed; in this embodiment, the stirring temperature is 64°C, and the stirring time is 30min;

c、将所述配浆投入打泡机中,调整所述配浆的进料量与打泡机的进气量,按照体积比1:2.4,得到所需泡孔的大小;c. Put the mixed slurry into the foamer, adjust the feed amount of the mixed slurry and the air intake of the foamer, and obtain the required cell size according to the volume ratio of 1:2.4;

d、投入面料,加温该面料至76-84℃,烫平该面料表面,并经过深层上料;在本实施例中,加温该面料至80℃;d. Put in the fabric, heat the fabric to 76-84°C, iron the surface of the fabric, and go through deep feeding; in this embodiment, heat the fabric to 80°C;

e、将上料好的面料放入烘箱进行烘干,烘箱温度控制在90-110℃,输送速度10-30m/min;在本实施例中,烘箱温度控制在100℃,输送速度20m/min;e. Put the loaded fabric into an oven for drying. The oven temperature is controlled at 90-110°C, and the conveying speed is 10-30m/min; in this embodiment, the oven temperature is controlled at 100°C, and the conveying speed is 20m/min ;

f、将烘干好的面料通过裁剪机进行裁剪,裁剪成所需尺寸的半成品;f. Cut the dried fabric through a cutting machine and cut it into a semi-finished product of the required size;

g、将半成品通过缝纫装置进行缝合,从而制得耐磨抗菌的枕头套。g. Sewing the semi-finished products through a sewing device to make a wear-resistant and antibacterial pillow case.

采用该方法,通过面料放入浆料中进行表面处理,通过裁剪机对其进行裁剪,通过缝纫装置进行缝合,从而可使其具有抗菌、抗静电、阻燃的性能,功能性强。With this method, the fabric is put into the slurry for surface treatment, cut by a cutting machine, and stitched by a sewing device, so that it has antibacterial, antistatic, flame-retardant properties and strong functionality.

如图1所示,步骤g中的缝纫装置包括缝纫座1,缝纫座1上具有缝纫针5和压脚4,缝纫座1上设置有能向缝纫针5输送布料的送料机构,送料机构包括定位板12、上夹板8、下夹板13和升降板10,定位板12固定在缝纫座1上,定位板12通过螺栓连接的方式固定在缝纫座1上;定位板12上开设有若干限位孔12a,在本实施例中,限位孔12a的数量为三十个,限位孔12a分布在定位板12上表面的四周;限位孔12a中穿设有用于定位布料的定位杆11,定位板12上还开设有定位槽12b,下夹板13设置在定位槽12b中,升降板10通过一能带动其水平移动的移动机构设置在缝纫座1上,升降板10上固定有升降气缸9,升降板10上通过螺栓连接的方式固定有升降气缸9;升降气缸9的活塞杆竖直向下,升降气缸9的活塞杆端部和上夹板8相连,升降气缸9的活塞杆端部通过螺栓连接的方式和上夹板8相连;上夹板8上具有能将下夹板13定位住的定位结构。As shown in Figure 1, the sewing device in the step g comprises a sewing seat 1, which has a sewing needle 5 and a presser foot 4, and the sewing seat 1 is provided with a feeding mechanism that can deliver cloth to the sewing needle 5, and the feeding mechanism includes Positioning plate 12, upper splint 8, lower clamping plate 13 and lifting plate 10, positioning plate 12 is fixed on the sewing seat 1, and positioning plate 12 is fixed on the sewing seat 1 by the mode of bolt connection; Hole 12a, in the present embodiment, the quantity of limiting hole 12a is thirty, and limiting hole 12a is distributed around the upper surface of positioning plate 12; Perforated with positioning bar 11 for positioning cloth in limiting hole 12a, The positioning plate 12 is also provided with a positioning groove 12b, the lower splint 13 is arranged in the positioning groove 12b, the lifting plate 10 is arranged on the sewing seat 1 through a moving mechanism that can drive its horizontal movement, and the lifting plate 10 is fixed with a lifting cylinder 9 , the lifting plate 10 is fixed with a lifting cylinder 9 by bolt connection; the piston rod of the lifting cylinder 9 is vertically downward, the piston rod end of the lifting cylinder 9 is connected with the upper splint 8, and the piston rod end of the lifting cylinder 9 passes through The way of bolt connection is connected with the upper splint 8; the upper splint 8 has a positioning structure capable of positioning the lower splint 13.

