CN107443477B - Change steel wire method - Google Patents
Change steel wire method Download PDFInfo
- Publication number
- CN107443477B CN107443477B CN201611217474.7A CN201611217474A CN107443477B CN 107443477 B CN107443477 B CN 107443477B CN 201611217474 A CN201611217474 A CN 201611217474A CN 107443477 B CN107443477 B CN 107443477B
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- China
- Prior art keywords
- steel wire
- locating piece
- wire
- changed
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 205
- 239000010959 steel Substances 0.000 title claims abstract description 205
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000005520 cutting process Methods 0.000 claims abstract description 80
- 238000012806 monitoring device Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims description 35
- 238000001514 detection method Methods 0.000 claims description 3
- 230000008034 disappearance Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000009434 installation Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000004308 accommodation Effects 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/547—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/222—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising by pressing, e.g. presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mining & Mineral Resources (AREA)
- Wire Processing (AREA)
Abstract
The present invention provides one kind and changes steel wire method, this changes steel wire method applied on a cutting equipment, the cutting equipment includes cutting mechanism, changes wire mechanism and monitoring device, the cutting mechanism includes steel wire and fastener, the steel wire device that changes includes changing wire mechanism, it is described to change the state that steel wire method includes: the steel wire that the monitoring device monitors on the cutting equipment, judge whether the steel wire meets replacement condition；The steel wire as described in judging meets replacement condition, then detects the position of steel wire to be replaced；The wire mechanism that changes for being installed with steel wire to be changed is driven to the position of steel wire to be replaced；It changes wire mechanism and removes steel wire to be changed, and change steel wire to be changed.Of the invention changes steel wire method; in the first driving assembly and under changing the cooperation of wire mechanism, realization exchanges steel wire for automatically, solve it is existing manually change steel wire method low efficiency, the problems such as time-consuming; human resources are saved, cutting equipment downtime can be reduced and improve production efficiency.
Description
Technical field
The present invention relates to manufacture manufacture fields more particularly to a kind of cutting equipment to change steel wire method.
Background technique
Cutting equipment is commonly used in cutting material, such as cutting brick, soap etc. in manufacture process.Part cutting is set
It is standby that cutting is realized by setting steel wire.The steel wire used in cutting process is broken frequent occurrence, and one kind is the reason is that when steel wire is long
Between in bending state generate fatigue fracture, it is another the reason is that steel wire encounters hard little particle and happens suddenly disconnected in cutting process
It splits.After steel wire damage, need to replace on the steel wire of fracture.It is existing manually change steel wire method not only the degree of automation it is low, effect
Rate is low, time-consuming, and needs to arrange the cutting equipment of artificial guard's operating, causes the waste of human resources.Therefore it designs
Replace that artificial to change steel wire method imperative.
Summary of the invention
In view of this, it is necessary to provide a kind of substitution it is artificial change steel wire method, it is high-efficient to change steel wire.
The present invention provides one kind and changes steel wire method, this changes steel wire method and is applied on a cutting equipment, the cutting equipment
Including cutting mechanism, change wire mechanism, monitoring device, the cutting mechanism includes steel wire and the fastening that connect with the steel wire
Part, the steel wire method of changing include:
The monitoring device monitors the state of the steel wire on the cutting equipment, judges whether the steel wire meets more
Change condition；
The steel wire as described in judging meets replacement condition, then detects the position of steel wire to be replaced；
The wire mechanism that changes for being installed with steel wire to be changed is driven to the position of steel wire to be replaced；
It changes wire mechanism and removes steel wire to be changed, and change steel wire to be changed.
Further, the monitoring device includes the time relay, the use that the time relay passes through calculating steel wire
Whether the time is more than preset time, to judge whether steel wire meets replacement condition.
Further, the monitoring device includes pressure sensor, and the pressure sensor passes through detection steel wire tension
Whether disappearance, to judge whether steel wire meets replacement condition.
