CN107498328A - A kind of servo-controlled flexible material pressing device by formula numerical control drilling - Google Patents
A kind of servo-controlled flexible material pressing device by formula numerical control drilling Download PDFInfo
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- CN107498328A CN107498328A CN201710659872.2A CN201710659872A CN107498328A CN 107498328 A CN107498328 A CN 107498328A CN 201710659872 A CN201710659872 A CN 201710659872A CN 107498328 A CN107498328 A CN 107498328A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明公开一种通过式数控钻之伺服控制的柔性压料装置,包括一底板(10)、一侧面靠档装置(20)、一柔性压料装置(30),在侧面靠档装置与柔性压料装置之间具有供板材进入的通道(40),当板材在传输装置的带动下沿通道进入工作区后,到达设定位置时,利用柔性压料装置(30)将板材推向侧面靠档装置(20),并且压紧板材,使板材定位,有利于后续作钻孔加工,而柔性压料装置由于具有一定的弹性,可以吸收板材在宽度上的尺寸误差,从而提高钻孔精度。
The invention discloses a servo-controlled flexible pressing device of a through-type numerical control drill, which comprises a bottom plate (10), a side stop device (20), a flexible pressing device (30), and a side stop device and a flexible pressing device. There is a channel (40) between the pressing devices for the sheet to enter. When the sheet enters the working area along the channel and reaches the set position under the drive of the transmission device, the flexible pressing device (30) is used to push the sheet to the side. The gear device (20) is used to press the plate to position the plate, which is beneficial to the subsequent drilling process. The flexible pressing device can absorb the dimensional error in the width of the plate due to its certain elasticity, thereby improving the drilling accuracy.
Description
技术领域technical field
本发明涉及板材加工领域技术,尤其是指一种通过式数控钻之伺服控制的柔性压料装置。The invention relates to the technology in the field of plate processing, in particular to a servo-controlled flexible pressing device of a pass-through numerical control drill.
背景技术Background technique
通过式数控钻用于对板材进行钻孔加工,其结构可参考中国发明专利,申请号为201710223217.2的一种自动进出料自动扫码的智能化通过式数控钻设备。当板材在上料机带动进入工作位置时,先对板材定位,再进行钻孔,钻孔完毕后自动出料。The through-type CNC drill is used to drill holes in the plate. Its structure can refer to the Chinese invention patent, the application number is 201710223217.2, which is an intelligent through-type CNC drilling equipment with automatic feeding and discharging and automatic code scanning. When the plate is driven into the working position by the feeder, the plate is positioned first, and then drilled, and the material is automatically discharged after drilling.
现有通过式数控钻孔设备对板材的定位通过压料装置实现,压料装置多为压板式压料装置或伺服控制扭力式压料装置。其中,压板式压料装置为硬性压料,其压力不可调节,当板材下料后头尾两端有宽度尺寸误差时,会产生压力过大或压不紧现象。伺服控制扭力式压料装置存在以下弊端:The positioning of the plate by the existing through-type numerical control drilling equipment is realized by a pressing device, and the pressing device is mostly a pressing plate type pressing device or a servo-controlled torsion type pressing device. Among them, the pressing plate type pressing device is a rigid pressing material, and its pressure cannot be adjusted. When there is a width dimension error at both ends of the plate after blanking, the phenomenon of excessive pressure or insufficient pressure will occur. The servo control torsion type pressing device has the following disadvantages:
1、压料装置为一块固定于平移支座上的压板,其只能限位一定宽度,无法消除板材误差,当板材下料有误差时,压料或过紧或压不住板,精度无法保证。1. The pressing device is a pressing plate fixed on the translational support, which can only limit a certain width and cannot eliminate the error of the plate. When there is an error in the blanking of the plate, the pressing material is too tight or the plate cannot be pressed, and the accuracy cannot be achieved. ensure.
2、现有通过式数控钻伺服控制扭力式压料装置,其电气控制难度大,当扭力过小时,压料装置会产生过载不够力。当达到一定扭力时,伺服电机停止转动。扭力过大压料会过紧等现象,其扭力不好控制,对控制要求高,同时其电气元件成本高,稳定性差;2. The existing through-type CNC drill servo-controlled torsion pressing device is difficult to control electrically. When the torque is too small, the pressing device will be overloaded and insufficient. When a certain torque is reached, the servo motor stops rotating. If the torque is too large, the pressing material will be too tight, the torque is not easy to control, and the control requirements are high. At the same time, the cost of its electrical components is high and the stability is poor;
3、现有机器侧面定位机构为固定式结构,其整体不能下沉,无法让开侧面位置,无法打定位端侧面孔位。3. The existing side positioning mechanism of the machine is a fixed structure, which cannot sink as a whole, cannot get out of the side position, and cannot drill the side hole position of the positioning end.
