CN107387262A - Carburetor automatic detecting machine - Google Patents
Carburetor automatic detecting machine Download PDFInfo
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- CN107387262A CN107387262A CN201710729060.0A CN201710729060A CN107387262A CN 107387262 A CN107387262 A CN 107387262A CN 201710729060 A CN201710729060 A CN 201710729060A CN 107387262 A CN107387262 A CN 107387262A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M19/00—Details, component parts, or accessories of carburettors, not provided for in, or of interest apart from, the apparatus of groups F02M1/00 - F02M17/00
- F02M19/01—Apparatus for testing, tuning, or synchronising carburettors, e.g. carburettor glow stands
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Abstract
Description
技术领域technical field
本发明涉及化油器技术领域,确切的是用于调试和检测化油器的检测设备。The invention relates to the technical field of carburetors, in particular to testing equipment for debugging and testing carburetors.
背景技术Background technique
化油器(carburetor)是在发动机工作产生的真空作用下,将一定比例的汽油与空气混合的机械装置。化油器作为一种精密的机械装置,它利用吸入空气流的动能实现汽油的雾化的。化油器出厂前需要对全开负压和全开流量的测量,以及对怠速流量和怠速负压进行检测和调试等操作,从而保证产品出厂后满足客户需求,但现有没有针对化油器进行检测和调试的设备,从而影响产品的生产效率和精度。A carburetor is a mechanical device that mixes a certain proportion of gasoline with air under the vacuum generated by the engine. As a precise mechanical device, the carburetor uses the kinetic energy of the inhaled air flow to realize the atomization of gasoline. Before the carburetor leaves the factory, it is necessary to measure the full-open negative pressure and full-open flow, as well as to detect and debug the idle flow and idle negative pressure, so as to ensure that the product meets customer needs after leaving the factory. Equipment for testing and debugging, which affects the production efficiency and accuracy of products.
发明内容Contents of the invention
本发明发明目的:为克服现有技术存在的缺陷,本发明提供一种实现化油器自动检测和调试的化油器自动检测机。Purpose of the present invention: In order to overcome the defects of the prior art, the present invention provides a carburetor automatic detection machine that realizes automatic detection and debugging of the carburetor.
为实现上述目的,本发明提供了如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种化油器自动检测机,其特征在于:包括机座,以及安装于机座上用于定位固定化油器的化油器定位工装,An automatic carburetor testing machine, characterized in that it includes a machine base, and a carburetor positioning tool installed on the machine base for positioning and fixing the carburetor,
向化油器内供油并实现化油器流量检测的供油系统,The oil supply system that supplies oil to the carburetor and realizes the flow detection of the carburetor,
用于测量化油器负压的负压系统,负压系统的吸气口与化油器的出气腔口对应配合,The negative pressure system used to measure the negative pressure of the carburetor, the suction port of the negative pressure system is matched with the air outlet cavity of the carburetor,
用于扳动化油器上旋架的扳旋架装置,Wrench device for turning the carburetor top swing,
用于旋转调节化油器上主量孔针的旋主量针装置,The main gauge needle device for rotating and adjusting the main gauge needle on the carburetor,
用于旋转调节化油器上怠速螺钉的旋怠速螺钉装置,Rotary idle screw device for rotating and adjusting the idle screw on the carburetor,
用于旋转调节化油器上全开流量螺钉的全开流量调整装置。Full open flow adjustment device for turning the full open flow screw on the carburetor.
本发明的化油器自动检测机工作原理为:将化油器装于化油器定位工装上,供油系统向化油器内供油,然后扳旋架装置将旋架扳动到阻风门(柱塞)全开位置,为全开负压和全开流量的检测做准备,对此时的油流量进行检测,达到全开流量检测,并在全开流量不符合要求时,全开流量调整装置旋化油器上的全开流量调节螺钉达到全开流量调节;负压系统对化油器内吸气,并对此时的负压值进行检测,达到全开负压检测;扳悬架装置将化油器上旋架复位,为怠速负压和怠速流量的检测做准备,供油系统向化油器内供油,并对此时的油流量进行检测,达到怠速流量检测,并在怠速流量不符合要求时,旋主量针装置旋化油器上的主量孔达到怠速流量调节;负压系统对化油器内吸气,并对此时的负压值进行检测,达到怠速负压检测,并在怠速负压不符合要求时,旋怠速螺钉装置旋化油器上的怠速螺钉达到怠速负压调节。The working principle of the carburetor automatic detection machine of the present invention is as follows: the carburetor is installed on the carburetor positioning tool, the oil supply system supplies oil to the carburetor, and then the swivel frame device pulls the swivel frame to the choke (Plunger) fully open position, to prepare for the detection of fully open negative pressure and fully open flow, to detect the oil flow at this time, to achieve the fully open flow detection, and when the fully open flow does not meet the requirements, fully open flow The adjustment device rotates the full-open flow adjustment screw on the carburetor to achieve full-open flow adjustment; the negative pressure system sucks air into the carburetor and detects the negative pressure value at this time to achieve full-open negative pressure detection; The rack device resets the upper swing frame of the carburetor to prepare for the detection of idle negative pressure and idle flow. The oil supply system supplies oil to the carburetor and detects the oil flow at this time to achieve idle flow detection, and When the idle speed flow rate does not meet the requirements, the main metering hole on the carburetor with the main measuring needle device rotates to adjust the idle speed flow rate; the negative pressure system sucks air into the carburetor and detects the negative pressure value at this time to reach Idle speed negative pressure detection, and when the idle speed negative pressure does not meet the requirements, turn the idle speed screw device to rotate the idle speed screw on the carburetor to achieve the idle speed negative pressure adjustment.
优选的,所述机座上还设有对化油器上油杯挤压的挤油杯装置,所述挤油杯装置包括油杯挤压气缸以及横向延伸的挤压杆,挤压杆安装在油杯挤压气缸的伸缩臂上,挤压杆上具有油杯挤压端头。该结构设计下,对化油器上的油杯进行挤压,从而更好的实现供油系统向油杯供给并保证化油器的油杯内油与供油系统中的油保持一致,即实现检测最初化油器的油杯内换油,保证检测结果可靠;且挤油杯装置结构简单,工作可靠。Preferably, the base is also provided with an oil squeeze cup device for squeezing the oil cup on the carburetor, the oil squeeze cup device includes an oil cup squeeze cylinder and a laterally extending extrusion rod, the extrusion rod is installed On the telescopic arm of the oil cup extruding cylinder, the extruding rod has an oil cup extruding end. Under this structural design, the oil cup on the carburetor is squeezed, so as to better realize the supply of the oil supply system to the oil cup and ensure that the oil in the oil cup of the carburetor is consistent with the oil in the oil supply system, that is Realize the detection of oil change in the oil cup of the initial carburetor to ensure reliable detection results; and the oil squeeze cup device has a simple structure and reliable operation.
优选的,所述扳旋架装置包括旋架拨动驱动器、驱动盘以及偏心拨杆,旋架拨动驱动器驱动驱动盘转动,偏心拨杆偏心设置于驱动盘上,驱动盘配合有驱动偏心拨杆的拨动端伸入、退出化油器旋架对应位置的拨旋架推进机构。该结构设计下,驱动盘的转动,偏心拨杆偏心设置,偏心拨杆实现绕驱动轮旋转中心轴摆动,从而达到拨动旋架,结构简单紧凑,拨旋架推进机构使得偏心拨杆进入和退出化油器旋架对应位置。Preferably, the swivel frame device includes a swivel frame toggle driver, a drive plate and an eccentric lever, the swing frame toggle driver drives the drive plate to rotate, the eccentric lever is eccentrically arranged on the drive plate, and the drive plate is equipped with a driving eccentric dial The toggle end of the rod extends into and withdraws from the toggle frame propulsion mechanism at the corresponding position of the carburetor swing frame. Under this structural design, the rotation of the drive plate, the eccentric lever is set eccentrically, and the eccentric lever can swing around the central axis of the driving wheel, so as to achieve the rotary frame. The structure is simple and compact. The propulsion mechanism of the rotary frame makes the eccentric lever enter and Exit the corresponding position of the carburetor swivel.
