CN107414222B - An electrode clamping device and clamping method - Google Patents
An electrode clamping device and clamping method Download PDFInfo
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- CN107414222B CN107414222B CN201710717908.8A CN201710717908A CN107414222B CN 107414222 B CN107414222 B CN 107414222B CN 201710717908 A CN201710717908 A CN 201710717908A CN 107414222 B CN107414222 B CN 107414222B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/26—Apparatus for moving or positioning electrode relatively to workpiece; Mounting of electrode
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
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- Y02T10/12—Improving ICE efficiencies
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Abstract
本发明公开一种电极装夹装置,涉及模具制造技术领域。该电极装夹装置用于火花机机头上的电极的装夹,电极底面设置有凹坑结构和电极螺纹孔;其特征在于,电极装夹装置包括:装夹座,装夹座顶面设置有凸起结构,凸起结构能与凹坑结构卡接配合,装夹座底面上设置有装夹座通孔和装夹座螺纹孔,装夹座螺纹孔能与火花机机头机构上的螺杆配合连接;连接机构,包括垫板及穿设在垫板上的长螺栓和短螺栓,垫板抵靠在装夹座底面上,长螺栓能穿过所述装夹座通孔与电极上的电极螺纹孔连接,短螺栓能与装夹座连接。本发明还公开一种电极装夹方法。本发明解决了电极装夹精度低,操作繁琐,速度慢的问题,对工人操作经验依赖程度低,使用效率高。
The invention discloses an electrode clamping device, which relates to the technical field of mold manufacturing. The electrode clamping device is used for clamping the electrode on the head of the spark machine, and the bottom surface of the electrode is provided with a pit structure and an electrode threaded hole; it is characterized in that the electrode clamping device includes: a clamping seat, and the top surface of the clamping seat is provided There is a raised structure, which can be snapped and matched with the pit structure. The bottom surface of the clamping seat is provided with a through hole of the clamping seat and a threaded hole of the clamping seat. The threaded hole of the clamping seat can be connected with the screw on the head mechanism of the spark machine. Fitting connection; the connection mechanism includes a backing plate and long bolts and short bolts pierced on the backing plate, the backing plate is against the bottom surface of the clamping seat, and the long bolt can pass through the through hole of the clamping seat and the electrode on the electrode. The electrode threaded hole is connected, and the short bolt can be connected with the clamping seat. The invention also discloses an electrode clamping method. The invention solves the problems of low electrode clamping precision, cumbersome operation and slow speed, has low dependence on workers' operating experience, and has high use efficiency.
Description
技术领域technical field
本发明涉及模具制造技术领域,尤其涉及一种电极装夹装置及装夹方法。The invention relates to the technical field of mold manufacturing, in particular to an electrode clamping device and a clamping method.
背景技术Background technique
目前,在模具制造行业的电火花加工中要求电极在每100mm单位距离的加工范围内,加工精度应该保持在0.02mm以下,而装夹精度和定位精度对工件的加工精度有很大影响。At present, in the EDM of the mold manufacturing industry, the electrode is required to be within the processing range of each unit distance of 100mm, and the processing accuracy should be kept below 0.02mm, and the clamping accuracy and positioning accuracy have a great influence on the processing accuracy of the workpiece.
