CN107475476A - A kind of method that copper-containing residue chlorination melting and reducing one-step method prepares the pig iron - Google Patents

A kind of method that copper-containing residue chlorination melting and reducing one-step method prepares the pig iron Download PDF

Info

Publication number
CN107475476A
CN107475476A CN201710504403.3A CN201710504403A CN107475476A CN 107475476 A CN107475476 A CN 107475476A CN 201710504403 A CN201710504403 A CN 201710504403A CN 107475476 A CN107475476 A CN 107475476A
Authority
CN
China
Prior art keywords
copper
containing residue
iron
chlorination
melting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710504403.3A
Other languages
Chinese (zh)
Inventor
郁青春
周亮
杨斌
陈秀敏
邓勇
王飞
徐宝强
刘大春
曲涛
田阳
蒋文龙
李夫
李一夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kunming University of Science and Technology
Original Assignee
Kunming University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kunming University of Science and Technology filed Critical Kunming University of Science and Technology
Priority to CN201710504403.3A priority Critical patent/CN107475476A/en
Publication of CN107475476A publication Critical patent/CN107475476A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/0006Making spongy iron or liquid steel, by direct processes obtaining iron or steel in a molten state
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/0066Preliminary conditioning of the solid carbonaceous reductant
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/12Making spongy iron or liquid steel, by direct processes in electric furnaces
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/001Dry processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/04Working-up slag
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

The present invention relates to a kind of method that copper-containing residue chlorination melting and reducing one-step method prepares the pig iron, belong to metallurgical technology field.It is 40 ~ 100 mesh that copper-containing residue, chlorinating agent and carbonaceous reductant are ground into granularity respectively first, copper-containing residue, chlorinating agent and carbonaceous reductant are well mixed and obtain mixed material, continuously add binding agent and water carries out briquetting or pressure ball obtains lump material or spherical material, the addition of binding agent is mixed material quality 3% ~ 7%, and the addition of water is mixed material quality 5% ~ 8%;By obtained lump material or spherical dry materials, then react 3 ~ 15min at being 850 ~ 900 DEG C in temperature and carry out low temperature chlorination reaction, then proceed to be warming up to 1500 ~ 1550 DEG C of 15 ~ 30min of reaction, carry out high-temperature fusion reduction reaction, slag iron is kept completely separate rear furnace cooling and obtains the pig iron.This method takes into full account the existing forms of copper and ferroelectric metal oxide in copper ashes, using the difference of the properties such as metal chloride fusing point, boiling point and vapour pressure, selective chlorination volatilized metal copper under low temperature, and melting and reducing recovery iron under high temperature.