优选的,所述旋架拨动驱动器为气动转角缸,气动转角缸的输出轴上安装有动力输出齿轮,驱动盘为从动齿轮,动力输出齿轮与从动齿轮啮合配合,拨旋架推进机构包括导向滑动配合于机座上的滑动座,滑动座沿偏心拨杆的拨动端伸入、退出化油器旋架对应位置的方向滑动,所述旋架拨动驱动器、驱动盘均装配于滑动座上,滑动座配合有驱动滑动座滑动的滑动驱动器。该结构设计下,采用齿轮配合,传动稳定可靠,便于安装布置,且拨旋架推进机构结构简单。Preferably, the swivel frame toggle driver is a pneumatic angle cylinder, a power output gear is installed on the output shaft of the pneumatic angle cylinder, the driving disc is a driven gear, the power output gear and the driven gear mesh and cooperate, and the dial frame propulsion mechanism It includes a sliding seat that guides and slides to fit on the machine base. The sliding seat slides along the direction that the toggle end of the eccentric lever extends into and exits the corresponding position of the carburetor swivel frame. On the sliding seat, the sliding seat is matched with a sliding driver that drives the sliding seat to slide. Under this structural design, gears are used to cooperate, the transmission is stable and reliable, and it is convenient for installation and arrangement, and the structure of the propulsion mechanism of the rotary frame is simple.
优选的,所述旋主量针装置包括用于旋化油器上主量针的主量针旋轴以及驱动主量针旋轴转动的主量针调整驱动器,所主量针旋轴包括主动轴以及主量针旋轴主体,主量针旋轴主体一端与主动轴轴向伸缩配合且旋转方向联动配合,主量针旋轴主体的另一端为旋主量针的操作端,主动轴与主量针调整驱动器连接,主量针旋轴主体配合有驱动主量针旋轴主体的操作端伸入、退出化油器主量针对应位置的主量针调节推进机构。该结构设计下,主量针的旋转调节采用轴向上可伸缩、旋转方向联动的主动轴和主量针旋轴主体配合,方便主量针旋轴主体对主量针进行调节,同时方便主量针调整驱动器的安装布置。Preferably, the main gauge needle rotation device includes a main gauge needle rotation shaft for rotating the main gauge needle on the carburetor and a main gauge needle adjustment driver to drive the main gauge needle rotation shaft to rotate, and the main gauge needle rotation shaft includes an active shaft and the main body of the main measuring needle rotating shaft, one end of the main measuring needle rotating shaft body is telescopically matched with the drive shaft and the rotation direction is coordinated, the other end of the main measuring needle rotating shaft body is the operating end of the rotating main measuring needle, and the driving shaft and The main measuring needle adjustment driver is connected, and the main measuring needle rotating shaft main body cooperates with a main measuring needle adjusting propulsion mechanism that drives the operating end of the main measuring needle rotating shaft main body to extend into and withdraw from the corresponding position of the carburetor main measuring needle. Under this structural design, the rotation adjustment of the main measuring needle adopts the cooperation between the main measuring needle rotating shaft body and the main measuring needle rotating shaft body, which is scalable in the axial direction and linked in the rotating direction, so as to facilitate the adjustment of the main measuring needle rotating shaft body and the main measuring needle. Measuring needle adjustment driver installation arrangement.
优选的,所述拨旋架推进机构也为驱动主量针旋轴主体伸缩的主量针调节推进机构,驱动盘与主量针旋轴同轴布置,驱动盘中部设有供主量针旋轴主体穿过的让位孔,主量针旋轴主体固定连接于所述滑动座上。该结构设计下,由于主量针和旋架的位置近,上述结构紧凑,工作的稳定性好。Preferably, the propulsion mechanism of the dial frame is also a main measuring needle adjustment propulsion mechanism that drives the main measuring needle rotating shaft to expand and contract. The driving disk is coaxially arranged with the main measuring needle rotating shaft. The shaft main body passes through the relief hole, and the main measuring needle rotating shaft main body is fixedly connected to the sliding seat. Under this structure design, because the positions of the main measuring needle and the swivel frame are close, the above-mentioned structure is compact and the working stability is good.
优选的,所述旋怠速螺钉装置包括用于旋化油器上怠速调节螺钉的怠速螺钉旋轴以及驱动怠速螺钉旋轴转动的怠速调整驱动器,所述怠速螺钉旋轴包括驱动轴以及怠速螺钉旋轴主体,怠速螺钉旋轴主体一端与驱动轴轴向伸缩配合且旋转方向联动配合,怠速螺钉旋轴主体的另一端为旋怠速螺钉的操作端,驱动轴与怠速调整驱动器连接,怠速螺钉旋轴主体配合有驱动怠速螺钉旋轴主体的操作端伸入、退出化油器怠速螺钉对应位置的怠速调节推进机构。该结构设计下,怠速螺钉的旋转调节采用轴向上可伸缩、旋转方向联动的驱动轴和怠速螺钉旋轴主体配合,方便怠速螺钉旋轴主体对怠速螺钉进行调节,同时方便怠速螺钉调整驱动器的安装布置。Preferably, the idle speed screw device includes an idle speed screw shaft for rotating the idle speed adjustment screw on the carburetor and an idle adjustment driver for driving the idle speed screw shaft to rotate, and the idle speed screw shaft includes a drive shaft and an idle speed screw shaft. The shaft main body, one end of the main body of the idle speed screw shaft is telescopically matched with the drive shaft and the rotation direction is coordinated, the other end of the main body of the idle speed screw shaft is the operating end of the idle speed screw, the drive shaft is connected with the idle speed adjustment driver, and the idle speed screw shaft The main body is equipped with an idle adjustment propulsion mechanism that drives the operating end of the main body of the idle screw shaft to extend into and withdraw from the corresponding position of the idle screw of the carburetor. Under this structural design, the rotation adjustment of the idle speed screw adopts the cooperation of the drive shaft that can be stretched in the axial direction and the rotation direction is linked with the main body of the idle speed screw shaft, which is convenient for the main body of the idle speed screw shaft to adjust the idle speed screw, and at the same time it is convenient for the idle speed screw to adjust the drive. Installation arrangement.
优选的,所述全开流量调整装置包括用于旋化油器上全开流量调节螺钉的全开流量螺钉旋轴以及驱动全开流量螺钉旋轴转动的全开流量调整驱动器,所述全开流量螺钉旋轴包括动力输入轴以及全开流量螺钉旋轴主体,全开流量螺钉旋轴主体一端与动力输入轴轴向伸缩配合且旋转方向联动配合,全开流量螺钉旋轴主体的另一端为旋全开流量螺钉的操作端,动力输入轴与全开流量调整驱动器连接,全开流量螺钉旋轴主体配合有驱动全开流量螺钉旋轴主体的操作端伸入、退出化油器全开流量调节螺钉对应位置的全开流量调节推进机构。该结构设计下,全开流量的旋转调节采用轴向上可伸缩、旋转方向联动的动力输入轴和全开流量螺钉旋轴主体配合,方便全开流量螺钉旋轴主体对全开流量进行调节,同时方便全开流量螺钉调整驱动器的安装布置。Preferably, the full-open flow adjustment device includes a full-open flow screw shaft for rotating the full-open flow adjustment screw on the carburetor and a full-open flow adjustment driver that drives the full-open flow screw shaft to rotate. The flow screw shaft includes a power input shaft and a full-open flow screw shaft body. One end of the full-open flow screw shaft body is telescopically matched with the power input shaft and the rotation direction is coordinated. The other end of the full-open flow screw shaft body is Rotate the operating end of the full-open flow screw, the power input shaft is connected to the full-open flow adjustment driver, and the main body of the full-open flow screw shaft cooperates with the operating end that drives the full-open flow screw main body to extend into and exit the full-open flow of the carburetor. Fully open flow rate adjustment propulsion mechanism at the corresponding position of the adjustment screw. Under this structural design, the rotation adjustment of the full-open flow adopts the cooperation of the power input shaft, which is scalable in the axial direction and the rotation direction is linked, and the main body of the full-open flow screw shaft, which is convenient for the main body of the full-open flow screw shaft to adjust the full-open flow. At the same time, it is convenient to fully open the flow screw to adjust the installation arrangement of the driver.
优选的,所述化油器定位工装包括对应配合的第一夹头和第二夹头,第一夹头和第二夹头相对布置,所述负压系统的吸气口设于第一夹头上,第二夹头联动连接有驱动第二夹头靠近、远离第一夹头的夹持驱动气缸,第二夹头具有与化油器的气道口对应配合的通气腔。该结构设计下,结构简单紧凑。Preferably, the carburetor positioning tool includes a correspondingly matched first clamp and a second clamp, the first clamp and the second clamp are arranged oppositely, and the suction port of the negative pressure system is arranged on the first clamp On the head, the second chuck is linked with a clamping drive cylinder that drives the second chuck to approach and move away from the first chuck. The second chuck has a vent chamber corresponding to the air port of the carburetor. Under this structural design, the structure is simple and compact.
