CN107394713B - High-voltage junction box with shielding meeting IP67 - Google Patents
High-voltage junction box with shielding meeting IP67 Download PDFInfo
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- CN107394713B CN107394713B CN201710854488.8A CN201710854488A CN107394713B CN 107394713 B CN107394713 B CN 107394713B CN 201710854488 A CN201710854488 A CN 201710854488A CN 107394713 B CN107394713 B CN 107394713B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/08—Distribution boxes; Connection or junction boxes
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/08—Distribution boxes; Connection or junction boxes
- H02G3/088—Dustproof, splashproof, drip-proof, waterproof, or flameproof casings or inlets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
本发明涉及锂离子电池壳技术领域，尤其涉及一种带屏蔽满足IP67的高压接线盒，包括上盖组件和底座组件；所述上盖组件包括上金属盖、上塑料盖和上密封垫及上屏蔽环；所述上密封垫嵌入到所述上塑料盖内，所述上塑料盖固定在上金属盖内，所述上屏蔽环嵌入到所述上金属盖内；所述底座组件包括下塑料底座、下金属底座、下密封垫和下屏蔽环；所述下密封垫嵌入下塑料底座内，所述下塑料底座固定在下金属底座内，所述下屏蔽环嵌入安装在下金属底座上；所述上金属盖和下金属底座通过固定螺栓连接固定在一起。本发明针对高压线电连接技术的可靠的连接方式，工艺简单、成本低廉，结构可靠，提高了电池系统可靠性和安全性。
The invention relates to the technical field of lithium-ion battery shells, in particular to a high-voltage junction box with shielding meeting IP67, including an upper cover assembly and a base assembly; the upper cover assembly includes an upper metal cover, an upper plastic cover, an upper sealing gasket and an upper shielding ring; the upper gasket is embedded in the upper plastic cover, the upper plastic cover is fixed in the upper metal cover, and the upper shielding ring is embedded in the upper metal cover; the base assembly includes a lower plastic Base, lower metal base, lower gasket and lower shielding ring; the lower gasket is embedded in the lower plastic base, the lower plastic base is fixed in the lower metal base, and the lower shielding ring is embedded and installed on the lower metal base; The upper metal cover and the lower metal base are fixed together by fixing bolts. The invention aims at the reliable connection mode of the high-voltage line electric connection technology, has simple process, low cost, reliable structure, and improves the reliability and safety of the battery system.
Description
技术领域technical field
本发明涉及锂离子电池壳技术领域，尤其涉及一种带屏蔽满足IP67的高压接线盒。The invention relates to the technical field of lithium-ion battery shells, in particular to a high-voltage junction box with shielding meeting IP67.
背景技术Background technique
在电动车行业中，纯电动和混合动力对动力电池系统处高压连接端提出越来越高的要求，高压接线盒的屏蔽及IP等级防护成为行业内需攻克的难题。目前，用于新能源汽车动力电池行业的高压动力线连接的接插件或固定座之类产品，这些连接件暴露在外，不但防水防尘效果差，而且容易产生电磁干扰，给其他部件的正常运行带来安全隐患。现有技术中公开了一种电动车高压配电盒，其结构为：带有封闭盖的盒体，所述盒体内设置有高压保险片、直流接触器、继电器、预充电电阻和低压保险片；所述直流接触器上设置有高压输入端子、高压输出端子、低压输入端子和低压输出端子；高压保险片包括输入接头和输出接头，所述输入接头用于连接外部高压电缆，所述输出接头用于与直流接触器的高压输入端子相联接。该专利缺点如下：整体密封性较差，水和灰尘容易从接线端子的位置进入到壳体内部，达不到IP67的防护等级；不能够防止外部的电磁干扰。In the electric vehicle industry, pure electric power and hybrid power put forward higher and higher requirements on the high-voltage connection end of the power battery system. The shielding and IP protection of high-voltage junction boxes have become difficult problems for the industry to overcome. At present, products such as connectors or fixing seats used in the high-voltage power line connection of the new energy vehicle power battery industry are exposed to the outside, which not only has poor waterproof and dustproof effects, but also easily generates electromagnetic interference, which affects the normal operation of other components. pose a safety hazard. A high-voltage power distribution box for an electric vehicle is disclosed in the prior art. Its structure is: a box body with a closed cover, and the box body is provided with a high-voltage fuse, a DC contactor, a relay, a pre-charging resistor, and a low-voltage fuse ; The DC contactor is provided with a high-voltage input terminal, a high-voltage output terminal, a low-voltage input terminal and a low-voltage output terminal; the high-voltage fuse includes an input joint and an output joint, and the input joint is used to connect an external high-voltage cable. It is used to connect with the high-voltage input terminal of the DC contactor. The disadvantages of this patent are as follows: the overall sealing is poor, water and dust can easily enter the housing from the position of the terminal, and the protection level of IP67 cannot be achieved; it cannot prevent external electromagnetic interference.