4、现有压料装置侧面为面接触式压料,其直线度直求高,对压板侧面的加工直线度要求高。4. The side of the existing pressing device is a surface-contact pressing material, and its straightness requires high straightness, which requires high straightness for processing the side of the pressing plate.
5、现有压料装置无同步带同步装置,其同步靠电气控制同步,同步性差。5. The existing pressing device does not have a synchronous belt synchronizing device, and its synchronization is synchronized by electrical control, and the synchronization is poor.
发明内容Contents of the invention
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种通过式数控钻之伺服控制的柔性压料装置,通过具有弹性的压轮机构提供弹力,吸收板材头尾两端存在的宽度误差,使得板材定位更准确,钻孔精度高。In view of this, the present invention aims at the deficiencies in the prior art, and its main purpose is to provide a servo-controlled flexible pressing device for through-type CNC drilling, which provides elastic force through the elastic pressing wheel mechanism and absorbs both ends of the plate. The existing width error makes the plate positioning more accurate and the drilling precision high.
为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种通过式数控钻之伺服控制的柔性压料装置,包括A servo-controlled flexible pressing device for through-type numerical control drilling, including
一底板;a bottom plate;
一侧面靠档装置,其安装于底板上,该侧面靠档装置包括侧面定位条、升降气缸、侧定位支座、直线导轨、滑块;所述升降气缸支撑于底板与侧面定位条之间,所述侧定位支座固定于底板,直线导轨竖直地安装于侧定位支座上,滑块配合安装于直线导轨上,滑块通过衔接座连接侧面定位条;A side gearing device, which is installed on the bottom plate, the side gearing device includes a side positioning bar, a lifting cylinder, a side positioning support, a linear guide rail, and a slider; the lifting cylinder is supported between the bottom plate and the side positioning bar, The side positioning support is fixed on the bottom plate, the linear guide rail is vertically installed on the side positioning support, the slider is matched and installed on the linear guide rail, and the slider is connected to the side positioning bar through the connecting seat;
一柔性压料装置,其安装于底板上,在侧面靠档装置与柔性压料装置之间具有供板材进入的通道;该柔性压料装置包括伺服电机、主动轮、皮带、从动轮、丝杆、平移支座、压轮座板、具有弹性的压轮机构,所述伺服电机的转轴连接主动轮,主动轮通过皮带连接从动轮,从动轮连接丝杆,平移支座安装在丝杆上,压轮座板固定于平移支座的上端,在压轮座板的内侧安装有一排压轮机构;A flexible pressing device, which is installed on the bottom plate, has a passage for the plate to enter between the side gear device and the flexible pressing device; the flexible pressing device includes a servo motor, a driving wheel, a belt, a driven wheel, and a screw rod , a translation support, a pressure wheel seat plate, and an elastic pressure wheel mechanism, the rotating shaft of the servo motor is connected to the driving wheel, the driving wheel is connected to the driven wheel through a belt, the driven wheel is connected to the screw, and the translation support is installed on the screw. The pinch wheel seat plate is fixed on the upper end of the translation support, and a row of pinch wheel mechanisms are installed on the inner side of the pinch wheel seat plate;
当通过式数控钻启动后,板材在传输机构的带动下沿通道的X轴正方向进入工作区,到达设定位置时,板材被挡止,此时侧面靠档装置动作,利用升降气缸使滑块在直线导轨上移动,令侧面定位条沿Z轴正方向上升;接着,柔性压料装置动作,利用伺服电机驱动主动轮,通过皮带将动力传输给从动轮,由从动轮带动丝杆转动,从而平移支座沿Y轴正方向平移,拖动压轮座板同步沿Y轴正方向平移,带动成排压轮机构压紧板材的第一侧面,同时推动板材的第二侧面紧紧抵靠在侧面定位条上。When the through-type CNC drill is started, the plate is driven by the transmission mechanism and enters the work area along the positive direction of the X-axis of the channel. When it reaches the set position, the plate is blocked. The block moves on the linear guide rail, so that the side positioning bar rises along the positive direction of the Z axis; then, the flexible pressing device moves, uses the servo motor to drive the driving wheel, and transmits the power to the driven wheel through the belt, and the driven wheel drives the screw to rotate. In this way, the translational support moves along the positive direction of the Y-axis, drags the pressure roller seat plate to simultaneously translate along the positive direction of the Y-axis, drives the row of pressure roller mechanisms to press the first side of the plate, and at the same time pushes the second side of the plate tightly against it On the side positioning bar.
