CN107437444A - A kind of new electric wire coating unit - Google Patents
A kind of new electric wire coating unit Download PDFInfo
- Publication number
- CN107437444A CN107437444A CN201610370664.6A CN201610370664A CN107437444A CN 107437444 A CN107437444 A CN 107437444A CN 201610370664 A CN201610370664 A CN 201610370664A CN 107437444 A CN107437444 A CN 107437444A
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- China
- Prior art keywords
- electric wire
- coating unit
- support
- new electric
- wire coating
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/08—Insulating conductors or cables by winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
- H01B13/262—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping of an outer metallic screen
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
Abstract
The present invention provides a kind of new electric wire coating unit.The new electric wire coating unit includes frame, actinobacillus device, knot screen, guider, coating unit, take-up and control device, the frame is arranged to be made up of a support and a bottom plate, the support is vertically arranged on bottom plate, side of the upper surface of the bottom plate away from the support sets gradually the actinobacillus device, the knot screen and the guider, the coating unit is arranged to be made up of a winding mechanism and a shielding tape holder, the winding mechanism is horizontally placed on support, and shielding tape holder is arranged at the side away from the support on winding mechanism, crimped wheel is also set up on the winding mechanism, the take-up is arranged at the top of support, the control device is arranged on bottom plate.The present invention uses the coating machine, disclosure satisfy that the cladding demand of plurality of specifications electric wire, ensures covered effect well, simple in construction, and automaticity is of a relatively high.
Description
Technical field
The present invention relates to the production equipment technology of electric wire, more particularly to a kind of new electric wire cladding dress
Put.
Background technology
Main carriers of the electric wire as power transmission, are widely used in appliance equipment, illuminating line, household electrical appliance etc.
Aspect, the quality of its quality directly influence construction quality and the security of the lives and property of consumer.And electric wire be typically by
Three kinds of drawing, process, cladding techniques are come what is completed, and therefore, the improvement of electric wire production technology is to ensure and improve it
The basis of quality.Cladding, according to the performance requirement different to electric wire, need to adopt as one of main technique in production process
Different material is coated in the outside of conductor with special equipment, and its technique includes extruding, vertical bag, wrapped and dip-coating etc. are several.
There are the following problems in actual use for existing coating unit：
1st, often surface carries a little burr or dust to the cable after process, reduces the impression quality of cable, such electricity
If cable is directly entered cladding process, it is uneven often make it that covering material coats on cable, produces projection, or even influence
The physical property of finished cable.
2nd, existing winding apparatus is by core one side horizontal transport, while winding shielding band, it is impossible to ensure line well
Core it is straight, and the screen layer seam being wound is more, and shielding band winds uneven, and structural stability is poor, so as to influence electricity
The total quality of cable.
3rd, the multi-size of electric wire, and existing winding apparatus meets the cladding of the core of different line footpath sizes simultaneously
Ability is low, need to be directed to dimension electric wire prepare it is matched intervolve mould, cause production cost to increase, simultaneously
The process that replacing intervolves mould is more various, reduces production efficiency.
The content of the invention
It is a primary object of the present invention to solve problems of the prior art, there is provided simple in construction, the Neng Gouman of one kind
The cladding demand of sufficient plurality of specifications electric wire, while ensure covered effect well, and of a relatively high new of automaticity
The electric wire coating unit of type.
In order to solve the above technical problems, the technical solution adopted by the present invention is：A kind of new electric wire coating unit,
Wherein described new electric wire coating unit includes frame, actinobacillus device, knot screen, guider, coating unit, receipts
Line apparatus and control device, the frame are arranged to be made up of a support and a bottom plate, and the support is vertically arranged at the bottom
On plate, side of the upper surface of the bottom plate away from the support sets gradually the actinobacillus device, the knot screen and institute
Guider is stated, the coating unit is arranged to be made up of a winding mechanism and a shielding tape holder, and the winding mechanism level is set
It is placed on the support, and the shielding tape holder is arranged at the side away from the support, the winding on the winding mechanism
Crimped wheel is also set up in mechanism, the take-up is arranged at the top of the support, and the control device is arranged at the bottom
On plate.