如图1、图5所示,移动结构包括第一推杆电机44、第二推杆电机41、第一导轨47、第二导轨43、第一滑块45、第二滑块42、安装板40和安装架46,安装架46固定在缝纫座1上,第一导轨47水平固定在安装架46上,第一滑块45设置在第一导轨47上,第一推杆电机44的推杆固定在安装架46上,第一推杆电机44的推杆水平设置,第一推杆电机44的推杆端部和第一滑块45相连,安装板40固定在第一滑块45上,第二导轨43水平固定在安装板40上,且第二导轨43与第一导轨47相互垂直,第二滑块42设置在第二导轨43上,第二推杆电机41的推杆固定在安装板40上,第二推杆电机41的推杆水平设置,第二推杆电机41的推杆端部和第二滑块42相连,上夹板8通过连杆固定在第二滑块42上。As shown in Fig. 1 and Fig. 5, the moving structure includes a first push rod motor 44, a second push rod motor 41, a first guide rail 47, a second guide rail 43, a first slider 45, a second slider 42, and a mounting plate. 40 and the mounting frame 46, the mounting frame 46 is fixed on the sewing seat 1, the first guide rail 47 is horizontally fixed on the mounting frame 46, the first slide block 45 is arranged on the first guide rail 47, the push rod of the first push rod motor 44 Be fixed on the mounting frame 46, the push rod of the first push rod motor 44 is arranged horizontally, the push rod end of the first push rod motor 44 links to each other with the first slide block 45, and the mounting plate 40 is fixed on the first slide block 45, The second guide rail 43 is horizontally fixed on the mounting plate 40, and the second guide rail 43 is perpendicular to the first guide rail 47, the second slide block 42 is arranged on the second guide rail 43, and the push rod of the second push rod motor 41 is fixed on the installation On the plate 40, the push rod of the second push rod motor 41 is arranged horizontally, and the push rod end of the second push rod motor 41 is connected with the second slide block 42, and the upper splint 8 is fixed on the second slide block 42 by a connecting rod.

如图2所示,定位结构包括电磁铁15和铁片14,铁片14固定在下夹板13上,铁片14通过螺栓连接的方式固定在下夹板13上;电磁铁15固定在上夹板8上,电磁铁15通过螺栓连接的方式固定在上夹板8上;电磁铁15能将铁片14吸持住。As shown in Figure 2, the positioning structure includes an electromagnet 15 and an iron sheet 14, the iron sheet 14 is fixed on the lower splint 13, and the iron sheet 14 is fixed on the lower splint 13 by means of bolt connection; the electromagnet 15 is fixed on the upper splint 8, The electromagnet 15 is fixed on the upper splint 8 by means of bolt connection; the electromagnet 15 can hold the iron sheet 14 .