发明内容Contents of the invention
本发明的目的在于克服上述技术的不足，而提供一种带屏蔽满足IP67的高压接线盒，提高防护等级、防止电磁干扰。The purpose of the present invention is to overcome the disadvantages of the above-mentioned technologies, and provide a high-voltage junction box with a shield meeting IP67, which improves the protection level and prevents electromagnetic interference.
本发明为实现上述目的，采用以下技术方案：In order to achieve the above object, the present invention adopts the following technical solutions:
一种带屏蔽满足IP67的高压接线盒，其特征在于：包括上盖组件、底座组件、总正负铜排以及屏蔽动力线；所述上盖组件包括上金属盖、上塑料盖和上密封垫及上屏蔽环；所述底座组件包括下塑料底座、下金属底座、下密封垫和下屏蔽环；所述上密封垫和下密封垫的中部分别带有用于屏蔽动力线通过的通孔，上、下密封垫的一侧为平行的平面，另一侧设有向外凹陷的半圆弧，所述半圆弧与所述屏蔽动力线表面紧密配合，所述上密封垫嵌入到所述上塑料盖内，所述上塑料盖固定在上金属盖内；所述下密封垫嵌入下塑料底座内，所述下塑料底座固定在下金属底座内，所述下塑料底座内设有用于固定六角螺栓的六角凹槽，在所述六角凹槽的一侧设有用于使总正负铜排通过的条形孔；所述总正负铜排的形状呈L形，总正负铜排的上部和下部都带有连接孔，总正负铜排下部插入到所述条形孔内，六角螺栓的底部置于所述六角凹槽内上部穿过总正负铜排上部的连接孔，通过法兰螺母将所述屏蔽动力线的一端与所述总正负铜排固定在一起；所述上屏蔽环和下屏蔽环为对称的半圆形，分别镶嵌在上、下金属盖的一端，上、下金属盖扣合后上、下屏蔽环紧密配合在所述屏蔽动力线的周围；所述上金属盖和下金属底座通过固定螺栓连接固定在一起。A high-voltage junction box with shielding meeting IP67, characterized in that it includes an upper cover assembly, a base assembly, a total positive and negative copper bar, and a shielded power line; the upper cover assembly includes an upper metal cover, an upper plastic cover and an upper sealing gasket and the upper shielding ring; the base assembly includes a lower plastic base, a lower metal base, a lower sealing gasket and a lower shielding ring; the middle parts of the upper sealing gasket and the lower sealing gasket respectively have through holes for shielding power lines to pass through, and the upper 1. One side of the lower gasket is a parallel plane, and the other side is provided with a semicircular arc recessed outwards. The semicircular arc is closely matched with the surface of the shielded power line, and the upper gasket is embedded in the upper In the plastic cover, the upper plastic cover is fixed in the upper metal cover; the lower sealing gasket is embedded in the lower plastic base, the lower plastic base is fixed in the lower metal base, and the lower plastic base is provided with hexagon bolts for fixing A hexagonal groove, one side of the hexagonal groove is provided with a strip hole for passing the total positive and negative copper bars; the shape of the total positive and negative copper bars is L-shaped, the upper part of the total positive and negative copper bars and The lower part has connection holes, the lower part of the total positive and negative copper bars is inserted into the strip hole, the bottom of the hexagonal bolt is placed in the hexagonal groove, the upper part passes through the upper connection hole of the total positive and negative copper bars, and passes through the flange A nut fixes one end of the shielded power line and the total positive and negative copper bars together; the upper shielding ring and the lower shielding ring are symmetrical semicircles, which are respectively embedded in one end of the upper and lower metal covers. After the lower metal cover is fastened, the upper and lower shielding rings are tightly fitted around the shielded power line; the upper metal cover and the lower metal base are connected and fixed together by fixing bolts.
优选地，所述上塑料盖和下塑料盖的两侧分别设有卡扣，所述卡扣与分别对应设置在上、下金属盖上的卡槽配合。Preferably, buckles are respectively provided on both sides of the upper plastic cover and the lower plastic cover, and the buckles cooperate with the corresponding slots respectively provided on the upper and lower metal covers.