电极在火花机机床上装夹是以机床的X,Y,Z方向为基准来校准的。常规电极校准手段主要通过百分表分别检测电极X,Y,Z方向偏差,通过火花机机头的调节螺丝进行多次调整直至调整在允许公差范围内。每个电极装夹完后,还需要电极与工件进行碰边分中,确定电极的三维坐标相对工件的三维坐标位置,以保证操作机床加工的准确性。具体地,目前模具制造行业电极的装夹主要有两种方法,第一种:在电极上加工螺纹孔,螺杆一端拧紧在电极上固定,螺杆的另一端由火花机机头预设的槽夹紧,对电极校准,碰边分中,完成电极装夹;第二种:制作一个夹子,夹子的一端把电极夹紧,然后夹子另一端同样由火花机机头预设的槽夹紧,对电极校准,碰边分中,完成电极装夹。The electrode clamping on the spark machine machine is calibrated based on the X, Y, and Z directions of the machine tool. The conventional electrode calibration method mainly detects the deviation of the electrode in the X, Y, and Z directions through the dial indicator, and adjusts it several times through the adjustment screw of the spark machine head until the adjustment is within the allowable tolerance range. After each electrode is clamped, the electrode and the workpiece need to be collided and centered to determine the three-dimensional coordinates of the electrode relative to the three-dimensional coordinates of the workpiece to ensure the accuracy of the machine tool. Specifically, there are currently two main methods for clamping electrodes in the mold manufacturing industry. The first method is to process threaded holes on the electrodes, screw one end of the screw to fix it on the electrode, and the other end of the screw is clamped by the groove preset by the head of the spark machine. Tighten the electrode, calibrate the electrode, touch the edge and divide the center, and complete the electrode clamping; the second method: make a clamp, one end of the clamp clamps the electrode, and then the other end of the clamp is also clamped by the preset groove of the spark machine head, Electrode calibration, touch the edge and divide the center, and complete the electrode clamping.
上述两种方法装夹电极虽然成本低,但每次都要对电极校准,碰边分中,工作量大,机床实际使用效率不高。在实际操作中,完成单个电极的装夹需要10到20分钟时间,根据操作工人的经验不同,装夹效果也有所差异,生产效率低、机台利用率低,且易出错。Although the cost of clamping electrodes by the above two methods is low, the electrodes must be calibrated every time, and the work load is large, and the actual use efficiency of the machine tool is not high. In actual operation, it takes 10 to 20 minutes to complete the clamping of a single electrode. According to the experience of the operator, the clamping effect is also different. The production efficiency is low, the utilization rate of the machine is low, and it is easy to make mistakes.
发明内容Contents of the invention
本发明的一个目的在于提供一种电极装夹装置及装夹方法,以解决现有技术中电极装夹、定位精度低、操作繁琐,速度慢,对工人操作经验依赖程度高,机床使用效率低的问题。An object of the present invention is to provide an electrode clamping device and clamping method to solve the problem of electrode clamping in the prior art, low positioning accuracy, cumbersome operation, slow speed, high dependence on workers' operating experience, and low efficiency of machine tools The problem.
为实现上述发明目的,本发明提供一种电极装夹装置,用于火花机机头上的电极的装夹,电极底面设置有凹坑结构和电极螺纹孔,电极装夹装置包括:In order to achieve the purpose of the above invention, the present invention provides an electrode clamping device, which is used for clamping the electrodes on the head of the spark machine. The bottom surface of the electrode is provided with a pit structure and electrode threaded holes. The electrode clamping device includes:
装夹座,装夹座顶面设置有凸起结构,凸起结构能与电极凹坑结构卡接配合,装夹座底面上设置有装夹座通孔和装夹座螺纹孔,装夹座螺纹孔能与火花机机头机构上的螺杆配合连接;Clamping seat, the top surface of the clamping seat is provided with a convex structure, which can be snapped and matched with the electrode pit structure, and the bottom surface of the clamping seat is provided with a clamping seat through hole and a clamping seat threaded hole, and the clamping seat is threaded The hole can be connected with the screw on the head mechanism of the spark machine;
连接机构,包括垫板及穿设在垫板上的长螺栓和短螺栓,垫板抵靠在装夹座底面上,长螺栓能穿过装夹座通孔与电极上的电极螺纹孔连接,短螺栓能与装夹座连接。The connection mechanism includes a backing plate and long bolts and short bolts passing through the backing plate. The backing plate is against the bottom surface of the clamping seat, and the long bolts can pass through the through hole of the clamping seat to connect with the electrode threaded hole on the electrode. Short bolts can be connected with the clamping seat.
