CN107394978A - Rotor round trip flight fork coil winding machine can winding displacement mould, coil winding machine and its method for winding - Google Patents

Rotor round trip flight fork coil winding machine can winding displacement mould, coil winding machine and its method for winding Download PDF

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Publication number
CN107394978A
CN107394978A CN201710308744.3A CN201710308744A CN107394978A CN 107394978 A CN107394978 A CN 107394978A CN 201710308744 A CN201710308744 A CN 201710308744A CN 107394978 A CN107394978 A CN 107394978A
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CN
China
Prior art keywords
flying trident
core
winding displacement
coiling
die holder
Prior art date
Application number
CN201710308744.3A
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Chinese (zh)
Inventor
陈敬恩
Original Assignee
陈敬恩
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 陈敬恩 filed Critical 陈敬恩
Priority to CN201710308744.3A priority Critical patent/CN107394978A/en
Publication of CN107394978A publication Critical patent/CN107394978A/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts
    • H02K15/09Forming windings by laying conductors into or around core parts by laying conductors into slotted rotors

Abstract

The present invention can winding displacement mould on a kind of rotor round trip flight fork coil winding machine, coil winding machine and its method for winding, by the way that die holder is arranged into hollow structure, and it is provided with shape core corresponding with hollow structure in die holder, it is equipped with elastic component simultaneously, core is set to be moved along die holder by elastic component, control setting with hop controller to winding displacement motor, winding displacement motor promotes the direction of well width along flying trident and die holder to move back and forth in winding process the drive control flying trident main spindle box of flying trident main spindle box, when being contacted in die holder with the side wall of core arc groove, elastic component deformation is set to move core side direction along inner side by compression elastic piece, it is achieved thereby that flying trident equably coiling in wire casing, so that copper cash is uniformly distributed in wire casing, so that coiling stress becomes uniform, improve quality and the life-span of rotor.