优选地，所述上、下屏蔽环分别由采用0.3mm磷铜制成的半圆环本体构成，半圆环本体的两端分别设有用于与上、下金属盖固定的倒扣，半圆环本体的背部向内凹陷形成弧形凸起，在弧形凸起的中部间隔设置有若干个条形槽。Preferably, the upper and lower shielding rings are respectively composed of a semi-circular ring body made of 0.3mm phosphor bronze, and the two ends of the semi-circular body are respectively provided with undercuts for fixing with the upper and lower metal covers, and the semi-circular The back of the ring body is recessed inward to form an arc-shaped protrusion, and several bar-shaped grooves are arranged at intervals in the middle of the arc-shaped protrusion.
优选地，所述上、下密封的周围分别设有定位凸起，所述定位凸起分别穿过上、下塑料盖上的定位孔与上、下塑料盖固定。Preferably, positioning protrusions are respectively provided around the upper and lower seals, and the positioning protrusions respectively pass through positioning holes on the upper and lower plastic covers and are fixed to the upper and lower plastic covers.
优选地，所述上密封垫和下密封垫使用硅胶，并经铁氟龙处理。Preferably, the upper and lower sealing pads are made of silica gel and treated with Teflon.
优选地，所述下金属底座与箱体安装面贴有密封垫，密封垫为中等硬度发泡硅胶。Preferably, a gasket is pasted on the lower metal base and the installation surface of the box, and the gasket is medium-hardness foamed silica gel.
优选地，所述下金属底座需整体喷塑，与箱体接触面涂覆有防腐导电漆层。本发明的有益效果是:1)该技术方案整体设计巧妙、结构紧凑，其在盒盖内侧加上、下密封垫，提高了接线盒的防水等级，可以达到IP67等级。2)接线盒屏蔽效果比现有技术有的很大的提高，而固定电缆的线夹采用L形的总正负铜排，并固定在相应的下塑料盖内，能够大大调高总正负铜排与屏蔽动力线的连接强度，切密封性非常好，移动方便和更换，经济实用；3)该技术方案提高了设备正常运行的可靠性；4)该技术方案消除重大人身安全隐患；5)该技术方案成本较低，便于进一步推广应用。Preferably, the lower metal base needs to be integrally sprayed with plastic, and the contact surface with the box body is coated with an anti-corrosion conductive paint layer. The beneficial effects of the present invention are: 1) the overall design of the technical solution is ingenious and compact in structure, and a sealing gasket is added and lowered on the inner side of the box cover, which improves the waterproof level of the junction box and can reach the IP67 level. 2) The shielding effect of the junction box is greatly improved compared with the existing technology, and the clamp for fixing the cable adopts L-shaped total positive and negative copper bars, and is fixed in the corresponding lower plastic cover, which can greatly increase the total positive and negative The connection strength between the copper bar and the shielded power line is very good, the cutting and sealing are very good, it is convenient to move and replace, and it is economical and practical; 3) This technical solution improves the reliability of the normal operation of the equipment; 4) This technical solution eliminates major personal safety hazards; 5 ) The cost of this technical solution is low, which is convenient for further popularization and application.
附图说明Description of drawings
图1是本发明总装爆炸示意图；Fig. 1 is the explosion schematic diagram of assembly of the present invention;
图2是本发明屏蔽环示意图；Fig. 2 is a schematic diagram of the shielding ring of the present invention;
图3是本发明总正负铜排装配示意图；Fig. 3 is a schematic diagram of the assembly of the total positive and negative copper bars of the present invention;
图4是本发明上盖组件组装示意图；Fig. 4 is a schematic diagram of assembly of the upper cover assembly of the present invention;
图5是本发明底座组件主视图；Fig. 5 is a front view of the base assembly of the present invention;
图6是本发明底座组件组装示意图。Fig. 6 is a schematic diagram of assembly of the base assembly of the present invention.