Further, the knot screen is arranged to include an airtight cavity, a wash-up tray and an electromagnet group, described close
The two sides of closed chamber body are correspondingly arranged a through hole respectively, the through hole be used to realizing electric wire by, the wash-up tray and
The electromagnet group is arranged in the airtight cavity, and is also respectively provided with one in the wash-up tray and the electromagnet group and can be ensured
The passage that electric wire passes through.
Further, filling cotton yarn inside the wash-up tray, and polishing fine sand is set above the cotton yarn, it can be achieved
Preliminary cleaning to electric wire.
Further, a scum containing box is provided below in the electromagnet group so that the iron adsorbed in the electromagnet group
Slag etc. can be automatically collected into the scum containing box when power is off, reduces the labor intensity of worker, while ensure electric wire
The secondary cleaning of cable surface.
Further, the coating unit is arranged to also include sensor, and the sensor is used to detect electric wire
Covered effect, it is easy to control to adjust with timely feedback information.
Further, the winding mechanism be arranged to a buncher driving rotating disk, centrally disposed the one of the rotating disk
Through hole, and outer radial of the upper surface of the rotating disk along the through hole circumference is uniformly arranged three slideways, the through hole is used for
Core passes through, so as to ensure that the winding mechanism at the uniform velocity rotates around core.
Further, the quantity of the crimped wheel is arranged to three, and three crimped wheels are slideably positioned in institute respectively
State on slideway, when realizing that shielding band is drawn by the shielding tape holder, three crimped wheels are tangent with core, and then make shielding
Band winds and is coated on core.
Further, the control device is arranged to be electrically connected with the electromagnet group, the sensor and the speed governing
Motor, and the control device is arranged to also control the slip of three crimped wheels respectively, to realize the position of the crimped wheel
Regulation is put, so as to meet the cladding of plurality of specifications electric wire.
The present invention has the advantages and positive effects of：New electric wire coating unit provided by the invention, passes through
The setting of knot screen, avoid influence of the cable surface impurity to be processed to cladding process so that screen layer can be with cable
Surface is close to, and ensures to be evenly coated, and so as to improve the quality of product, extends its service life；Pass through the sensing on coating unit
Device, the covered effect of electric wire is detected in real time, is easy to control to adjust with timely feedback information；Pass through winding mechanism, shielding band
The cooperation of frame and three crimped wheels, winding mechanism is set at the uniform velocity to be rotated around core, when ensureing that shielding band is drawn by shielded rack,
Three crimped wheels are tangent with core, and then make shielding band uniform winding and be coated on core；Pass through three crimped slippings
It is arranged in through hole concentric circumferences, and it is carried out by control device and slides control, it is achieved thereby that the regulation of volume puck position, energy
Enough meet the good cladding of plurality of specifications electric wire.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of winding mechanism in the present invention.
In figure：10- frames, 101- supports, 102- bottom plates, 20- actinobacillus devices, 30- knot screens, 301- airtight cavities,
302- wash-up trays, 303- electromagnet groups, 304- scum containing boxs, 40- guiders, 50- coating units, 501- winding mechanisms,
502- shields tape holder, 503- crimped wheels, 504- sensors, 505- bunchers, 506- rotating disks, 507- slideways, 60- take-ups dress
Put, 70- control devices.
Embodiment
In order to be better understood from the present invention, the present invention is further retouched with reference to specific embodiments and the drawings
State.
As depicted in figs. 1 and 2, a kind of new electric wire coating unit, including frame 10, actinobacillus device 20, removal of impurities
Device 30, guider 40, coating unit 50, take-up 60 and control device 70, frame 10 are arranged to by the He of a support 101
One bottom plate 102 is formed, and support 101 is vertically arranged on bottom plate 102, and side of the upper surface of bottom plate 102 away from support 101 is successively
Actinobacillus device 20, knot screen 30 and guider 40 are set, and coating unit 50 is arranged to by a winding mechanism 501 and a shielding
Tape holder 502 is formed, and winding mechanism 501 is horizontally placed on support 101, and is shielded tape holder 502 and be arranged on winding mechanism 501 far
From the side of support 101, crimped wheel 503 is also set up on winding mechanism 501, take-up 60 is arranged at the top of support 101, control
Device 70 processed is arranged on bottom plate 102.