下面结合附图对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1为本发明具体实施例化油器自动检测机立体图;Fig. 1 is the three-dimensional view of the carburetor automatic detection machine of the specific embodiment of the present invention;
图2为本发明具体实施例化油器自动检测机俯视图;Fig. 2 is a top view of a carburetor automatic testing machine according to a specific embodiment of the present invention;
图3为本发明具体实施例全开流量调整装置结构示意图;Fig. 3 is a schematic structural diagram of a full-open flow adjustment device according to a specific embodiment of the present invention;
图4为本发明具体实施例旋怠速螺钉装置结构示意图;Fig. 4 is a schematic structural view of a rotating idle screw device according to a specific embodiment of the present invention;
图5为本发明具体实施例扳动旋架装置和旋主量针装置的结构示意图一;Fig. 5 is a structural schematic diagram 1 of pulling the swivel frame device and the main rotating and measuring needle device according to a specific embodiment of the present invention;
图6为本发明具体实施例扳动旋架装置和旋主量针装置的结构示意图二;Fig. 6 is a schematic diagram of the structure of the rotating frame device and the rotating main measuring needle device according to a specific embodiment of the present invention;
机座1,base 1,
化油器定位工装2,第一夹头21,吸气口211,第二夹头22,通气腔221,夹持驱动气缸23,Carburetor positioning tool 2, first chuck 21, suction port 211, second chuck 22, vent chamber 221, clamping drive cylinder 23,
扳旋架装置3,旋架拨动驱动器31,驱动盘32,让位孔321,偏心拨杆33,拨旋架推进机构34,滑动座341,滑动驱动器342,动力输出齿轮35,Turn frame device 3, swing frame toggle driver 31, drive plate 32, relief hole 321, eccentric lever 33, dial frame propulsion mechanism 34, slide seat 341, slide driver 342, power output gear 35,
旋主量针装置4,主量针旋轴41,主动轴411,主量针旋轴主体412,主量针旋轴主体前段4121,主量针旋轴主体后段4122,主量针旋轴主体缓冲弹簧4123,主量针调整驱动器42,主量针调整驱动电机421,主量针调整传动齿轮副422,Rotate the main measuring needle device 4, the main measuring needle rotating shaft 41, the driving shaft 411, the main measuring needle rotating shaft main body 412, the main measuring needle rotating shaft main body front section 4121, the main measuring needle rotating shaft main body rear section 4122, the main measuring needle rotating shaft Main body buffer spring 4123, main gauge needle adjustment driver 42, main gauge needle adjustment drive motor 421, main gauge needle adjustment transmission gear pair 422,
旋怠速螺钉装置5,怠速螺钉旋轴51,驱动轴511,怠速螺钉旋轴主体512,怠速螺钉旋轴主体前段5121,怠速螺钉旋轴主体后段5122,怠速螺钉旋轴主体缓冲弹簧5123,怠速调整驱动器52,怠速螺钉调整驱动电机521,怠速螺钉调整传动齿轮副522,怠速调节推进机构53,导向座531,怠速螺钉旋轴主体推进气缸532,Idling screw device 5, idle screw shaft 51, drive shaft 511, idle screw shaft body 512, idle screw shaft body front section 5121, idle screw shaft body rear section 5122, idle screw shaft body buffer spring 5123, idle speed Adjustment driver 52, idle speed screw adjustment drive motor 521, idle speed screw adjustment transmission gear pair 522, idle speed adjustment propulsion mechanism 53, guide seat 531, idle speed screw shaft main body propulsion cylinder 532,
全开流量调整装置6,全开流量螺钉旋轴61,动力输入轴611,全开流量螺钉旋轴主体612,全开流量调节螺钉旋轴主体前段6121,全开流量调节螺钉旋轴主体后段6122,全开流量调整驱动器62,全开流量螺钉调整驱动电机621,全开流量螺钉调整传动齿轮副622,全开流量调节推进机构63,联动座631,全开流量调节螺钉旋轴主体推进气缸632,Full-open flow adjustment device 6, full-open flow screw shaft 61, power input shaft 611, full-open flow screw shaft body 612, full-open flow adjustment screw shaft body front section 6121, full-open flow adjustment screw shaft body rear section 6122, full-open flow adjustment drive 62, full-open flow screw adjustment drive motor 621, full-open flow screw adjustment transmission gear pair 622, full-open flow adjustment propulsion mechanism 63, linkage seat 631, full-open flow adjustment screw shaft main body propulsion cylinder 632,
油杯装置7,油杯挤压气缸71,挤压杆72,油杯挤压端头721,Oil cup device 7, oil cup extrusion cylinder 71, extrusion rod 72, oil cup extrusion end 721,
合格打标装置8,打标气缸81,打标头82。Qualified marking device 8, marking cylinder 81, marking head 82.
具体实施方式detailed description
参见附图1至附图6,本发明公开的一种化油器自动检测机,Referring to accompanying drawing 1 to accompanying drawing 6, a kind of carburetor automatic inspection machine disclosed by the present invention,
包括机座1,以及安装于机座1上用于定位固定化油器的化油器定位工装2,It includes a machine base 1, and a carburetor positioning tool 2 installed on the machine base 1 for positioning and fixing the carburetor,
向化油器内供油并实现化油器流量检测的供油系统,The oil supply system that supplies oil to the carburetor and realizes the flow detection of the carburetor,
用于测量化油器负压的负压系统,负压系统的吸气口与化油器的出气腔口对应配合,The negative pressure system used to measure the negative pressure of the carburetor, the suction port of the negative pressure system is matched with the air outlet cavity of the carburetor,
用于扳动化油器上旋架的扳旋架装置3,The swivel frame device 3 for swiping the top swivel frame of the carburetor,
用于旋转调节化油器上主量孔针的旋主量针装置4,The main measuring needle device 4 for rotating and adjusting the main measuring hole needle on the carburetor,
用于旋转调节化油器上怠速螺钉的旋怠速螺钉装置5,The rotary idle screw device 5 for rotating and adjusting the idle screw on the carburetor,
用于旋转调节化油器上全开流量螺钉的全开流量调整装置6。The full-open flow adjustment device 6 is used to rotate and adjust the full-open flow screw on the carburetor.
其中的供油系统为化油器检测时供油,通常包括储油箱、供油管路和回收油箱回油管路,在供油管路上设流量检测传感器实现流量的检测,回收油箱回油管路包括接油盘、过滤器和回收油箱。负压系统为化油器检测时吸入空气,通常包括真空泵、吸气管路和音速喷嘴箱,吸气管路上安装负压传感器实现负压的检测。Among them, the oil supply system supplies oil when the carburetor is detected, and usually includes the oil storage tank, the oil supply pipeline and the oil return pipeline of the oil recovery tank. Drain pan, filter and recovery tank. The negative pressure system is to inhale air when the carburetor is tested, and usually includes a vacuum pump, a suction pipeline and a sonic nozzle box, and a negative pressure sensor is installed on the suction pipeline to realize negative pressure detection.
进一步的,所述机座1上还设有对化油器上油杯挤压的挤油杯装置7,所述挤油杯装置7包括油杯挤压气缸71以及横向延伸的挤压杆72,挤压杆72安装在油杯挤压气缸71的伸缩臂上,挤压杆72上具有油杯挤压端头721。检测对化油器上的油杯(该化油器上的油杯为可压缩的塑胶油杯)进行挤压,从而将油杯中的残留油挤出排出,便于供油系统中的油进入油杯实现换油,更好的实现供油系统向油杯供给并保证化油器的油杯内油与供油系统中的油保持一致,即实现检测最初化油器的油杯内换油,保证检测结果可靠。Further, the base 1 is also provided with an oil squeeze cup device 7 for squeezing the oil cup on the carburetor, and the oil squeeze cup device 7 includes an oil cup squeeze cylinder 71 and a laterally extending squeeze rod 72 , the extruding rod 72 is installed on the telescopic arm of the oil cup extruding cylinder 71, and the extruding rod 72 has an oil cup extruding end 721. Squeeze the oil cup on the carburetor (the oil cup on the carburetor is a compressible plastic oil cup) to squeeze out the residual oil in the oil cup, so that the oil in the oil supply system can enter The oil cup realizes oil change, which better realizes the oil supply system to supply the oil cup and ensures that the oil in the oil cup of the carburetor is consistent with the oil in the oil supply system, that is, realizes the oil change in the oil cup of the initial detection carburetor , to ensure reliable test results.
