CN107471504A - A kind of micro-structural hits the regulation platform and its adjusting method of a machining tool light-conducting board mold - Google Patents
A kind of micro-structural hits the regulation platform and its adjusting method of a machining tool light-conducting board mold Download PDFInfo
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- CN107471504A CN107471504A CN201710722138.6A CN201710722138A CN107471504A CN 107471504 A CN107471504 A CN 107471504A CN 201710722138 A CN201710722138 A CN 201710722138A CN 107471504 A CN107471504 A CN 107471504A
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- light guide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/3842—Manufacturing moulds, e.g. shaping the mould surface by machining
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/42—Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2011/00—Optical elements, e.g. lenses, prisms
- B29L2011/0075—Light guides, optical cables
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Abstract
本发明公开了一种微结构撞点加工机床导光板模具的调节平台,包括底座和安装于底座上的X轴调节装置、Y轴调节装置、Z轴调节装置以及探测装置,探测装置探测Z轴调节装置在X轴方向上的水平度;所述Z轴调节装置上安装有电磁吸盘装置,所述电磁吸盘装置的上表面设有具有可被磁吸的导光板模具。本发明还公开一种调节方法,包括以下步骤:1)把导光板模具吸附在盖板上;2)根据测量到的导光板模具的轮廓点的高度值,控制相应位置上的音圈电机驱动导光板模具局部升高或下降;3)继续步骤2)并循环,直到导光板模具的四周轮廓点之间的高度差达到设定值。本发明具有自动化调节、调节精度高、使用方便和工作效率高的有益效果。
The invention discloses an adjustment platform for a light guide plate mold of a microstructure collision point processing machine tool, which includes a base, an X-axis adjustment device, a Y-axis adjustment device, a Z-axis adjustment device and a detection device installed on the base. The horizontality of the device in the X-axis direction; the Z-axis adjustment device is equipped with an electromagnetic chuck device, and the upper surface of the electromagnetic chuck device is provided with a light guide plate mold that can be magnetically attracted. The invention also discloses an adjustment method, which includes the following steps: 1) Adsorbing the light guide plate mold on the cover plate; 2) Controlling the driving of the voice coil motor at the corresponding position according to the measured height value of the outline point of the light guide plate mold The mold of the light guide plate is partially raised or lowered; 3) Continue to step 2) and circulate until the height difference between the contour points around the mold of the light guide plate reaches the set value. The invention has the beneficial effects of automatic adjustment, high adjustment precision, convenient use and high work efficiency.
Description
技术领域technical field
本发明涉及一种调节平台,尤其是指一种微结构撞点加工机床导光板模具的调节平台及其调节方法。The invention relates to an adjustment platform, in particular to an adjustment platform and an adjustment method for a light guide plate mold of a microstructure collision point processing machine tool.
背景技术Background technique
导光板模具属于精密工件,在导光板模具上具有微阵列结构,这些微阵列结构是通过精密撞点机床撞点加工而成,由于微阵列结构孔的深度只有几微米,因此,欲得到微阵列孔的加工深度保持一致性和较小的误差效果,调节平台需要有极高的水平度。The light guide plate mold is a precision workpiece. There is a microarray structure on the light guide plate mold. These microarray structures are processed by precision impact machine tools. Since the depth of the microarray structure holes is only a few microns, it is necessary to obtain microarray holes. The processing depth maintains consistency and small error effects, and the adjustment platform needs to have extremely high levelness.
现有的调节平台基本为手动调节平台,如专利号“201610566884.6”公开了一种用于微阵列撞点加工的调节平台,该平台放置导光板模具的表面上阵列加工了多个阵列圆孔,圆孔内放入圆形磁铁,这种调节平台靠纯机械结构磁吸固定导光板模具,在安装导光板模具时,全靠用力推放到合适加工位置,卸载时用力取下平台,安装和卸载均需花费很大力气来克服平台对导光板模具的磁吸力,工作强度大且不方便,特别是卸载导光板模具时,导光板模具的下底面和调节平台的上表面均会被划出多道伤痕,减少调节平台的使用寿命。更重要的是在对导光板模具进行调平时,手动拧紧或拧松平台四角的弹性螺栓调节导光板模具水平度,因需要调节至2μm内,需多次反复调节,容易出现四角中的一角弹性螺栓已被向下完全拧紧,但此处位置仍处于最高点,在这种情况下,必须放弃前面的所有调节,重新开始调节,严重浪费加工者的时间和增加加工者的工作量,造成加工效率低下。The existing adjustment platform is basically a manual adjustment platform. For example, the patent number "201610566884.6" discloses an adjustment platform for microarray collision point processing. On the surface of the platform where the light guide plate mold is placed, a plurality of arrays of round holes are arrayed and processed. A circular magnet is placed in the hole. This adjustment platform relies on the pure mechanical structure to magnetically fix the light guide plate mold. When installing the light guide plate mold, it is all pushed to the appropriate processing position by force. When unloading, forcefully remove the platform, install and Unloading requires a lot of effort to overcome the magnetic attraction of the platform to the light guide plate mold, and the work intensity is high and inconvenient. Especially when unloading the light guide plate mold, the lower bottom surface of the light guide plate mold and the upper surface of the adjustment platform will be drawn out Multiple scars reduce the service life of the adjustment platform. More importantly, when leveling the light guide plate mold, manually tighten or loosen the elastic bolts at the four corners of the platform to adjust the levelness of the light guide plate mold. Because it needs to be adjusted to within 2μm, it needs to be adjusted repeatedly, and it is easy to appear elastic at one of the four corners The bolt has been fully tightened downwards, but the position here is still at the highest point. In this case, all the previous adjustments must be abandoned and the adjustment must be started again, which seriously wastes the time of the processor and increases the workload of the processor. low efficiency.