Description

A kind of method that copper-containing residue chlorination-melting and reducing one-step method prepares the pig iron
Technical field
The present invention relates to a kind of method that copper-containing residue chlorination-melting and reducing one-step method prepares the pig iron, belong to metallurgical technology Field.
Background technology
Copper ashes is caused industrial solid castoff in pyrometallurgic copper process, be in copper smelter molten state material upper strata through cold But the glass phase formed.At present, more than 80% produced in world's copper yield using pyrometallurgical smelting, remaining 20% is given birth to using hydrometallurgy Production.More than the 97% of China's copper yield is produced by pyrometallurgical smelting, and pyrometallurgical smelting is occupied an leading position, but pyrometallurgical smelting process produces Substantial amounts of copper slag.2.2 t copper ashes can then be produced by often producing 1 t metallic coppers according to statistics, and China produces copper smelting slag every year 1000 ~ 15,000,000 t, copper ashes add up volume of cargo in storage more than 50,000,000 t.With China's copper metallurgy industry sustainable development, copper ashes yield by Year is incremented by, and substantial amounts of copper smelting slag heap has slag field, has not only occupied soil but also has polluted environment.But copper metallurgy industrial production goes out Copper ashes in containing a large amount of valuable metals such as Fe, Cu, Zn, Pb, Co and Ni, wherein copper highest content can reach 5% or so, poor After change processing still more than 0.5%, iron content therein is basically stable at 40% or so, and significantly larger than smelts iron ore 29.1% average grade.Therefore, for the property of copper ashes, the technology for selecting copper ashes recycling rationally to utilize, copper is effectively reclaimed Valuable metal in slag, so as to realize copper ashes recycling, there is double meaning economical and environmentally friendly to Copper making industry.
Iron is in copper smelting slag mainly with Fe2SiO4(Fayalite)And Fe3O4(Magnetic iron ore)Form exist, copper at present The comprehensive utilization of metallurgical slag is paid close attention to by domestic and foreign scholars, in copper ashes reclaim enriched in metals iron research method mainly by It is following two:
The first is:Oxidizing roasting-crushing-magnetic selection technique.Crushed after molten copper slag is cooled down first, then dispensing balling-up Afterwards, then by copper ashes oxidizing roasting is carried out to it under non-melt reducing condition, made in copper ashes mainly with Fe2SiO4(Fayalite) Iron is changed into Fe existing for form3O4(Magnetic iron ore)Form, then iron is enriched with and extracted through broken, magnetic separation again.Relevant document table It is bright:By oxidizing roasting-crushing-magnetic selection method, although accumulation rate of the iron in slag in magnetic iron ore can be made to reach more than 85%, But have the disadvantage that:(1)High temperature oxidation roasting again after molten copper slag is cooled down, does not make full use of molten copper slag itself Latent heat, this process cause a large amount of wastes of heat;(2)Molten copper slag is rich by iron first by oxidizing roasting-crushing-magnetic selection Then collection is put into blast furnace and carries out reduction iron production, whole technological process is excessively complicated, and cost is higher in magnetic iron ore.
It is for second:Direct fusing and reducing iron technique.It is similar with blast furnace ironmaking, in high temperature(1500 DEG C of >)Molten Under state, by adding reducing agent, directly by Fe in copper ashes2SiO4(Fayalite)And Fe3O4(Magnetic iron ore)The iron of form is reduced to Metallic iron, slag sluicing system enriching and recovering iron is realized in the molten state.The technological process is although relatively simple, has reached certain Energy conservation and consumption reduction effects.But the molten iron copper content obtained after copper ashes melting and reducing to be present too high for the technique(Average copper content is 2% Left and right)The shortcomings that, conventional method for making steel is very difficult to remove, and the method industrially mainly mixed using the qualified pig iron is reduced copper and contained Amount.
The content of the invention
For the above-mentioned problems of the prior art and deficiency, the present invention provides a kind of copper-containing residue chlorination-melting and reducing The method that one-step method prepares the pig iron.This method takes into full account the existing forms of copper and ferroelectric metal oxide in copper ashes, utilizes metal The difference of the properties such as chloride fusing point, boiling point and vapour pressure, selective chlorination volatilized metal copper under cryogenic, in high temperature Under the conditions of melting and reducing recovery iron, the pig iron is prepared by one-step method;And significantly reduce obtained by the direct melting and reducing of copper ashes The problem of molten iron copper content is too high, the effective recycling for iron resource in later copper ashes provide new method.The present invention by with Lower technical scheme is realized.
A kind of method that copper-containing residue chlorination-melting and reducing one-step method prepares the pig iron, it is comprised the following steps that:
(1)It is 40 ~ 100 mesh that copper-containing residue, chlorinating agent and carbonaceous reductant are ground into granularity respectively first, and then cupric gives up Slag, chlorinating agent and carbonaceous reductant are well mixed to obtain mixed material, and the wherein addition of chlorinating agent is copper-containing residue quality 10% ~ 30%, it is 1.1 ~ 1.9 to control the C/Fe mass ratioes of carbon and iron in copper-containing residue in carbonaceous reductant:1;Then proceed to add Binding agent and water carry out briquetting or pressure ball obtains lump material or spherical material, and the addition of binding agent is mixed material quality 3% ~ 7%, the addition of water is mixed material quality 5% ~ 8%;
(2)By step(1)Obtained lump material or spherical dry materials, then temperature be 850 ~ 900 DEG C at reaction 3 ~ 15min carries out low temperature chlorination reaction, then proceedes to be warming up to 1500 ~ 1550 DEG C of 15 ~ 30min of reaction, carries out high-temperature fusion reduction Reaction, is kept completely separate rear furnace cooling by slag iron and obtains the pig iron.
The step(1)Middle chlorinating agent is sodium chloride, potassium chloride or calcium chloride.
The carbonaceous reductant is bituminous coal, anthracite or coke, and fixing carbon content in carbonaceous reductant is higher than 60wt%.
The low temperature chlorination reaction and high-temperature fusion reduction reaction are carried out in Efco-Northrup furnace.