Further, the cutting equipment further includes controller, conveying mechanism and pushes away material mechanism, and the monitoring device is also
For detecting the position of steel wire to be replaced, after the monitoring device determines the position of steel wire to be replaced, the controller control is closed
It closes the conveying mechanism and pushes away the power supply of material mechanism.
Further, the wire mechanism that changes includes the first locating piece and the second locating piece, described " to be installed with wait change
The wire mechanism that changes of steel wire drive to the position of steel wire to be replaced " include:
First locating piece positions a steel wire to be changed；
By it is described change wire mechanism and drive to second locating piece be directed at the position of steel wire to be replaced.
Further, described " change wire mechanism and remove steel wire to be changed, and change steel wire to be changed " includes:
The second locating piece is driven to remove steel wire to be changed and fastener connected to it；
The first locating piece is driven to be moved to the position of steel wire to be replaced；
Drive the first locating piece that steel wire to be changed is installed on cutting mechanism.
Further, described " the second locating piece of driving removes steel wire the to be changed and fastener connected to it " packet
It includes:
It drives the second locating piece mobile towards steel wire to be changed and rotates, remove the fastening connecting with steel wire to be changed
Part；
Drive the second locating piece mobile far from cutting mechanism.
Further, described " steel wire to be changed is attached on cutting mechanism by the first locating piece of driving " includes:
It drives the first locating piece mobile towards cutting mechanism and rotates, the fastener on steel wire to be changed is attached to cutting
In mechanism；
Drive the first locating piece mobile far from cutting mechanism.
Further, first locating piece and second locating piece have magnechuck, and the magnechuck is used for
Adsorb the fastener of binding in wire.
Further, first locating piece and second locating piece have multi-jaw chuck, and the multi-jaw chuck is used for
Grasp the fastener of binding in wire.
Of the invention changes steel wire method, changes steel wire device by being arranged on cutting equipment, and realization exchanges steel wire for automatically, solves
Determined it is existing manually change low steel wire method the degree of automation, low efficiency, the problems such as time-consuming, save human resources, and can
It reduces cutting equipment downtime and improves production efficiency.
Detailed description of the invention
Fig. 1 is the stereoscopic schematic diagram of the cutting equipment in one embodiment of the invention.
Fig. 2 is the perspective exploded view of cutting equipment shown in FIG. 1.
Fig. 3 is the stereoscopic schematic diagram of the support frame of cutting equipment shown in Fig. 1
Fig. 4 is the stereoscopic schematic diagram for pushing away material mechanism of cutting equipment shown in Fig. 1
Fig. 5 is the stereoscopic schematic diagram of the cutting mechanism of cutting equipment shown in Fig. 1.
Fig. 6 is the perspective exploded view for changing steel wire device of cutting equipment shown in Fig. 1.
Fig. 7 is the perspective exploded view shown in fig. 6 for changing wire mechanism.
Fig. 8 is the perspective exploded view shown in Fig. 7 for changing wire mechanism.
Fig. 9 is the flow chart for changing steel wire method in one embodiment of the invention.
Main element symbol description
The present invention that the following detailed description will be further explained with reference to the above drawings.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts it is all its
His embodiment, shall fall within the protection scope of the present invention.
It should be noted that it can be directly on another component when component is referred to as " being fixed on " another component
Or there may also be components placed in the middle.When a component is considered as " connection " another component, it, which can be, is directly connected to
To another component or it may be simultaneously present component placed in the middle.When a component is considered as " being set to " another component, it
It can be and be set up directly on another component or may be simultaneously present component placed in the middle.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein " and/or " it include one or more phases
Any and all combinations of the listed item of pass.
