CN107498076A - A kind of clamping device for Vehicle Processing thin-wall pipe - Google Patents

A kind of clamping device for Vehicle Processing thin-wall pipe Download PDF

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Publication number
CN107498076A
CN107498076A CN201710859096.0A CN201710859096A CN107498076A CN 107498076 A CN107498076 A CN 107498076A CN 201710859096 A CN201710859096 A CN 201710859096A CN 107498076 A CN107498076 A CN 107498076A
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China
Prior art keywords
thin
support
wall pipe
clamping device
fixed shaft
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CN201710859096.0A
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Chinese (zh)
Inventor
唐超
谢辉
彭志虹
梁钜新
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CETC 48 Research Institute
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CETC 48 Research Institute
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Priority to CN201710859096.0A priority Critical patent/CN107498076A/en
Publication of CN107498076A publication Critical patent/CN107498076A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B31/00—Chucks; Expansion mandrels; Adaptations thereof for remote control
    • B23B31/02—Chucks
    • B23B31/10—Chucks characterised by the retaining or gripping devices or their immediate operating means
    • B23B31/11—Retention by threaded connection

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Clamps And Clips (AREA)

Abstract

本发明公开了一种用于车加工薄壁管件的装夹夹具,包括中空的固定轴和至少两组支撑组件,各支撑组件沿固定轴轴向均匀布置,所述支撑组件包括多个沿固定轴周向均匀布置的支撑杆,所述支撑杆沿径向贯穿于固定轴上,且与固定轴螺纹连接,所述支撑杆伸出固定轴外的端部设有支撑件。本发明定位稳定可靠,支撑杆伸出的长度可调节,既可以适用于直径较小的薄壁管件,尤其适用于直径较大的薄壁管的夹紧;既可以适用于轴向长度较小的薄壁管件,也可以适用于轴向长度较大的薄壁管件,具有结构简单、使用方便、装夹效果好、通用性好的特点。

The invention discloses a clamping fixture for turning thin-walled pipe fittings, which comprises a hollow fixed shaft and at least two sets of support assemblies, each support assembly is uniformly arranged along the axial direction of the fixed shaft, and the support assembly includes a plurality of The supporting rods are evenly arranged in the circumferential direction of the shaft, the supporting rods penetrate the fixed shaft in the radial direction, and are threadedly connected with the fixed shaft, and the ends of the supporting rods protruding from the fixed shaft are provided with supporting pieces. The positioning of the present invention is stable and reliable, and the protruding length of the support rod can be adjusted, which is suitable for thin-walled pipes with small diameters, especially for clamping thin-walled pipes with large diameters; it can also be used for small axial lengths The thin-walled pipe fittings can also be applied to thin-walled pipe fittings with a large axial length. It has the characteristics of simple structure, convenient use, good clamping effect and good versatility.

Description

一种用于车加工薄壁管件的装夹夹具A clamping fixture for turning thin-walled pipe fittings

技术领域technical field

本发明涉及薄壁管件的加工,尤其涉及一种用于车加工薄壁管件的装夹夹具。The invention relates to the processing of thin-walled pipe fittings, in particular to a clamping fixture for turning thin-walled pipe fittings.

背景技术Background technique

车床在加工薄壁管类零件(简称薄壁管件)时,受夹爪尺寸的限制,有时无法进行装夹牢固,同时,对于零件薄壁管类零件,装夹时极易导致零件变形,采用并且在高速旋转的切削加工过程中零件易发生弯曲变形,产生晃动,不利于保证加工精度,甚至对于较长的薄壁管类零件,由于晃动厉害,无法进行加工。When lathes process thin-walled pipe parts (referred to as thin-walled pipes), sometimes they cannot be clamped firmly due to the limitation of the size of the jaws. At the same time, for thin-walled pipe parts, the parts are easily deformed during clamping. Moreover, during the high-speed rotating cutting process, the parts are prone to bending deformation and shaking, which is not conducive to ensuring the machining accuracy. Even for long thin-walled pipe parts, due to the severe shaking, it cannot be processed.

发明内容Contents of the invention

本发明要解决的技术问题是克服现有技术的不足,提供一种结构简单、使用方便、装夹效果好、通用性好的用于车加工薄壁管件的装夹夹具。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a clamping fixture for turning thin-walled pipe fittings with simple structure, convenient use, good clamping effect and good versatility.