Knot screen 30 is arranged to include an airtight cavity 301, a wash-up tray 302 and an electromagnet group 303, airtight cavity
301 two sides are correspondingly arranged a through hole respectively, through hole be used to realizing electric wire by wash-up tray 302 and electromagnet group
303 are arranged in airtight cavity 301, and one is also respectively provided with wash-up tray 302 and electromagnet group 303 can ensure that electric wire passes through
Passage.
The inside of wash-up tray 302 filling cotton yarn, and polishing fine sand is set above cotton yarn, it can be achieved to the first of electric wire
Step cleaning.
A scum containing box 304 is provided below in electromagnet group 303 so that scum adsorbed in electromagnet group 303 etc. can
When power is off, it is collected into automatically in scum containing box 304, reduces the labor intensity of worker, while ensures electric wire surface
Secondary cleaning.
Coating unit 50 is arranged to also include sensor 504, and sensor 504 is used for the covered effect for detecting electric wire,
It is easy to control to adjust with timely feedback information.
Winding mechanism 501 be arranged to a buncher 505 driving rotating disk 506, a centrally disposed through hole for rotating disk 506,
And outer radial of the upper surface of rotating disk 506 along through hole circumference is uniformly arranged three slideways 507, through hole passes through for core, from
And ensure winding mechanism 501 and at the uniform velocity rotated around core.
The quantity of crimped wheel 503 is arranged to three, and three crimped wheels 503 are slideably positioned on slideway 507 respectively, realizes
When shielding band is drawn by shielding tape holder 502, three crimped wheels 503 are tangent with core, and then wind shielding band and be coated on
On core.
Control device 70 is arranged to be electrically connected with electromagnet group 303, sensor 504 and buncher 505, and control device
70 are arranged to also control the slip of three crimped wheels 503 respectively, a variety of so as to meet to realize the position adjustments of crimped wheel 503
The cladding of gauge wire cable.
Using new electric wire coating unit provided by the invention, the cladding of plurality of specifications electric wire disclosure satisfy that
Demand, while ensure covered effect, and automaticity is of a relatively high well, it is simple in construction.When the coating machine works, root
According to the core specification of electric wire to be covered, first pass through control device 70 and adjust position of three crimped wheels 503 on rotating disk 506
Put, then restart coating machine work, while actinobacillus device 20 carries out the unwrapping wire of electric wire, then via in knot screen 30
The Duplex treatment of wash-up tray 302 and electromagnet group 303, ensure the smooth cleaning of cable surface, then by guider 40, make
Obtaining cable reasonably straight can enter coating unit 50, and now, winding mechanism 501 surrounds under the driving of buncher 505
Core at the uniform velocity rotates, and ensures that the shielding band on shielding tape holder 502 completes the bag to core by the cooperation of three crimped wheels 503
Cover, and detect the covered effect of electric wire in real time by sensor 504, controlled and wrapped by control device 70 with timely feedback information
The work of machine is covered, the electric wire finally coated is completed the take-up of finished product by take-up 60.
Embodiments of the invention are described in detail above, but the content is only presently preferred embodiments of the present invention,
It is not to be regarded as the practical range for limiting the present invention.All equivalent changes made according to the scope of the invention and improvement etc., all should
Still belong within this patent covering scope.