Referring to Fig. 1, the cutting equipment 100 in an embodiment of the present invention, including support frame 10, conveying mechanism 20, push away
Material mechanism 30, changes steel wire device 50 at cutting mechanism 40.Support frame as described above 10 is used to support the conveying mechanism 20, pushes away material
The members of mechanism 30, change steel wire device 50 at cutting mechanism 40.The conveying mechanism 20 is installed on support frame as described above 10,
For conveying material (not shown) to be cut.The material mechanism 30 that pushes away is connect with support frame as described above 10, for pushing through defeated
The material for sending mechanism 20 to convey.The cutting mechanism 40 is installed on support frame as described above 10, and the cutting mechanism 40 has several
Steel wire 42, and the material for pushing away the promotion of material mechanism 30 is cut through by several steel wires 42.It is described to change the installation of steel wire device 50
In on support frame 10, for replacing steel wire 42 waste and old on cutting mechanism 40.In the present embodiment, cutting equipment 100 is to cut
Base machine.It is appreciated that in other embodiments, cutting equipment 100 can be the equipment for cutting off other objects with steel wire.
Please refer to Fig. 2 and Fig. 3, support frame as described above 10 is the frame for being substantially in cuboid.Support frame as described above 10 is fixed
In on ground, it is formed by connecting by several support rods 11.The connection of part support rod 11 in several support rods 11 forms water
The supporting table 110 of flat setting.The supporting table 110 is located at the approximately mid way between of support frame 10.It is installed on support frame as described above 10
There is guide rail 12, the quantity of the guide rail 12 is two, and described two guide rails 12 are opposite to be arranged in parallel, and is fixed on supporting table 110
On.One end of each guide rail 12 is located in support frame 10, and the other end exposes support frame as described above 10.
It is understood that support frame as described above 10 is not limited to be fixed on ground.
The conveying mechanism 20 is installed in the supporting table 110, and the conveying mechanism 20 includes two 21 Hes of mounting plate
Several idler wheels 22.Described two 21 parallel interval of mounting plate settings, are located in support frame 10 and the relatively described supporting table 110 is solid
It is fixed.Wherein, a mounting plate 21 is located at one end in support frame 10 against the guide rail 12, and another mounting plate 21 is far from the guide rail
12 and be located at support frame as described above 10 edge.Several idler wheels 22 are between described two mounting plates 21 and parallel interval is set
It sets, the both ends of each idler wheel 22 are rotationally connected with described two mounting plates 21 respectively, and several idler wheels 22 are relatively described
Mounting plate 21 is rotated to drive material to be cut.
Please refer to Fig. 4, the material mechanism 30 that pushes away includes Power Component 31 and pushes away material component 32.The power packages
Part 31 includes force piece 311 and driving member 312.In present embodiment, the force piece 311 includes cabinet 3111 and is installed in case
Intracorporal motor 3112.Cabinet 3111 is stretched out at the driving end of the motor 3112.In the present embodiment, the motor 3112
Quantity is two, and each motor 3112 has a driving end, and two driving ends are stretched out from the two sides of cabinet 3111 respectively.At other
In embodiment, the quantity of motor 3112 can be one, and there are two drive end for tool.In other embodiments, end is driven
Quantity can also be one.The driving member 312 includes cam 3121 and drive rod 3122.The quantity of the cam 3121 is two
It is a, and it is installed in the two sides of the cabinet 3111 respectively, and connect respectively with two driving ends, the motor 3112 and cam
3121 connections are for driving the cam 3121 to rotate.The quantity of the drive rod 3122 is two, each drive rod 3122
One end is rotationally connected with the free end of corresponding cam 3121, and the other end is connect with material component 32 is pushed away.In other embodiments
In, as motor 3112 driving end be one when, the quantity of the cam 3121 and drive rod 3122 is also one.