所述扳旋架装置3包括旋架拨动驱动器31、驱动盘32以及偏心拨杆33,旋架拨动驱动器31驱动驱动盘32转动,偏心拨杆33偏心设置于驱动盘32上,驱动盘32配合有驱动偏心拨杆33的拨动端伸入、退出化油器旋架对应位置的拨旋架推进机构34。驱动盘的转动,偏心拨杆偏心设置,偏心拨杆实现绕驱动轮旋转中心轴摆动,从而达到拨动旋架,结构简单紧凑,拨旋架推进机构使得偏心拨杆进入和退出化油器旋架对应位置。所述旋架拨动驱动器31为气动转角缸,气动转角缸的输出轴上安装有动力输出齿轮35,驱动盘32为从动齿轮,动力输出齿轮35与从动齿轮啮合配合,拨旋架推进机构34包括导向滑动配合于机座1上的滑动座341,在机座1上设有导轨,滑动座配合在导轨上实现导向滑动配合,滑动座341沿偏心拨杆33的拨动端伸入、退出化油器旋架对应位置的方向滑动,所述旋架拨动驱动器31、驱动盘32均装配于滑动座341上,滑动座341配合有驱动滑动座341滑动的滑动驱动器342。采用齿轮配合,传动稳定可靠,便于安装布置,且拨旋架推进机构结构简单。旋架拨动驱动器31还可以采用电机、气缸配合摇臂等。驱动盘根据旋架拨动驱动器可不仅采用齿轮设计,还可以采用普通盘状体或者皮带轮或链轮等。旋架推进机构实质为驱动偏心拨杆的拨动端进入和退出化油器旋架对应位置,其还可采用直接为小型气缸设计,偏心拨杆安装在小型气缸臂上,小型气缸安装在驱动盘上;还可以采用滑动座设计,滑动驱动器342可采用气缸(本具体实施例图中采用气缸设计),电机配合齿轮齿条机构或螺母螺杆机构等等。The swivel frame device 3 includes a swivel frame toggle driver 31, a drive disc 32 and an eccentric driving lever 33, the swivel frame toggle driver 31 drives the drive disc 32 to rotate, the eccentric shift lever 33 is eccentrically arranged on the drive disc 32, and the drive disc 32 is matched with the dialing frame propulsion mechanism 34 that drives the dialing end of the eccentric driving rod 33 to stretch into and withdraw from the corresponding position of the carburetor rotating rack. The rotation of the drive plate, the eccentric setting of the eccentric lever, the eccentric lever can swing around the central axis of the driving wheel, so as to achieve the swing frame, the structure is simple and compact, the push mechanism of the rotary frame makes the eccentric lever enter and exit the carburetor rotary The corresponding position of the rack. The swing frame toggle driver 31 is a pneumatic corner cylinder, the output shaft of the pneumatic corner cylinder is equipped with a power output gear 35, the driving disc 32 is a driven gear, the power output gear 35 meshes with the driven gear, and the dial frame is pushed forward. Mechanism 34 comprises the sliding base 341 that is guided and slidably fitted on the machine base 1. Guide rails are provided on the machine base 1, and the sliding base is fitted on the guide rails to realize guided sliding fit. The sliding base 341 extends into the 1. To slide in the direction corresponding to the position of the carburetor rotary frame, the rotary frame toggle driver 31 and the drive plate 32 are all assembled on the sliding seat 341, and the sliding seat 341 is equipped with a sliding driver 342 that drives the sliding seat 341 to slide. Gears are used, the transmission is stable and reliable, easy to install and arrange, and the structure of the propulsion mechanism of the dial frame is simple. The swivel frame stirs the driver 31 and can also adopt motor, cylinder to cooperate rocking arm etc. The driving disc can not only adopt the gear design according to the swivel frame to stir the driver, but also can adopt common disc-shaped body or belt pulley or sprocket wheel and the like. The rotary frame propulsion mechanism essentially drives the toggle end of the eccentric lever to enter and exit the corresponding position of the carburetor rotary frame. It can also be directly designed as a small cylinder. The eccentric lever is installed on the arm of the small cylinder, and the small cylinder is installed on the drive. Can also adopt the sliding seat design, the sliding driver 342 can adopt the cylinder (the cylinder design is adopted in the figure of this specific embodiment), the motor cooperates with the rack and pinion mechanism or the nut screw mechanism or the like.
所述旋主量针装置4包括用于旋化油器上主量针的主量针旋轴41以及驱动主量针旋轴41转动的主量针调整驱动器42,所主量针旋轴41包括主动轴411以及主量针旋轴主体412,主量针旋轴主体412一端与主动轴411轴向伸缩配合且旋转方向联动配合,主量针旋轴主体412的另一端为旋主量针的操作端,主动轴411与主量针调整驱动器42连接,主量针旋轴主体412配合有驱动主量针旋轴主体412的操作端伸入、退出化油器主量针对应位置的主量针调节推进机构。主量针旋轴主体一端与主动轴轴向伸缩配合且旋转方向联动配合,主量针的旋转调节采用轴向上可伸缩、旋转方向联动的主动轴和主量针旋轴主体配合,方便主量针旋轴主体对主量针进行调节,同时方便主量针调整驱动器的安装布置。其中,主量针旋轴主体412与主动轴411轴向伸缩配合且旋转方向联动配合可采用本具体实施例中的,主动轴411设有套管,套管侧壁上开有轴向延伸的条形通孔槽,主量针旋轴主体上设有点位孔,点位孔上设有定位导向螺钉,定位导向螺钉固定在主量针旋轴主体412上,定位导向螺钉伸入条形通孔槽内实现周向上联动,定位导向螺钉沿着条形通孔槽滑动实现主量针旋轴主体与主动轴轴向伸缩配合;当然实现两个轴体在轴向上可伸缩,周向上可联动的结构现有技术中还存在多种,如花键轴和花键套管,扁平套管和扁平轴轴的配合等,其为机械领域常规技术手段,故不再一一列举。主量针调整驱动器42用于驱动主动轴转动,常见的为主量针调整驱动电机421经主量针调整传动齿轮副422实现传动,也可采用电机经传动带组件实现传动,当然直线驱动经传动机构实现转化为旋转运动的机构也可以实现。为使得主量针旋轴主体412与化油器上主量针的配合可靠以及结合柔和,主量针旋轴主体412包括主量针旋轴主体前段4121和主量针旋轴主体后段4122,主量针旋轴主体前段4121和主量针旋轴主体后段4122轴向伸缩配合且旋转方向联动配合,主量针旋轴主体前段4121和主量针旋轴主体后段4122之间设主量针旋轴主体缓冲弹簧4123。The main measuring needle device 4 includes a main measuring needle rotating shaft 41 for rotating the main measuring needle on the carburetor and a main measuring needle adjusting driver 42 that drives the main measuring needle rotating shaft 41 to rotate. The main measuring needle rotating shaft 41 It includes the driving shaft 411 and the main body of the main measuring needle rotating shaft 412. One end of the main measuring needle rotating shaft body 412 is axially telescopically matched with the driving shaft 411 and the rotation direction is coordinated. The other end of the main measuring needle rotating shaft body 412 is the rotating main measuring needle. The driving shaft 411 is connected with the main measuring needle adjustment driver 42, and the main measuring needle rotating shaft main body 412 is equipped with a main device that drives the operating end of the main measuring needle rotating shaft main body 412 to extend into and withdraw from the corresponding position of the main measuring needle of the carburetor. Gauge needle adjustment advance mechanism. One end of the main body of the rotating shaft of the main measuring needle is axially telescopically matched with the driving shaft and the rotation direction is coordinated. The measuring needle rotating shaft main body adjusts the main measuring needle, and at the same time facilitates the installation and arrangement of the main measuring needle adjustment driver. Wherein, the main measuring needle rotating shaft main body 412 and the driving shaft 411 are axially telescopically matched and the rotation direction is linked and matched. The strip-shaped through-hole groove, the main body of the main measuring needle rotating shaft is provided with a point hole, the point hole is provided with a positioning guide screw, the positioning guiding screw is fixed on the main measuring needle rotating shaft main body 412, and the positioning guiding screw extends into the bar-shaped through hole. The circumferential linkage is realized in the hole groove, and the positioning guide screw slides along the strip-shaped through-hole groove to realize the axial expansion and contraction cooperation between the main body of the main measuring needle and the driving shaft; There are many linkage structures in the prior art, such as spline shaft and spline sleeve, flat sleeve and flat shaft, etc. These are conventional technical means in the mechanical field, so they will not be listed one by one. The main measuring needle adjustment driver 42 is used to drive the driving shaft to rotate. The common main measuring needle adjustment drive motor 421 is used to realize the transmission through the main measuring needle adjustment transmission gear pair 422, and the motor can also be used to realize the transmission through the transmission belt assembly. Of course, the linear drive is transmitted through the transmission Mechanisms that implement conversions into rotational motion can also be implemented. In order to make the main measuring needle rotating shaft main body 412 and the main measuring needle on the carburetor fit reliably and combine softly, the main measuring needle rotating shaft main body 412 includes a main measuring needle rotating shaft main body front section 4121 and a main measuring needle rotating shaft main body rear section 4122 , the front section 4121 of the main measuring needle rotating shaft main body and the rear section 4122 of the main measuring needle rotating shaft main body are telescopically matched in the axial direction and the rotation direction is coordinated, and the front section 4121 of the main measuring needle rotating shaft main body and the rear section 4122 of the main measuring needle rotating shaft main body are provided The buffer spring 4123 of the main measuring needle rotating shaft body.