作为一种优选方案,所述压轮机构包括固定压块、活动胶轮座、胶轮、滚动轴承,所述固定压块固装于压轮座板,活动胶轮座与固定压块之间抵接压力弹簧;所述滚动轴承安装于胶轮内,滚动轴承的中心通过锁紧销、挡圈安装于活动胶轮座上。As a preferred solution, the pressing wheel mechanism includes a fixed pressing block, a movable rubber wheel seat, a rubber wheel, and a rolling bearing. Connect the pressure spring; the rolling bearing is installed in the rubber wheel, and the center of the rolling bearing is installed on the movable rubber wheel seat through a locking pin and a retaining ring.
作为一种优选方案,所述活动胶轮座上设有滑动槽口,所述固定压块位于滑动槽口中与活动胶轮座间隙配合,固定压块的头端设有弹簧定位孔,压力弹簧的一端伸入到弹簧定位孔中,另一端接触活动胶轮座。As a preferred solution, the movable rubber wheel seat is provided with a sliding notch, and the fixed pressing block is located in the sliding notch to cooperate with the movable rubber wheel seat. The head end of the fixed pressing block is provided with a spring positioning hole, and the pressure spring One end stretches into the spring positioning hole, and the other end contacts the movable rubber wheel seat.
作为一种优选方案,所述活动胶轮座的外端设有通孔,该通孔中安装有调节螺丝,调节所有胶轮压紧面在一条直线上,该调节螺丝的内端接触固定压块的上挡边。As a preferred solution, the outer end of the movable rubber wheel seat is provided with a through hole, and an adjusting screw is installed in the through hole to adjust all the pressing surfaces of the rubber wheels on a straight line, and the inner end of the adjusting screw contacts the fixed pressure. The upper edge of the block.
作为一种优选方案,所述压轮座板上设有多个让位凹槽,每组压轮机构的胶轮均容纳在让位凹槽中,并且各胶轮的最外端均伸出让位凹槽外。As a preferred solution, the pressure wheel seat plate is provided with a plurality of relief grooves, and the rubber wheels of each set of pressure wheel mechanisms are accommodated in the relief grooves, and the outermost ends of each rubber wheel are stretched out to give way. out of the groove.
作为一种优选方案,所述主动轮的两侧设有过渡轮,过渡轮安装于调节座上,调节座的上方设有涨紧块,涨紧块与调节座之间设有涨紧螺丝。As a preferred solution, transition wheels are provided on both sides of the drive wheel, the transition wheels are installed on the adjustment seat, a tension block is provided above the adjustment seat, and a tension screw is provided between the tension block and the adjustment seat.
作为一种优选方案,所述丝杆与平移支座的连接关系是:丝杆上套设有螺母,所述平移支座为螺母座,螺母与平移支座螺合连接。As a preferred solution, the connection relationship between the screw rod and the translation support is: a nut is sheathed on the screw rod, the translation support is a nut seat, and the nut is screwed and connected to the translation support.
作为一种优选方案,所述丝杆的一端通过轴承座安装于底板,另一端通过丝杆座安装于底板。As a preferred solution, one end of the screw rod is installed on the bottom plate through the bearing seat, and the other end is installed on the bottom plate through the screw rod seat.
作为一种优选方案,所述伺服电机的数量为1台,丝杆数量为2条,通过1台伺服电机和1条皮带,同步驱动2条丝杆转动,使2个活动胶轮座382同步平移,带动一条压轮座板37沿Y轴正方向平移。As a preferred solution, the number of the servo motor is 1, and the number of screw rods is 2. Through 1 servo motor and 1 belt, the 2 screw rods are synchronously driven to rotate, so that the 2 movable rubber wheel seats 382 are synchronized. The translation drives a pressure wheel seat plate 37 to translate along the Y-axis positive direction.