The material component 32 that pushes away includes fixation kit 321 and pusher part 322.The fixation kit 321 includes fixing piece
3211, connecting rod 3212 and pulley 3213.The quantity of the fixing piece 3211 is two, between described two fixing pieces 3211 are parallel
Every setting.A prominent bar 3214 is arranged in one end of each fixing piece 3211.The quantity of the connecting rod 3212 is two, described
Two connecting rods 3212 are located between two fixing pieces 3211, and it is vertical with fixing piece 3211 connect, the drive rod 3122 and
Wherein a connecting rod 3212 is pivotally connected.The both ends of the connecting rod 3212 are pierced by described two fixing pieces 3211, and the company respectively
Every one end of extension bar 3212 is provided with a pulley 3213.The cross section of the pusher part 322 is substantially of a lateral H shape, the pusher part
322 are connected to the one end of the fixing piece 3211 far from the Power Component 31 by prominent bar 3214.The Power Component 31
Outside support frame as described above 10, the material component 32 that pushes away is located in support frame as described above 10, and the pulley 3213 and guide rail 12
It is slidably matched.When the force piece 311 drives the rotation of cam 3121 to drive the movement of driving member 312, and then drive
The pusher part 322 for pushing away material component 32 is moved towards or away from the conveying mechanism 20, is conveyed with promotion by conveying mechanism 20
Material.
Please refer to Fig. 5, the cutting mechanism 40 includes steel wire rack 41, several steel wires 42 and fastener 43.The steel
The quantity of guide frame 41 is two, and described two 41 parallel intervals of steel wire rack are arranged on support frame 10, and close on conveying mechanism 20.
Each steel wire rack 41 includes square plate 411 and notch plate 412.The square plate 411 is installed on support frame as described above 10 far from described
Push away the outside of material mechanism 30.The notch plate 412 is fixed on the side of the square plate 411 far from support frame as described above 10.Institute
Several 42 parallel interval of steel wire settings are stated, one end of each steel wire 42 is connect by a fastener 43 with a notch plate 412, each
The other end of steel wire 42 is connect by another fastener 43 with another notch plate 412.The steel wire 42 passes through the fastener 43
The relatively described steel wire rack 41 is fixed, and then opposite support frame as described above 10 is fixed.It the conveying mechanism 20 and pushes away material mechanism 30 and matches
It closes, so that material to be cut passes through several steel wires 42, and then completes cutting operation.
In present embodiment, the fastener 43 is nut, and the fastener 43 is connected with the notch plate 412 by screw thread
The mode connect is fixed by the opposite steel wire rack 41 of the steel wire 42.
It is appreciated that the distance between two neighboring steel wire 42 can be adjusted according to the size of practical material.
Please refer to Fig. 6, the steel wire device 50 that changes includes fixed station 51, the first driving assembly 52 and changes wire mechanism
53。
The quantity of the fixed station 51 be two, described two fixed stations 51 are installed on support frame as described above 10, and with institute
State the same side that cutting mechanism 40 is located at support frame 10.The fixed station 51 is arranged in parallel with steel wire rack 41.A wherein fixed station
51 are located between two steel wire racks 41 of the cutting mechanism 40 and are arranged adjacent to a steel wire rack 41, and another fixed station 51 is located at institute
It states the lower section of two steel wire racks 41 of cutting mechanism 40 and neighbouring another steel wire rack 41 is arranged.Each fixed station 51 is substantially in
The surface of hollow square shape, the fixed station 51 is equipped with far from the one side edge of support frame 10 along the direction for being parallel to support frame 10
The free end of one boss 511, the boss 511 opens up fluted 512 along the direction for being parallel to support frame 10.
The first driving assembly 52 is installed on each fixed station 51, each first driving assembly 52 includes threaded rod
521, bearing 522 and motor 523.The threaded rod 521 is placed in groove 512, and the both ends of the threaded rod 521 are nested with
There is a bearing 522, the relatively fixed platform 51 of the bearing 522 is fixed to support the threaded rod 521.The threaded rod 521
One end is pierced by a bearing 522 and connect with motor 523, and the motor 523 is installed on fixed station 51, for driving the screw thread
Bar 521 rotates.