Claims (8)
- A kind of 1. new electric wire coating unit, it is characterised in that：The new electric wire coating unit includes machine Frame, actinobacillus device, knot screen, guider, coating unit, take-up and control device, the frame are arranged to by one Support and bottom plate composition, the support are vertically arranged on the bottom plate, and the upper surface of the bottom plate is away from the support Side sets gradually the actinobacillus device, the knot screen and the guider, and the coating unit is arranged to be twined by one Around mechanism and a shielding tape holder composition, the winding mechanism is horizontally placed on the support, and the shielding tape holder is arranged at Side away from the support on the winding mechanism, crimped wheel is also set up on the winding mechanism, and the take-up is set In the top of the support, the control device is arranged on the bottom plate.
- 2. new electric wire coating unit according to claim 1, it is characterised in that：The knot screen is arranged to Including an airtight cavity, a wash-up tray and an electromagnet group, the two sides of the airtight cavity are correspondingly arranged a through hole, institute respectively State wash-up tray and the electromagnet group is arranged in the airtight cavity, and be also all provided with the wash-up tray and the electromagnet group The passage that electric wire passes through can be ensured by putting one.
- 3. new electric wire coating unit according to claim 2, it is characterised in that：Filled inside the wash-up tray Cotton yarn, and polishing fine sand is set above the cotton yarn.
- 4. new electric wire coating unit according to claim 2, it is characterised in that：Set below the electromagnet group Put a scum containing box.
- 5. new electric wire coating unit according to claim 1, it is characterised in that：The coating unit is arranged to Also include sensor.
- 6. new electric wire coating unit according to claim 1, it is characterised in that：The winding mechanism is arranged to The rotating disk of one buncher driving, a centrally disposed through hole for the rotating disk, and the upper surface of the rotating disk is justified along the through hole The outer radial in week is uniformly arranged three slideways.
- 7. the new electric wire coating unit according to claim 1 or 6, it is characterised in that：The number of the crimped wheel Amount is arranged to three, and three crimped wheels are slideably positioned on the slideway respectively.
- 8. the new electric wire coating unit according to claim 1 or 2 or 5 or 6, it is characterised in that：The control Device is arranged to be electrically connected with the electromagnet group, the sensor and the buncher, and the control device is arranged to The slip of three crimped wheels is also controlled respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610370664.6A CN107437444A (en) | 2016-05-27 | 2016-05-27 | A kind of new electric wire coating unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610370664.6A CN107437444A (en) | 2016-05-27 | 2016-05-27 | A kind of new electric wire coating unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107437444A true CN107437444A (en) | 2017-12-05 |
Family
ID=60458185
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610370664.6A Pending CN107437444A (en) | 2016-05-27 | 2016-05-27 | A kind of new electric wire coating unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107437444A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109065283A (en) * | 2018-09-05 | 2018-12-21 | 浙江兆龙互连科技股份有限公司 | A kind of longitudinal wrap die device of superfine wire aluminium foil |
| CN109961907A (en) * | 2018-10-23 | 2019-07-02 | 芜湖市元奎新材料科技有限公司 | A kind of environment-friendly cable organisation of working |
| CN112217074A (en) * | 2020-10-13 | 2021-01-12 | 天威保变（秦皇岛）变压器有限公司 | A kind of shielded wire insulation fast wrapping device and method |
| CN114093569A (en) * | 2021-10-09 | 2022-02-25 | 安徽富悦达电子有限公司 | Wire and cable core wire cladding device |
-
2016
- 2016-05-27 CN CN201610370664.6A patent/CN107437444A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109065283A (en) * | 2018-09-05 | 2018-12-21 | 浙江兆龙互连科技股份有限公司 | A kind of longitudinal wrap die device of superfine wire aluminium foil |
| CN109961907A (en) * | 2018-10-23 | 2019-07-02 | 芜湖市元奎新材料科技有限公司 | A kind of environment-friendly cable organisation of working |
| CN112217074A (en) * | 2020-10-13 | 2021-01-12 | 天威保变（秦皇岛）变压器有限公司 | A kind of shielded wire insulation fast wrapping device and method |
| CN114093569A (en) * | 2021-10-09 | 2022-02-25 | 安徽富悦达电子有限公司 | Wire and cable core wire cladding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20171205 |
|
| WD01 | Invention patent application deemed withdrawn after publication |