作为优选,装夹座通孔包括一个第一装夹座通孔和多个第二装夹座通孔,第一装夹座通孔设置在装夹座底面的中心处,多个第二装夹座通孔以中心处为圆心,均匀设置在第一装夹座通孔的外侧,装夹座螺纹孔为多个,且以中心处为圆心,均匀设置在第二装夹座通孔的外侧。上述结构的设置,能够使得螺纹孔的布置形式更加合理有效,同时不阻碍装夹座上的凸起结构和电极凹坑结构的配合。Preferably, the through hole of the clamping seat includes a first through hole of the clamping seat and a plurality of second through holes of the clamping seat, the first through hole of the clamping seat is arranged at the center of the bottom surface of the clamping seat, and the plurality of second through holes of the clamping seat The through hole of the clamping seat is evenly arranged on the outside of the through hole of the first clamping seat with the center as the center of the circle. outside. The arrangement of the above-mentioned structure can make the arrangement of the threaded holes more reasonable and effective, and at the same time, does not hinder the cooperation between the convex structure on the clamping seat and the electrode concave structure.
作为优选,电极的结构形式可以设置为,电极螺纹孔设有一个,位于电极底面中心处。上述结构的设置,能够使电极与装夹座更加方便地紧固。Preferably, the structural form of the electrode can be set such that there is one threaded hole of the electrode, which is located at the center of the bottom surface of the electrode. The arrangement of the above structure can make the electrode and the clamping seat fastened more conveniently.
作为优选,垫板的结构形式可以设置为,垫板中间设置有凸台,用于抵靠在装夹座底面上,垫板上设置有两个关于垫板中心对称分布的垫板通孔,长螺栓穿过垫板通孔、第一装夹座通孔后与电极螺纹孔连接,短螺栓穿过垫板通孔后与装夹座螺纹孔连接。上述凸台结构的设置,能够使得垫板的受力状态更加合理,凸台使得螺栓紧固的力成杠杆分布,螺栓在拧紧过程中不产生对装夹座的旋转力矩,可以使装夹座在空间中的位置保持不变,同时电极与装夹座的定位更加牢固。As a preference, the structural form of the backing plate can be set as follows: a boss is provided in the middle of the backing plate for abutting against the bottom surface of the clamping seat, two backing plate through holes symmetrically distributed about the center of the backing plate are arranged on the backing plate, The long bolt passes through the through hole of the backing plate and the through hole of the first clamping seat and is connected with the threaded hole of the electrode, and the short bolt passes through the through hole of the backing plate and is connected with the threaded hole of the clamping seat. The setting of the above-mentioned boss structure can make the stress state of the backing plate more reasonable, and the boss makes the force of bolt fastening distributed as a lever, and the bolt does not generate a rotational moment to the clamping seat during the tightening process, which can make the clamping seat The position in the space remains unchanged, and at the same time, the positioning of the electrode and the clamping seat is more firm.
作为优选,电极的结构形式还可以设置为,电极螺纹孔可以设有三个,包括位于电极底面中心处的第一电极螺纹孔,和两个分别位于第一电极螺纹孔两侧的第二电极螺纹孔。上述结构的设置,使得当电极尺寸较大时,夹紧刚度更高;同时,如果中心位置处第一电极螺纹孔位置打偏的情况下,还能够打第二电极螺纹孔对其进行弥补;以及当电极需要在中心处设置透气孔等不允许在电极中心处打孔的情况下,能够打第二电极螺纹孔进行紧固,使得电极的装夹形式多样化。As a preference, the structural form of the electrode can also be set such that three electrode threaded holes can be provided, including a first electrode threaded hole located at the center of the bottom surface of the electrode, and two second electrode threaded holes respectively located on both sides of the first electrode threaded hole. hole. The setting of the above structure makes the clamping rigidity higher when the electrode size is larger; at the same time, if the position of the first electrode threaded hole at the center position is deviated, the second electrode threaded hole can be drilled to make up for it; And when the electrode needs to be provided with a vent hole at the center, etc. and it is not allowed to punch a hole in the center of the electrode, the second electrode threaded hole can be punched for fastening, so that the clamping form of the electrode is diversified.