作为一种优选方案,所述升降气缸有2个,每个升降气缸通过活动接头与侧面定位条相接。As a preferred solution, there are two lifting cylinders, and each lifting cylinder is connected to the side positioning bar through a movable joint.
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,由于设置了侧面靠档装置和柔性压料装置,当通过式数控钻启动后,板材在传输机构的带动下沿通道的X轴正方向进入工作区,到达设定位置时,板材被挡止,此时侧面靠档装置动作,利用升降气缸使滑块在直线导轨上移动,令侧面定位条沿Z轴正方向上升;接着,柔性压料装置动作,利用伺服电机驱动主动轮,通过皮带将动力传输给从动轮,由从动轮带动丝杆转动,从而平移支座沿Y轴正方向平移,拖动压轮座板同步沿Y轴正方向平移,带动成排压轮机构压紧板材的第一侧面,同时推动板材的第二侧面紧紧抵靠在侧面定位条上,板材得到定位,再进行钻孔加工,而且由于柔性压料装置具有一定的弹性,可以吸收板材在宽度上的误差,从而提高钻孔精度。Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above-mentioned technical scheme that due to the setting of the side stop device and the flexible pressing device, when the through-type numerical control drill is started, the plate is transported Driven by the mechanism, it enters the working area along the positive direction of the X-axis of the channel. When it reaches the set position, the plate is blocked. Rising along the positive direction of the Z-axis; then, the flexible pressing device moves, uses the servo motor to drive the driving wheel, and transmits the power to the driven wheel through the belt, and the driven wheel drives the screw to rotate, so that the translation support translates along the positive direction of the Y-axis. Drag the pressure roller seat plate to move synchronously along the positive direction of the Y axis, drive the row of pressure roller mechanisms to press the first side of the plate, and at the same time push the second side of the plate to tightly against the side positioning bar, the plate is positioned, and then Drilling is carried out, and because the flexible pressing device has a certain degree of elasticity, it can absorb the error in the width of the plate, thereby improving the drilling accuracy.
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明。In order to more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本发明之实施例的第一视角示意图。FIG. 1 is a schematic diagram of a first perspective of an embodiment of the present invention.
图2是本发明之实施例的第二视角示意图。FIG. 2 is a schematic diagram of a second viewing angle of an embodiment of the present invention.
图3是本发明之实施例的剖视图。Fig. 3 is a cross-sectional view of an embodiment of the present invention.
图4是本发明之实施例的压轮机构的组装图。Fig. 4 is an assembly view of the pressing wheel mechanism of the embodiment of the present invention.
图5是本发明之实施例的压轮机构的分解图。Fig. 5 is an exploded view of the pressing wheel mechanism of the embodiment of the present invention.
附图标识说明:Explanation of the accompanying drawings:
10、底板 20、侧面靠档装置10. Bottom plate 20. Side stop device
21、侧面定位条 211、梯形台21. Side positioning bar 211. Trapezoidal platform
22、升降气缸 23、侧定位支座22. Lifting cylinder 23. Side positioning support
24、直线导轨 25、滑块24. Linear guide rail 25. Slider
26、衔接座 27、活动接头26. Connecting seat 27. Movable joint
30、柔性压料装置 31、伺服电机30. Flexible pressing device 31. Servo motor
32、主动轮 33、皮带32. Driving wheel 33. Belt
34、从动轮 35、丝杆34. Followed wheel 35. Screw rod
351、螺母 352、轴承座351, nut 352, bearing seat
353、丝杆座 36、平移支座353. Screw seat 36. Translating support
37、压轮座板 371、让位凹槽37. Pressure wheel seat plate 371. Recess
38、压轮机构 381、固定压块38. Pressure wheel mechanism 381. Fixed pressing block
3811、上挡边 3812、弹簧定位孔3811, upper rib 3812, spring positioning hole
382、活动胶轮座 3821、滑动槽口382. Movable rubber wheel seat 3821. Sliding notch
3822、通孔 383、胶轮3822, through hole 383, rubber wheel
3831、锁紧销 3832、挡圈3831, locking pin 3832, retaining ring
384、滚动轴承 385、压力弹簧384, rolling bearing 385, pressure spring
386、调节螺丝 39、过渡轮386. Adjusting screw 39. Transition wheel
391、调节座 392、涨紧块391. Adjusting seat 392. Tension block
393、涨紧螺丝 40、通道393. Tension screw 40. Channel
50、板材 51、第一侧面50. Plate 51. First side
52、第二侧面。52. Second side.