发明内容Contents of the invention
本发明的目的在于解决现有调节平台上安装、卸载导光板模具和调节不方便而降低加工效率的问题,提供一种自动化调节、调节精度高、使用方便和工作效率高的微结构撞点加工机床导光板模具的调节平台及其调节方法。The purpose of the present invention is to solve the problem of low processing efficiency due to inconvenient installation and unloading of light guide plate molds and adjustments on the existing adjustment platform, and to provide a microstructure impact point processing machine tool with automatic adjustment, high adjustment accuracy, convenient use and high work efficiency An adjustment platform of a light guide plate mold and an adjustment method thereof.
本发明的目的可采用以下技术方案来达到:The purpose of the present invention can adopt following technical scheme to reach:
一种微结构撞点加工机床导光板模具的调节平台及其调节方法,包括底座和安装于底座上的X轴调节装置、Y轴调节装置、Z轴调节装置以及探测装置,所述Y轴调节装置设于所述Z轴调节装置的上方,所述探测装置安装于所述Y轴调节装置上而探测Z轴调节装置上导光板模具在Y轴方向上的水平度;所述Z轴调节装置可滑动安装于所述X轴调节装置上而沿X轴方向运动,探测装置探测Z轴调节装置上导光板模具在X轴方向上的水平度;所述Z轴调节装置上安装有电磁吸盘装置,所述电磁吸盘装置的上表面安装有可被磁吸和卸载的导光板模具;所述Z轴调节装置上设有锁紧装置,锁紧装置将调节到相应位置的Z轴调节装置锁紧或松开。An adjustment platform for a light guide plate mold of a microstructure collision point processing machine tool and an adjustment method thereof, including a base, an X-axis adjustment device, a Y-axis adjustment device, a Z-axis adjustment device, and a detection device installed on the base. The Y-axis adjustment device Located above the Z-axis adjustment device, the detection device is installed on the Y-axis adjustment device to detect the levelness of the light guide plate mold on the Z-axis adjustment device in the Y-axis direction; the Z-axis adjustment device can Slidingly installed on the X-axis adjustment device to move along the X-axis direction, the detection device detects the levelness of the light guide plate mold on the Z-axis adjustment device in the X-axis direction; the Z-axis adjustment device is equipped with an electromagnetic chuck device, The upper surface of the electromagnetic chuck device is equipped with a light guide plate mold that can be magnetically attracted and unloaded; the Z-axis adjustment device is provided with a locking device that locks or adjusts the Z-axis adjustment device to the corresponding position. release.
进一步地,所述Z轴调节装置包括安装座、音圈电机、电位移传感器和连接座,所述安装座安装于所述X轴调节装置的运动端上,所述安装座的上表面的轮廓边上均匀设有所述音圈电机和电位移传感器,所述连接座的底端与所述音圈电机的伸缩轴连接。Further, the Z-axis adjustment device includes a mounting base, a voice coil motor, an electric displacement sensor and a connecting base, the mounting base is installed on the moving end of the X-axis adjusting device, and the contour of the upper surface of the mounting base The voice coil motor and the electric displacement sensor are evenly arranged on the side, and the bottom end of the connecting seat is connected with the telescopic shaft of the voice coil motor.
进一步地,所述吸盘装置包括电磁发生器和可被磁化的盖板,所述连接座的上表面开有凹槽,所述电磁发生器安装于凹槽内,所述盖板盖合于连接座的上表面上。Further, the suction cup device includes an electromagnetic generator and a cover plate that can be magnetized, a groove is opened on the upper surface of the connection seat, the electromagnetic generator is installed in the groove, and the cover plate covers the connecting seat. on the upper surface of the seat.
作为一种优选的方案,所述电磁发生器包括线圈和铁芯,所述铁芯设于凹槽内,且线圈套设于铁芯上。As a preferred solution, the electromagnetic generator includes a coil and an iron core, the iron core is arranged in the groove, and the coil is sleeved on the iron core.