为解决上述技术问题,本发明采用以下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:

一种用于车加工薄壁管件的装夹夹具,包括中空的固定轴和至少两组支撑组件,各支撑组件沿固定轴轴向均匀布置,所述支撑组件包括多个沿固定轴周向均匀布置的支撑杆,所述支撑杆沿径向贯穿于固定轴上,且与固定轴螺纹连接,所述支撑杆伸出固定轴外的端部设有支撑件。A clamping fixture for turning thin-walled pipes, comprising a hollow fixed shaft and at least two sets of support assemblies, each support assembly is uniformly arranged along the axial direction of the fixed shaft, and the support assembly includes a plurality of Arranged support rods, the support rods penetrate the fixed shaft in the radial direction, and are threadedly connected with the fixed shaft, and the ends of the support rods protruding from the fixed shaft are provided with support members.

作为上述技术方案的进一步改进:As a further improvement of the above technical solution:

所述支撑杆伸出固定轴外的部分还设有锁紧螺母,所述锁紧螺母靠近固定轴的外壁设置。The part of the support rod protruding from the fixed shaft is also provided with a lock nut, and the lock nut is arranged close to the outer wall of the fixed shaft.

所述支撑杆于支撑件与锁紧螺母之间设有旋转螺母。The support rod is provided with a rotating nut between the support member and the locking nut.

每组支撑组件中的多个支撑杆位于同一径向面内。A plurality of support rods in each set of support assemblies are located in the same radial plane.

所述支撑件与支撑杆之间通过螺纹连接。The support member and the support rod are connected by threads.

所述支撑件具有可与薄壁管件内壁配合的圆弧面。The supporting member has a circular arc surface that can cooperate with the inner wall of the thin-walled pipe.

所述支撑件非金属耐磨块。The support member is non-metallic wear block.

所述支撑件为滚珠或轴承。The supports are balls or bearings.

与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:

本发明的用于车加工薄壁管件的装夹夹具,通过多个可在固定轴上径向伸入伸出的支撑杆,用来固定薄壁管件,定位稳定可靠,支撑杆伸出的长度可调节,既可以适用于直径较小的薄壁管件,尤其适用于直径较大的薄壁管的夹紧;均匀设置多组支撑组件,有利于确保薄壁管件的定位牢靠,防止薄壁管件在切削加工过程中的晃动、回弹和变形,而且,既可以适用于轴向长度较小的薄壁管件,也可以适用于轴向长度较大的薄壁管件,该夹具结构简单、使用方便、装夹效果好、通用性好的特点。The clamping fixture for turning thin-walled pipe fittings of the present invention is used to fix thin-walled pipe fittings through a plurality of support rods that can radially extend in and out on the fixed shaft. The positioning is stable and reliable, and the length of the support rods protruding Adjustable, it is suitable for thin-walled pipe fittings with small diameters, especially for the clamping of thin-walled pipes with large diameters; evenly setting multiple sets of support components is beneficial to ensure the firm positioning of thin-walled pipe fittings and prevent thin-walled pipe fittings from Shaking, springback and deformation during the cutting process, and it can be applied to both thin-walled pipe fittings with small axial length and thin-walled pipe fittings with large axial length. The fixture has a simple structure and is easy to use , Good clamping effect and good versatility.

附图说明Description of drawings

图1是本发明用于车加工薄壁管件的装夹夹具工作过程示意图。Fig. 1 is a schematic diagram of the working process of the clamping fixture used for turning thin-walled pipe fittings according to the present invention.

图2是本发明中支撑组件的结构示意图。Fig. 2 is a structural schematic diagram of the support assembly in the present invention.

图中各标号表示:Each label in the figure means:

1、固定轴;2、支撑组件;21、支撑杆;22、支撑件;23、锁紧螺母;24、旋转螺母;3、薄壁管件;4、车床三爪;5、车床尾座。1. Fixed shaft; 2. Support assembly; 21. Support rod; 22. Support member; 23. Lock nut; 24. Rotating nut; 3. Thin-walled pipe fittings;