具体实施方式detailed description
请参照图1至图5所示,其显示出了本发明之较佳实施例的具体结构,是一种通过式数控钻之伺服控制的柔性压料装置,包括一底板10、一侧面靠档装置20、一柔性压料装置30,该侧面靠档装置20和柔性压料装置30均安装于底板10上,在侧面靠档装置20与柔性压料装置30之间具有供板材进入的通道40,当板材在传输装置(图未示)的带动下沿通道40进入工作区后,到达设定位置时,利用侧面靠档装置20和柔性压料装置30将板材的两侧夹紧,使板材定位,有利于后续作钻孔加工,而柔性压料装置30由于具有一定的弹性,可以吸收板材在宽度上的误差,从而提高钻孔精度。Please refer to Fig. 1 to Fig. 5, which shows the specific structure of a preferred embodiment of the present invention, which is a servo-controlled flexible pressing device of a through-type numerical control drill, including a bottom plate 10, a side rail Device 20, a flexible pressing device 30, the side stop device 20 and the flexible pressing device 30 are installed on the bottom plate 10, there is a channel 40 for the plate to enter between the side stop device 20 and the flexible pressing device 30 , when the board enters the working area along the channel 40 driven by the transmission device (not shown in the figure) and reaches the set position, use the side stop device 20 and the flexible pressing device 30 to clamp both sides of the board so that the board Positioning is beneficial to the subsequent drilling process, and the flexible pressing device 30 can absorb the error in the width of the plate due to its certain elasticity, thereby improving the drilling accuracy.
其中,该侧面靠档装置20包括侧面定位条21、升降气缸22、侧定位支座23、直线导轨24、滑块25。所述升降气缸22支撑于底板10与侧面定位条21之间,所述侧定位支座23固定于底板10,直线导轨24竖直地安装于侧定位支座23上,滑块25配合安装于直线导轨24上,滑块25通过衔接座26连接侧面定位条21。利用升降气缸22使滑块25在直线导轨24上移动,令侧面定位条21沿Z轴方向上升。本实施例中,所述升降气缸22有2个,每个升降气缸22通过活动接头27与侧面定位条21相接,活动接头27可以自由活动。所述侧面定位条21上设有梯形台211,可以保证板材定位的精确。Wherein, the side gearing device 20 includes a side positioning bar 21 , a lifting cylinder 22 , a side positioning support 23 , a linear guide rail 24 , and a slider 25 . The lifting cylinder 22 is supported between the base plate 10 and the side positioning bar 21, the side positioning support 23 is fixed on the base plate 10, the linear guide rail 24 is vertically installed on the side positioning support 23, and the slider 25 is installed on the On the linear guide rail 24 , the slider 25 is connected to the side positioning bar 21 through the connecting seat 26 . Utilize the lifting cylinder 22 to move the slide block 25 on the linear guide rail 24 to make the side positioning bar 21 rise along the Z-axis direction. In this embodiment, there are two lifting cylinders 22, and each lifting cylinder 22 is connected to the side positioning bar 21 through a movable joint 27, and the movable joint 27 can move freely. The side positioning bar 21 is provided with a trapezoidal platform 211, which can ensure the accuracy of plate positioning.