作为一种优选的方案,所述盖板包括若干磁条和隔磁条,两条相邻磁条之间设有所述隔磁条,且两条相邻磁条的磁极相反。As a preferred solution, the cover plate includes several magnetic strips and magnetic spacer strips, the magnetic spacer strips are arranged between two adjacent magnetic strips, and the magnetic poles of the two adjacent magnetic strips are opposite.
作为一种优选的方案,所述锁紧装置设于Z轴调节装置上的侧面上,所述锁紧装置包括水平连杆和两个竖直连杆,所述竖直连杆的一端固定安装于安装座上,竖直连杆的另一端开有长孔,所述连接座的侧面上开有螺纹孔,所述水平连杆的两端均通过螺纹连接件穿过长孔而与螺纹孔螺纹连接,在音圈电机驱动连接座到相应位置上时,拧转螺纹连接件将连接座锁紧。As a preferred solution, the locking device is arranged on the side of the Z-axis adjusting device, the locking device includes a horizontal link and two vertical links, and one end of the vertical link is fixedly installed On the mounting base, the other end of the vertical connecting rod has a long hole, and the side of the connecting seat has a threaded hole. Threaded connection, when the voice coil motor drives the connecting seat to the corresponding position, twist the threaded connecting piece to lock the connecting seat.
进一步地,所述X轴调节装置包括直线导轨、滑块和驱动装置,所述直线导轨固定安装于底座上,所述滑块可滑动安装于直线导轨上,所述Z轴调节装置固定安装于滑块上,所述驱动装置的动力输出端与所述滑块连接而驱动滑块在直线导轨上滑动。Further, the X-axis adjustment device includes a linear guide rail, a slider and a driving device, the linear guide rail is fixedly installed on the base, the slider is slidably installed on the linear guide rail, and the Z-axis adjustment device is fixedly installed on the base On the slider, the power output end of the driving device is connected with the slider to drive the slider to slide on the linear guide rail.
作为一种优选的方案,所述探测装置为磁吸式探针装置。As a preferred solution, the detection device is a magnetic suction probe device.
一种微结构撞点加工机床导光板模具的调节方法,包括以下步骤:A method for adjusting the light guide plate mold of a microstructure impact point processing machine tool, comprising the following steps:
1)把导光板模具放置在盖板的表面上,并给线圈通电产生磁力而将导光板模具吸附在盖板上;1) Place the light guide plate mold on the surface of the cover plate, and energize the coil to generate magnetic force to adsorb the light guide plate mold on the cover plate;
2)控制X轴调节装置和Y轴调节装置联动;驱动探测装置的探针对导光板模具的四周轮廓点进行高度测量,根据测量到的导光板模具的轮廓点的高度值,控制相应位置上的音圈电机的驱动导光板模具局部升高或下降;同时,位移传感器对音圈电机的驱动距离进行检测,在升高或下降相应高度时,相应轮廓点上的音圈电机停止;2) Control the linkage between the X-axis adjustment device and the Y-axis adjustment device; drive the probe of the detection device to measure the height of the contour points around the light guide plate mold, and control the corresponding position according to the measured height value of the contour points of the light guide plate mold. The voice coil motor drives the light guide plate mold to rise or fall locally; at the same time, the displacement sensor detects the driving distance of the voice coil motor, and when the corresponding height is raised or lowered, the voice coil motor on the corresponding contour point stops;
3)继续步骤2)并循环,直到导光板模具的四周轮廓点之间的高度差达到设定值。3) Continue to step 2) and circulate until the height difference between the contour points around the mold of the light guide plate reaches the set value.
进一步地,所述步骤2)的具体内容为:探测装置的探针对导光板模具的四周轮廓进行高度测量,根据测量到的导光板模具的两个相邻轮廓点之间的高度差值a,控制高度低的轮廓点上的音圈电机驱动导光板升高a/2,或控制高度高的轮廓点上的音圈电机驱动导光板降低a/2。Further, the specific content of the step 2) is: the probe of the detection device measures the height of the surrounding contour of the light guide plate mold, and according to the measured height difference a between two adjacent contour points of the light guide plate mold , the voice coil motor on the contour point with low control height drives the light guide plate to rise by a/2, or the voice coil motor on the contour point with high control height drives the light guide plate to lower by a/2.
实施本发明,具有如下有益效果:Implement the present invention, have following beneficial effect:
1、本发明采用电磁吸盘装置,在将导光板模具放置在Z轴调节装置上后,只需给电磁吸盘装置通电,即可将导光板模具吸附而固定到Z轴调节装置上;同样的,当需要将导光板模具卸载下来,则只需给电磁吸盘断电,即可快速地把导光板模具卸载下来,安装和卸载简单、方便且快速。1. The present invention adopts an electromagnetic sucker device. After the light guide plate mold is placed on the Z-axis adjustment device, the light guide plate mold can be absorbed and fixed on the Z-axis adjustment device only by energizing the electromagnetic chuck device; similarly, When the light guide plate mold needs to be unloaded, the light guide plate mold can be quickly unloaded only by powering off the electromagnetic chuck. The installation and unloading are simple, convenient and fast.