Description

Rotor round trip flight fork coil winding machine can winding displacement mould, coil winding machine and its method for winding
Technical field
The present invention relates to rotor winding machine field, espespecially a kind of rotor round trip flight fork coil winding machine can winding displacement mould, coil winding machine and Its method for winding.
Background technology
Round trip flight fork rotor winding machine is a kind of equipment that coiling is carried out to rotor, and its operation principle is by symmetrical Mould protects rotor core, and rotor core is by being driven in rotation to needing the wire casing of coiling to pass through behind the position of setting Round trip flight fork carries out coiling in corresponding wire casing.
The structure of winding mould generally includes a die holder and bearing block, and a surface of wherein die holder is provided with and rotor core Deep-slotted chip breaker corresponding to surface, two symmetrical die holders are gripped rotor core by deep-slotted chip breaker, and bearing block is then fixedly installed On another surface of die holder, fixture by the external pushing meanss of bearing block, by pushing meanss realize mould it is movable from And realize the clamping and release to rotor core.But in existing mould, deep-slotted chip breaker is that fixed setting is irremovable, and this is just So that flying trident can only carry out coiling fixing position, copper cash is mutually expressed to the both sides of wire casing in winding process so that copper The line ball dynamics of line is inconsistent, causes winding tension inconsistent, causes each coiling turn-to-turn skewness, and quality is uneven, So that the resistance of each circle coil of rotor is uneven, causes rotor to be shaken when rotating, influence rotor quality and make Use the life-span.
The content of the invention
To solve the above problems, the present invention provide a kind of rotor round trip flight fork coil winding machine can winding displacement mould, coil winding machine and its around Line method, the uniform coiling to each wire casing of rotor core can be realized, wire casing is uneven effectively in solution rotor core asks Topic, effectively improve the quality and service life of rotor.
To achieve the above object, the technical solution adopted by the present invention is:
A kind of rotor round trip flight fork coil winding machine can winding displacement mould, including two symmetrically arranged die holders, the preceding surface of die holder be provided with Outer arcuate groove corresponding to rotor core, the rear surface of die holder are provided with bearing block, also include between die holder and bearing block sequentially solid Surely core, elastic component, the cover plate set, the die holder are hollow structure, and one end of the core is provided with and die holder outer arcuate Arc groove corresponding to groove, the shape of core is corresponding with the hollow structure in die holder and is arranged in hollow structure, and core leads to Cross elastic component deformation to move forward and backward in die holder, the cover plate covers the rear surface for being fixed on die holder.
Coil winding machine is pitched in a kind of rotor round trip flight, including panel, two flying trident main spindle boxes, flying trident, can winding displacement mould, indexable cylinder, Position rotaring motor, controller;Two flying trident main spindle boxes are symmetricly set on panel surface both sides, including winding displacement motor, ball screw, coiling Motor, flying trident main shaft, the winding displacement motor, ball screw are put to the both sides for being arranged on panel bottom surface, row along the extension of panel both sides The bottom surface of the rotating shaft of line motor and ball screw drive connection, the nut being socketed on ball screw and flying trident main spindle box, which is fixed, to be connected Connect, coiling electric motor is arranged in flying trident main spindle box, and flying trident main shaft runs through flying trident main spindle box, and the front end of flying trident main shaft is fixedly plugged in In the bearing block of removable position fixture, flying trident is socketed in flying trident front-end of spindle surface and positioned at the rear side of removable position fixture, coiling electricity The rotating shaft of machine and the rear end drive connection of flying trident main shaft;Indexable cylinder is used to be fixedly clamped to treat the rotor core of coiling, indexing electricity Machine is by rotating shaft and indexable cylinder drive connection, and indexable cylinder is between two flying trident main shafts;The controller respectively with it is described Indexable cylinder, position rotaring motor, winding displacement motor, coiling electric motor control connection.
A kind of method for winding of rotor round trip flight fork coil winding machine, comprises the following steps:
A. the control parameter of indexable cylinder, position rotaring motor, winding displacement motor, coiling electric motor is set by controller;
B. controller controls indexable cylinder to clamp one end of rotor core, then controls position rotaring motor rotation, drives indexable gas The wire casing of rotor core is turned to and treats coiling angle by cylinder;
C. controller control winding displacement motor drives two flying trident main spindle boxes to be moved along rotor core direction, is moved to flying trident corresponding Coiling wire casing position, and by can winding displacement mould rotor core is fixed;