为简化结构,且使得机构运动可靠,所述拨旋架推进机构34也为驱动主量针旋轴主体412伸缩的主量针调节推进机构,驱动盘32与主量针旋轴41同轴布置,驱动盘32中部设有供主量针旋轴主体412穿过的让位孔321,主量针旋轴主体412固定连接于所述滑动座341上。由于主量针和旋架的位置近,上述结构紧凑,工作的稳定性好。In order to simplify the structure and make the movement of the mechanism reliable, the dial frame propulsion mechanism 34 is also a main measuring needle adjustment propulsion mechanism that drives the main measuring needle rotating shaft main body 412 to expand and contract, and the driving disc 32 is coaxially arranged with the main measuring needle rotating shaft 41 In the middle of the drive plate 32 there is a relief hole 321 through which the main measuring needle rotating shaft main body 412 passes, and the main measuring needle rotating shaft main body 412 is fixedly connected to the sliding seat 341 . Due to the proximity of the main measuring needle and the swivel frame, the structure is compact and the working stability is good.
所述旋怠速螺钉装置5包括用于旋化油器上怠速调节螺钉的怠速螺钉旋轴51以及驱动怠速螺钉旋轴51转动的怠速调整驱动器52,所述怠速螺钉旋轴51包括驱动轴511以及怠速螺钉旋轴主体512,怠速螺钉旋轴主体512一端与驱动轴511轴向伸缩配合且旋转方向联动配合,怠速螺钉旋轴主体512的另一端为旋怠速螺钉的操作端,驱动轴511与怠速调整驱动器52连接,怠速螺钉旋轴主体511配合有驱动怠速螺钉旋轴主体512的操作端伸入、退出化油器怠速螺钉对应位置的怠速调节推进机构53。怠速螺钉的旋转调节采用轴向上可伸缩、旋转方向联动的驱动轴和怠速螺钉旋轴主体配合,方便怠速螺钉旋轴主体对怠速螺钉进行调节,同时方便怠速螺钉调整驱动器的安装布置。其中,驱动轴511和怠速螺钉旋轴主体512轴向伸缩配合且旋转方向联动配合实质两轴的轴向伸缩配合且旋转方向联动配合,可采用本具体实施例中结构,驱动轴511设有套管,套管侧壁上开有轴向延伸的条形通孔槽,怠速螺钉旋轴主体512上设有点位孔,点位孔上设有定位导向螺钉,定位导向螺钉固定在怠速螺钉旋轴主体512上,定位导向螺钉伸入条形通孔槽内实现周向上联动,定位导向螺钉沿着条形通孔槽滑动实现怠速螺钉旋轴主体与驱动轴轴向伸缩配合;当然实现两个轴体在轴向上可伸缩,周向上可联动的结构现有技术中还存在多种,如花键轴和花键套管,扁平套管和扁平轴轴的配合等,其为机械领域常规技术手段,故不再一一列举。怠速螺钉调整驱动器52用于驱动驱动轴转动,常见的为怠速螺钉调整驱动电机521经怠速螺钉调整传动齿轮副522实现传动,也可采用电机经传动带组件实现传动,当然直线驱动经传动机构实现转化为旋转运动的机构也可以实现。为使得怠速螺钉旋轴主体与化油器上怠速螺钉的配合可靠以及结合柔和,怠速螺钉旋轴主体512包括怠速螺钉旋轴主体前段5121和怠速螺钉旋轴主体后段5122,怠速螺钉旋轴主体前段5121和怠速螺钉旋轴主体后段5122轴向伸缩配合且旋转方向联动配合,怠速螺钉旋轴主体前段5121和怠速螺钉旋轴主体后段5122之间设怠速螺钉旋轴主体缓冲弹簧5123。其中,怠速调节推进机构53实质为驱动怠速螺钉旋轴主体512的操作端进入和退出化油器怠速螺钉对应位置,包括导向座531,导向座531导向滑动配合于机座1上,怠速螺钉旋轴主体512(在怠速螺钉旋轴主体512为怠速螺钉旋轴主体前段5121和怠速螺钉旋轴主体后段5122设计时,导向座531和怠速螺钉旋轴主体后段5122连接)与导向座531固定连接,在机座1上设有导轨,导向座531配合在导轨上实现导向滑动配合,导向座531沿怠速螺钉旋轴主体512的操作端伸入、退出化油器怠速螺钉对应位置的方向滑动,导向座531配合有驱动导向座531往复移动的怠速螺钉旋轴主体推进气缸532,导向座531的驱动不仅限于气缸,还可以采用现有技术的其它结构,如电机配合齿轮齿条机构等。The idle speed screw device 5 includes an idle speed screw shaft 51 for rotating the idle speed adjustment screw on the carburetor and an idle speed adjustment driver 52 that drives the idle speed screw shaft 51 to rotate. The idle speed screw shaft 51 includes a drive shaft 511 and The main body of the idle speed screw shaft 512, one end of the main body of the idle speed screw shaft 512 is telescopically matched with the drive shaft 511 and the direction of rotation is interlocked. The adjustment driver 52 is connected, and the main body of the idle speed screw shaft 511 is matched with an idle speed adjustment propulsion mechanism 53 that drives the operating end of the main body of the idle speed screw shaft 512 to extend into and withdraw from the corresponding position of the idle speed screw of the carburetor. The rotation adjustment of the idle speed screw adopts the cooperation of the drive shaft that can be retracted in the axial direction and the rotation direction is linked with the main body of the idle speed screw shaft. Wherein, the axial telescopic cooperation of the drive shaft 511 and the idle screw shaft main body 512 and the joint cooperation of the rotation direction and the joint cooperation of the two shafts in the axial direction and the joint cooperation of the rotation direction can adopt the structure in this specific embodiment, and the drive shaft 511 is provided with a sleeve There are axially extending strip-shaped through-hole grooves on the side wall of the casing, and a point hole is provided on the main body 512 of the idle screw shaft, and a positioning guide screw is arranged on the point hole, and the positioning guide screw is fixed on the idle screw shaft. On the main body 512, the positioning guide screw extends into the strip-shaped through-hole groove to realize the circumferential linkage, and the positioning guide screw slides along the strip-shaped through-hole groove to realize the axial telescopic cooperation between the main body of the idle screw shaft and the drive shaft; In the prior art, there are many kinds of structures that can expand and contract in the axial direction, and can be linked in the circumferential direction, such as the cooperation of spline shaft and spline sleeve, flat sleeve and flat shaft, etc., which are conventional technical means in the mechanical field , so we will not list them one by one. The idle speed screw adjustment driver 52 is used to drive the drive shaft to rotate. Commonly, the idle speed screw adjusts the drive motor 521 to realize the transmission through the idle speed screw adjustment transmission gear pair 522. The motor can also be used to realize the transmission through the transmission belt assembly. Of course, the linear drive is converted through the transmission mechanism. Mechanisms for rotary motion can also be realized. In order to make the cooperation between the idle screw main body and the idle screw on the carburetor reliable and the combination soft, the idle screw main body 512 includes the front section 5121 of the idle screw main body and the rear section 5122 of the idle screw main body. The front section 5121 and the rear section 5122 of the main body of the idle screw shaft are telescopically matched in the axial direction and the rotation direction is interlocked. Between the front section 5121 of the main body of the idle speed screw shaft and the rear section 5122 of the main body of the idle speed screw shaft, a buffer spring 5123 for the main body of the idle speed screw shaft is arranged. Among them, the idle speed adjustment propulsion mechanism 53 is essentially to drive the operating end of the idle screw shaft main body 512 to enter and exit the corresponding position of the carburetor idle screw, including a guide seat 531, which guides and slides to fit on the machine base 1, and the idle speed screw rotates The shaft main body 512 (when the idle screw rotating shaft main body 512 is designed for the front section 5121 of the idle speed screw rotating shaft main body and the rear section 5122 of the idle speed screw rotating shaft main body, the guide seat 531 is connected to the rear section 5122 of the idle speed screw rotating shaft main body) and the guide seat 531 is fixed connection, a guide rail is provided on the machine base 1, and the guide seat 531 fits on the guide rail to realize guiding and sliding fit. The guide seat 531 slides along the direction in which the operating end of the idle screw shaft main body 512 extends into and exits the corresponding position of the carburetor idle screw. , guide seat 531 cooperates with the idle speed screw rotating shaft main body that drives guide seat 531 to move back and forth and advances cylinder 532, and the driving of guide seat 531 is not limited to cylinder, can also adopt other structures of prior art, cooperates rack and pinion mechanism etc. as motor.