作为优选,垫板的结构形式还可以设置为,垫板上设置有两个关于垫板中心对称分布的垫板通孔和两个关于垫板中心对称分布的垫板螺纹孔,两个长螺栓穿过垫板通孔和第二装夹座通孔后,与第二电极螺纹孔连接,两个短螺栓穿过垫板螺纹孔后,抵紧在装夹座底面上。上述结构的设置,提供了另一种紧固的方法,使得电极能够承受更大的轴向、径向力,同时提高了装夹方式的纠错性和可操作性。As a preference, the structural form of the backing plate can also be set such that the backing plate is provided with two backing plate through holes symmetrically distributed about the center of the backing plate and two threaded holes of the backing plate symmetrically distributed about the center of the backing plate, and two long bolts After passing through the through hole of the backing plate and the through hole of the second clamping seat, it is connected with the threaded hole of the second electrode. After passing through the threaded hole of the backing plate, two short bolts are pressed against the bottom surface of the clamping seat. The setting of the above-mentioned structure provides another fastening method, which enables the electrode to withstand greater axial and radial forces, and improves the error correction and operability of the clamping method at the same time.
作为优选,凸起结构的形状为三棱锥形、四棱锥形、半球形、四棱柱形、圆锥形或半圆柱形。此处的改进使得凸起结构和凹坑结构卡接形式多样化,满足装夹座材料和电极材料的硬度、刚度不同的情况下,对凸起结构选择的不同要求。Preferably, the shape of the protruding structure is triangular pyramid, quadrangular pyramid, hemispherical, quadrangular prism, conical or semi-cylindrical. The improvement here makes the clamping forms of the convex structure and the concave structure diversified, and meets the different requirements for the selection of the convex structure when the hardness and rigidity of the clamping seat material and the electrode material are different.
作为优选,凸起结构在装夹座顶面以矩形阵列形式均匀间隔排布,或以第一装夹座通孔为圆心、在装夹座顶面上以辐射状均匀间隔排布,或以平行于装夹座边长的平行线形式均匀间隔分布。上述结构的设置,能够使得电极在压制工序中,受力分布更均匀,在装夹过程中,装夹座与电极的配合更方便、准确。Preferably, the protruding structures are evenly arranged in a rectangular array on the top surface of the clamping seat, or are arranged radially and evenly spaced on the top surface of the clamping seat with the through hole of the first clamping seat as the center of the circle, or The parallel lines parallel to the side length of the clamping seat are evenly spaced. The arrangement of the above structure can make the force distribution of the electrode more uniform during the pressing process, and the cooperation between the clamping seat and the electrode is more convenient and accurate during the clamping process.
本发明的另一个目的在于提供一种电极装夹方法,以实现电极与火花机机头的高精度、快速装夹。Another object of the present invention is to provide an electrode clamping method to realize high-precision and rapid clamping of the electrode and the head of the spark machine.
为实现上述发明目的,本发明提供一种电极装夹方法,包括以下步骤:In order to achieve the purpose of the above invention, the present invention provides an electrode clamping method, comprising the following steps:
电极的准备:利用压机将装夹座顶面上的凸起结构,压在电极底面上,形成与装夹座顶面上凸起结构一一对应的凹坑结构,并在电极底面开设电极螺纹孔;Electrode preparation: Use a press to press the raised structure on the top surface of the clamping seat against the bottom surface of the electrode to form a pit structure corresponding to the raised structure on the top surface of the clamping seat, and open an electrode on the bottom surface of the electrode Threaded hole;
装夹座的装夹:火花机机头螺杆与装夹座底面的装夹座螺纹孔紧固,通过调节火花机机头对装夹座进行校准,调节火花机机头的位置,然后对装夹座进行碰边分中操作;Clamping of the clamping seat: the screw of the spark machine head is fastened to the threaded hole of the clamping seat on the bottom surface of the clamping seat, the clamping seat is calibrated by adjusting the spark machine head, the position of the spark machine head is adjusted, and then the mounting The clamping seat performs edge-collision and centering operation;
电极的装夹:通过装夹座顶面上的凸起结构和电极底面上的凹坑结构卡接,利用装夹座对电极进行定位,利用连接机构将电极与装夹座紧固。Clamping of the electrode: the protrusion structure on the top surface of the clamping seat is clamped with the pit structure on the bottom surface of the electrode, the electrode is positioned by the clamping seat, and the electrode and the clamping seat are fastened by the connecting mechanism.