所述柔性压料装置30包括伺服电机31、主动轮32、皮带33、从动轮34、丝杆35、平移支座36、压轮座板37、具有弹性的压轮机构38。所述伺服电机31的转轴连接主动轮32,主动轮32通过皮带33连接从动轮34,从动轮34连接丝杆35,平移支座36安装在丝杆35上,压轮座板37固定于平移支座36的上端,在压轮座板37的内侧安装有一排压轮机构38。利用伺服电机31驱动主动轮32,通过皮带33将动力传输给从动轮34,由从动轮34带动丝杆35转动,从而平移支座36沿Y轴正方向平移,拖动压轮座板37同步沿Y轴正方向平移,带动成排压轮机构38压紧板材50的第一侧面51,同时推动板材的第二侧面52紧紧抵靠在侧面定位条21上,板材得到定位,再进行钻孔加工。The flexible pressing device 30 includes a servo motor 31 , a driving wheel 32 , a belt 33 , a driven wheel 34 , a screw 35 , a translation support 36 , a pressing wheel seat plate 37 , and an elastic pressing wheel mechanism 38 . The rotating shaft of the servo motor 31 is connected to the driving wheel 32, the driving wheel 32 is connected to the driven wheel 34 through the belt 33, the driven wheel 34 is connected to the screw mandrel 35, the translation support 36 is installed on the screw mandrel 35, and the pinch roller seat plate 37 is fixed on the translation The upper end of bearing 36 is equipped with a row of pressure roller mechanism 38 in the inboard of pressure roller seat plate 37. Use the servo motor 31 to drive the driving wheel 32, and transmit the power to the driven wheel 34 through the belt 33, and the driven wheel 34 drives the screw rod 35 to rotate, so that the translation support 36 translates along the positive direction of the Y axis, and drags the pressure wheel seat plate 37 to synchronize Translate along the positive direction of the Y-axis to drive the row of pressing wheel mechanisms 38 to press the first side 51 of the plate 50, and at the same time push the second side 52 of the plate to tightly against the side positioning bar 21, the plate is positioned, and then drill hole machining.
其中,所述主动轮32的两侧设有过渡轮39,过渡轮39安装于调节座391上,调节座的上方设有涨紧块392,涨紧块392与调节座391之间设有涨紧螺丝393,用于调节皮带33的松紧度。所述丝杆35与平移支座36的连接关系是:丝杆35上套设有螺母351,所述平移支座36为螺母座,螺母351与平移支座36螺合连接,从而平移支座36可以在丝杆35上移动中,将丝杆35的旋转运动转变为平移支座36的平移运动。所述丝杆35的一端通过轴承座352安装于底板10,另一端通过丝杆座353安装于底板10,轴承座352的设置,使得丝杆35被从动轮34带动而自转,丝杆35自转时带动平移支座36平移。Wherein, the two sides of the driving wheel 32 are provided with a transition wheel 39, the transition wheel 39 is installed on the adjustment seat 391, the top of the adjustment seat is provided with a tension block 392, and a tension block 392 is provided between the tension block 392 and the adjustment seat 391. Tighten screw 393, be used for adjusting the tightness of belt 33. The connection relationship between the screw mandrel 35 and the translation support 36 is: the screw mandrel 35 is sleeved with a nut 351, the translation support 36 is a nut seat, and the nut 351 is screwed with the translation support 36, so that the translation support 36 can move on the threaded mandrel 35, transforming the rotational movement of the threaded mandrel 35 into the translational movement of the translation support 36. One end of the screw mandrel 35 is installed on the base plate 10 through the bearing seat 352, and the other end is installed on the base plate 10 through the screw mandrel seat 353. The setting of the bearing seat 352 makes the screw mandrel 35 driven by the driven wheel 34 to rotate automatically, and the screw mandrel 35 rotates automatically. When driving the translation support 36 translations.
本实施例中,所述伺服电机31的数量为1台,丝杆35数量为2条,通过1台伺服电机31和1条皮带33,同步驱动2条丝杆35转动,使2个平移支座36同步平移,带动一条压轮座板37沿Y轴正方向平移。由于单台伺服电机31驱动两条丝杆35的设计,同步性高,传动精度高,确保板材头尾两端压紧同步进行。此外,由于设置了成排的压轮机构38,因此在压轮座板37上设有多个让位凹槽371,每组压轮机构38的胶轮383均容纳在让位凹槽371中,并且各胶轮383的最外端均伸出让位凹槽371外,保证各个胶轮383能与板材的侧面接触。In the present embodiment, the quantity of the servo motor 31 is 1, and the quantity of the screw rods 35 is 2. Through 1 servo motor 31 and 1 belt 33, the 2 screw rods 35 are synchronously driven to rotate, so that the 2 translational supports The seat 36 translates synchronously, and drives a pinch wheel seat plate 37 to translate along the Y-axis positive direction. Due to the design of two screw rods 35 driven by a single servo motor 31, the synchronization is high and the transmission precision is high, which ensures that the pressing of both ends of the plate is carried out synchronously. In addition, since rows of pressing wheel mechanisms 38 are provided, multiple relief grooves 371 are provided on the pressing wheel seat plate 37, and the rubber wheels 383 of each set of pressing wheel mechanisms 38 are accommodated in the relief grooves 371. , and the outermost ends of each rubber wheel 383 extend out of the relief groove 371 to ensure that each rubber wheel 383 can be in contact with the side of the plate.