2、本发明通过探测装置对导光板模具的表面进行高度测量;根据探测装置检测到的数据,控制Z轴调节装置工作,对导光板模具的表面的水平度进行调节,使导光板模具的表面的水平度达到要求。在Z轴调节对导光板模具的表面的水平度进行调节而达到要求后,通过锁紧装置将Z轴锁住而无法运动,则此时的导光板模具的表面的水平度能被保持不度,实现长时间保持导光板模具的表面的水平度的目的。2. The present invention measures the height of the surface of the light guide plate mold through the detection device; according to the data detected by the detection device, the Z-axis adjustment device is controlled to work, and the levelness of the surface of the light guide plate mold is adjusted to make the surface of the light guide plate mold level meets the requirements. After the Z-axis is adjusted to adjust the levelness of the surface of the light guide plate mold to meet the requirements, the Z-axis is locked by the locking device and cannot move, and the levelness of the surface of the light guide plate mold at this time can be maintained. , to achieve the purpose of maintaining the levelness of the surface of the light guide plate mold for a long time.
3、本发明的方法通过探测装置对导光板模具的表面进行高度检测后,通过对相应位置上的音圈电机进行控制,使音圈电机升高或降低与该音圈电机连接的连接座位置的表面高度,并最终使放置于连接座上的导光板模具的水平面上达到要求。同时,位移传感器对音圈电机的驱动距离进行检测,在升高或下降相应高度后,控制相应位置上的音圈电机停止工作,直到导光板模具的表面的水平度达到要求为止。该方法自动化地对导光板模具进行调平,能极大地保证调节平台调节的精度,具有控制和调节方便、快速和调节精度高的特点。3. The method of the present invention detects the height of the surface of the light guide plate mold through the detection device, and controls the voice coil motor at the corresponding position to raise or lower the position of the connecting seat connected to the voice coil motor The height of the surface, and finally make the level of the light guide plate mold placed on the connection seat meet the requirements. At the same time, the displacement sensor detects the driving distance of the voice coil motor, and after the corresponding height is raised or lowered, the voice coil motor at the corresponding position is controlled to stop working until the levelness of the surface of the light guide plate mold meets the requirements. The method can automatically level the mold of the light guide plate, can greatly guarantee the adjustment accuracy of the adjustment platform, and has the characteristics of convenient control and adjustment, rapidity and high adjustment accuracy.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本发明微结构撞点加工机床导光板模具的调节平台的结构示意图;Fig. 1 is a structural schematic diagram of the adjustment platform of the light guide plate mold of the microstructure collision point processing machine tool of the present invention;
图2是本发明微结构撞点加工机床导光板模具的X轴调节装置和Z轴调节装置的结构示意图;Fig. 2 is a structural schematic diagram of the X-axis adjustment device and the Z-axis adjustment device of the light guide plate mold of the microstructure collision point processing machine tool of the present invention;
图3是图2沿竖直方向的剖视图;Fig. 3 is a sectional view along the vertical direction of Fig. 2;
图4是导光板模具的结构示意图。FIG. 4 is a structural schematic diagram of a mold for a light guide plate.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例Example
参照图1和图2,本实施例涉及调节平台,包括底座1和安装于底座1上的X轴调节装置2、Y轴调节装置3、Z轴调节装置4以及探测装置5,所述Y轴调节装置3设于所述Z轴调节装置4的上方,所述探测装置5安装于所述Y轴调节装置3上而探测Z轴调节装置4上导光板模具10在Y轴方向上的水平度;所述Z轴调节装置4可滑动安装于所述X轴调节装置2上而沿X轴方向运动,探测装置5探测Z轴调节装置4上导光板模具10在X轴方向上的水平度;所述Z轴调节装置4上安装有电磁吸盘装置,所述电磁吸盘装置的上表面设有具有可被磁吸的导光板模具10;所述Z轴调节装置4上设有锁紧装置,锁紧装置将调节到相应位置的Z轴调节装置4锁紧或松开。1 and 2, the present embodiment relates to an adjustment platform, including a base 1 and an X-axis adjustment device 2, a Y-axis adjustment device 3, a Z-axis adjustment device 4 and a detection device 5 mounted on the base 1. The Y-axis The adjustment device 3 is arranged above the Z-axis adjustment device 4, and the detection device 5 is installed on the Y-axis adjustment device 3 to detect the levelness of the light guide plate mold 10 on the Z-axis adjustment device 4 in the Y-axis direction The Z-axis adjustment device 4 can be slidably installed on the X-axis adjustment device 2 and move along the X-axis direction, and the detection device 5 detects the horizontality of the light guide plate mold 10 on the Z-axis adjustment device 4 in the X-axis direction; An electromagnetic chuck device is installed on the Z-axis adjustment device 4, and the upper surface of the electromagnetic chuck device is provided with a light guide plate mold 10 that can be magnetically attracted; the Z-axis adjustment device 4 is provided with a locking device, and the lock The tightening device locks or loosens the Z-axis adjusting device 4 adjusted to the corresponding position.