作为优选,装夹座材料的硬度大于电极材料硬度,电极的优选材料为红铜。此处的改进使得电极装夹装置的通用性更高,可以满足不同材质、不同刚度的电极材料,均能够实现电极的压制流程,均能够使用本申请所采用的方法进行装夹。Preferably, the hardness of the clamping seat material is greater than that of the electrode material, and the preferred material of the electrode is red copper. The improvement here makes the electrode clamping device more versatile, which can meet electrode materials of different materials and different stiffnesses, can realize the pressing process of electrodes, and can use the method adopted in this application for clamping.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明所提供的电极装夹装置及电极装夹方法,通过火花机机头与装夹座的装夹,对装夹座进行校准和碰边分中操作,调节好火花机机头的位置之后,将装夹座的空间位置精确地定位在火花机机床上,同时通过装夹座上的凸起结构和电极上的凹坑结构的配合关系,将电极精确地定位在装夹座上,并通过连接机构进行夹紧,完成电极与火花机机头的装夹。同时,在需要更换电极时,只要松开上述连接装置的长螺栓和短螺栓,就可以将电极从装夹座上拆卸下来,更换另一种结构形式的电极,并采用相应的连接装置,就可以完成新的电极与装夹座的装夹操作。本发明的技术方案,使得在电极与火花机装夹的过程中,只需要对装夹座进行一次校准和碰边分中操作,调节好火花机机头的位置,便可以快速安装不同结构的电极,无需再做任何校准和碰边分中操作,就可以实现电极与火花机机头的装夹。这种对不同结构形式的电极的快速准确装夹方法,大大提高了装夹速度和效率,减少了对工人操作经验的依赖,使用效率更高。The electrode clamping device and the electrode clamping method provided by the present invention, through the clamping of the spark machine head and the clamping seat, the clamping seat is calibrated and the side-touching operation is performed, and after the position of the spark machine head is adjusted , the spatial position of the clamping seat is accurately positioned on the spark machine tool, and at the same time, the electrode is accurately positioned on the clamping seat through the matching relationship between the convex structure on the clamping seat and the pit structure on the electrode, and Clamp through the connection mechanism to complete the clamping of the electrode and the head of the spark machine. At the same time, when the electrode needs to be replaced, as long as the long and short bolts of the above-mentioned connecting device are loosened, the electrode can be disassembled from the clamping seat, and another structural form of the electrode can be replaced, and the corresponding connecting device can be used. The clamping operation of the new electrode and the clamping seat can be completed. The technical scheme of the present invention makes it possible to quickly install different structures in the process of clamping the electrode and the spark machine, only needing to calibrate the clamping seat once, and to adjust the position of the spark machine head. The electrodes can be clamped between the electrodes and the head of the spark machine without any calibration and edge-collision operations. This fast and accurate clamping method for electrodes with different structural forms greatly improves the clamping speed and efficiency, reduces the dependence on workers' operating experience, and has higher use efficiency.
附图说明Description of drawings
图1是本发明提供的一种电极装夹装置的分解图。Fig. 1 is an exploded view of an electrode clamping device provided by the present invention.
图2是本发明提供的一种电极装夹装置的装配图。Fig. 2 is an assembly diagram of an electrode clamping device provided by the present invention.
图3是本发明所涉及的压机的工作状态图。Fig. 3 is a working state diagram of the press machine involved in the present invention.
图4是本发明所涉及的装夹座顶面结构示意图。Fig. 4 is a schematic diagram of the structure of the top surface of the clamping seat involved in the present invention.
图5是本发明所涉及的装夹座底面结构示意图。Fig. 5 is a schematic diagram of the structure of the bottom surface of the clamping seat involved in the present invention.
图6是本发明所涉及的第一种垫板的结构示意图。Fig. 6 is a schematic structural view of the first backing plate involved in the present invention.
图7是本发明所涉及的第一种电极的结构示意图。Fig. 7 is a schematic structural diagram of the first electrode involved in the present invention.
图8是本发明所涉及的第二种垫板的结构示意图。Fig. 8 is a schematic structural view of the second backing plate involved in the present invention.
图9是本发明所涉及的第二种电极的结构示意图。Fig. 9 is a schematic structural diagram of the second electrode involved in the present invention.
