CN107387031A - A kind of single-well injection-production pump group - Google Patents

A kind of single-well injection-production pump group Download PDF

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CN107387031A
CN107387031A CN201710720217.3A CN201710720217A CN107387031A CN 107387031 A CN107387031 A CN 107387031A CN 201710720217 A CN201710720217 A CN 201710720217A CN 107387031 A CN107387031 A CN 107387031A
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pump
linear motor
straight line
valve
oil
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CN107387031B (en
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马远志
于修海
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Ningbo Xiuyuan Electromechanical Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/12Methods or apparatus for controlling the flow of the obtained fluid to or in wells
    • E21B43/121Lifting well fluids
    • E21B43/128Adaptation of pump systems with down-hole electric drives
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B36/00Heating, cooling or insulating arrangements for boreholes or wells, e.g. for use in permafrost zones
    • E21B36/006Combined heating and pumping means
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B36/00Heating, cooling or insulating arrangements for boreholes or wells, e.g. for use in permafrost zones
    • E21B36/04Heating, cooling or insulating arrangements for boreholes or wells, e.g. for use in permafrost zones using electrical heaters
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B37/00Methods or apparatus for cleaning boreholes or wells
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/16Enhanced recovery methods for obtaining hydrocarbons
    • E21B43/20Displacing by water
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • F04B17/03Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/08Cooling; Heating; Preventing freezing

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  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Physics & Mathematics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Reciprocating Pumps (AREA)

Abstract

The invention discloses a kind of single-well injection-production pump group, including linear dynamo oil pump, linear electric motors water injecting pump and the oil water separator being arranged between the linear dynamo oil pump and the linear electric motors water injecting pump, the linear dynamo oil pump is arranged at the oil water separator top, and the linear electric motors water injecting pump is arranged at the oil water separator bottom;Single-well injection-production pump group provided by the invention, single-well injection-production system pump highly effective and safe can be made convenient and reliable, can realize and not stop well hot-washing wax remover automatically, to ensure the popularization of single-well injection-production technique, give full play to the economic benefit and social benefit of single-well injection-production technique.

Description

一种同井注采泵组A same-well injection-production pump set

技术领域technical field

本发明涉及油田开采装置技术领域,特别是涉及一种同井注采泵组。The invention relates to the technical field of oil field production equipment, in particular to a same-well injection-production pump set.

背景技术Background technique

随着油田进入中高含水期之后,油田生产中暴露出一系列矛盾,主要包括油井因含水上升已接近经济开采极限,造成过早地停产,导致采收率下降;油井高产水导致水处理规模增大,处理设备投入和操作费用不断增加;同时产出水处理过程中的泄漏及排放造成越来越突出的环境保护压力;对于含油、含蜡高的间采、间注井,增大了常规洗井的频次和费用。解决上述问题的有效途径是将现有的油井举升系统进行改造并与井下油水分离技术相结合,形成井下油水分离同井注采系统,用井下抽油泵将分离后的油举出,用井下注水泵将分离后的水回注,该技术可降低高含水油田的采油成本,提高油田综合效益。As the oilfield enters the medium-high water cut period, a series of contradictions have been exposed in the production of the oilfield, mainly including that the oil well is close to the economic production limit due to the rise of water cut, which leads to premature production shutdown, resulting in a decline in recovery; the high water production of the oil well leads to an increase in the scale of water treatment. The investment in treatment equipment and operating costs are increasing; at the same time, the leakage and discharge in the process of produced water treatment have caused more and more environmental protection pressure; for inter-production and inter-injection wells with high oil and wax content, the conventional Frequency and cost of well cleaning. The effective way to solve the above problems is to transform the existing oil well lifting system and combine it with the downhole oil-water separation technology to form a downhole oil-water separation and injection-production system in the same well. The water injection pump re-injects the separated water. This technology can reduce the cost of oil recovery in high water-cut oilfields and improve the comprehensive benefits of oilfields.

对于同井注采系统的抽油泵、注水泵而言,最基本的要求是:For oil well pumps and water injection pumps in the same well injection and production system, the most basic requirements are:

(1)、能够适应井下参数如产出层压力、含水率、油水分离器效率、特别是产量(对应泵流量)等等的动态变化,并作出及时有效的动态响应;(1) It can adapt to the dynamic changes of downhole parameters such as production layer pressure, water cut, oil-water separator efficiency, especially production (corresponding to pump flow), etc., and make timely and effective dynamic responses;

(2)、能充分利用产出层压力能;(2), can make full use of the pressure energy of the output layer;

(3)、高效安全可靠;(3), efficient, safe and reliable;

(4)、便于井下安装布置;(4), convenient for underground installation and arrangement;

(5)、不结蜡。(5), no wax.