如图1所示,缝纫座1上设置有能对布料边沿进行导向的导向结构,导向结构包括导向轮2和定位架6,定位架6固定在缝纫座1上,定位架6通过螺栓连接的方式固定在缝纫座1上;且定位架6位于压脚4侧部,定位架6上设置有下压气缸7,下压气缸7固定在定位架6上;下压气缸7的活塞杆竖直向下,导向轮2通过连接架和下压气缸7的活塞杆端部相连,导向轮2端部和伺服电机3相连,伺服电机3固定在连接架上,伺服电机3的输出轴和导向轮2端部相连;采用该结构,控制下压气缸7的活塞杆上下移动,下压气缸7的活塞杆带动导向轮2上下移动,通过伺服电机3的输出轴带动导向轮2转动,从而导向轮2可对布料边沿进行导向,使其顺利进入到压脚4处,导向效果好;导向轮2的材料为橡胶,导向轮2侧面上具有凸出的若干防滑部,在本实施例中,防滑部的数量为二十个。As shown in Figure 1, the sewing seat 1 is provided with a guiding structure that can guide the edge of the cloth. The guiding structure includes a guide wheel 2 and a positioning frame 6. The positioning frame 6 is fixed on the sewing seat 1, and the positioning frame 6 is connected by bolts. The method is fixed on the sewing seat 1; and the positioning frame 6 is located at the side of the presser foot 4, and the positioning frame 6 is provided with a downward pressure cylinder 7, and the downward pressure cylinder 7 is fixed on the positioning frame 6; the piston rod of the downward pressure cylinder 7 is vertical Downward, the guide wheel 2 is connected to the end of the piston rod of the downward pressure cylinder 7 through the connecting frame, the end of the guide wheel 2 is connected to the servo motor 3, the servo motor 3 is fixed on the connecting frame, the output shaft of the servo motor 3 and the guide wheel The two ends are connected; with this structure, the piston rod of the downward pressure cylinder 7 is controlled to move up and down, and the piston rod of the downward pressure cylinder 7 drives the guide wheel 2 to move up and down, and the output shaft of the servo motor 3 drives the guide wheel 2 to rotate, so that the guide wheel 2. It can guide the edge of the fabric so that it can smoothly enter the presser foot 4, and the guiding effect is good; the material of the guide wheel 2 is rubber, and there are several protruding anti-skid parts on the side of the guide wheel 2. In this embodiment, the anti-skid The number of sections is twenty.

如图2所示,缝纫座1上设置有能使布料边沿展开的辅助吹气结构,辅助吹气结构包括输气管18和风机16,下夹板13内具有工作腔13b,下夹板13四侧开设有若干与工作腔13b相连通的出气孔13a,在本实施例中,出气孔13a的数量为二十个;输气管18一端和工作腔13b相连通,输气管18另一端和风机16相连通,风机16固定在下夹板13上,风机16通过螺栓连接的方式固定在下夹板13上;采用该结构,开启风机16,通过输气管18将外界空气输送到出气孔13a中,在气流的作用下,可使布料边沿展开,展开效果好。As shown in Figure 2, the sewing seat 1 is provided with an auxiliary blowing structure that can expand the edge of the cloth. The auxiliary blowing structure includes an air delivery pipe 18 and a fan 16. There is a working chamber 13b in the lower clamping plate 13, and the four sides of the lower clamping plate 13 are provided with There are several air outlet holes 13a that communicate with the working chamber 13b. In this embodiment, the number of air outlet holes 13a is twenty; one end of the air delivery pipe 18 communicates with the working chamber 13b, and the other end of the air delivery pipe 18 communicates with the fan 16 , the fan 16 is fixed on the lower clamping plate 13, and the fan 16 is fixed on the lower clamping plate 13 by bolt connection; with this structure, the fan 16 is turned on, and the outside air is delivered to the air outlet 13a through the air delivery pipe 18, and under the action of the air flow, The edge of the fabric can be unfolded, and the unfolding effect is good.

如图2所示,输气管18中还设置有流量调节阀17;采用该结构,通过流量调节阀17可调节输气管18中的流量大小,调节方便。As shown in FIG. 2 , the gas delivery pipe 18 is also provided with a flow regulating valve 17 ; with this structure, the flow in the gas delivery pipe 18 can be adjusted through the flow regulating valve 17 , which is convenient to adjust.