D. controller control coiling electric motor drives the rotation coiling of two flying tridents, while controls winding displacement motor to drive two flying trident main spindle box bands Dynamic direction of the flying trident along coiling wire casing width move back and forth row around, rotor core with can winding displacement mould die holder inner mold in-core deep-slotted chip breaker Side wall contact when, elastic component deformation is moved core side direction along inner side by compression elastic piece, until completing corresponding The coiling of wire casing;
E. repeat step B-D is until complete the coiling to all wire casings of rotor core.
The beneficial effects of the present invention are:It is provided by the invention can winding displacement mould, by the way that die holder is arranged into hollow structure, And shape core corresponding with hollow structure in die holder is provided with, while elastic component is equipped with, core is made by elastic component It can be moved along die holder, the control setting with hop controller to winding displacement motor, drive control of the winding displacement motor to flying trident main spindle box Flying trident main spindle box promotes the direction of well width along flying trident to move back and forth in winding process, when in die holder with core arc groove Side wall contact when, elastic component deformation is moved core side direction along inner side by compression elastic piece, it is achieved thereby that fly Pitch the equably coiling in wire casing so that copper cash is uniformly distributed in wire casing, so that coiling stress becomes uniform, is improved and is turned The quality of son and life-span.
Brief description of the drawings
Fig. 1 be can winding displacement mould structural representation;
Fig. 2 be can winding displacement mould explosive view;
Fig. 3 is the structural representation of die holder;
Fig. 4 is the explosive view of rotor round trip flight fork coil winding machine.
Drawing reference numeral explanation:1- die holders;11- outer arcuate grooves;12- chutes;2- bearing blocks;3- cores;31- arc grooves; 32- sliding blocks;The fixing holes of 33- first;34- fixed card slots;4- elastic components;5- cover plates;The fixing holes of 51- second;6- rotor cores;7- Panel;71- slide rails;72- slots;The flying trident main spindle boxes of 8- two;81- flying tridents;82- winding displacement motors;83- ball screws;831- nuts; 832- connectors;84- coiling electric motors;85- flying trident main shafts;91- indexing cylinders;92- position rotaring motors;10- synchronizing wheels.
Embodiment
Below by specific embodiment, the present invention is further illustrated.
Refer to shown in Fig. 1-3, the present embodiment on a kind of rotor round trip flight fork coil winding machine can winding displacement mould, including two is symmetrical The die holder 1 of setting, the preceding surface of die holder 1 are provided with outer arcuate groove 11 corresponding with rotor core 6, and the rear surface of die holder 1 is set There is bearing block 2, core 3, elastic component 4, the cover plate 5 being sequentially fixedly installed, wherein die holder 1 are also included between die holder 1 and bearing block 2 For hollow structure, one end of core 3 is provided with and 1 outer arcuate groove of die holder, 11 corresponding arc groove 31, the shape and mould of core 3 Hollow structure in seat 1 is corresponding, and is arranged in hollow structure, promoted by driving the direction of well width along flying trident around Move back and forth in line process, when rotor core contacts with the side wall of the arc groove 31 of core in die holder 13, pass through the elasticity of compression Part 4 makes the deformation of elastic component 4 move the side direction along inner side of core 3, it is achieved thereby that flying trident equably coiling in wire casing, makes Copper cash is uniformly distributed in wire casing, so as to improve the quality of rotor and life-span, the rear surface of the die holder 1 be provided with thickness with The identical groove of cover plate 5, cover plate 5 are fixedly installed on the surface of groove and are fixedly connected by screw with die holder 1.
Specifically, the both sides in die holder 1 described in the present embodiment are provided with chute 12, and the both sides on the surface of core 3 are correspondingly set Sliding block 32 is equipped with, core 3 is plugged on chute 12 by sliding block 32, and using such scheme, core 3 is by sliding block 32 along chute 12 Upper smooth sliding.
Specifically, in the present embodiment, the elastic component 4 is spring, and the surface of core 3 and cover plate 5 is respectively arranged with first Fixing hole 33, the second fixing hole 51, the both ends of spring are plugged in the first fixing hole 33 and the second fixing hole 51 and core 3 respectively It is fixedly connected with cover plate 5, certain elastic component 4 can produce deformation with other easy are pressurized, and the resilient that is not pressurized Part.
Specifically, in the present embodiment, the surface of the arc groove 31 of core 3 is provided with fixed card slot 34, the fixed card slot 34 are connected on the wire casing of rotor core 6.Using such scheme, it is connected on the wire casing of rotor core 6, is had by fixed card slot 34 Effect prevents the shake of rotor core 6 during coiling and influences the uniformity of coiling.