具体实施方式Detailed ways
下面结合附图及较佳实施例详细说明本发明的具体实施方式。如图1所示，一种带屏蔽满足IP67的高压接线盒，包括上盖组件、底座组件、总正负铜排9以及屏蔽动力线4；所述上盖组件包括上金属盖1、上塑料盖2和上密封垫3及上屏蔽环；所述底座组件包括下塑料底座6、下金属底座7、下密封垫11和下屏蔽环5。The specific implementation manner of the present invention will be described in detail below in conjunction with the accompanying drawings and preferred embodiments. As shown in Figure 1, a high-voltage junction box with shielding meeting IP67 includes an upper cover assembly, a base assembly, a total positive and negative copper bar 9 and a shielded power line 4; the upper cover assembly includes an upper metal cover 1, an upper plastic Cover 2, upper gasket 3 and upper shielding ring; the base assembly includes a lower plastic base 6, a lower metal base 7, a lower gasket 11 and a lower shielding ring 5.
如图4所示，所述上密封垫和下密封垫的中部分别带有用于屏蔽动力线通过的通孔14，上、下密封垫的一侧为平行的平面，另一侧设有向外凹陷的半圆弧15，所述上密封垫和下密封垫使用硅胶，并经铁氟龙处理，保证密封同时上下密封垫接触时不会粘接。上下密封垫接触，并通过塑料件对应凸台上的凸起保证密封垫压缩量进一步保证接线盒整体密封效果。所述半圆弧与所述屏蔽动力线表面紧密配合，所述上密封垫嵌入到所述上塑料盖内，所述上塑料盖固定在上金属盖内，具体为，所述上塑料盖和下塑料盖的两侧分别设有卡扣19，所述卡扣与分别对应设置在上、下金属盖上的卡槽配合。所述上、下密封的周围分别设有定位凸起23，所述定位凸起分别穿过上、下塑料盖上的定位孔与上、下塑料盖固定。下金属底座对应出有凸台并有开孔攻丝，内嵌钢丝螺套，保证上下盖连接时连接强度。As shown in Figure 4, the middle parts of the upper and lower gaskets are respectively provided with through holes 14 for shielding the passage of power lines. One side of the upper and lower gaskets is a parallel plane, and the other side is provided with an outward For the concave semicircular arc 15, the upper and lower sealing pads are made of silica gel and treated with Teflon to ensure that the sealing will not stick when the upper and lower sealing pads are in contact. The upper and lower gaskets are in contact, and the protrusion on the corresponding boss of the plastic part ensures the compression of the gasket to further ensure the overall sealing effect of the junction box. The semi-circular arc is closely matched with the surface of the shielded power line, the upper sealing gasket is embedded in the upper plastic cover, and the upper plastic cover is fixed in the upper metal cover, specifically, the upper plastic cover and Both sides of the lower plastic cover are respectively provided with buckles 19, and said buckles cooperate with the corresponding slots respectively arranged on the upper and lower metal covers. The surroundings of the upper and lower seals are respectively provided with positioning protrusions 23, and the positioning protrusions respectively pass through the positioning holes on the upper and lower plastic covers and are fixed with the upper and lower plastic covers. The lower metal base corresponds to a boss and a hole tapping, and a steel wire screw insert is embedded to ensure the connection strength when the upper and lower covers are connected.
如图1、图5和图6所示，所述下密封垫嵌入下塑料底座内，所述下塑料底座固定在下金属底座内，所述下塑料底座内设有用于固定六角螺栓10的六角凹槽16，在所述六角凹槽的一侧设有用于使总正负铜排通过的条形孔17；总正负铜排9通过六角螺栓10和法兰螺母12与动力线4的铜鼻子固定在高压接线盒内，六角螺栓六角凹槽内。所述总正负铜排的形状呈L形，总正负铜排的上部和下部都带有连接孔18，总正负铜排下部插入到所述条形孔内，六角螺栓的底部置于所述六角凹槽内上部穿过总正负铜排上部的连接孔，通过法兰螺母12将所述屏蔽动力线的一端与所述总正负铜排固定在一起。As shown in Figure 1, Figure 5 and Figure 6, the lower gasket is embedded in the lower plastic base, the lower plastic base is fixed in the lower metal base, and the lower plastic base is provided with a hexagonal recess for fixing the hexagonal bolt 10 Slot 16, on one side of the hexagonal groove, there is a bar-shaped hole 17 for passing the total positive and negative copper bars; the total positive and negative copper bars 9 pass through the hexagonal bolts 10 and flange nuts 12 and the copper nose of the power line 4 Fixed in the high-voltage junction box, in the hexagonal groove of the hexagonal bolt. The shape of the total positive and negative copper bars is L-shaped, the upper and lower parts of the total positive and negative copper bars have connection holes 18, the lower part of the total positive and negative copper bars is inserted into the strip hole, and the bottom of the hexagonal bolt is placed The inner upper part of the hexagonal groove passes through the connection hole on the upper part of the overall positive and negative copper bars, and one end of the shielded power line is fixed with the overall positive and negative copper bars through a flange nut 12 .