所述全开流量调整装置6包括用于旋化油器上全开流量调节螺钉的全开流量螺钉旋轴61以及驱动全开流量螺钉旋轴61转动的全开流量调整驱动器62,所述全开流量螺钉旋轴61包括动力输入轴611以及全开流量螺钉旋轴主体612,全开流量螺钉旋轴主体612一端与动力输入轴611轴向伸缩配合且旋转方向联动配合,全开流量螺钉旋轴主体612的另一端为旋全开流量螺钉的操作端,动力输入轴611与全开流量调整驱动器62连接,全开流量螺钉旋轴主体612配合有驱动全开流量螺钉旋轴主体612的操作端伸入、退出化油器全开流量调节螺钉对应位置的全开流量调节推进机构63。全开流量的旋转调节采用轴向上可伸缩、旋转方向联动的动力输入轴和全开流量螺钉旋轴主体配合,方便全开流量螺钉旋轴主体对全开流量进行调节,同时方便全开流量螺钉调整驱动器的安装布置。其中,动力输入轴611和全开流量螺钉旋轴主体612轴向伸缩配合且旋转方向联动配合实质两轴的轴向伸缩配合且旋转方向联动配合,可采用本具体实施例中结构,动力输入轴611设有套管,套管侧壁上开有轴向延伸的条形通孔槽,全开流量螺钉旋轴主体612上设有点位孔,点位孔上设有定位导向螺钉,定位导向螺钉固定在全开流量螺钉旋轴主体612上,定位导向螺钉伸入条形通孔槽内实现周向上联动,定位导向螺钉沿着条形通孔槽滑动实现全开流量螺钉旋轴主体与动力输入轴轴向伸缩配合;当然实现两个轴体在轴向上可伸缩,周向上可联动的结构现有技术中还存在多种,如花键轴和花键套管,扁平套管和扁平轴轴的配合等,其为机械领域常规技术手段,故不再一一列举。全开流量螺钉调整驱动器用于驱动动力输入轴转动,常见的为全开流量螺钉调整驱动电机621经全开流量螺钉调整传动齿轮副622实现传动,也可采用电机经传动带组件实现传动,当然直线驱动经传动机构实现转化为旋转运动的机构也可以实现。为使得全开流量调节螺钉旋轴主体612与化油器上全开流量调节螺钉的配合可靠以及结合柔和,全开流量调节螺钉旋轴主体612包括全开流量调节螺钉旋轴主体前段6121和全开流量调节螺钉旋轴主体后段6122,全开流量调节螺钉旋轴主体前段6121和全开流量调节螺钉旋轴主体后段6122,轴向伸缩配合且旋转方向联动配合,全开流量调节螺钉旋轴主体前段6121和全开流量调节螺钉旋轴主体后段6122之间设全开流量调节螺钉旋轴主体缓冲弹簧6123。其中,全开流量调节推进机构63实质为驱动全开流量调节螺钉旋轴主体612的操作端进入和退出化油器全开流量调剂螺钉对应位置,包括联动座631,联动座631导向滑动配合于机座1上,全开流量调节螺钉旋轴主体612(在全开流量调节螺钉旋轴主体612为全开流量调节螺钉旋轴主体前段6121和全开流量调节螺钉旋轴主体后段6122设计时,联动座631和全开流量调节螺钉旋轴主体后段6122连接)与联动座631固定连接,在机座1上设有导轨,联动座631配合在导轨上实现导向滑动配合,联动座631沿全开流量调节螺钉旋轴主体612的操作端伸入、退出化油器全开流量调节螺钉对应位置的方向滑动,联动座631配合有驱动联动座631往复移动的全开流量调节螺钉旋轴主体推进气缸632,联动座631的驱动不仅限于气缸,还可以采用现有技术的其它结构,如电机配合齿轮齿条机构等。The full-open flow adjustment device 6 includes a full-open flow screw shaft 61 for rotating the full-open flow adjustment screw on the carburetor and a full-open flow adjustment driver 62 for driving the full-open flow screw shaft 61 to rotate. The open-flow screw shaft 61 includes a power input shaft 611 and a full-open flow screw main body 612. One end of the full-open flow screw main body 612 is axially telescopically matched with the power input shaft 611 and the rotation direction is coordinated. The other end of the shaft main body 612 is the operating end of the full-open flow screw, the power input shaft 611 is connected to the full-open flow adjustment driver 62, and the full-open flow screw main body 612 is equipped with an operation for driving the full-open flow screw main body 612. The end extends into and exits the full-open flow adjustment propulsion mechanism 63 at the corresponding position of the carburetor full-open flow adjustment screw. The rotation adjustment of the full-open flow adopts the cooperation of the power input shaft, which is scalable in the axial direction and the rotation direction is linked, and the main body of the full-open flow screw shaft, which is convenient for the full-open flow screw main body to adjust the full-open flow, and at the same time facilitates the full-open flow. The screw adjusts the mounting arrangement of the drive. Among them, the power input shaft 611 and the full-open flow screw shaft main body 612 are axially telescopically matched and the rotation direction is coordinated with each other. In essence, the axial telescopic cooperation of the two axes and the rotation direction are coordinated. The structure in this specific embodiment can be adopted. The power input shaft 611 is provided with a sleeve, and the side wall of the sleeve is provided with an axially extending strip-shaped through-hole groove. The full-open flow screw shaft body 612 is provided with a point hole, and a positioning guide screw is provided on the point hole. The positioning guide screw Fixed on the full-open flow screw shaft main body 612, the positioning guide screw extends into the strip-shaped through-hole groove to realize circumferential linkage, and the positioning guide screw slides along the strip-shaped through-hole groove to realize the full-open flow screw shaft main body and power input Axial expansion and contraction of the shaft; of course, the two shafts can be expanded in the axial direction and linked in the circumferential direction. There are still many structures in the prior art, such as spline shafts and spline sleeves, flat sleeves and flat shafts It is a conventional technical means in the mechanical field, so it will not be listed one by one. The full-open flow screw adjustment driver is used to drive the power input shaft to rotate. The common one is the full-open flow screw adjustment drive motor 621 to realize the transmission through the full-open flow screw adjustment transmission gear pair 622. The motor can also be used to achieve transmission through the transmission belt assembly. Of course, the linear The mechanism that the drive is converted into rotary motion through the transmission mechanism can also be realized. In order to make the full-open flow adjustment screw shaft body 612 and the full-open flow adjustment screw on the carburetor cooperate reliably and softly, the full-open flow adjustment screw shaft body 612 includes the full-open flow adjustment screw shaft body front section 6121 and the full-open flow adjustment screw shaft body. The rear section of the main body of the rotating shaft of the open flow adjustment screw 6122, the front section of the main body of the rotating shaft of the fully open flow adjusting screw 6121 and the rear section of the main body of the rotating shaft of the fully open flow adjusting screw 6122, the axial telescopic cooperation and the linkage cooperation of the rotation direction, the full opening flow adjustment screw rotation Between the front section 6121 of the shaft main body and the rear section 6122 of the main body of the fully open flow adjusting screw rotating shaft, a buffer spring 6123 for the rotating shaft main body of the fully opening flow adjusting screw is provided. Among them, the full-open flow adjustment propulsion mechanism 63 is essentially to drive the operating end of the full-open flow adjustment screw shaft body 612 to enter and exit the corresponding position of the full-open flow adjustment screw of the carburetor, including the linkage seat 631, which guides and slides to fit on the carburetor. On the machine base 1, the full-open flow adjustment screw shaft body 612 (when the full-open flow adjustment screw shaft main body 612 is the front section 6121 of the full-open flow adjustment screw shaft body and the full-open flow adjustment screw shaft body rear section 6122 design , the linkage seat 631 is connected with the rear section 6122 of the main body of the full-open flow adjustment screw shaft) and the linkage seat 631 is fixedly connected, and a guide rail is provided on the machine base 1, and the linkage seat 631 is matched with the guide rail to realize guiding and sliding cooperation, and the linkage seat 631 is along the The operating end of the full-open flow adjustment screw shaft main body 612 slides in and out of the corresponding position of the full-open flow adjustment screw of the carburetor, and the linkage seat 631 cooperates with the full-open flow adjustment screw shaft main body that drives the linkage seat 631 to reciprocate Propelling the cylinder 632, the driving of the linkage seat 631 is not limited to the cylinder, and other structures of the prior art can also be used, such as a motor with a rack and pinion mechanism.