Above-mentioned copper-containing residue includes following mass percent component:TFe35% ~ 45%, SiO225% ~ 35%, Al2O33% ~ 8%, CaO2% ~ 5%, MgO2% ~ 5%, Cu0.5% ~ 1.5%, other 0.1% ~ 4%.
The beneficial effects of the invention are as follows:
(1)The present invention prepares the pig iron by one-step method, under cryogenic selective chlorination volatilized metal copper, under the high temperature conditions Melting and reducing recovery iron Cu volatilization removal efficiency reaches more than 50%, finally gives grade containing Fe 90% or so, containing Cu 1wt% with Under low copper and iron water.
(2)Present invention process flow is short, and equipment is simple, easy to operate, overcomes the direct melting and reducing institute of one-sided copper ashes The shortcomings that molten iron copper content is too high is obtained, effective recovery that iron resource in copper ashes is realized with relatively low production cost is enriched with, and is had Good economic benefit.
Brief description of the drawings
Fig. 1 is present invention process flow chart.
Embodiment
With reference to the accompanying drawings and detailed description, the invention will be further described.
Embodiment 1
As shown in figure 1, the method that the copper-containing residue chlorination-melting and reducing one-step method prepares the pig iron, it is comprised the following steps that:
(1)First by copper-containing residue(Including following mass percent component:TFe41.96%, SiO229.54%, Al2O34.99%, CaO4.75%, MgO2.41%, Cu0.69%, other 0.1% ~ 4%), chlorinating agent(Sodium chloride)And carbonaceous reductant(Bituminous coal, carbonaceous is also Carbon content is fixed in former agent and is higher than 60wt%)It is 40 ~ 100 mesh to be ground to granularity respectively, then by copper-containing residue, chlorinating agent and charcoal Matter reducing agent is well mixed to obtain mixed material, and the wherein addition of chlorinating agent is the 20% of copper-containing residue quality, and control carbonaceous is also The C/Fe mass ratioes of carbon and iron in copper-containing residue are 1.5 in former agent:1;Then proceed to add binding agent(Binding agent gives up for paper pulp Liquid)Briquetting, which is carried out, with water obtains lump material(20 ~ 25mm of diameter, 20 ~ 30mm of height cylindrical block), the addition of binding agent Measure as mixed material quality 5%, the addition of water is mixed material quality 5%;
(2)By step(1)Obtained lump material is dried, and it is anti-that 3min progress low temperature chlorinations are reacted at being then 850 DEG C in temperature Should, then proceed to be warming up to 1540 DEG C of reaction 25min, carry out high-temperature fusion reduction reaction, it is cold with stove after slag iron is kept completely separate But the pig iron is obtained, wherein low temperature chlorination reaction and high-temperature fusion reduction reaction are carried out in Efco-Northrup furnace.
The molten iron ferrous grade obtained before uncolled is 89.85wt%, cupric 0.93wt%;Cu chlorination takes off in whole process Except rate is 52.55%.
Embodiment 2
As shown in figure 1, the method that the copper-containing residue chlorination-melting and reducing one-step method prepares the pig iron, it is comprised the following steps that:
(1)First by copper-containing residue(Including following mass percent component:TFe45%, SiO225%, Al2O33%, CaO2%, MgO5%, Cu1.5%, other 0.1% ~ 4%), chlorinating agent(Potassium chloride)And carbonaceous reductant(Anthracite, it is fixed in carbonaceous reductant Carbon content is higher than 60wt%)It is 40 ~ 100 mesh to be ground to granularity respectively, then mixes copper-containing residue, chlorinating agent and carbonaceous reductant Close and uniformly obtain mixed material, wherein the addition of chlorinating agent is the 10% of copper-containing residue quality, control in carbonaceous reductant carbon with The C/Fe mass ratioes of iron are 1.1 in copper-containing residue:1;Then proceed to add binding agent(Binding agent is spent pulping liquor)Carried out with water Pressure ball obtains spherical material(20 ~ 25mm of diameter), the addition of binding agent is mixed material quality 3%, and the addition of water is mixing Quality of material 8%;
(2)By step(1)Obtained spherical dry materials, it is anti-that 10min progress low temperature chlorinations are reacted at being then 880 DEG C in temperature Should, then proceed to be warming up to 1500 DEG C of reaction 15min, carry out high-temperature fusion reduction reaction, it is cold with stove after slag iron is kept completely separate But the pig iron is obtained, wherein low temperature chlorination reaction and high-temperature fusion reduction reaction are carried out in Efco-Northrup furnace.
The molten iron ferrous grade obtained before uncolled is 91.42wt%, cupric 0.96wt%;Cu chlorination takes off in whole process Except rate is 51.02%.
Embodiment 3
As shown in figure 1, the method that the copper-containing residue chlorination-melting and reducing one-step method prepares the pig iron, it is comprised the following steps that:
(1)First by copper-containing residue(Including following mass percent component:TFe35%, SiO235%, Al2O38%, CaO3%, MgO4%, Cu0.5%, other 0.1% ~ 4%), chlorinating agent(Calcium chloride)And carbonaceous reductant(Coke, fixed carbon in carbonaceous reductant Content is higher than 60wt%)It is 40 ~ 100 mesh to be ground to granularity respectively, then mixes copper-containing residue, chlorinating agent and carbonaceous reductant Mixed material is uniformly obtained, the wherein addition of chlorinating agent is the 30% of copper-containing residue quality, and carbon is with containing in control carbonaceous reductant The C/Fe mass ratioes of iron are 1.9 in copper waste residue:1;Then proceed to add binding agent(Binding agent is spent pulping liquor)Pressed with water Ball obtains spherical material(20 ~ 25mm of diameter), the addition of binding agent is mixed material quality 7%, and the addition of water is mixture Expect quality 6%;
(2)By step(1)Obtained spherical dry materials, it is anti-that 15min progress low temperature chlorinations are reacted at being then 900 DEG C in temperature Should, then proceed to be warming up to 1550 DEG C of reaction 30min, carry out high-temperature fusion reduction reaction, it is cold with stove after slag iron is kept completely separate But the pig iron is obtained, wherein low temperature chlorination reaction and high-temperature fusion reduction reaction are carried out in Efco-Northrup furnace.
The molten iron ferrous grade obtained before uncolled is 90.39wt%, cupric 0.83wt%;Cu chlorination takes off in whole process Except rate is 57.65%.
Above in association with accompanying drawing to the present invention embodiment be explained in detail, but the present invention be not limited to it is above-mentioned Embodiment, can also be before present inventive concept not be departed from those of ordinary skill in the art's possessed knowledge Put that various changes can be made.