Refer to shown in Fig. 4, the present embodiment pitches coil winding machine, including panel 7, two flying trident main spindle boxes on a kind of rotor round trip flight 8th, flying trident 81, can winding displacement mould, indexable cylinder 91, position rotaring motor 92, controller;Two flying trident main spindle boxes 8 are symmetricly set on panel 7 Surface both sides, including winding displacement motor 82, ball screw 83, coiling electric motor 84, flying trident main shaft 85, the winding displacement motor 82, ball Screw mandrel 83 is put to the both sides for being arranged on the bottom surface of panel 7, rotating shaft and the ball screw 83 of winding displacement motor 82 along the extension of the both sides of panel 7 to be driven Dynamic connection, the nut 831 being socketed on ball screw 83 are fixedly connected with the bottom surface of flying trident main spindle box 8, and coiling electric motor 84 is set In flying trident main spindle box 8, flying trident main shaft 85 runs through flying trident main spindle box 8, and the front end of flying trident main shaft 85 is fixedly plugged in displaceable folder In the bearing block 2 of tool, flying trident 81 is socketed in the front-end surface of flying trident main shaft 85 and positioned at the rear side of removable position fixture, coiling electric motor 84 Rotating shaft and flying trident main shaft 85 rear end drive connection;Indexable cylinder 91 is used to be fixedly clamped to treat the rotor core 6 of coiling, indexing Motor 92 is by rotating shaft and the indexable drive connection of cylinder 91, and indexable cylinder 91 is between two flying trident main shafts 85;The controller Connected respectively with the indexable cylinder 91, position rotaring motor 92, winding displacement motor 82, the control of coiling electric motor 84.In the present embodiment, winding displacement The driving of motor 82 and ball screw 83 and the driving of coiling electric motor 84 and flying trident main shaft 85 are using synchronizing wheel 10 and synchronous V belt translation mode is realized.
Specifically, the both sides on the surface of panel 7 are respectively arranged with the slide rail 71 along 7 liang of side direction extensions of panel, fluting 72, fly The fork underrun sliding block of main spindle box 8 is arranged on slide rail 71, and the surface of nut 831 is provided with connector 832, and connector 832 is worn Fluting 72 is crossed to be fixedly connected with the bottom surface of flying trident main spindle box 8.Rotated by winding displacement motor 84 and drive nut 831 along ball screw 83 Surface is moved, then drives flying trident main spindle box 8 to be moved along the both sides of panel 7 by connector 832, realizes the clamping to rotor core 6 It is fixed, and to driving the direction of well width along flying trident 81 to move back and forth row around realizing the uniform coiling to coiling wire casing.
Refer to shown in Fig. 5, method for winding of the present embodiment on a kind of rotor round trip flight fork coil winding machine, including following step Suddenly:
S1. the control parameter of indexable cylinder 91, position rotaring motor 92, winding displacement motor 82, coiling electric motor 84 is set by controller;
S2. controller controls indexable cylinder 91 to clamp one end of rotor core 6, then controls position rotaring motor 92 to rotate, and drives Indexable cylinder 91, which turns to the wire casing of rotor core 6, treats coiling angle;
S3. controller control winding displacement motor 84 drives two flying trident main spindle boxes 8 to be moved along the direction of rotor core 6, moves flying trident 81 To corresponding coiling wire casing position, and by can winding displacement mould rotor core 6 is fixed;
S4. controller control coiling electric motor 84 drives the rotation coiling of two flying tridents 81, while controls winding displacement motor 82 to drive two flying tridents Main spindle box 8 drive direction of the flying trident 81 along coiling wire casing width move back and forth row around, rotor core 6 with can be in winding displacement mould die holder During the side wall contact of the arc groove 31 of core 3, the deformation of elastic component 4 is set core 3 is moved along interior side direction by compression elastic piece 4 It is dynamic, until completing the coiling of corresponding wire casing;
S5. repeat step S2-S4 is until complete the coiling to 7 all wire casings of rotor core.
Specifically, in step S1, the control parameter of position rotaring motor is the indexing parameter of respective rotor winding slot of core;Winding displacement electricity The control parameter of machine be flying trident main spindle box clamp rotor core travel parameters and drive flying trident along well width direction back and forth Mobile formation parameter;The control parameter of coiling electric motor is the lock number parameter of each wire casing coiling.
Embodiment of above is only that the preferred embodiment of the present invention is described, and not the scope of the present invention is entered Row limits, on the premise of design spirit of the present invention is not departed from, technical side of this area ordinary skill technical staff to the present invention The various modifications and improvement that case is made, it all should fall into the protection domain of claims of the present invention determination.