所述化油器定位工装2包括对应配合的第一夹头21和第二夹头22,第一夹头21和第二夹头22相对布置,所述负压系统的吸气口211设于第一夹头21上,即第一夹头21上与化油器上气道对应配合的气孔,第二夹头22联动连接有驱动第二夹头22靠近、远离第一夹头21的夹持驱动气缸23,第二夹头22具有与化油器的气道口对应配合的通气腔221。化油器定位工装实现对化油器的夹持固定,同时实现化油器和负压系统的吸气口进行配合,负压系统的吸气口、化油器的气道和通气腔实现连通,吸气口对化油器的气道抽气并经气压检测器件(压力表或气压检测传感器)进行负压检测,结构简单紧凑。The carburetor positioning tool 2 includes a correspondingly matched first chuck 21 and a second chuck 22, the first chuck 21 and the second chuck 22 are arranged oppositely, and the suction port 211 of the negative pressure system is located at On the first chuck 21, that is, the air holes on the first chuck 21 corresponding to the upper air passage of the carburetor, the second chuck 22 is connected in linkage to drive the second chuck 22 to approach and move away from the first chuck 21. The driving cylinder 23 is held, and the second chuck 22 has a vent chamber 221 correspondingly matched with the air port of the carburetor. The carburetor positioning tool realizes the clamping and fixing of the carburetor, and at the same time realizes the cooperation between the carburetor and the suction port of the negative pressure system, and realizes the communication between the suction port of the negative pressure system, the air passage of the carburetor and the ventilation cavity , the suction port draws air from the airway of the carburetor and detects the negative pressure through the air pressure detection device (pressure gauge or air pressure detection sensor), with a simple and compact structure.
本发明的化油器自动检测机还配有合格打标装置8,合格打标装置8包括打标气缸81和打标头82,打标头82固定在打标气缸81的伸缩臂上。The carburetor automatic detection machine of the present invention is also equipped with a qualified marking device 8, which includes a marking cylinder 81 and a marking head 82, and the marking head 82 is fixed on the telescopic arm of the marking cylinder 81.
本发明的化油器自动检测机工作原理为:将化油器装于化油器定位工装上,挤油杯装置对油杯进行挤压,实现化油器油杯内油更换成与供油系统中的一致,供油系统向化油器内供油;扳旋架装置将旋架扳动到阻风门(柱塞)全开位置,为全开负压和全开流量的检测做准备,并对此时的油流量进行检测,达到全开流量检测,并在全开流量不符合要求时,全开流量调整装置旋化油器上的全开流量调节螺钉达到全开流量调节;负压系统对化油器内吸气,并对此时的负压值进行检测,达到全开负压检测;扳悬架装置将化油器上旋架复位,为怠速负压和怠速流量的检测做准备,供油系统向化油器内供油,并对此时的油流量进行检测,达到怠速流量检测,并在怠速流量不符合要求时,旋主量针装置旋化油器上的主量孔达到怠速流量调节;负压系统对化油器内吸气,并对此时的负压值进行检测,达到怠速负压检测,并在怠速负压不符合要求时,旋怠速螺钉装置旋化油器上的怠速螺钉达到怠速负压调节。各检测数据根据系统内的存储的数据作为基准进行检测和校准调试。The working principle of the carburetor automatic detection machine of the present invention is as follows: the carburetor is installed on the carburetor positioning tool, and the oil squeeze cup device squeezes the oil cup to realize the replacement of the oil in the carburetor oil cup with the oil supply The consistency in the system, the oil supply system supplies oil to the carburetor; the swivel frame device pulls the swivel frame to the fully open position of the choke valve (plunger) to prepare for the detection of full-open negative pressure and full-open flow, And check the oil flow at this time to achieve full-open flow detection, and when the full-open flow does not meet the requirements, the full-open flow adjustment device rotates the full-open flow adjustment screw on the carburetor to achieve full-open flow adjustment; negative pressure The system sucks air into the carburetor, and detects the negative pressure value at this time to achieve full-open negative pressure detection; pull the suspension device to reset the carburetor upper swing frame, and do a good job for the detection of idle negative pressure and idle flow. Prepare, the oil supply system supplies oil to the carburetor, and detects the oil flow at this time to achieve idle flow detection, and when the idle flow does not meet the requirements, turn the main meter needle device to turn the main meter on the carburetor The hole achieves idle flow adjustment; the negative pressure system sucks air into the carburetor and detects the negative pressure value at this time to achieve idle negative pressure detection, and when the idle negative pressure does not meet the requirements, the idle screw device spins The idle speed screw on the oil tank can adjust the idle speed negative pressure. Each test data is tested, calibrated and debugged based on the stored data in the system as a benchmark.
Claims (10)
- A kind of 1. carburetor automatic detecting machine, it is characterised in that:Including support, and it is installed on support and is used to position immobilization The carburetor positioning tool of oily device,Into carburetor fuel feeding and realize carburetor flow detection oil supply system,For measuring the negative pressure system of carburetor negative pressure, the air entry of negative pressure system and the outlet accent corresponding matching of carburetor,Swing frame device is pulled for pull swing frame on carburetor,For rotating the main metering pin device of rotation of main jet pin on regulation carburetor,For rotating the rotation idle screw device of idle screw on regulation carburetor,For rotating the standard-sized sheet flow adjuster of standard-sized sheet flow screw on regulation carburetor.
- 2. carburetor automatic detecting machine according to claim 1, it is characterised in that:It is additionally provided with the support on carburetor The crowded oil-cup device of lubricating cup extruding, the crowded oil-cup device include lubricating cup extruding cylinder and the pressure ram extended laterally, extruding Bar is arranged on the telescopic arm of lubricating cup extruding cylinder, has lubricating cup extruding termination on pressure ram.
- 3. carburetor automatic detecting machine according to claim 1 or claim 2, it is characterised in that:The swing frame device of pulling includes swing frame Stir driver, drive disk and eccentric driving lever, swing frame is stirred driver driving drive disk and rotated, eccentric driving lever eccentric setting in On drive disk, drive disk, which is combined with, to be driven the struck side of eccentric driving lever to stretch into, exits group swing frame of carburetor swing frame correspondence position Propulsive mechanism.
- 4. carburetor automatic detecting machine according to claim 3, it is characterised in that:The swing frame is stirred driver and turned to be pneumatic Angle cylinder, is provided with power output gear on the output shaft of pneumatic corner cylinder, and drive disk is driven gear, power output gear with from Moving gear engagement coordinates, and dialling swing frame propulsive mechanism includes being oriented to the sliding seat being snug fit on support, and sliding seat is dialled along eccentric The direction that carburetor swing frame correspondence position was stretched into, exited in the struck side of bar is slided, and the swing frame stirs driver, drive disk fills Assigned on sliding seat, sliding seat is combined with the slide drive that driving sliding seat slides.