目前用于同井注采系统的抽油泵及注水泵基本上有三种,一是常见的抽油机(磕头机)驱动的2台串联抽油泵来分别完成注水、采油;二是2台串联的井下螺杆泵来分别完成注水、采油;三是2台井下电潜泵来分别完成注水、采油。当然也有抽油泵+井下电潜泵或井下螺杆泵+井下电潜泵的组合来完成注水、采油。用于同井注采系统的抽油泵及注水泵最基本的就是要适应井下参数如产出层压力、含水率、油水分离器效率、特别是产量(对应泵流量)等等的动态变化,并能及时动态响应。比如注水泵流量如果不能够动态调整,要么可能把含油水回注到地下,不仅要堵塞注入层,造成泵压升高,更可怕的是造成不可修复的地下污染。要么就是抽油泵采出原油中含水量过大,形成无效循环,造成极大浪费,没有完全达到同井注采工艺的理想目标。At present, there are basically three types of oil well pumps and water injection pumps used in the injection and production system of the same well. One is two series oil well pumps driven by a common pumping unit (kowtow machine) to complete water injection and oil production respectively; Downhole screw pumps are used to complete water injection and oil production respectively; the third is two downhole electric submersible pumps to complete water injection and oil production respectively. Of course, there are also combinations of oil well pump + downhole electric submersible pump or downhole screw pump + downhole electric submersible pump to complete water injection and oil production. The most basic thing for the oil pump and water injection pump used in the injection and production system of the same well is to adapt to the dynamic changes of downhole parameters such as the pressure of the production layer, water content, efficiency of the oil-water separator, especially the production (corresponding to the pump flow rate), etc., and Able to respond dynamically in a timely manner. For example, if the flow rate of the water injection pump cannot be adjusted dynamically, the oily water may be injected back into the ground, which will not only block the injection layer and cause the pump pressure to rise, but even worse, cause irreparable underground pollution. Either the water content in the crude oil produced by the oil well pump is too large, forming an ineffective circulation, causing great waste, and not fully achieving the ideal goal of the same well injection and production process.