该调节平台采用电磁吸盘装置,在将导光板模具10放置在Z轴调节装置4上后,只需给电磁吸盘装置通电,即可将导光板模具10吸附而固定到Z轴调节装置4上;同样的,当需要将导光板模具10卸载下来,则只需给电磁吸盘断电,即可快速地把导光板模具卸载下来,安装和卸载简单、方便且快速。The adjustment platform adopts an electromagnetic sucker device. After the light guide plate mold 10 is placed on the Z-axis adjustment device 4, the light guide plate mold 10 can be absorbed and fixed on the Z-axis adjustment device 4 only by energizing the electromagnetic chuck device; Similarly, when the light guide plate mold 10 needs to be unloaded, the light guide plate mold can be quickly unloaded only by powering off the electromagnetic chuck, and the installation and unloading are simple, convenient and fast.
X轴调节装置2驱动Z轴调节装置4在X轴方向滑动,使安装于Z轴调节装置4上的导光板模具10也沿X轴方向滑动,从而探测装置5能对导光板模具10X轴方向上的位置进行测量。而Y轴调节装置3带动探测装置5沿Y轴方向滑动而对导光板模具10的Y轴方向上的位置进行测量。在X轴调节装置2和Y轴调节装置3工作时,探测装置5对导光板模具10的表面进行高度测量;根据探测装置5检测到的数据,控制Z轴调节装置4工作,对导光板模具10的表面的水平度进行调节,使导光板的表面的水平度达到要求。The X-axis adjustment device 2 drives the Z-axis adjustment device 4 to slide in the X-axis direction, so that the light guide plate mold 10 installed on the Z-axis adjustment device 4 also slides in the X-axis direction, so that the detection device 5 can control the light guide plate mold 10 in the X-axis direction. The above position is measured. The Y-axis adjustment device 3 drives the detection device 5 to slide along the Y-axis direction to measure the position of the light guide plate mold 10 in the Y-axis direction. When the X-axis adjustment device 2 and the Y-axis adjustment device 3 are working, the detection device 5 measures the height of the surface of the light guide plate mold 10; according to the data detected by the detection device 5, the Z-axis adjustment device 4 is controlled to work, and the light guide plate mold 10 to adjust the levelness of the surface of the light guide plate so that the levelness of the surface of the light guide plate meets the requirement.
在Z轴调节对导光板模具10的表面的水平度进行调节而达到要求后,通过锁紧装置将Z轴锁住而无法运动,则此时的导光板模具10的表面的水平度能被保持不度,实现长时间保持导光板模具10的表面的水平度的目的。After the Z-axis adjustment adjusts the levelness of the surface of the light guide plate mold 10 to meet the requirements, the Z-axis is locked by the locking device and cannot move, and the levelness of the surface of the light guide plate mold 10 at this time can be maintained. The purpose of maintaining the levelness of the surface of the light guide plate mold 10 for a long time is achieved.
所述Z轴调节装置4包括安装座41、音圈电机42、电位移传感器43和连接座44,所述安装座41安装于所述X轴调节装置2的运动端上,所述安装座41的上表面的轮廓边上均匀设有所述音圈电机42和电位移传感器43,所述连接座44的底端与所述音圈电机42的伸缩轴连接。Z轴调节装置4设有多个,且分布于安装座41和连接座44的轮廓边上。在探测装置5对导光板模具10的上表面进行高度检测后,通过对相应位置上的音圈电机42进行控制,使音圈电机42升高或降低与该音圈电机42连接的连接座44位置的表面高度,并最终使放置于连接座44上的导光板模具10的水平面上达到要求。同时,位移传感器对音圈电机42的驱动距离进行检测,在升高或下降相应高度后,控制相应位置上的音圈电机42停止工作。The Z-axis adjusting device 4 includes a mounting base 41, a voice coil motor 42, an electric displacement sensor 43 and a connecting base 44, the mounting base 41 is installed on the moving end of the X-axis adjusting device 2, and the mounting base 41 The voice coil motor 42 and the electric displacement sensor 43 are evenly arranged on the contour edge of the upper surface of the upper surface, and the bottom end of the connecting seat 44 is connected with the telescopic shaft of the voice coil motor 42 . There are multiple Z-axis adjusting devices 4 , and they are distributed on the outlines of the mounting base 41 and the connecting base 44 . After the detection device 5 detects the height of the upper surface of the light guide plate mold 10, the voice coil motor 42 at the corresponding position is controlled to raise or lower the connecting seat 44 connected to the voice coil motor 42 The surface height of the position, and finally make the level of the light guide plate mold 10 placed on the connection seat 44 meet the requirements. At the same time, the displacement sensor detects the driving distance of the voice coil motor 42, and controls the voice coil motor 42 at the corresponding position to stop working after the corresponding height is raised or lowered.