如图3、图4所示,缝纫座1上还设置有翻面结构,翻面结构包括放置板29、第一手指气缸27、第二手指气缸36、翻面管26和推送板32,放置板29固定在缝纫座1上,放置板29通过螺栓连接的方式固定在缝纫座1上;放置板29上开设有用于放置下夹板13的放置槽29a,第一手指气缸27固定在放置板29一侧,第一手指气缸27的手指端部和第一夹紧板28相连,第二手指气缸36与一能带动其来回移动的移动结构相连,第二手指气缸36的手指端部和第二夹紧板35相连,推送板32设置在放置板29上,推送板32与一能带动其来回移动的推送气缸34相连,推送板32上水平设置有转轴31,转轴31一端与一能带动其转动的减速电机33相连,转轴31另一端和收紧盘30相连,收紧盘30上具有凸出的若干工作部,在本实施例中,工作部的数量为六个;翻面管26通过支架19固定缝纫座1上,且翻面管26位于放置板29侧部,翻面管26靠近放置板29的一端为输入端,翻面管26另一端通过连接管22和空压机21相连通,翻面管26内固定有安装环20,翻面管26内还滑动设置有导入管25,导入管25与一能带动其来回移动的驱动气缸23相连,导入管25的小口端能插入到第一手指气缸27和第二手指气缸36,导入管25的大口端通过具有弹性的橡胶管24和安装环20相连通。As shown in Fig. 3 and Fig. 4, the sewing seat 1 is also provided with a turn-over structure, which includes a placement plate 29, a first finger cylinder 27, a second finger cylinder 36, a turn-over pipe 26 and a push plate 32. The plate 29 is fixed on the sewing seat 1, and the placing plate 29 is fixed on the sewing seat 1 by bolt connection; the placing plate 29 is provided with a placement groove 29a for placing the lower splint 13, and the first finger cylinder 27 is fixed on the placing plate 29 On one side, the finger end of the first finger cylinder 27 links to each other with the first clamping plate 28, and the second finger cylinder 36 links to each other with a moving structure that can drive it to move back and forth. Clamping plate 35 links to each other, and pushing plate 32 is arranged on the placing plate 29, and pushing plate 32 links to each other with a pushing cylinder 34 that can drive it to move back and forth. The rotating deceleration motor 33 is connected, and the other end of the rotating shaft 31 is connected to the tightening disc 30, and the tightening disc 30 has a plurality of protruding working parts. In this embodiment, the number of working parts is six; The bracket 19 is fixed on the sewing seat 1, and the turning pipe 26 is located at the side of the placement plate 29, the end of the turning pipe 26 close to the placement plate 29 is the input end, and the other end of the turning pipe 26 is connected to the air compressor 21 through the connecting pipe 22 Tong, the installation ring 20 is fixed in the turning pipe 26, and the leading pipe 25 is also slidably arranged in the turning pipe 26. The leading pipe 25 links to each other with a driving cylinder 23 that can drive it to move back and forth, and the small mouth end of the leading pipe 25 can be inserted. To the first finger cylinder 27 and the second finger cylinder 36 , the large mouth end of the introduction pipe 25 communicates with the mounting ring 20 through the elastic rubber tube 24 .

如图4所示,移动结构包括第三推杆电机39、导套37和导杆38,导杆38水平固定在放置板29上,导杆38通过螺栓连接的方式固定在放置板29上;导套37设置在导杆38上,第三推杆电机39固定在缝纫座1上,第三推杆电机39通过螺栓连接的方式固定在缝纫座1上;第三推杆电机39的推杆端部和导套37相连,第二手指气缸36固定在导套37上。As shown in Figure 4, the moving structure includes a third push rod motor 39, a guide sleeve 37 and a guide rod 38, the guide rod 38 is horizontally fixed on the placement plate 29, and the guide rod 38 is fixed on the placement plate 29 by bolts; Guide sleeve 37 is arranged on guide rod 38, and the 3rd push rod motor 39 is fixed on the sewing seat 1, and the 3rd push rod motor 39 is fixed on the sewing seat 1 by the mode of bolt connection; The push rod of the 3rd push rod motor 39 The end is connected with the guide sleeve 37, and the second finger cylinder 36 is fixed on the guide sleeve 37.