Claims (8)

1. a kind of rotor round trip flight fork coil winding machine can winding displacement mould, including two symmetrically arranged die holders, the preceding surface of die holder be provided with Outer arcuate groove corresponding with rotor core, the rear surface of die holder are provided with bearing block, it is characterised in that between die holder and bearing block Also include core, elastic component, the cover plate being sequentially fixedly installed, the die holder is hollow structure, and one end of the core is provided with Arc groove corresponding with die holder outer arcuate groove, the shape of core is corresponding with the hollow structure in die holder and is arranged on hollow knot In structure, core is moved forward and backward by elastic component deformation in die holder, and the cover plate covers the rear surface for being fixed on die holder.
2. rotor round trip flight according to claim 1 fork coil winding machine can winding displacement mould, it is characterised in that two in the die holder Side is provided with chute, and the both sides of whose surfaces are correspondingly arranged on sliding block, and core is plugged on chute by sliding block.
3. rotor round trip flight according to claim 1 or 2 fork coil winding machine can winding displacement mould, it is characterised in that the elastic component For spring, the surface of core and cover plate is respectively arranged with the first fixing hole, the second fixing hole, and spring is plugged on the first fixation respectively It is fixedly connected in hole and the second fixing hole with core and cover plate.
4. rotor round trip flight according to claim 1 fork coil winding machine can winding displacement mould, it is characterised in that the core arc The surface of groove is provided with fixed card slot, and the fixed card slot is connected on rotor core wire casing.
5. it is a kind of using claim 1 can winding displacement mould rotor round trip flight pitch coil winding machine, it is characterised in that including panel, two fly Pitch main spindle box, flying trident, can winding displacement mould, indexable cylinder, position rotaring motor, controller;
Two flying trident main spindle boxes are symmetricly set on panel surface both sides, including winding displacement motor, ball screw, coiling electric motor, flying trident master Axle, the winding displacement motor, ball screw are put to the both sides for being arranged on panel bottom surface, the rotating shaft of winding displacement motor along the extension of panel both sides With ball screw drive connection, the nut being socketed on ball screw is fixedly connected with the bottom surface of flying trident main spindle box, coiling electric motor It is arranged in flying trident main spindle box, flying trident main shaft runs through flying trident main spindle box, and the front end of flying trident main shaft is fixedly plugged in removable position fixture Bearing block in, flying trident be socketed in flying trident front-end of spindle surface and positioned at removable position fixture rear side, the rotating shaft of coiling electric motor with The rear end drive connection of flying trident main shaft;
Indexable cylinder is used to be fixedly clamped and treat the rotor core of coiling, position rotaring motor by rotating shaft and indexable cylinder drive connection, Indexable cylinder is between two flying trident main shafts;
The controller connects with the indexable cylinder, position rotaring motor, winding displacement motor, coiling electric motor control respectively.
6. coil winding machine is pitched in rotor round trip flight according to claim 5, it is characterised in that the both sides of panel surface are respectively arranged with Along the slide rail of the side direction of panel two extension, fluting, flying trident main spindle box underrun sliding block is arranged on slide rail, and the surface of nut is set Connector is equipped with, connector is fixedly connected through fluting with the bottom surface of flying trident main spindle box.
It is 7. a kind of such as the method for winding of claim 5 rotor round trip flight fork coil winding machine, it is characterised in that to comprise the following steps:
A. the control parameter of indexable cylinder, position rotaring motor, winding displacement motor, coiling electric motor is set by controller;
B. controller controls indexable cylinder to clamp one end of rotor core, then controls position rotaring motor rotation, drives indexable gas The wire casing of rotor core is turned to and treats coiling angle by cylinder;
C. controller control winding displacement motor drives two flying trident main spindle boxes to be moved along rotor core direction, is moved to flying trident corresponding Coiling wire casing position, and by can winding displacement mould rotor core is fixed;
D. controller control coiling electric motor drives two flying tridents to be rotated in coiling, while controls winding displacement motor to drive two flying trident main spindle boxes Drive direction of the flying trident along coiling wire casing width move back and forth row around, rotor core with can winding displacement mould die holder inner mold in-core arc During the side wall contact of groove, elastic component deformation is set to move core side direction along inner side by compression elastic piece, until completion pair Answer the coiling of wire casing;
E. repeat step B-D is until complete the coiling to all wire casings of rotor core.
8. method for winding according to claim 7, it is characterised in that in step A, the control parameter of position rotaring motor is corresponding The indexing parameter of rotor core wire casing;The control parameter of winding displacement motor be flying trident main spindle box clamp rotor core travel parameters with And drive the formation parameter that well width direction moves back and forth along flying trident;The control parameter of coiling electric motor is each wire casing coiling Lock number parameter.
CN201710308744.3A 2017-05-04 2017-05-04 Rotor round trip flight fork coil winding machine can winding displacement mould, coil winding machine and its method for winding CN107394978A (en)