如图2和图3所示,所述吸盘装置包括电磁发生器61和可被磁化的盖板62,所述连接座44的上表面开有凹槽441,所述电磁发生器61安装于凹槽441内,所述盖板62盖合于连接座44的上表面上。在将导光板模具10放置在盖板62上后,只需给电磁发生器61通电,电磁发生器61产生磁场并将盖板62磁化,则导光板模具10被磁力吸附而固定到盖板62上;同样的,当需要将导光板模具10卸载下来,则只需给电磁发生器61断电,则磁块消失,可快速地把导光板卸载下来,安装和卸载简单、方便且快速。As shown in Figure 2 and Figure 3, the suction cup device includes an electromagnetic generator 61 and a cover plate 62 that can be magnetized, a groove 441 is opened on the upper surface of the connecting seat 44, and the electromagnetic generator 61 is installed in the concave In the groove 441 , the cover plate 62 covers the upper surface of the connecting seat 44 . After the light guide plate mold 10 is placed on the cover plate 62, it is only necessary to energize the electromagnetic generator 61, the electromagnetic generator 61 generates a magnetic field and magnetizes the cover plate 62, and the light guide plate mold 10 is magnetically attracted and fixed to the cover plate 62 Similarly, when the light guide plate mold 10 needs to be unloaded, it is only necessary to power off the electromagnetic generator 61, and the magnetic block disappears, and the light guide plate can be quickly unloaded. The installation and unloading are simple, convenient and fast.
所述电磁发生器61包括线圈611和铁芯612,所述铁芯设于凹槽441内,且线圈611套设于铁芯612上。线圈611在通电时能产生磁场,使盖板62磁化而将导光板模具10吸附到盖板62上。通过在线圈611中插入铁芯612可以增强磁场强度,提高磁力大小,使得电磁发生器61具有更大的磁吸力。The electromagnetic generator 61 includes a coil 611 and an iron core 612 , the iron core is disposed in the groove 441 , and the coil 611 is sheathed on the iron core 612 . When the coil 611 is energized, it can generate a magnetic field to magnetize the cover plate 62 and attract the light guide plate mold 10 to the cover plate 62 . By inserting the iron core 612 into the coil 611 , the strength of the magnetic field can be enhanced, and the magnitude of the magnetic force can be increased, so that the electromagnetic generator 61 has greater magnetic attraction force.
为了提高盖板62被磁化后的磁场稳定性,所述盖板62包括若干磁条621和隔磁条622,两条相邻磁条621之间设有所述隔磁条622,且两条相邻磁条621的磁极相反。In order to improve the magnetic field stability after the cover plate 62 is magnetized, the cover plate 62 includes several magnetic strips 621 and magnetic spacer strips 622, the magnetic spacer strips 622 are arranged between two adjacent magnetic strips 621, and two The magnetic poles of adjacent magnetic strips 621 are opposite.
所述锁紧装置设于Z轴调节装置4上的侧面上,所述锁紧装置包括水平连杆71和两个竖直连杆72,所述竖直连杆72的一端固定安装于安装座41上,竖直连杆72的另一端开有长孔721,所述连接座44的侧面上开有螺纹孔,所述水平连杆71的两端均通过螺纹连接件穿过长孔721而与螺纹孔螺纹连接,在音圈电机42驱动连接座44到相应位置上时,拧转螺纹连接件将连接座44锁紧。在音圈电机42对导光板模具10的表面调节到水平时,通过拧转螺纹连接件把连接座44通过竖直连杆72与安装座41进行固定,使连接座44被固定而保持在稳定在高度上。The locking device is arranged on the side of the Z-axis adjustment device 4, and the locking device includes a horizontal connecting rod 71 and two vertical connecting rods 72, and one end of the vertical connecting rod 72 is fixedly installed on the mounting base 41, the other end of the vertical connecting rod 72 has an elongated hole 721, and the side of the connecting seat 44 has a threaded hole, and the two ends of the horizontal connecting rod 71 pass through the elongated hole 721 through a threaded connector. It is threadedly connected with the threaded hole, and when the voice coil motor 42 drives the connecting seat 44 to a corresponding position, the threaded connecting piece is screwed to lock the connecting seat 44 . When the voice coil motor 42 adjusts the surface of the light guide plate mold 10 to the level, the connecting seat 44 is fixed to the mounting seat 41 through the vertical connecting rod 72 by twisting the threaded connector, so that the connecting seat 44 is fixed and kept in a stable position. in height.
所述X轴调节装置2包括直线导轨21、滑块和驱动装置,所述直线导轨21固定安装于底座1上,所述滑块可滑动安装于直线导轨21上,所述Z轴调节装置4固定安装于滑块上,所述驱动装置的动力输出端与所述滑块连接而驱动滑块在直线导轨21上滑动。驱动装置驱动Z轴调节装置4在导轨上做直线运动,从而使放置于Z轴调节装置4上的导光板模具10在X轴方向上直线滑动。The X-axis adjustment device 2 includes a linear guide rail 21, a slider and a driving device. The linear guide rail 21 is fixedly mounted on the base 1, and the slider is slidably mounted on the linear guide rail 21. The Z-axis adjustment device 4 It is fixedly installed on the slide block, and the power output end of the driving device is connected with the slide block to drive the slide block to slide on the linear guide rail 21 . The driving device drives the Z-axis adjustment device 4 to move linearly on the guide rail, so that the light guide plate mold 10 placed on the Z-axis adjustment device 4 slides linearly in the X-axis direction.