而目前在同井注采系统采用抽油机(磕头机)驱动的2台串联抽油泵来分别完成注水、采油。不仅系统复杂效率低,关键是不能满足产量(对应泵流量)的动态变化。虽然中国专利201611167280.0公开的《一种可调节有效冲程的抽油泵》通过在地面人为机械调整抽油泵柱塞与泵筒相对位置,也就是改变有效容积的办法来改变泵流量,但这种办法是滞后的非动态的不及时的,不能满足井下油水动态变化要求,并且需要停机调整。同时泵工作时要做一部分无用功,不节能。采用2台串联的井下螺杆泵来分别完成注水、采油,虽然可以通过调速的办法改变泵的流量,但用于注水、采油的两台泵是同一电机驱动,流量是同时变大或变小,也不能满足井下油水的动态变化要求。井下螺杆泵注水时产出层压力对螺杆旋转时轴向力的反作用力也很大,有可能对泵产生危害。中国专利201420407147.8《一种用于同井注采系统的螺杆泵保护装置》就是为了减小产出层压力对螺杆泵的影响而研制的,不能利用产出层压力能却反受其害。采用2台井下电潜泵来分别完成注水、采油,可以通过调速的办法调整流量。但井下电潜泵是多级离心泵,先不说高压小流量离心泵效率很低,关键是泵流量变化时泵的扬程(泵压)是同时变化的,如果泵的扬程(泵压)不能满足注水、采油的要求,那么泵就自行调整在更低泵效下运行,电机就可能发烧甚至损坏,可靠性难以保证。同时产出层压力对井下电潜泵的影响也很大。中国专利201420361109.3公开的《适用于同井注采的倒置多级离心泵》就是利用止推器克服产出层压力对泵轴向力的影响,但多级离心泵一旦设计定型,它所对应的轴向力是一定的,很难适应地层压力变化的影响,也是不能利用产出层压力能却反受其害。当然用三种泵分别组合使用,同样存在上述问题。At present, in the injection and production system of the same well, two series oil well pumps driven by pumping unit (kowtow machine) are used to complete water injection and oil production respectively. Not only is the system complex and inefficient, but the key is that it cannot meet the dynamic changes in output (corresponding to pump flow). Although Chinese Patent No. 201611167280.0 discloses "An Oil Well Pump with Adjustable Effective Stroke", the flow rate of the pump is changed by manually adjusting the relative position of the oil well pump plunger and the pump barrel on the ground, that is, by changing the effective volume, but this method is The lagged non-dynamic and untimely ones cannot meet the dynamic change requirements of downhole oil and water, and need to be shut down for adjustment. At the same time, when the pump is working, a part of useless work is required, which is not energy-saving. Two sets of downhole screw pumps in series are used to complete water injection and oil production respectively. Although the flow rate of the pump can be changed by speed regulation, the two pumps used for water injection and oil production are driven by the same motor, and the flow rate is increased or decreased at the same time. , and cannot meet the dynamic change requirements of downhole oil and water. When the downhole screw pump is injected with water, the reaction force of the production layer pressure to the axial force when the screw rotates is also very large, which may cause damage to the pump. Chinese patent 201420407147.8 "A Protection Device for Screw Pumps Used in the Same Well Injection-Production System" was developed to reduce the impact of the pressure of the production layer on the screw pump. It cannot use the pressure energy of the production layer but suffers from it. Two downhole electric submersible pumps are used to complete water injection and oil production respectively, and the flow rate can be adjusted by speed regulation. However, the downhole electric submersible pump is a multi-stage centrifugal pump. Not to mention the low efficiency of the high-pressure and small-flow centrifugal pump. The key is that the head (pump pressure) of the pump changes at the same time when the pump flow rate changes. If the requirements of water injection and oil production are met, the pump will adjust itself to operate at a lower pump efficiency, and the motor may overheat or even be damaged, making it difficult to guarantee reliability. At the same time, the production layer pressure also has a great influence on the downhole electric submersible pump. Chinese patent 201420361109.3 discloses "Inverted Multistage Centrifugal Pump Suitable for Injection and Production in the Same Well", which uses thrusters to overcome the influence of production layer pressure on the axial force of the pump. However, once the multistage centrifugal pump is designed and finalized, its corresponding The axial force is fixed, it is difficult to adapt to the influence of formation pressure changes, and it is also impossible to use the pressure energy of the production layer but suffer from it. Of course, the above-mentioned problems also exist when the three kinds of pumps are used in combination respectively.

按理说,直线电机抽油泵以它独有的优势如井下安装方便、流量调节简单、高效安全等,本应在同井注采系统得到应用。但实际上直线电机抽油泵的应用实例却存在诸多缺陷,如出油管中液柱重力对直线电机动子受力的影响,同时现有直线电机抽油泵也没有完全解决如何充分利用产出层压力的问题,还有就是在同井注采系统安装布置不方便,等等。It stands to reason that the linear motor oil well pump should have been applied in the same well injection and production system due to its unique advantages such as convenient downhole installation, simple flow adjustment, high efficiency and safety. But in fact, there are many defects in the application examples of linear motor oil well pumps, such as the influence of the gravity of the liquid column in the oil outlet pipe on the force of the linear motor mover. In addition, it is inconvenient to install and arrange the injection-production system in the same well, and so on.

中国专利201410176744.9《三管式直线电机抽油泵》采用动子单边驱动柱塞往复运动,存在着不能充分利用产出层压力能,也存在着出油管中液柱重力对直线电机动子受力影响的问题,同时执行电机单边驱动,不利用同井注采井下管柱布置安装。Chinese patent 201410176744.9 "three-tube linear motor oil well pump" adopts the mover to unilaterally drive the plunger to reciprocate, which cannot make full use of the pressure energy of the production layer, and also has the force of the gravity of the liquid column in the oil outlet pipe on the mover of the linear motor. In order to solve the problem of impact, the unilateral drive of the motor is performed at the same time, and the installation of the same well injection and production downhole string is not used.

中国专利201620132423.3《一种直线电机抽油泵及泵体》特殊的泵体结构在利用产出层压力,消除出油管中液柱重力对直线电机载荷影响方面确实有效。但由于动子单边驱动柱塞往复运动在井下不好安装布置,泵体流道结构复杂影响泵效和可靠性。Chinese patent 201620132423.3 "A Linear Motor Oil Suction Pump and Pump Body" The special pump body structure is really effective in eliminating the influence of the gravity of the liquid column in the oil outlet pipe on the load of the linear motor by utilizing the pressure of the production layer. However, due to the unilateral driving of the mover and the reciprocating motion of the plunger, it is not easy to install and arrange underground, and the complex flow channel structure of the pump body affects the pump efficiency and reliability.