Please refer to Fig. 7 and Fig. 8, it is described change wire mechanism 53 include connection component 531, the second driving assembly 532 and
Locating piece 533.The connection component 531 includes installation part 5311, fixing piece 5312, end cap 5313.The installation part 5311 is big
It causes to be in cube, one side passes through the threaded hole 5316 and the spiral shell through threaded hole 5316, the installation part 5311 is offered
Rasp bar 521 is threadedly coupled.The fixing piece 5312 is substantially in cube, and the surface far from the installation part 5311 is along perpendicular to institute
The axis direction extension for stating threaded hole 5316 opens up fluted 5314.In present embodiment, the quantity of the groove 5314 is two
It is a, two 5314 parallel interval of groove settings.The approximate center of the opposite two sidewalls of each groove 5314 is along described recessed
The extending direction of slot 5314 offers sliding slot 5315.The end cap 5313 is in substantially " recessed " shape, is installed in the fixing piece
5312 far from 5311 side of installation part.
Second driving assembly 532 includes sliding block 5321, motor 5323 and connecting plate 5324.The number of the sliding block 5321
Amount is two, and each sliding block 5321 substantially assumes a " convex " shape, and two sides have the protrusion 5322 matched with sliding slot 5315.Often
One sliding block 5321 is placed in a groove 5314, and two protrusion correspondences of the sliding block 5321 are placed in 5314 side wall of groove
On two sliding slots 5315 in, the sliding block 5321 fixing piece 5312 relatively is slided.Each sliding block 5321 is remote
Side fixation from fixing piece 5312 is installed with a motor 5323.The connecting plate 5324 is substantially square, is installed on described
Fixing piece 5312 perpendicular to groove 5314 side and keep out the groove 5314, correspond to each groove on the connecting plate 5324
5314 extend through the threaded hole 5325 for offering and being connected with the groove 5314.
The quantity of the locating piece 533 is two, and each locating piece 533 includes positioning region 5331 and and positioning region
The connecting rod 5332 of 5331 connections.The positioning region 5331 is generally cylindrical, and one side center offers accommodation groove 5333, institute
It states and is provided with magnechuck (not shown) in accommodation groove 5333.The connecting rod 5332 be it is rod-shaped, be connected to the positioning region
5331 far from 5333 side of accommodation groove.5332 outer surface of connecting rod is equipped with external screw thread 5334, the connecting rod 5332
Free end from the connecting plate 5324 far from fixing piece 5312 one end pass through connecting plate 5324 on threaded hole 5325, and with
Motor 5323 connects, and the external screw thread 5334 in the connecting rod 5332 is matched with 5325 screw thread of threaded hole on the connecting plate 5324
It closes.
In Fig. 7 and Fig. 8, illustrate the steel wire 534 to be changed that need to be installed, both ends respectively with a steel wire to be changed
Fastener 535 connects.It in the present embodiment, can be opposite between wire fasteners 535 to be changed and steel wire 534 to be changed
Rotation, when so that the wire fasteners 535 wait change rotating, steel wire 534 to be changed will not be wound.
It is appreciated that the locating piece 533 is not limited to the mode that fastener is sucked of magnechuck in present embodiment, such as
The grasping mode of multi-jaw chuck can also be used.In present embodiment, monitoring device is also installed on the cutting equipment 100
60, condition and the locking steel wire position to be changed of replacement whether are reached for monitoring steel wire.The monitoring device 60 is by time relay
Device and pressure sensor composition.The time relay and pressure sensor, which can star, changes steel wire device.The meter of the time relay
When the time according to the fatigue life of steel wire set, after the timing time of the time relay, change steel wire device and start to replace
Steel wire.Pressure sensor is used to monitor tension when steel wire tensioning, is steel wire when pressure sensor monitoring to steel wire tension disappears
Suddenly when fracture, changes steel wire device and start to replace steel wire.Each time relay and pressure sensor are one group of monitoring device 60,
One group of monitoring device 60 connects and monitors a steel wire 42.When steel wire 42 reaches replacement condition, the monitoring of the steel wire 42 is connected
It is steel wire position to be changed that the starting of device 60, which changes steel wire device 50 while locking the steel wire position,.It is described in present embodiment
Monitoring device 60 is installed on cutting mechanism 40, as shown in Figure 5.