所述探测装置5为磁吸式探针装置,探测装置5的探针与导光板模具10的表面接触,通过探测装置5的针表的数据来测量导光板模具10表面上的不同位置的高度,以测量出两个位置的高度差。The detection device 5 is a magnetic suction probe device, the probe of the detection device 5 is in contact with the surface of the light guide plate mold 10, and the heights of different positions on the surface of the light guide plate mold 10 are measured by the data of the needle meter of the detection device 5 , to measure the height difference between the two locations.
一种微结构撞点加工机床导光板模具10的调节方法,包括以下步骤:A method for adjusting a light guide plate mold 10 of a microstructure impact point processing machine tool, comprising the following steps:
1)把导光板模具10放置在盖板62的表面上,并给线圈通电产生磁力而将导光板模具10吸附在盖板62上;1) Place the light guide plate mold 10 on the surface of the cover plate 62, and energize the coil to generate magnetic force to adsorb the light guide plate mold 10 on the cover plate 62;
2)控制X轴调节装置2和Y轴调节装置3联动;驱动探测装置5的探针对导光板模具10的四周轮廓点进行高度测量,根据测量到的导光板模具10的轮廓点的高度值,控制相应位置上的音圈电机42的驱动导光板模具10升高或下降;同时,位移传感器对音圈电机42的驱动距离进行检测,在升高或下降相应高度时,相应轮廓点上的音圈电机42停止;2) Control the linkage between the X-axis adjustment device 2 and the Y-axis adjustment device 3; drive the probe of the detection device 5 to measure the height of the contour points around the light guide plate mold 10, according to the measured height value of the contour points of the light guide plate mold 10 , control the voice coil motor 42 at the corresponding position to drive the light guide plate mold 10 to rise or fall; at the same time, the displacement sensor detects the driving distance of the voice coil motor 42, and when the corresponding height is raised or lowered, the corresponding contour point The voice coil motor 42 stops;
3)继续步骤2)并循环,直到导光板模具10的四周轮廓点之间的高度差达到设定值。3) Continue step 2) and circulate until the height difference between the contour points around the light guide plate mold 10 reaches the set value.
所述步骤2)的具体内容为:探测装置5的探针对导光板模具10的四周轮廓进行高度测量,根据测量到的导光板模具10的两个相邻轮廓点之间的高度差值a,控制高度低的轮廓点上的音圈电机42驱动导光板升高a/2,或控制高度高的轮廓点上的音圈电机42驱动导光板降低a/2。The specific content of the step 2) is: the probe of the detection device 5 measures the height of the surrounding contour of the light guide plate mold 10, and according to the measured height difference a between two adjacent contour points of the light guide plate mold 10 , control the voice coil motor 42 on the contour point with a low height to drive the light guide plate to rise by a/2, or control the voice coil motor 42 on the contour point with a high height to drive the light guide plate to lower by a/2.
如图1和图4所示,导光板模具10为方形,在方形的四个角位置选取四个点A、B、C和D,经探测装置5的探针的测量,假如A点为最高点,以A点为基准,在A和B之间的调节中,B点下的音圈电机42驱动并抬高连接座44的高度为A和B之间的高度差的1/2,同时通过电位移传感器43对音圈电机42的驱动高度进行测量,在达到高度后,则控制B点下的音圈电机42停止工作;As shown in Figures 1 and 4, the light guide plate mold 10 is a square, and four points A, B, C, and D are selected at the four corners of the square. After the measurement of the probe of the detection device 5, if point A is the highest Point, with point A as a reference, in the adjustment between A and B, the voice coil motor 42 under point B drives and raises the height of the connecting seat 44 to be 1/2 of the height difference between A and B, and at the same time The driving height of the voice coil motor 42 is measured by the electric displacement sensor 43, and after reaching the height, the voice coil motor 42 under point B is controlled to stop working;
同样的,在B和C之间的调节中,通过探测装置5的探针先测出B和C点的数据,假如B点为高点,则以B点为基准,C点下的音圈电机42驱动并抬高连接座44的高度为B和C之间的高度差的1/2,同时通过电位移传感器43对音圈电机42的驱动高度进行测量,在达到高度后,则控制C点下的音圈电机42停止工作。依次类推,在C和D之间的调节中,调节C和D之间的高度值,以及在D和A之间的调节中,调节D和A之间的高度值,这样实现一个循环调节。Similarly, in the adjustment between B and C, first measure the data of points B and C through the probe of the detection device 5, if point B is the high point, then use point B as the reference, the voice coil under point C The motor 42 drives and raises the height of the connecting seat 44 to be 1/2 of the height difference between B and C. At the same time, the driving height of the voice coil motor 42 is measured by the electric displacement sensor 43. After reaching the height, control C The voice coil motor 42 under the point stops working. By analogy, in the adjustment between C and D, the height value between C and D is adjusted, and in the adjustment between D and A, the height value between D and A is adjusted, thus realizing a cycle adjustment.