如图3至图5所示,所述压轮机构38包括固定压块381、活动胶轮座382、胶轮383、滚动轴承384。所述固定压块381固装于压轮座板37,活动胶轮座382与固定压块381之间抵接压力弹簧385;所述滚动轴承384安装于胶轮383内,滚动轴承384的中心通过锁紧销3831、挡圈3832安装于活动胶轮座382上。其中,滚动轴承384的安装使得胶轮383可以转动,减小与板材侧面接触的摩擦力,当板材头端比尾端宽时,在板材的侧面会出现倾斜,胶轮383在板材侧面滚动,再利用压力弹簧385的弹力作用吸收板材头尾之间的宽度尺寸误差。As shown in FIGS. 3 to 5 , the pressing wheel mechanism 38 includes a fixed pressing block 381 , a movable rubber wheel seat 382 , a rubber wheel 383 , and a rolling bearing 384 . The fixed pressing block 381 is fixed on the pressing wheel seat plate 37, and the pressure spring 385 is abutted between the movable rubber wheel seat 382 and the fixed pressing block 381; the rolling bearing 384 is installed in the rubber wheel 383, and the center of the rolling bearing 384 passes through the lock Tight pin 3831, retaining ring 3832 are installed on the movable rubber wheel seat 382. Wherein, the installation of rolling bearing 384 makes rubber wheel 383 can rotate, reduces the frictional force that contacts with the plate side, when plate head end is wider than tail end, can appear in the side of plate inclined, rubber wheel 383 rolls on plate side, and then The elastic force of the pressure spring 385 is used to absorb the width dimension error between the head and the tail of the plate.
具体而言,所述活动胶轮座382上设有滑动槽口3821,所述固定压块381位于滑动槽口3821中,固定压块381的头端设有弹簧定位孔3812,压力弹簧385的一端伸入到弹簧定位孔3812中,另一端接触活动胶轮座382。这样,固定压块381不动,当胶轮383与板材侧面接触后,胶轮383受到压力,将压力传到活动胶轮座382,活动胶轮座382压缩压力弹簧385,胶轮383可以对板材进行柔性接触压紧,其压紧力由小到大可变,以吸收材头尾之间的宽度尺寸误差。Specifically, the movable rubber wheel seat 382 is provided with a sliding notch 3821, the fixed pressing block 381 is located in the sliding notch 3821, the head end of the fixed pressing block 381 is provided with a spring positioning hole 3812, and the pressure spring 385 One end extends into the spring positioning hole 3812 , and the other end contacts the movable rubber wheel seat 382 . Like this, fixed briquetting block 381 does not move, and after rubber wheel 383 contacts with plate side, rubber wheel 383 is subjected to pressure, and pressure is passed to movable rubber wheel seat 382, and movable rubber wheel seat 382 compresses pressure spring 385, and rubber wheel 383 can The board is pressed in flexible contact, and the pressing force is variable from small to large, so as to absorb the width dimension error between the head and tail of the material.
所述活动胶轮座382的外端设有通孔3822,该通孔3822中安装有调节螺丝386,该调节螺丝386的内端接触固定压块381的上挡边3811。旋转调节螺丝386,可以使活动胶轮座382沿Y轴的正方向或反方向移动,从而达到微调胶轮383的目的,调节所有胶轮压紧面在一条直线上。The outer end of the movable rubber wheel seat 382 is provided with a through hole 3822 , an adjusting screw 386 is installed in the through hole 3822 , and the inner end of the adjusting screw 386 contacts the upper rib 3811 of the fixed pressing block 381 . Rotating the adjustment screw 386 can make the movable rubber wheel seat 382 move along the positive direction or the reverse direction of the Y axis, so as to achieve the purpose of fine-tuning the rubber wheel 383 and adjust all the rubber wheel pressing surfaces in a straight line.