In present embodiment, cutting equipment 100 further includes controller 70, for controlling conveying mechanism 20 and pushing away material mechanism
30 operating, change the rotation and stopping of each actuator on steel wire device 50, in locating piece magnechuck energization and power-off.When need
When replacing steel wire, controller 70 cuts off conveying mechanism 20 and pushes away 30 power supply of material mechanism, and cutting equipment 100 stops production.Steel
After the completion of silk replacement, controller 70 restores conveying mechanism 20 and pushes away the power supply of material mechanism 30, and cutting equipment 100 resumes production.
In present embodiment, institute's controller 70 is installed on cutting mechanism 40, as shown in Figure 5.
When cutting equipment 100 works, 20 transported material of conveying mechanism to position to be cut pushes away material mechanism 30 and pushes material
Into cutting mechanism 40.After material enters cutting mechanism 40, material is cut by several fixed steel wires 42 in cutting mechanism 40
The block of design requirement, to complete cutting process.
Referring to Fig. 9, Fig. 9 is the flow diagram for changing steel wire method in an embodiment of the present invention.
Step S91, the monitoring device monitor the state of the steel wire on the cutting equipment, judge that the steel wire is
It is no to meet replacement condition.If so, S92 is entered step, if it is not, then continuing to monitor steel wire state.In the present embodiment, it monitors
Device includes the time relay and/or pressure sensor, wherein the time relay is by the way that whether surpassing using the time for steel wire calculated
Cross preset time, to judge whether steel wire meets replacement condition, the pressure sensor by the disappearance of detection steel wire tension with
It is no, to judge whether steel wire meets replacement condition.
Step S92 such as judges that steel wire meets replacement condition, detects the position of steel wire to be replaced.In present embodiment, pass through
Monitoring device detects the position of steel wire to be replaced, and after monitoring device determines the position of steel wire to be replaced, controller controls conveyer
Structure and the power supply for pushing away material mechanism are closed.
Step S93 drives the wire mechanism that changes for being installed with steel wire to be changed to the position of steel wire to be replaced.Specifically
Ground, step S93 include: that the first locating piece positions a steel wire (i.e. steel wire shown in Fig. 7) to be changed, and the wire mechanism that changes is driven
It moves to the second locating piece and is directed at the position of steel wire to be replaced.Motor difference in present embodiment, in two the first driving assemblies
Corresponding threaded rod is driven to rotate, the rotation band of threaded rod moves the locating piece in wire mechanism along the axial direction for being parallel to threaded rod
Direction is mobile, so that changing the position that wire mechanism reaches steel wire to be replaced, and the second locating piece is directed to the position of steel wire to be replaced
It sets.In the present embodiment, the first locating piece and the second locating piece can be two locating pieces 533 of above-mentioned cutting equipment.
Step S94 changes wire mechanism and removes steel wire to be changed, and changes steel wire to be changed.Specifically, the step packet
It includes:
The second locating piece is driven to remove steel wire to be changed and fastener connected to it.In present embodiment, control
Device controls the motor rotation in the second driving assembly, and then drives the locating piece rotation for not installing the steel wire on to be changed, is connecting
Under being threadedly engaged of plate and connecting rod, the locating piece is driven rotationally to move towards the direction of steel wire rack, it is fixed that controller controls this
The magnechuck of position part is powered to adsorb the fastener for fastening steel wire to be changed, and controller controls in the second driving assembly at this time
Motor rotate so that the locating piece rotates, and mobile towards the direction far from steel wire rack, drive fastens the tight of steel wire to be changed
Firmware rotates and screws out steel wire rack, to remove steel wire to be changed.
The first locating piece is driven to be moved to the position of steel wire to be replaced.In present embodiment, change wire mechanism remove to
After the steel wire changed, controller controls the motor rotation in the first driving assembly, and then driving changes wire mechanism edge and is parallel to spiral shell
The axial direction of rasp bar is mobile, and the first locating piece is made to reach the position of steel wire to be replaced.