- 5. carburetor automatic detecting machine according to claim 1, it is characterised in that:The main metering pin device of rotation includes being used to revolve The main metering pin adjust drivers that the main metering pin spin axis of main metering pin and the main metering pin spin axis of driving rotate on carburetor, the main metering pin rotation of institute Axle includes driving shaft and main metering pin spin axis main body, and main metering pin spin axis main body one end coordinates with driving shaft axial stretching and rotation side To being linked, the other end of main metering pin spin axis main body is the operating side for revolving main metering pin, driving shaft and main metering pin adjust drivers Connection, main metering pin spin axis main body, which is combined with, to be driven the operating side of main metering pin spin axis main body to stretch into, exits carburetor main metering pin correspondingly The main metering pin regulation propulsive mechanism of position.
- 6. carburetor automatic detecting machine according to claim 4, it is characterised in that:The main metering pin device of rotation includes being used to revolve The main metering pin adjust drivers that the main metering pin spin axis of main metering pin and the main metering pin spin axis of driving rotate on carburetor, the main metering pin rotation of institute Axle includes driving shaft and main metering pin spin axis main body, and main metering pin spin axis main body one end coordinates with driving shaft axial stretching and rotation side To being linked, the other end of main metering pin spin axis main body is the operating side for revolving main metering pin, driving shaft and main metering pin adjust drivers Connection, main metering pin spin axis main body, which is combined with, to be driven the operating side of main metering pin spin axis main body to stretch into, exits carburetor main metering pin correspondingly The main metering pin regulation propulsive mechanism of position.
- 7. carburetor automatic detecting machine according to claim 6, it is characterised in that:Described group of swing frame propulsive mechanism is also driving The flexible main metering pin regulation propulsive mechanism of main metering pin spin axis main body, drive disk and main metering pin spin axis are coaxially arranged, in the middle part of drive disk Provided with the resigning hole passed through for main metering pin spin axis main body, main metering pin spin axis main body is fixedly connected on the sliding seat.
- 8. carburetor automatic detecting machine according to claim 1, it is characterised in that:The rotation idle screw device includes being used for The idling adjust drivers that the idle screw spin axis of idle adjusting screw and driving idle screw spin axis rotate on rotation carburetor, The idle screw spin axis includes drive shaft and idle screw spin axis main body, idle screw spin axis main body one end and drive shaft axle It is linked to expansion fit and direction of rotation, the other end of idle screw spin axis main body is the operating side of rotation idle screw, is driven Moving axis is connected with idling adjust drivers, and the operating side that idle screw spin axis main body is combined with driving idle screw spin axis main body is stretched Enter, exit the idle speed adjustment propulsive mechanism of carburetor idle screw correspondence position.
- 9. carburetor automatic detecting machine according to claim 1, it is characterised in that:The standard-sized sheet flow adjuster includes using Rotated in the standard-sized sheet flow screw spin axis and driving standard-sized sheet flow screw spin axis of standard-sized sheet flow adjustment screw on rotation carburetor Standard-sized sheet flow adjust drivers, the standard-sized sheet flow screw spin axis include power input shaft and standard-sized sheet flow screw spin axis master Body, standard-sized sheet flow screw spin axis main body one end coordinates with power input shaft axial stretching and direction of rotation is linked, standard-sized sheet stream The other end for measuring screw spin axis main body is the operating side of rotation standard-sized sheet flow screw, power input shaft and standard-sized sheet flow adjust drivers Connection, the operating side that standard-sized sheet flow screw spin axis main body is combined with driving standard-sized sheet flow screw spin axis main body are stretched into, exit carburetion The standard-sized sheet Flow-rate adjustment propulsive mechanism of device standard-sized sheet flow adjustment screw correspondence position.
- 10. carburetor automatic detecting machine according to claim 1, it is characterised in that:The carburetor positioning tool include pair The first chuck and the second chuck that should coordinate, the first chuck and the second chuck are positioned opposite, and the air entry of the negative pressure system is set In on the first chuck, the second chuck, which is connected, the clamping drive cylinder of close, remote first chuck of the second chuck of driving, the Two chucks have the venting cavity with the gas port corresponding matching of carburetor.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720678571X | 2017-06-12 | ||
| CN201720678571 | 2017-06-12 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107387262A true CN107387262A (en) | 2017-11-24 |
| CN107387262B CN107387262B (en) | 2023-06-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721062521.5U Expired - Fee Related CN207131501U (en) | 2017-06-12 | 2017-08-23 | Carburetor automatic detecting machine |
| CN201710729060.0A Expired - Fee Related CN107387262B (en) | 2017-06-12 | 2017-08-23 | Carburetor automatic testing machine |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721062521.5U Expired - Fee Related CN207131501U (en) | 2017-06-12 | 2017-08-23 | Carburetor automatic detecting machine |
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| Country | Link |
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| CN (2) | CN207131501U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112727639A (en) * | 2020-12-31 | 2021-04-30 | 苏州常济毓自动化设备有限公司 | Mechanism for regulating idling flow of air inlet valve of carburetor and judging opening angle of valve block |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207131501U (en) * | 2017-06-12 | 2018-03-23 | 薛美英 | Carburetor automatic detecting machine |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3517552A (en) * | 1967-09-14 | 1970-06-30 | Scans Associates Inc | Apparatus for testing carburetors |
| GB1334194A (en) * | 1971-03-02 | 1973-10-17 | Sibe | Adjusting or checking apparatus for carburetors |
| US3831440A (en) * | 1971-11-22 | 1974-08-27 | F Monnet | Apparatus for monitoring carburetors or other gasoline-consumption devices |
| US3851523A (en) * | 1970-10-16 | 1974-12-03 | Scans Associates Inc | Apparatus for testing carburetors |
| GB1398366A (en) * | 1972-09-13 | 1975-06-18 | Nissan Motor | Carburetor intake air flow measuring device |
| US3962913A (en) * | 1975-06-30 | 1976-06-15 | General Motors Corporation | Carburetor calibration |
| US4030351A (en) * | 1975-11-17 | 1977-06-21 | Scans Associates, Inc. | Method and apparatus for laboratory testing of carburetors |
| US4094932A (en) * | 1976-12-09 | 1978-06-13 | Knox Sr Kenneth L | Carburetor checking and adjusting apparatus |
| US4330828A (en) * | 1978-07-21 | 1982-05-18 | Scans Associates, Inc. | Method of controlling production processes and apparatus therefor |
| CN207131501U (en) * | 2017-06-12 | 2018-03-23 | 薛美英 | Carburetor automatic detecting machine |
-
2017
- 2017-08-23 CN CN201721062521.5U patent/CN207131501U/en not_active Expired - Fee Related
- 2017-08-23 CN CN201710729060.0A patent/CN107387262B/en not_active Expired - Fee Related
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3517552A (en) * | 1967-09-14 | 1970-06-30 | Scans Associates Inc | Apparatus for testing carburetors |
| US3851523A (en) * | 1970-10-16 | 1974-12-03 | Scans Associates Inc | Apparatus for testing carburetors |
| GB1334194A (en) * | 1971-03-02 | 1973-10-17 | Sibe | Adjusting or checking apparatus for carburetors |
| US3831440A (en) * | 1971-11-22 | 1974-08-27 | F Monnet | Apparatus for monitoring carburetors or other gasoline-consumption devices |
| GB1398366A (en) * | 1972-09-13 | 1975-06-18 | Nissan Motor | Carburetor intake air flow measuring device |
| US3962913A (en) * | 1975-06-30 | 1976-06-15 | General Motors Corporation | Carburetor calibration |
| US4030351A (en) * | 1975-11-17 | 1977-06-21 | Scans Associates, Inc. | Method and apparatus for laboratory testing of carburetors |
| US4094932A (en) * | 1976-12-09 | 1978-06-13 | Knox Sr Kenneth L | Carburetor checking and adjusting apparatus |
| US4330828A (en) * | 1978-07-21 | 1982-05-18 | Scans Associates, Inc. | Method of controlling production processes and apparatus therefor |
| CN207131501U (en) * | 2017-06-12 | 2018-03-23 | 薛美英 | Carburetor automatic detecting machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112727639A (en) * | 2020-12-31 | 2021-04-30 | 苏州常济毓自动化设备有限公司 | Mechanism for regulating idling flow of air inlet valve of carburetor and judging opening angle of valve block |
Also Published As
| Publication number | Publication date |
|---|---|
| CN207131501U (en) | 2018-03-23 |
| CN107387262B (en) | 2023-06-27 |
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