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Application Number Priority Date Filing Date Title
CN201710308744.3A CN107394978A (en) 2017-05-04 2017-05-04 Rotor round trip flight fork coil winding machine can winding displacement mould, coil winding machine and its method for winding

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CN201710308744.3A CN107394978A (en) 2017-05-04 2017-05-04 Rotor round trip flight fork coil winding machine can winding displacement mould, coil winding machine and its method for winding

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108880142A (en) * 2018-07-27 2018-11-23 深圳市合力士机电设备有限公司 A kind of Multi-station full-automatic round trip flight fork coil winding machine
CN109067115A (en) * 2018-09-28 2018-12-21 江苏金丰机电有限公司 A kind of magneto production wire binding machine and its application method
CN109659126A (en) * 2018-11-27 2019-04-19 江阴市星火电子科技有限公司 A kind of drum-type flying trident and the coil winding machine using the flying trident
CN109936262A (en) * 2019-04-11 2019-06-25 中山市蒙力电机电器有限公司 Full automatic car starts motor and oil pump rotor multilayer winding machine
CN110994918A (en) * 2019-12-20 2020-04-10 浙江欧导自动化设备有限公司 A iron core compaction device for motor assembly
CN111181331A (en) * 2020-03-02 2020-05-19 广州市思童电子科技有限公司 Motor rotor winding machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1363913A (en) * 1971-06-15 1974-08-21 Possis Corp Method of and machine for coil winding
JPS58116049A (en) * 1981-12-28 1983-07-11 Hitachi Koki Co Ltd Chucking method for armature core
CN203039526U (en) * 2012-12-31 2013-07-03 余姚市天腾塑胶金属有限公司 Motor rotor winding machine
CN203967931U (en) * 2014-06-24 2014-11-26 上虞市薪人机电科技有限公司 Automatic rotor winding machine
CN206698080U (en) * 2017-05-04 2017-12-01 陈敬恩 Rotor round trip flight fork coil winding machine can winding displacement mould

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1363913A (en) * 1971-06-15 1974-08-21 Possis Corp Method of and machine for coil winding
JPS58116049A (en) * 1981-12-28 1983-07-11 Hitachi Koki Co Ltd Chucking method for armature core
CN203039526U (en) * 2012-12-31 2013-07-03 余姚市天腾塑胶金属有限公司 Motor rotor winding machine
CN203967931U (en) * 2014-06-24 2014-11-26 上虞市薪人机电科技有限公司 Automatic rotor winding machine
CN206698080U (en) * 2017-05-04 2017-12-01 陈敬恩 Rotor round trip flight fork coil winding machine can winding displacement mould

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108880142A (en) * 2018-07-27 2018-11-23 深圳市合力士机电设备有限公司 A kind of Multi-station full-automatic round trip flight fork coil winding machine
CN109067115A (en) * 2018-09-28 2018-12-21 江苏金丰机电有限公司 A kind of magneto production wire binding machine and its application method
CN109659126A (en) * 2018-11-27 2019-04-19 江阴市星火电子科技有限公司 A kind of drum-type flying trident and the coil winding machine using the flying trident
CN109659126B (en) * 2018-11-27 2020-10-30 江阴市星火电子科技有限公司 Drum-type flying fork and winding machine using flying fork
CN109936262A (en) * 2019-04-11 2019-06-25 中山市蒙力电机电器有限公司 Full automatic car starts motor and oil pump rotor multilayer winding machine
CN110994918A (en) * 2019-12-20 2020-04-10 浙江欧导自动化设备有限公司 A iron core compaction device for motor assembly
CN111181331A (en) * 2020-03-02 2020-05-19 广州市思童电子科技有限公司 Motor rotor winding machine

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Application publication date: 20171124

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