Claims (4)

1. a kind of method that copper-containing residue chlorination-melting and reducing one-step method prepares the pig iron, it is characterised in that comprise the following steps that:
(1)It is 40 ~ 100 mesh that copper-containing residue, chlorinating agent and carbonaceous reductant are ground into granularity respectively first, and then cupric gives up Slag, chlorinating agent and carbonaceous reductant are well mixed to obtain mixed material, and the wherein addition of chlorinating agent is copper-containing residue quality 10% ~ 30%, it is 1.1 ~ 1.9 to control the C/Fe mass ratioes of carbon and iron in copper-containing residue in carbonaceous reductant:1;Then proceed to add Binding agent and water carry out briquetting or pressure ball obtains lump material or spherical material, and the addition of binding agent is mixed material quality 3% ~ 7%, the addition of water is mixed material quality 5% ~ 8%;
(2)By step(1)Obtained lump material or spherical dry materials, then temperature be 850 ~ 900 DEG C at reaction 3 ~ 15min carries out low temperature chlorination reaction, then proceedes to be warming up to 1500 ~ 1550 DEG C of 15 ~ 30min of reaction, carries out high-temperature fusion reduction Reaction, is kept completely separate rear furnace cooling by slag iron and obtains the pig iron.
2. the method that copper-containing residue chlorination-melting and reducing one-step method according to claim 1 prepares the pig iron, its feature exist In:The step(1)Middle chlorinating agent is sodium chloride, potassium chloride or calcium chloride.
3. the method that copper-containing residue chlorination-melting and reducing one-step method according to claim 1 prepares the pig iron, its feature exist In:The carbonaceous reductant is bituminous coal, anthracite or coke, and fixing carbon content in carbonaceous reductant is higher than 60wt%.
4. the method that copper-containing residue chlorination-melting and reducing one-step method according to claim 1 prepares the pig iron, its feature exist In:The low temperature chlorination reaction and high-temperature fusion reduction reaction are carried out in Efco-Northrup furnace.
CN201710504403.3A 2017-06-28 2017-06-28 A kind of method that copper-containing residue chlorination melting and reducing one-step method prepares the pig iron Pending CN107475476A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710504403.3A CN107475476A (en) 2017-06-28 2017-06-28 A kind of method that copper-containing residue chlorination melting and reducing one-step method prepares the pig iron