Drive the first locating piece that steel wire to be changed is installed on cutting mechanism.In present embodiment, controller control
The motor of second driving assembly rotates, and then drives the first locating piece rotation for being installed with steel wire to be changed, connecting plate with
Under being threadedly engaged of connecting rod, first locating piece is driven to rotate, and moved towards the direction of steel wire rack, to will fasten to be changed
On steel wire fastener be packed into steel wire rack, be packed into after the steel wire changed, controller control first locating piece electromagnetism inhale
Disk power-off, so that changing the fastener that wire mechanism no longer adsorbs steel wire to be changed, controller is controlled in the second driving assembly at this time
Motor rotate so that the locating piece rotates, and it is mobile towards the direction far from steel wire rack.
Controller controls conveying mechanism and pushes away material mechanism opening power supply.
It is appreciated that the structure of the first locating piece of driving and the separate or close steel wire rack of the second locating piece, driving change steel wire
Mechanism is not limited to the present embodiment along the structure that steel wire rack direction is moved, and drives the first locating piece and the second locating piece separate or lean on
The structure of nearly steel wire rack also can be used straight line cylinder or rotary cylinder or straight line and the integrated cylinder of rotary cylinder function or
Person other the structure of linear movement and rotation can be achieved at the same time；It is unlimited that the structure that wire mechanism is moved along steel wire rack direction is changed in driving
Due to the present embodiment, such as cylinder, hydraulic cylinder structure also can be used.
It is appreciated that the second locating piece can be rotated simultaneously or not rotated when the second locating piece is far from cutting mechanism.
In present embodiment, the process for taking out two fasteners of steel wire to be changed can carry out simultaneously, can also be first laggard
Row；The process of two fasteners of steel wire to be changed is installed also while being carried out, can also successively be carried out.
It is appreciated that the steel wire device 50 that changes can be also used for other equipment for needing to change steel wire in addition to cutting equipment
In.
Steel wire method is changed in embodiment of the present invention, steel wire device 50 is changed by being arranged on cutting equipment 100, in institute
It states the first driving assembly 52 and changes under the mutual cooperation of wire mechanism 53, realization exchanges steel wire for automatically, solves existing artificial
It changes low steel wire method the degree of automation, low efficiency, the problems such as time-consuming, saves human resources, and cutting equipment can be reduced and stopped
Machine time and raising production efficiency.
Those skilled in the art it should be appreciated that more than embodiment be intended merely to illustrate the present invention,
And be not used as limitation of the invention, as long as being made in spirit of the invention to embodiment of above
It is appropriate change and variation all fall in the interior of the scope of protection of present invention.
Claims (8)
1. one kind changes steel wire method, this changes steel wire method applied on a cutting equipment, which is characterized in that the cutting equipment packet
It includes cutting mechanism, change wire mechanism, monitoring device, the wire mechanism that changes includes the first locating piece and the second locating piece, described
Cutting mechanism includes steel wire and the fastener that connect with the steel wire, and the steel wire method of changing includes:
The monitoring device monitors the state of the steel wire on the cutting equipment, judges whether the steel wire meets replacement item
Part；
The steel wire as described in judging meets replacement condition, then detects the position of steel wire to be replaced；
First locating piece is positioned into a steel wire to be changed, the wire mechanism that changes is driven to second locating piece pair
The position of quasi- steel wire to be replaced；
It drives second locating piece to remove steel wire to be changed and fastener connected to it, drives first locating piece
It is moved to the position of steel wire to be replaced, drives first locating piece that steel wire to be changed is installed on cutting mechanism.
2. changing steel wire method as described in claim 1, it is characterised in that: the monitoring device includes the time relay, described
Whether the time relay is more than preset time using the time by calculate steel wire, to judge whether steel wire meets replacement condition.
3. changing steel wire method as described in claim 1, it is characterised in that: the monitoring device includes pressure sensor, described
Whether pressure sensor passes through the disappearance of detection steel wire tension, to judge whether steel wire meets replacement condition.