中国专利201310482601.6《一种磁悬浮机泵一体化井下采油装置》虽然很方便井下安装布置,也充分利用了产出层压力能,但没有消除出油管中液柱重力对直线电机下行载荷的影响。最大的问题是用直线电机定子内护套作为泵筒、直线电机动子连接柱塞,而直线电机定子内护套实际上是厚度1mm左右的薄壁细长管,加工难度很大、耐磨性不好,其安全可靠性很难保证,最严重的是出油管内的液柱重力在下行程时对电机动子的惯性力很大,完全有可能造成电机损坏、危害井下设备等事故。Chinese patent 201310482601.6 "A Downhole Oil Production Device Integrated with Magnetic Levitation Machine and Pump" is convenient for underground installation and layout, and fully utilizes the pressure energy of the production layer, but it does not eliminate the influence of the gravity of the liquid column in the oil flow pipe on the down load of the linear motor. The biggest problem is to use the inner sheath of the linear motor stator as the pump barrel and the linear motor mover to connect the plunger, but the inner sheath of the linear motor stator is actually a thin-walled slender tube with a thickness of about 1mm, which is very difficult to process and wear-resistant. The performance is not good, and its safety and reliability are difficult to guarantee. The most serious thing is that the gravity of the liquid column in the oil outlet pipe has a large inertia force on the motor mover during the downstroke, which may cause accidents such as motor damage and damage to downhole equipment.

同时,上述三种直线电机抽油泵专利均是电机动子与柱塞连接,无形中增加了泵的长度,也就加大了井下安装的难度。At the same time, the above-mentioned three linear motor oil well pump patents all connect the motor mover to the plunger, which virtually increases the length of the pump and increases the difficulty of underground installation.

井下直线电机注水泵目前还没有应用资料。Downhole linear motor water injection pump has no application data at present.

井下过流部件结蜡是必然的,除蜡是必须的。与采用什么样的井下泵无关,但对于同井注采工艺来说,特别是三采后的同井注采工艺来说,结蜡问题将更加严重。因为原油经油水分离器分离后,抽油泵所举升的油浓度大大提高,油中含蜡、含胶质物浓度就高,油泵过流部件(阀组、密封、泵筒、柱塞、管路等)就很容易结蜡。同时由于井下油水分离器的分离效果有限,回注水中的成分复杂(如含聚污水)也会造成注水泵过流部件更容易结蜡;还有就是为了提高井下泵的可靠性,特别是容积泵,通常都是低泵速运行,低泵速运行,液体流速低、悬浮物容易沉淀,也会造成泵过流部件更容易结蜡等。结蜡后对井下泵的影响是本专业人员所周知的。目前行之有效的办法是停井热洗,也就是从地面向井下注入高温高压水进行冲洗。热洗耗时长、费用高、影响生产。Waxing of downhole wetted parts is inevitable, and wax removal is a must. It has nothing to do with what kind of downhole pump is used, but for the same well injection and production process, especially for the same well injection and production process after the third recovery, the problem of wax deposition will be more serious. Because after the crude oil is separated by the oil-water separator, the concentration of the oil lifted by the oil pump is greatly increased, and the concentration of wax and colloid in the oil is high. Road, etc.) is easy to wax. At the same time, due to the limited separation effect of the downhole oil-water separator, complex components in the reinjection water (such as poly-contained sewage) will also cause wax deposition on the flow parts of the water injection pump; in addition, in order to improve the reliability of the downhole pump, especially the volume Pumps are usually operated at low pump speeds. When the pumps are operated at low speeds, the liquid flow rate is low, and the suspended solids are easy to settle, which will also make the pump flow parts easier to deposit wax. The effects of wax deposition on downhole pumps are well known to those skilled in the art. At present, the effective way is to stop the well for hot washing, that is, to inject high-temperature and high-pressure water from the ground to the downhole for flushing. Hot washing takes a long time, costs high, and affects production.