本发明之工作原理如下:当通过式数控钻启动后,板材在传输机构的带动下沿通道40的X轴正方向进入工作区,到达设定位置时,板材被挡止,此时侧面靠档装置20先动作向上升起,再利用柔性压料装置30将板材推向侧面靠档装置20,这样,柔性压料装置压紧板材50的第一侧面51,同时推动板材的第二侧面52紧紧抵靠在侧面定位条21上,板材得到定位,再进行钻孔加工。The working principle of the present invention is as follows: when the through-type CNC drill is started, the plate is driven by the transmission mechanism and enters the work area along the positive direction of the X-axis of the channel 40. When it reaches the set position, the plate is blocked, and the side is at the gear. The device 20 moves upwards first, and then uses the flexible pressing device 30 to push the plate to the side stop device 20. In this way, the flexible pressing device presses the first side 51 of the plate 50, and simultaneously pushes the second side 52 of the plate tightly. Closely against the side positioning bar 21, the plate is positioned, and then the drilling process is carried out.
更具体的,由于通过侧面靠档装置20对板材的一侧定位,当板材从进料方向进入机器时,侧面定位条21在升降气缸22的作用下上升至工作位置,其中侧面定位条21的升降是通过侧定位支座23固定,上升下降通过直线导轨24和滑块25导向实现的。More specifically, due to the positioning of one side of the plate by the side stop device 20, when the plate enters the machine from the feeding direction, the side positioning bar 21 rises to the working position under the action of the lifting cylinder 22, wherein the position of the side positioning bar 21 The lifting is fixed by the side positioning support 23, and the rising and falling is realized by the guidance of the linear guide rail 24 and the slide block 25.
当侧面靠档装置20升起后,板材在传输装置(图未示)的带动下进入工作区,具有弹性的压轮机构38在伺服电机31的驱动下往侧面靠档装置20方向压料,达到设定位置时,伺服电机停止,在压轮机构38里面的压力弹簧385的作用下压紧工件。其中,压轮机构38安装在压轮座板上,压轮座板安装在平移支座36上,压轮机构38的移动是靠伺服电机31提供动力,通过主动轮32、从动轮34,在动力皮带33的传递动力到两边的丝杆35上,其中丝杆35和螺母351将伺服电机31的旋转运动转化为直线压料去运动,其中动力皮带33的松紧可以通过涨紧块392和过渡轮39调节。When the side railing device 20 is raised, the sheet material enters the working area driven by the transmission device (not shown), and the elastic pressing wheel mechanism 38 is driven by the servo motor 31 to press the material toward the side railing device 20, When reaching the set position, the servomotor stops, and the workpiece is compressed under the action of the pressure spring 385 in the pressure roller mechanism 38 the inside. Wherein, the pinch wheel mechanism 38 is installed on the pinch wheel seat plate, and the pinch wheel seat plate is installed on the translation support 36, and the movement of the pinch wheel mechanism 38 is to provide power by the servo motor 31, through the driving wheel 32 and the driven wheel 34. The transmission power of the power belt 33 is transmitted to the screw mandrel 35 on both sides, wherein the screw mandrel 35 and the nut 351 convert the rotary motion of the servo motor 31 into a straight line pressing material to move, wherein the tension of the power belt 33 can be adjusted by the tension block 392 and the transition Wheel 39 adjustments.
压轮机构38包括胶轮383,胶轮383固定在滚动轴承384上,通过滚动轴承384的作用产生旋转,滚动轴承384通过锁紧销3831和挡圈3832固定。胶轮383的外层材料为橡胶,不会压伤板材侧面,胶轮383固定在活动胶轮座上,活动胶轮座中间开有滑动槽口3821,活动胶轮座安装限位于T型固定压块381, T型固定压块381设计有上挡边3811,活动胶轮座和T型固定压块381通过间隙配合,压力弹簧385的作用下可以自由滑动,对板材产生压紧力。The pressure wheel mechanism 38 includes a rubber wheel 383 , the rubber wheel 383 is fixed on a rolling bearing 384 , and rotates through the action of the rolling bearing 384 , and the rolling bearing 384 is fixed by a locking pin 3831 and a retaining ring 3832 . The outer material of the rubber wheel 383 is rubber, which will not crush the side of the plate. The rubber wheel 383 is fixed on the movable rubber wheel seat, and there is a sliding notch 3821 in the middle of the movable rubber wheel seat. The installation limit of the movable rubber wheel seat is fixed at the T-shaped Pressing block 381, T-shaped fixed pressing block 381 is designed with upper rib 3811, and the movable rubber wheel seat and T-shaped fixed pressing block 381 can slide freely under the effect of pressure spring 385 through clearance fit, and plate produces compressive force.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still valid. It belongs to the scope of the technical solutions of the present invention.
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