图10是本发明所涉及的第二种电极与第二种垫板装夹的结构示意图。Fig. 10 is a schematic structural view of the clamping of the second electrode and the second backing plate involved in the present invention.
图11a-图11g是本发明所涉及的装夹座顶面其他凸起结构示意图。11a-11g are schematic diagrams of other protrusion structures on the top surface of the clamping seat involved in the present invention.
图中:In the picture:
1、电极;11电极底面;12、凹坑结构;13、电极螺纹孔;131、第一电极螺纹孔;132、第二电极螺纹孔;1. Electrode; 11 Bottom surface of electrode; 12. Pit structure; 13. Electrode threaded hole; 131. First electrode threaded hole; 132. Second electrode threaded hole;
2、装夹座;21、装夹座顶面;22、凸起结构;23、装夹座底面;24、装夹座通孔;241、第一装夹座通孔;242、第二装夹座通孔;25、装夹座螺纹孔;2. Clamping base; 21. Top surface of clamping base; 22. Protruding structure; 23. Bottom surface of clamping base; 24. Through hole of clamping base; 241. Through hole of first clamping base; 242. Second mounting Clamp seat through hole; 25. Clamp seat threaded hole;
3、火花机机头;31、螺杆;3. Spark machine head; 31. Screw;
4、连接机构;41、垫板;411、凸台;412、垫板通孔;413、垫板螺纹孔;42、长螺栓;43、短螺栓;4. Connection mechanism; 41. Backing plate; 411. Boss; 412. Backing plate through hole; 413. Backing plate threaded hole; 42. Long bolt; 43. Short bolt;
5、压机。5. Press machine.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, only some structures related to the present invention are shown in the drawings but not all structures.
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
本发明的技术方案的目的,是为了实现电极1与火花机机头3的精确装夹,为此,设计了装夹座2和连接机构4作为实现火花机机头3与电极1的精确装夹装置,电极装夹装置的分解图如图1所示,先将装夹座2装夹在火花机机头螺杆31上,对装夹座2进行校准,并与装夹座2碰边分中,再通过装夹座2上的凸起结构与电极1上的凹坑结构配合实现定位操作,由连接结构4实现夹紧操作,进而实现电极1与火花机机头3的精确装夹,电极装夹装置的装配图如图2所示。The purpose of the technical solution of the present invention is to realize the accurate clamping of the
一、装夹座2的结构形式1. The structure of the clamping
装夹座2的结构形式如图4和图5所示,装夹座顶面21设置有凸起结构22,凸起结构22的形状可以为:The structural form of the clamping
(1)三棱锥形,如图11b所示;(1) Triangular pyramid shape, as shown in Figure 11b;
(2)四棱锥形,如图4所示;(2) quadrangular pyramid shape, as shown in Figure 4;
(3)半球形,如图11c所示;(3) Hemispherical, as shown in Figure 11c;
(4)四棱柱形,如图11a、图11e和图11g所示;(4) quadrangular prism, as shown in Figure 11a, Figure 11e and Figure 11g;
(5)圆锥形,如图11f所示;(5) conical, as shown in Figure 11f;
(6)半圆柱形,如图11d所示;(6) semi-cylindrical, as shown in Figure 11d;
(7)以及各种不同形状的组合分布,如图4所示。(7) and various combined distributions of different shapes, as shown in Figure 4.
不同的凸起结构22可以使凸起结构22和凹坑结构12配合多样化,满足装夹座材料和电极材料的硬度、刚度不同的情况下,对凸起结构选择的不同要求,优选的凸起结构形状为三棱锥形、四棱锥形。Different protruding
凸起结构在装夹座顶面的排布方式可以设置为:The arrangement of the raised structures on the top surface of the clamping seat can be set as follows:
(1)以矩形阵列形式均匀间隔排布,如图4、图11c、图11d和图11f所示;(1) evenly spaced in a rectangular array, as shown in Figure 4, Figure 11c, Figure 11d and Figure 11f;
(2)以第一装夹座通孔为圆心,在装夹座顶面上以辐射状均匀间隔排布,如图11b和图11g所示;(2) With the through hole of the first clamping seat as the center of the circle, they are arranged radially and evenly on the top surface of the clamping seat, as shown in Figure 11b and Figure 11g;
(3)以平行于装夹座边长的平行线形式均匀间隔分布,如图11a和图11e所示。(3) Evenly distributed in the form of parallel lines parallel to the side length of the clamping seat, as shown in Figure 11a and Figure 11e.