具体实施方式detailed description

以下结合说明书附图和具体实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

如图1和图2所示,本实施例的用于车加工薄壁管件的装夹夹具,包括中空的固定轴1和至少两组支撑组件2,支撑组件2包括多个沿固定轴1周向均匀布置的支撑杆21,支撑杆21沿径向贯穿于固定轴1上,且与固定轴1螺纹连接,支撑杆21伸出固定轴1外的端部设有支撑件22。支撑杆21一端位于固定轴1外,另一端位于固定轴1内,且通过旋转支撑杆21,可调节支撑杆21位于固定轴1外一端的长度。As shown in Figures 1 and 2, the clamping fixture for turning thin-walled pipes in this embodiment includes a hollow fixed shaft 1 and at least two sets of support assemblies 2, and the support assembly 2 includes a plurality of The supporting rods 21 are evenly arranged, and the supporting rods 21 penetrate the fixed shaft 1 in the radial direction and are screwed with the fixed shaft 1 . One end of the support rod 21 is located outside the fixed shaft 1 , and the other end is located inside the fixed shaft 1 , and by rotating the support rod 21 , the length of the end of the support rod 21 located outside the fixed shaft 1 can be adjusted.

在具体应用实例中,支撑组件2的组数和每组支撑组件2中支撑杆21的数量根据薄壁管件3的长度和直径设置。本实施例中,支撑组件2设置为3组,沿固定轴1轴向均匀设置,每组设置6个支撑杆21。In a specific application example, the number of sets of support assemblies 2 and the number of support rods 21 in each set of support assemblies 2 are set according to the length and diameter of the thin-walled pipe 3 . In this embodiment, the support assemblies 2 are arranged in three groups, uniformly arranged along the axial direction of the fixed shaft 1, and each group is provided with six support rods 21 .

使用时,将支撑件22固定于支撑杆21端部,然后将支撑杆21伸入固定轴1上的螺纹孔(图中未示出)内,旋转安装,根据薄壁管件3的直径,调好支撑杆21的位置,略比薄壁管件3的直径小,安装完所有的支撑杆21之后,将薄壁管件3套在支撑杆21外,此时薄壁管件3支撑在支撑件22上,然后通过扳手旋转支撑杆21,使支撑杆21向外伸出,保证支撑件22顶住薄壁管件3内壁。依次操作完所有的支撑杆21时,确保每个支撑件22顶住薄壁管件3内壁。When in use, the support member 22 is fixed on the end of the support rod 21, and then the support rod 21 is inserted into the threaded hole (not shown in the figure) on the fixed shaft 1, rotated and installed, and adjusted according to the diameter of the thin-walled pipe 3 The position of the supporting rod 21 is slightly smaller than the diameter of the thin-walled pipe fitting 3. After all the supporting rods 21 are installed, the thin-walled pipe fitting 3 is placed outside the supporting rod 21. At this time, the thin-walled pipe fitting 3 is supported on the supporting member 22 , and then rotate the support rod 21 with a wrench, so that the support rod 21 protrudes outward, so as to ensure that the support member 22 withstands the inner wall of the thin-walled pipe 3 . When all the support rods 21 are operated in sequence, it is ensured that each support member 22 bears against the inner wall of the thin-walled pipe 3 .

本发明的用于车加工薄壁管件的装夹夹具,通过多个可在固定轴1上径向伸入伸出的支撑杆21,用来固定薄壁管件3,定位稳定可靠,支撑杆21伸出的长度可调节,既可以适用于直径较小的薄壁管件3,尤其适用于直径较大的薄壁管件3的夹紧。均匀设置多组支撑组件2,有利于确保薄壁管件3的定位牢靠,防止薄壁管件3在切削加工过程中的晃动、回弹和变形,而且,既可以适用于轴向长度较小的薄壁管件3,也可以适用于轴向长度较大的薄壁管件3,该夹具结构简单、使用方便、装夹效果好,通用性好的特点。The clamping fixture for turning thin-walled pipe fittings of the present invention is used to fix the thin-walled pipe fittings 3 through a plurality of support rods 21 that can radially extend in and out on the fixed shaft 1, and the positioning is stable and reliable. The support rods 21 The protruding length can be adjusted, which is suitable for thin-walled pipe fittings 3 with smaller diameters, and especially suitable for clamping thin-walled pipe fittings 3 with larger diameters. Evenly arranging multiple sets of support components 2 is beneficial to ensure the firm positioning of the thin-walled pipe fittings 3 and prevent the thin-walled pipe fittings 3 from shaking, rebounding and deformation during the cutting process. The wall pipe fitting 3 can also be applied to the thin-wall pipe fitting 3 with a large axial length. The fixture has the characteristics of simple structure, convenient use, good clamping effect and good versatility.