如何能够发挥井下直线电机抽油泵安装方便、流量调节简单、能充分利用产出层压力能、高效安全可靠的优势,研发出同井注采系统泵,解决过流部件结蜡的问题,是本领域技术人员亟待解决的问题。How to make full use of the downhole linear motor oil well pump's advantages of easy installation, simple flow adjustment, full use of the pressure energy of the production layer, high efficiency, safety and reliability, to develop a pump for the same well injection and production system, and solve the problem of wax deposition in the flow-passing parts is the key Problems to be solved urgently by those skilled in the art.

发明内容Contents of the invention

本发明的目的是提供一种同井注采泵组,以解决上述现有技术存在的问题,使同井注采系统用泵高效安全方便可靠,能够实现自动不停井热洗清蜡,以保障同井注采工艺的推广,充分发挥同井注采工艺的经济效益和社会效益。The purpose of the present invention is to provide a same-well injection-production pump set to solve the above-mentioned problems in the prior art, to make the pumps used in the same-well injection-production system efficient, safe, convenient and reliable, to realize automatic non-stop thermal washing and wax removal, and to Guarantee the popularization of injection-production technology in the same well, and give full play to the economic and social benefits of the injection-production technology in the same well.

为实现上述目的,本发明提供了如下方案:To achieve the above object, the present invention provides the following scheme:

本发明提供一种同井注采泵组,包括直线电机抽油泵、直线电机注水泵和设置于所述直线电机抽油泵和所述直线电机注水泵之间的油水分离器,所述直线电机抽油泵设置于所述油水分离器上部,所述直线电机注水泵设置于所述油水分离器下部;The invention provides an injection-production pump set for the same well, which includes a linear motor oil well pump, a linear motor water injection pump, and an oil-water separator arranged between the linear motor oil well pump and the linear motor water injection pump. The oil pump is arranged on the upper part of the oil-water separator, and the linear motor water injection pump is arranged on the lower part of the oil-water separator;

所述直线电机抽油泵包括第一直线电机定子、第一直线电机动子、第一缸套、第一固定阀和第一游动阀,所述第一直线电机定子两端依次连接有所述第一缸套和所述第一固定阀,所述第一缸套两端分别与所述第一直线电机定子和所述第一固定阀的一端内孔连接,所述第一缸套的内孔与所述第一直线电机定子和所述第一固定阀的内孔相通,所述第一直线电机动子为一内部带有第一油水通路的圆管结构,所述第一游动阀设置于所述第一直线电机动子底部,所述第一直线电机动子设置于所述第一直线电机定子和所述第一直线电机定子两端的所述第一缸套的通孔内,所述第一直线电机动子的外壁两端与所述第一缸套之间设置有第一密封组件,所述第一游动阀的阀座位于阀球底部,所述第一固定阀的阀座位于阀球底部;The linear motor oil well pump includes a first linear motor stator, a first linear motor mover, a first cylinder liner, a first fixed valve and a first floating valve, and the two ends of the first linear motor stator are sequentially connected There are the first cylinder liner and the first fixed valve, the two ends of the first cylinder liner are respectively connected to the first linear motor stator and the inner hole at one end of the first fixed valve, and the first The inner hole of the cylinder liner communicates with the inner hole of the first linear motor stator and the first fixed valve, and the first linear motor mover is a circular tube structure with a first oil-water passage inside, so The first floating valve is arranged at the bottom of the first linear motor mover, and the first linear motor mover is arranged at the first linear motor stator and the two ends of the first linear motor stator In the through hole of the first cylinder liner, a first sealing assembly is provided between the two ends of the outer wall of the first linear motor mover and the first cylinder liner, and the valve seat of the first floating valve is located at The bottom of the valve ball, the valve seat of the first fixed valve is located at the bottom of the valve ball;