如图1和图2所示，所述上屏蔽环和下屏蔽环为对称的半圆形，分别镶嵌在上、下金属盖的一端，上、下金属盖扣合后上、下屏蔽环紧密配合在所述屏蔽动力线的周围；所述上金属盖和下金属底座通过固定螺栓13连接固定在一起。所述上、下屏蔽环分别由采用0.3mm磷铜制成的半圆环本体构成，半圆环本体的两端分别设有用于与上、下金属盖固定的倒扣20，半圆环本体的背部向内凹陷形成弧形凸起21，在弧形凸起的中部间隔设置有若干个条形槽22。两个屏蔽环卡在上下金属壳体凹槽处，两个屏蔽环平面处接触，屏蔽环凸起处与动力线屏蔽层接触构成对接线盒的屏蔽金属外壳。As shown in Figure 1 and Figure 2, the upper shielding ring and the lower shielding ring are symmetrical semicircles, which are respectively inlaid on one end of the upper and lower metal covers. After the upper and lower metal covers are fastened, the upper and lower shielding rings are tight fit around the shielded power line; the upper metal cover and the lower metal base are connected and fixed together by fixing bolts 13 . The upper and lower shielding rings are respectively composed of a semi-circular body made of 0.3mm phosphor bronze. The two ends of the semi-circular body are respectively provided with undercuts 20 for fixing with the upper and lower metal covers. The semi-circular body The back of the arc-shaped protrusion 21 is recessed inwardly, and several bar-shaped grooves 22 are arranged at intervals in the middle of the arc-shaped protrusion. The two shielding rings are clamped at the grooves of the upper and lower metal shells, the planes of the two shielding rings are in contact, and the protrusions of the shielding rings are in contact with the shielding layer of the power line to form a shielding metal shell for the junction box.
在本发明中，所述下金属底座与箱体安装面贴有密封垫8，密封垫为中等硬度发泡硅胶。所述下金属底座需整体喷塑，与箱体接触面涂覆有防腐导电漆层。在密封垫不覆盖处有凸起，凸起保证和箱体对应部位接触，保证整个电池箱的屏蔽效果，达到防止电磁干扰的目的。In the present invention, the lower metal base and the installation surface of the box body are pasted with a gasket 8, and the gasket is medium-hardness foamed silica gel. The lower metal base needs to be integrally sprayed with plastic, and the contact surface with the box body is coated with an anti-corrosion conductive paint layer. There are protrusions where the gasket does not cover, and the protrusions are guaranteed to be in contact with the corresponding parts of the box to ensure the shielding effect of the entire battery box and achieve the purpose of preventing electromagnetic interference.
在本发明中，所述金属上盖和金属底座外侧边缘处塑料件和绝缘材料覆盖，需涂覆防腐导电漆，安装后上下壳体外边缘保证接触；所述下塑料底座内嵌螺母，与箱体接触处通过螺栓锁紧固定。上下密封垫与动力线绝缘层接触处的材料厚度可调整，适用于不同线径的屏蔽动力线。In the present invention, the outer edges of the metal upper cover and the metal base are covered with plastic parts and insulating materials, which need to be coated with anti-corrosion conductive paint, and the outer edges of the upper and lower shells are guaranteed to be in contact after installation; The body contact is fixed by bolt locking. The thickness of the material at the contact point between the upper and lower gaskets and the insulation layer of the power line can be adjusted, which is suitable for shielded power lines with different wire diameters.
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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| CN107901764B (en) * | 2017-12-19 | 2024-09-10 | 深圳乔合里科技股份有限公司 | High-voltage junction box convenient to mount and dismount and dismounting method thereof |
| CN108923158B (en) * | 2018-08-21 | 2023-08-11 | 上海航天科工电器研究院有限公司 | OT terminal junction box capable of rapidly uncovering |
| CN110635418B (en) * | 2019-10-15 | 2024-11-22 | 深圳乔合里科技股份有限公司 | Switch type single side sealed high voltage plastic junction box |
| CN111244849A (en) * | 2020-03-27 | 2020-06-05 | 上海犇臣科贸有限公司 | Cable system sealing structure |
| CN120527835B (en) * | 2025-07-28 | 2025-12-26 | 山西路桥集团交通机电工程有限公司 | Automatic connector for large-span overhead line |
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