本实施例中,支撑杆21伸出固定轴1外的部分还设有锁紧螺母23,锁紧螺母23靠近固定轴1外壁设置,锁紧螺母23用于防止支撑杆21在调节到位后受力损坏螺纹,同时固定住支撑杆21。In this embodiment, the part of the support rod 21 protruding from the fixed shaft 1 is also provided with a lock nut 23. The lock nut 23 is arranged close to the outer wall of the fixed shaft 1. The lock nut 23 is used to prevent the support rod 21 from being damaged after being adjusted in place. Force damages thread, fixes support bar 21 simultaneously.

本实施例中,支撑杆21于支撑件22与锁紧螺母23之间设有旋转螺母24。旋转螺母24与扳手配合,方便对支撑杆21的旋转。In this embodiment, the support rod 21 is provided with a rotating nut 24 between the support member 22 and the locking nut 23 . The rotating nut 24 cooperates with the wrench to facilitate the rotation of the support rod 21 .

本实施例中,每组支撑组件2中的多个支撑杆21位于同一径向面内,确保定位可靠、受力均匀。In this embodiment, the plurality of support rods 21 in each set of support assemblies 2 are located in the same radial plane, ensuring reliable positioning and uniform force.

本实施例中,支撑件22与支撑杆21之间通过螺纹连接,通过螺纹实现支撑件22与支撑杆21之间可拆卸连接,可以根据需求或支撑件22损坏时更换支撑件22。支撑件22具有可与薄壁管件3内壁配合的圆弧支撑面,从而保证支撑件22顶压薄壁管件3时二者之间的接触面完全贴合,保证定位稳定,受力均匀。除本实施例外,支撑件22与薄壁管件3也可以是点接触配合。In this embodiment, the support member 22 and the support rod 21 are connected through threads, and the detachable connection between the support member 22 and the support rod 21 is realized through threads, and the support member 22 can be replaced according to requirements or when the support member 22 is damaged. The supporting member 22 has an arc supporting surface that can cooperate with the inner wall of the thin-walled pipe fitting 3, so as to ensure that the contact surface between the two when the supporting member 22 presses against the thin-walled pipe fitting 3 is completely fitted, ensuring stable positioning and uniform force. Except for this embodiment, the supporting member 22 and the thin-walled pipe 3 can also be fitted in point contact.

本实施例中,支撑件22非金属耐磨块。除本实施例外,支撑件22可以为滚珠或轴承。In this embodiment, the support member 22 is not a metal wear-resistant block. Except for this embodiment, the supporting member 22 can be a ball or a bearing.

工作原理:working principle:

先将沿固定轴1的一端在车床上装夹好,确保第一组支撑组件2距离车床三爪4有一定距离便于调节支撑杆21,同时根据薄壁管件3的长度确定固定轴1径向方向上支撑杆21的组数并安装支撑杆21、支撑件22,要确保支撑杆21的组数均匀分布,然后根据薄壁管件3的内径,大致调节一下各支撑杆21伸出固定轴1的长度,使每组支撑件22形成的圆周直径比薄壁管件3的内径稍微小一点,然后把薄壁管件3沿固定轴1径向方向装入固定轴1上,并用车床尾座5顶紧固定轴1。最后,通过用扭矩扳手调节所有支撑杆21伸出固定轴1的长度,使支撑件22的圆弧支撑面紧贴(顶紧)薄壁管件3的内壁,确保薄壁管件3装夹牢靠。First, clamp one end along the fixed axis 1 on the lathe to ensure that the first group of support components 2 has a certain distance from the three claws 4 of the lathe to facilitate the adjustment of the support rod 21, and at the same time determine the radial direction of the fixed axis 1 according to the length of the thin-walled pipe 3 Set the number of support rods 21 and install the support rods 21 and support members 22. To ensure that the number of groups of support rods 21 is evenly distributed, then roughly adjust the amount of each support rod 21 protruding from the fixed shaft 1 according to the inner diameter of the thin-walled pipe 3. length, so that the diameter of the circumference formed by each group of support members 22 is slightly smaller than the inner diameter of the thin-walled pipe fitting 3, then the thin-walled pipe fitting 3 is loaded on the fixed shaft 1 along the radial direction of the fixed shaft 1, and tightened with the lathe tailstock 5 Fixed axis 1. Finally, by using a torque wrench to adjust the length of all the support rods 21 protruding from the fixed shaft 1, the arc support surface of the support member 22 is close to (tightened) the inner wall of the thin-walled pipe 3 to ensure that the thin-walled pipe 3 is securely clamped.

虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围的情况下,都可利用上述揭示的技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本发明技术方案保护的范围内。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person familiar with the art, without departing from the scope of the technical solution of the present invention, can use the technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent implementation of equivalent changes example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention shall fall within the protection scope of the technical solution of the present invention.

Claims (8)

  1. A kind of 1. clamping device for Vehicle Processing thin-wall pipe, it is characterised in that:Including hollow fixing axle(1)At least two Group support component(2), each support component(2)Along fixing axle(1)Axially it is evenly arranged, the support component(2)Including multiple edges Fixing axle(1)The support bar being arranged circumferentially(21), the support bar(21)Extend radially through in fixing axle(1)On, and with Fixing axle(1)Threaded connection, the support bar(21)Stretch out fixing axle(1)Outer end is provided with support member(22).
  2. 2. the clamping device according to claim 1 for Vehicle Processing thin-wall pipe, it is characterised in that:The support bar (21)Stretch out fixing axle(1)Outer part is additionally provided with locking nut(23), the locking nut(23)Close to fixing axle(1)It is outer Wall is set.
  3. 3. the clamping device according to claim 2 for Vehicle Processing thin-wall pipe, it is characterised in that:The support bar (21)In support member(22)With locking nut(23)Between be provided with rotating nuts(24).
  4. 4. the clamping device for Vehicle Processing thin-wall pipe according to claims 1 to 3 any one, it is characterised in that: Every group of support component(2)In multiple support bars(21)In same sagittal plane.
  5. 5. the clamping device for Vehicle Processing thin-wall pipe according to claims 1 to 3 any one, it is characterised in that: The support member(22)With support bar(21)Between be connected through a screw thread.
  6. 6. the clamping device for Vehicle Processing thin-wall pipe according to claims 1 to 3 any one, it is characterised in that: The support member(22)With can be with thin-wall pipe(3)The arc surface that inwall coordinates.
  7. 7. the clamping device for Vehicle Processing thin-wall pipe according to claims 1 to 3 any one, it is characterised in that: The support member(22)Nonmetallic wear-resistant block.
  8. 8. the clamping device for Vehicle Processing thin-wall pipe according to claims 1 to 3 any one, it is characterised in that: The support member(22)For ball or bearing.
CN201710859096.0A 2017-09-21 2017-09-21 A kind of clamping device for Vehicle Processing thin-wall pipe Pending CN107498076A (en)

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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN108372416A (en) * 2018-01-29 2018-08-07 苏州珂玛材料科技股份有限公司 A kind of pipe fixing device and its application method
CN109648363A (en) * 2018-11-30 2019-04-19 中国航空工业集团公司金城南京机电液压工程研究中心 A kind of internal-and external diameter nonlinear change thin-wall long pipe part turning, clamping structure
CN110052854A (en) * 2019-05-28 2019-07-26 四川鸿舰重型机械制造有限责任公司 A kind of hot-blast stove furnace stay clamped one time turning clamping device
CN110273059A (en) * 2018-03-14 2019-09-24 兰州兰石重型装备股份有限公司 Large thin-wall container inner wall heat treatment deformation tooling and its application method
CN113146431A (en) * 2021-04-22 2021-07-23 潍坊科技学院 Automobile wheel hub makes surface treatment processing machinery
CN121776539A (en) * 2026-03-04 2026-04-03 德州地平线石油科技股份有限公司 Cutting device for machining embedded double slips of hanger

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CN109648363A (en) * 2018-11-30 2019-04-19 中国航空工业集团公司金城南京机电液压工程研究中心 A kind of internal-and external diameter nonlinear change thin-wall long pipe part turning, clamping structure
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CN110052854B (en) * 2019-05-28 2024-04-16 四川鸿舰重型机械制造有限责任公司 Primary turning clamping device for furnace column of hot blast stove
CN113146431A (en) * 2021-04-22 2021-07-23 潍坊科技学院 Automobile wheel hub makes surface treatment processing machinery
CN113146431B (en) * 2021-04-22 2022-12-13 潍坊科技学院 A surface treatment processing machine for automobile wheel manufacturing
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CN121776539B (en) * 2026-03-04 2026-05-05 德州地平线石油科技股份有限公司 A cutting device for machining double slips embedded in a suspension device

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