缝纫装置的工作原理如下:根据布料的外形轮廓,将定位杆11插入相应的限位孔12a中,将下夹板13放入定位板12的定位槽12b中,将上下两层布料放在定位板12上,控制升降气缸9的活塞杆上下移动,升降气缸9的活塞杆带动上夹板8上下移动,随着上夹板8的上下移动,上夹板8和布料接触,通过电磁铁15将铁片14吸持住,将下夹板13定位在上夹板8上,并将其输送到缝纫针5处;控制第一推杆电机44的推杆左右移动,第一推杆电机44的推杆带动第一滑块45左右移动,第一滑块45带动安装板40左右移动,控制第二推杆电机41的推杆前后移动,第二推杆电机41的推杆带动第二滑块42前后移动,第二滑块42带动连杆前后移动,连杆带动上夹板8前后移动,使升降板10水平移动,升降板10使布料水平移动,可实现连续不间断的缝合作业;将缝合好的布料成品放在放置板29上,控制第一手指气缸27和第二手指气缸36的手指动作,第一手指气缸27的手指带动第一夹紧板28动作,第一夹紧板28将布料成品开口一侧夹住,同时,第二手指气缸36的手指带动第二夹紧板35动作,第二夹紧板35将布料成品开口另一侧夹住,控制第三推杆电机39的推杆来回移动,第三推杆电机39的推杆带动导套37来回移动,导套37带动推送板32来回移动,使布料成品开口逐渐打开;开启空压机21,控制驱动气缸23的活塞杆向前移动,驱动气缸23的活塞杆带动导入管25向前移动,使导入管25插入布料成品开口中,同时,控制推送气缸34的活塞杆来回动,推送气缸34的活塞杆带动推送板32来回移动,将布料成品推向翻面管26,控制减速电机33的输出轴转动,减速电机33的输出轴带动转轴31转动,转轴31带动收紧盘30转动,收紧盘30将布料成品收紧,控制驱动气缸23的活塞杆向后移动,驱动气缸23的活塞杆带动导入管25向后移动,在气流的作用下将布料成品拉入翻面管26中,实现翻面。The working principle of the sewing device is as follows: according to the outline of the fabric, insert the positioning rod 11 into the corresponding limit hole 12a, put the lower splint 13 into the positioning groove 12b of the positioning plate 12, and place the upper and lower layers of fabric on the positioning plate 12, the piston rod of the lifting cylinder 9 is controlled to move up and down, and the piston rod of the lifting cylinder 9 drives the upper clamping plate 8 to move up and down. Suction and hold, the lower splint 13 is positioned on the upper splint 8, and it is delivered to the sewing needle 5 places; the push rod of the first push rod motor 44 is controlled to move left and right, and the push rod of the first push rod motor 44 drives the first push rod Slide block 45 moves left and right, and first slide block 45 drives mounting plate 40 to move left and right, controls the push rod of second push rod motor 41 to move back and forth, and the push rod of second push rod motor 41 drives second slide block 42 to move back and forth, the second The second slider 42 drives the connecting rod to move back and forth, and the connecting rod drives the upper splint 8 to move back and forth, so that the lifting plate 10 moves horizontally, and the lifting plate 10 moves the cloth horizontally, which can realize continuous and uninterrupted sewing operations; On the placement plate 29, the fingers of the first finger cylinder 27 and the second finger cylinder 36 are controlled, and the fingers of the first finger cylinder 27 drive the first clamping plate 28 to move, and the first clamping plate 28 pushes the finished cloth to the opening side. Clamping, at the same time, the fingers of the second finger cylinder 36 drive the second clamping plate 35 to move, the second clamping plate 35 clamps the other side of the opening of the finished cloth, and controls the push rod of the third push rod motor 39 to move back and forth. The push rod of the third push rod motor 39 drives the guide sleeve 37 to move back and forth, and the guide sleeve 37 drives the push plate 32 to move back and forth, so that the opening of the finished cloth product is gradually opened; the air compressor 21 is turned on, and the piston rod of the driving cylinder 23 is controlled to move forward, The piston rod of the drive cylinder 23 drives the introduction pipe 25 to move forward, so that the introduction pipe 25 is inserted into the opening of the finished cloth product. The finished cloth is pushed to the turning pipe 26 to control the rotation of the output shaft of the deceleration motor 33. The output shaft of the deceleration motor 33 drives the rotating shaft 31 to rotate, and the rotating shaft 31 drives the tightening disc 30 to rotate. The piston rod of cylinder 23 moves backward, and the piston rod of driving cylinder 23 drives lead-in pipe 25 to move backward, and cloth finished product is pulled in the turning-over pipe 26 under the effect of air-flow, realizes turning over.