探针从A-B-C-D-A再走一圈测出四点中最高点和最低点的位移差,若满足在2μm以内,就不需要进行下一个循环,若不满足要求,需要进入下一个循环再次调整,直至满足要求为止。The probe walks around from A-B-C-D-A to measure the displacement difference between the highest point and the lowest point among the four points. If it is within 2μm, there is no need to proceed to the next cycle. If it does not meet the requirements, it needs to enter the next cycle and adjust again until until the requirements are met.
另外,还可以采用下面的调节方法:In addition, the following adjustment methods can also be used:
经探测装置5的探针的测量,假如A点为最高点,以B点为基准,在A和B之间的调节中,A点下的音圈电机42驱动并降低连接座44的高度为A和B之间的高度差的1/2,同时通过电位移传感器43对音圈电机42的驱动高度进行测量,在达到高度后,则控制A点下的音圈电机42停止工作;Through the measurement of the probe of detection device 5, if point A is the highest point, with point B as the reference, in the adjustment between A and B, the voice coil motor 42 under point A drives and reduces the height of connecting seat 44 to 1/2 of the height difference between A and B, while measuring the driving height of the voice coil motor 42 through the electric displacement sensor 43, after reaching the height, the voice coil motor 42 under point A is controlled to stop working;
同样的,在B和C之间的调节中,通过探测装置5的探针先测出B和C点的数据,假如B点为高点,则以C点为基准,B点下的音圈电机42驱动并降低连接座44的高度为B和C之间的高度差的1/2,同时通过电位移传感器43对音圈电机42的驱动高度进行测量,在达到高度后,则控制B点下的音圈电机42停止工作。依次类推,在C和D之间的调节中,调节C和D之间的高度值,以及在D和A之间的调节中,调节D和A之间的高度值,这样实现一个循环调节。Similarly, in the adjustment between B and C, first measure the data of points B and C through the probe of the detection device 5, if point B is the high point, then take point C as the reference, the voice coil under point B The motor 42 drives and lowers the height of the connecting seat 44 to 1/2 of the height difference between B and C. At the same time, the driving height of the voice coil motor 42 is measured by the electric displacement sensor 43. After reaching the height, point B is controlled. The lower voice coil motor 42 stops working. By analogy, in the adjustment between C and D, the height value between C and D is adjusted, and in the adjustment between D and A, the height value between D and A is adjusted, thus realizing a cycle adjustment.
探针从A-B-C-D-A再走一圈测出四点中最高点和最低点的位移差,若满足在2.5μm以内,就不需要进行下一个循环,若不满足要求,需要进入下一个循环再次调整,直至满足要求为止。The probe walks around from A-B-C-D-A to measure the displacement difference between the highest point and the lowest point among the four points. If it is within 2.5 μm, there is no need to proceed to the next cycle. If the requirements are not met, it is necessary to enter the next cycle and adjust again. until the requirements are met.
本方法通过探测装置5对导光板模具10的表面进行高度检测后,通过对相应位置上的音圈电机42进行控制,使音圈电机42升高或降低与该音圈电机42连接的连接座44位置的表面高度,并最终使放置于连接座44上的导光板模具10的水平面上达到要求。同时,位移传感器对音圈电机42的驱动距离进行检测,在升高或下降相应高度后,控制相应位置上的音圈电机42停止工作,直到导光板模具的表面的水平度达到要求为止。该方法自动化地对导光板进行调平,能极大地保证调节平台调节的精度,具有控制和调节方便、快速和调节精度高的特点。In this method, after the detection device 5 detects the height of the surface of the light guide plate mold 10, the voice coil motor 42 at the corresponding position is controlled to raise or lower the connecting seat connected to the voice coil motor 42 44, and finally make the level of the light guide plate mold 10 placed on the connection seat 44 meet the requirements. At the same time, the displacement sensor detects the driving distance of the voice coil motor 42. After raising or lowering the corresponding height, the voice coil motor 42 at the corresponding position is controlled to stop working until the levelness of the surface of the light guide plate mold meets the requirements. The method can automatically level the light guide plate, can greatly guarantee the adjustment accuracy of the adjustment platform, and has the characteristics of convenient control and adjustment, rapidity and high adjustment accuracy.
以上所揭露的仅为本发明一种较佳实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明权利要求所作的等同变化,仍属本发明所涵盖的范围。The above disclosure is only a preferred embodiment of the present invention, which certainly cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention still fall within the scope of the present invention.
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Application publication date: 20171215 |