优选的排布方式为以矩形阵列形式均匀间隔排布。The preferred way of arrangement is evenly spaced arrangement in the form of rectangular array.
装夹座底面23中心位置设置有一个第一装夹座通孔241,多个第二装夹座通孔242以上述中心位置为圆心,均匀设置在第一装夹座通孔241的外侧,优选第二装夹座通孔242的数量为4个,且不与装夹座顶面21设置的凸起结构22相干涉;装夹座螺纹孔25为多个,且以上述中心位置为圆心,均匀设置在第二装夹座通孔242的外侧,优选装夹座螺纹孔的数量为4个。第一装夹座通孔241、第二装夹座通孔242和装夹座螺纹孔25的数量和分布方式优选方案如图4和图5所示。A first clamping seat through
二、连接机构4的结构形式Two, the structural form of the connecting
连接机构4的结构形式为:垫板41、及穿设在垫板上的长螺栓42和短螺栓43,垫板41可以设置为两种结构形式:The structural form of the connecting
第一种:垫板41中间设置有凸台411,用于抵靠在装夹座底面23上,垫板41上设置有两个关于垫板中心对称分布的垫板通孔412,第一种垫板的结构形式如图6所示;The first type: a
第二种:垫板41上设置有两个关于垫板中心对称分布的垫板通孔412和两个关于垫板中心对称分布的垫板螺纹孔413,两个垫板通孔412连线与两个垫板螺纹孔413连线,成平行四边形对角线形式分布,第二种垫板的结构形式如图8所示。The second type: the backing
两种结构形式的垫板可以针对不同结构形式的电极进行自由选择实现装夹,大大提高了系统的通用性和可操作性。The backing plates of the two structural forms can be freely selected for clamping electrodes of different structural forms, which greatly improves the versatility and operability of the system.
三、电极1的结构形式3. The structure of
电极1在与火花机机头3装夹之前,还需要对电极1进行前处理加工,包括以下步骤:Before the
压制:压机的工作状态图如图3所示,压机将电极底面11朝上固定在压机5的操作平面上,将装夹座2的顶面朝下固定在压机5的压头上,压机5通过施加合适的压力,由于装夹座2的材料比电极1材料的硬度要高,故可以将装夹座2上的凸起结构22压在电极底面11上,形成凹坑结构12,此时装夹座2上的凸起结构22与电极底面11上的凹坑12之间唯一精确配合,以此配合就可以实现装夹座2和电极1的精准定位操作;Pressing: The working state diagram of the press is shown in Figure 3. The press fixes the bottom surface of the
打螺纹孔:将电极1从压机5上取下,对电极底面11进行打螺纹孔操作,当电极尺寸较小时,可以将螺纹孔位置设置在电极底面的中心位置处,形成电极螺纹孔13,此为第一种电极,第一种电极的结构示意图如图7所示;当电极尺寸较大时,或中心位置处第一电极螺纹孔131位置打偏的情况下,或电极需要在中心处设置透气孔等不允许在电极中心处打孔的情况下,可以在第一电极螺纹孔131两侧打两个第二电极螺纹孔132,此为第二种电极,第二种电极的结构示意图如图9所示。针对第一种电极,优选采用第一种垫板进行装夹;针对第二种电极,优选采用第二种垫板进行装夹。Threaded hole drilling: remove the
电极的加工:将电极底面11朝下,安装在数控铣床加工平面上进行装夹,并对电极的顶面即工作面进行铣床加工,加工出不同结构形式的电极产品。Electrode processing: the
经过上述电极加工步骤,虽然电极的顶面可以有不同的结构形式,但每个电极底面11都具有标准的定位结构,即与装夹座2唯一精确配合的凹坑结构12和相应的电极螺纹孔。因此,即使电极的结构形式不同,但通用性较强,均可以和装夹座2精确配合,实现两者之间的定位,并通过连接机构4实现夹紧。After the above-mentioned electrode processing steps, although the top surface of the electrode can have different structural forms, each
四、电极1与火花机机头3的装夹过程4. The clamping process of
优选装夹过程一:Preferred clamping process one:
针对第一种电极,电极1与火花机机头3的装夹过程主要分为两步:For the first type of electrode, the clamping process of
第一步,火花机机头3与装夹座2的装夹过程The first step, the clamping process of the
将螺杆31的一端固定在火花机机头3上,将装夹座底面23上的装夹座螺纹孔25与火花机机头的螺杆31的另一端进行螺纹连接,实现装夹座2和火花机机头3之间的夹紧操作;此时通过对装夹座2进行校准和碰边分中,进而调节火花机机头3上的调整机构,实现装夹座2在火花机机床上的精准定位。即完成火花机机头3与装夹座2的装夹过程后,装夹座2在火花机机床上的空间位置,可以通过控制火花机机头的位置而确定。One end of the
第二步,装夹座2与电极1之间的装夹过程The second step is the clamping process between the clamping
将装夹座顶面21上的凸起结构22和电极底面11上的凹坑结构12进行卡接配合,由于凸起结构22和凹坑结构12唯一精确配合,故可以实现装夹座2与电极1之间的定位操作;然后采用上述的第一种垫板41进行固定操作,将垫板41中间设置的凸台411抵靠在装夹座底面23上,将长螺栓42穿过垫板通孔412、第一装夹座通孔241后与电极螺纹孔13连接,短螺栓43穿过垫板通孔412后与装夹座螺纹孔25连接。此时,连接机构将装夹座2和电极1进行夹紧,从而实现了装夹座2和电极1的装夹过程,即电极1在火花机机床上的空间位置,可以通过控制火花机机头的位置而确定。如图1所示的电极装夹装置的分解图和如图2所示的电极装夹装置的装配图,采用的就是优选装夹过程一的结构和装夹方法。The
优选装夹过程二:Preferred clamping process two:
针对第二种电极,电极1与火花机机头3的装夹过程主要分为两步:For the second type of electrode, the clamping process of
第一步,火花机机头3与装夹座2的装夹过程The first step, the clamping process of the
该装夹过程与上述优选装夹过程一中的装夹过程相同,此处不再赘述。The clamping process is the same as the clamping process in the
第二步,装夹座2与电极1之间的装夹过程:The second step, the clamping process between the clamping
装夹座2与电极1之间的定位操作与上述优选装夹过程一中的方法相同;夹紧操作时采用上述的第二种垫板41的结构形式,将两个长螺栓42穿过垫板通孔412和第二装夹座通孔242,并与第二电极螺纹孔132连接,将两个短螺栓43穿过垫板螺纹孔413后,抵紧在装夹座底面23上。此时,连接机构将装夹座2和电极1夹紧,从而实现了装夹座2和电极1的装夹过程,即电极1在火花机机床上的空间位置,可以通过控制火花机机头的位置而确定,如图10所示的第二种电极与第二种垫板装夹的结构示意图即为优选装夹过程二的装夹方案。The positioning operation between the clamping
特别地,在火花机机头3与装夹座2的装夹过程完成后,便可以将不同结构形式的电极1分别装夹在调整好位置的装夹座2上,装夹采用的连接机构可以根据电极的结构形式不同进行选用,从而实现对不同结构形式的电极1进行快速精准装夹。在需要更换电极时,只要松开上述连接装置的长螺栓和短螺栓,就可以将电极从装夹座上拆卸下来,更换另一种结构形式的电极,并采用相应的连接装置,完成新的电极与装夹座的装夹操作。本发明的技术方案,使得在电极与火花机装夹的过程中,只需要对装夹座进行一次校准,调节好火花机机头的位置,再进行碰边分中操作,便可以快速安装不同结构的电极,无需再做任何校准和碰边分中操作,只需与装夹座进行装夹,就可以实现电极与火花机机头的装夹。这种对不同结构形式的电极的快速准确装夹方法,大大提高了装夹速度和效率,减少了对工人操作经验的依赖。In particular, after the clamping process of the
注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, rearrangements and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention, and the present invention The scope is determined by the scope of the appended claims.
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