4. changing steel wire method as described in claim 1, which is characterized in that the cutting equipment further includes controller, conveyer
Structure and material mechanism is pushed away, the monitoring device is also used to detect the position of steel wire to be replaced, and the monitoring device determines to be replaced
Behind the position of steel wire, the controller control closes the conveying mechanism and pushes away the power supply of material mechanism.
5. changing steel wire method as described in claim 1, which is characterized in that described " driving second locating piece will be wait change
Steel wire and fastener connected to it remove " include:
It drives second locating piece mobile towards steel wire to be changed and rotates, remove the fastening connecting with steel wire to be changed
Part；
Drive second locating piece mobile far from cutting mechanism.
6. changing steel wire method as described in claim 1, which is characterized in that described " driving first locating piece will be wait change
Steel wire be installed on cutting mechanism " include:
It drives first locating piece mobile towards cutting mechanism and rotates, the fastener on steel wire to be changed is attached to cutting
In mechanism；
Drive first locating piece mobile far from cutting mechanism.
7. changing steel wire method as described in claim 1,5 or 6, it is characterised in that: first locating piece and described second is determined
Position part has magnechuck, and the magnechuck is used to adsorb the fastener of binding in wire.
8. changing steel wire method as described in claim 1,5 or 6, it is characterised in that: first locating piece and described second is determined
Position part has multi-jaw chuck, and the multi-jaw chuck is used to grasp the fastener of binding in wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611217474.7A CN107443477B (en) | 2016-12-26 | 2016-12-26 | Change steel wire method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611217474.7A CN107443477B (en) | 2016-12-26 | 2016-12-26 | Change steel wire method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107443477A CN107443477A (en) | 2017-12-08 |
| CN107443477B true CN107443477B (en) | 2019-04-12 |
Family
ID=60485365
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611217474.7A Active CN107443477B (en) | 2016-12-26 | 2016-12-26 | Change steel wire method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107443477B (en) |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61100365A (en) * | 1984-10-22 | 1986-05-19 | Sumitomo Metal Ind Ltd | Wire type cutting device |
| CN201158058Y (en) * | 2008-05-12 | 2008-12-03 | 台州市双辉机械设备有限公司 | Yarn cutting protective equipment of mechanically resistant material slicing machine |
| CN204431458U (en) * | 2015-01-28 | 2015-07-01 | 南通大学 | Blank cutter is from moving steel wire device |
| CN106313290B (en) * | 2015-01-28 | 2018-09-28 | 南通大学 | Move steel wire device certainly for blank cutter |
| CN104626345B (en) * | 2015-01-28 | 2016-08-31 | 南通大学 | Blank cutter is from moving steel wire method |
| CN204914040U (en) * | 2015-09-09 | 2015-12-30 | 王跃军 | Trade silk fast and reach device of pretightning force |
| CN205346652U (en) * | 2015-12-14 | 2016-06-29 | 芜湖市特种设备监督检验中心 | Crane steel wire rope automatic checkout device |
| CN205602612U (en) * | 2016-05-09 | 2016-09-28 | 南京工程学院 | Transmission belt inner wire state detecting system |
-
2016
- 2016-12-26 CN CN201611217474.7A patent/CN107443477B/en active Active
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|---|---|
| CN107443477A (en) | 2017-12-08 |
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Address after: 226001 No.9, Siyuan Road, Chongchuan District, Nantong City, Jiangsu Province Patentee after: Nantong University Technology Transfer Center Co.,Ltd. Address before: 226019 No.205, building 6, Nantong University, No.9, Siyuan Road, Nantong City, Jiangsu Province Patentee before: Center for technology transfer, Nantong University |
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Application publication date: 20171208 Assignee: Nantong Changheng Intelligent Equipment Co.,Ltd. Assignor: Nantong University Technology Transfer Center Co.,Ltd. Contract record no.: X2023980054010 Denomination of invention: Method of changing steel wire Granted publication date: 20190412 License type: Common License Record date: 20231227 |
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