本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.

Claims (7)

1. a kind of sewing device, including sewing seat, it is characterised in that there is sewing needle and presser feet on sewing seat, set on seat of sewing The feed mechanism of cloth can be conveyed to sewing needle by being equipped with, and feed mechanism includes location-plate, train wheel bridge, lower plate and lifter plate, fixed Position plate is fixed on sewing seat, and some spacing holes are offered on location-plate, the positioning for positioning cloth is equipped with spacing hole Bar, locating slot is further opened with location-plate, lower plate is arranged in locating slot, and lifter plate can drive what it was moved horizontally by one Travel mechanism is arranged on sewing seat, is fixed with lift cylinder on lifter plate, the piston rod of lift cylinder straight down, lifting air The piston rod end of cylinder is connected with train wheel bridge, has the location structure that can position lower plate on train wheel bridge.
2. sewing device according to claim 1, it is characterised in that the travel mechanism includes the first push-rod electric machine, the Two push-rod electric machines, the first guide rail, the second guide rail, the first sliding block, the second sliding block, installing plate and mounting bracket, mounting bracket are fixed on seam Thread on seat, the first guide rail is horizontally fixed on mounting bracket, and the first sliding block is arranged on the first guide rail, the push rod of the first push-rod electric machine It is fixed on mounting bracket, the push rod of the first push-rod electric machine is horizontally disposed with, the push rod end of the first push-rod electric machine and the first sliding block phase Even, installing plate is fixed on the first sliding block, and the second guide rail is horizontally fixed on installing plate, and the second guide rail and the first guide rail are mutual Vertically, the second sliding block is arranged on the second guide rail, and the push rod of the second push-rod electric machine is fixed on a mounting board, the second push-rod electric machine Push rod is horizontally disposed with, and the push rod end of the second push-rod electric machine is connected with the second sliding block, and train wheel bridge is fixed on the second cunning by connecting rod On block.
3. sewing device according to claim 1, it is characterised in that the location structure includes electromagnet and iron plate, iron Piece is fixed on lower plate, and electromagnet is fixed on train wheel bridge, and electromagnet can live iron plate sticking.
4. sewing device according to claim 1, it is characterised in that be provided with and cloth edge can be entered on the sewing seat The guide frame that row is oriented to, guide frame include directive wheel and locating rack, and locating rack is fixed on sewing seat, and locating rack is located at Presser feet sidepiece, is provided with lower air cylinder on locating rack, the piston rod of lower air cylinder straight down, directive wheel by link and under The piston rod end of air cylinder is connected, and is oriented to wheel end and is connected with servomotor.
5. sewing device according to claim 4, it is characterised in that the material of the directive wheel is rubber, directive wheel side There are some anti-slip parts of protrusion on face.
6. sewing device according to claim 1, it is characterised in that the exhibition of cloth edge can be made by being provided with the sewing seat The auxiliary blowing structure opened, auxiliary blowing structure include appendix and blower fan, have working chamber in lower plate, the side of lower plate four is opened Provided with some ventholes being connected with working chamber, appendix one end is connected with working chamber, the appendix other end and blower fan phase Connection, blower fan are fixed on lower plate.
7. sewing device according to claim 6, it is characterised in that be additionally provided with flow control valve in the appendix.
CN201710804166.2A 2016-08-09 2016-08-09 A kind of sewing device Active CN107503046B (en)

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CN113481665A (en) * 2021-06-30 2021-10-08 泉州誉财自动化设备有限责任公司 Round collar sewing machine

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CN106192415B (en) 2018-07-13
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CN108277652B (en) 2020-11-20
CN108316006A (en) 2018-07-24
CN108277652A (en) 2018-07-13

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