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710504403.3A CN107475476A (en) 2017-06-28 2017-06-28 A kind of method that copper-containing residue chlorination melting and reducing one-step method prepares the pig iron

Publications (1)

Publication Number Publication Date
CN107475476A true CN107475476A (en) 2017-12-15

Family

ID=60596016

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710504403.3A Pending CN107475476A (en) 2017-06-28 2017-06-28 A kind of method that copper-containing residue chlorination melting and reducing one-step method prepares the pig iron

Country Status (1)

Country Link
CN (1) CN107475476A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101792857A (en) * 2010-04-13 2010-08-04 李柏荣 Process for refining metals from minerals
CN102417991A (en) * 2011-11-25 2012-04-18 昆明理工大学 Method for recycling copper and preparing qualified molten iron by carrying out smelting, oxidation and chlorination-reduction on copper slag
CN106480325A (en) * 2016-10-28 2017-03-08 江苏省冶金设计院有限公司 Process system and its application in processing copper ashes of copper ashes

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101792857A (en) * 2010-04-13 2010-08-04 李柏荣 Process for refining metals from minerals
CN102417991A (en) * 2011-11-25 2012-04-18 昆明理工大学 Method for recycling copper and preparing qualified molten iron by carrying out smelting, oxidation and chlorination-reduction on copper slag
CN106480325A (en) * 2016-10-28 2017-03-08 江苏省冶金设计院有限公司 Process system and its application in processing copper ashes of copper ashes

Similar Documents

Publication Publication Date Title
CN101294242B (en) Method for extracting multi-metallic element from high chromium vanadium titanium octahedral iron ore
CN100564558C (en) The method of iron, vanadium, titanium in a kind of comprehensive recovery v-ti magnetite concentrate
CN101353708B (en) Nickel iron smelting process with nickel oxide ore and stainless steel production wastes as raw materials
CN102643997A (en) Laterite-nickel ore processing method for efficiently recovering nickel resources
CN105838838B (en) Method for preparing pure steel by coal gas direct reduction one-step method
CN106916958B (en) A kind of method of copper smelting slag direct-reduction recycling iron
CN101413055A (en) Process for directly preparing nickel-iron alloy powder from laterite-nickel ore
CN102373329B (en) Method for gathering nickel and iron from laterite-nickel ores
CN103451451A (en) Ferro-nickel alloy production technology with laterite nickel ore processed through oxygen enrichment hot air shaft furnace
CN105695850A (en) Utilization method of nickel-contained iron ore
CN108046315A (en) A kind of TiCl4Preparation process and system
CN101418378A (en) Method for adding additive agent in reducing roasting process of laterite nickle mine
CN103866115B (en) The preparation of red soil nickel ore single stage method is containing the method for nickel and stainless steel raw material
CN102417991B (en) Copper ashes melt oxidation chlorination-reduction reclaims copper and the method for obtained qualified molten iron
CN110760672A (en) Method for producing sintered ore by using industrial solid wastes
CN109913654A (en) A kind of processing method of metallurgical solid waste
CN103397177B (en) Method for extraction of potassium and sodium from iron ore and synchronous preparation of ironmaking burden
CN106755986A (en) A kind of molten point of handling process of red mud direct-reduction
CN107299220A (en) A kind of processing method of copper ashes
Wang et al. Recovery of iron from lead slag with coal-based direct reduction followed by magnetic separation
CN107475476A (en) A kind of method that copper-containing residue chlorination melting and reducing one-step method prepares the pig iron
CN106319209B (en) A kind of rotary hearth furnace processing lead cadmia iron-extracting process
CN105603178B (en) A kind of method that the thick alloyed powder of tin iron is prepared by Iron Ore Containing Tin
CN101418356A (en) A kind of from nickel oxide ore the method for refining ferronickel alloy
JP2010007180A (en) Method for producing pig iron by using iron ore with high content of zinc

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20171215