所述直线电机注水泵包括第二直线电机定子、第二直线电机动子、第二缸套、第二固定阀和第二游动阀,所述第二直线电机定子两端依次连接有所述第二缸套和所述第二固定阀,所述第二缸套两端分别与所述第二直线电机定子和所述第二固定阀的一端内孔连接,所述第二缸套的内孔与所述第二直线电机定子和所述第二固定阀的内孔相通,所述第二直线电机动子为一内部带有第二油水通路的圆管结构,所述第二游动阀设置于所述第二直线电机动子底部,所述第二直线电机动子设置于所述第二直线电机定子和所述第二直线电机定子两端的所述第二缸套的通孔内,所述第二直线电机动子的外壁两端与所述第二缸套之间设置有第二密封组件,所述第二游动阀的阀座位于阀球顶部,所述第二固定阀的阀座位于阀球顶部。The linear motor water injection pump includes a second linear motor stator, a second linear motor mover, a second cylinder liner, a second fixed valve and a second floating valve, and the two ends of the second linear motor stator are sequentially connected with the The second cylinder liner and the second fixed valve, the two ends of the second cylinder liner are respectively connected to the inner holes of the second linear motor stator and the second fixed valve end, the inner hole of the second cylinder liner The hole communicates with the inner hole of the second linear motor stator and the second fixed valve, the second linear motor mover is a circular tube structure with a second oil-water passage inside, and the second floating valve It is arranged at the bottom of the second linear motor mover, and the second linear motor mover is arranged in the through holes of the second linear motor stator and the second cylinder liner at both ends of the second linear motor stator, A second sealing assembly is provided between the two ends of the outer wall of the second linear motor mover and the second cylinder liner, the valve seat of the second floating valve is located on the top of the valve ball, and the valve seat of the second fixed valve is The seat sits on top of the ball.

优选地,所述第一缸套外壁中部设置有第一电热元件,所述第一电热元件外部设置有第一护套,所述第一护套一端与所述第一固定阀的外壁连接,所述第一护套另一端与所述第一直线电机定子的外壁连接。Preferably, a first electric heating element is provided in the middle of the outer wall of the first cylinder liner, a first sheath is arranged outside the first electric heating element, and one end of the first sheath is connected to the outer wall of the first fixed valve, The other end of the first sheath is connected to the outer wall of the stator of the first linear motor.

优选地,所述第一护套与所述第一固定阀的连接处和所述第一护套与所述第一直线电机定子的连接处均设置有密封圈。Preferably, sealing rings are provided at the connection between the first sheath and the first fixed valve and the connection between the first sheath and the first linear motor stator.

优选地,所述第一电热元件为可调温电热元件。Preferably, the first electric heating element is an adjustable temperature electric heating element.

优选地,所述第二缸套外壁中部设置有第二电热元件,所述第二电热元件外部设置有第二护套,所述第二护套一端与所述第二固定阀的外壁连接,所述第二护套另一端与所述第二直线电机定子的外壁连接。Preferably, a second electric heating element is provided in the middle of the outer wall of the second cylinder liner, and a second sheath is arranged outside the second electric heating element, and one end of the second sheath is connected to the outer wall of the second fixed valve, The other end of the second sheath is connected to the outer wall of the second linear motor stator.

优选地,所述第二护套与所述第二固定阀的连接处和所述第二护套与所述第二直线电机定子的连接处均设置有密封圈。Preferably, sealing rings are provided at the connection between the second sheath and the second fixed valve and the connection between the second sheath and the second linear motor stator.

优选地,所述第二电热元件为可调温电热元件。Preferably, the second electric heating element is an adjustable temperature electric heating element.

优选地,所述直线电机抽油泵两端的所述第一缸套对称设置。Preferably, the first cylinder sleeves at both ends of the linear motor oil well pump are arranged symmetrically.

优选地,所述直线电机注水泵两端的所述第二缸套对称设置。Preferably, the second cylinder sleeves at both ends of the linear motor water injection pump are arranged symmetrically.

优选地,还包括分别设置在所述直线电机抽油泵和所述直线电机注水泵上的位移传感器和速度传感器,所述位移传感器和所述速度传感器与一控制系统连接。Preferably, it also includes a displacement sensor and a speed sensor respectively arranged on the linear motor oil well pump and the linear motor water injection pump, and the displacement sensor and the speed sensor are connected to a control system.

本发明相对于现有技术取得了以下有益技术效果:Compared with the prior art, the present invention has achieved the following beneficial technical effects:

本发明提供的同井注采泵组,直线电机抽油泵及直线电机注水泵结构简单,井下安装方便、流量调节简单,直线电机抽油泵及直线电机注水泵工作时能够利用产出层压力能、高效安全可靠,通用性强,在直线电机抽油泵及直线电机注水泵上均设置了电热元件,能够实现自动不停井热洗清蜡,保障了同井注采工艺的推广,充分体现了同井注采工艺的经济效益和社会效益。The same well injection-production pump set provided by the present invention, the linear motor oil well pump and the linear motor water injection pump have a simple structure, convenient installation in the well, and simple flow adjustment. Efficient, safe, reliable, and versatile, electric heating elements are installed on the linear motor oil well pump and linear motor water injection pump, which can realize automatic non-stop thermal washing and wax removal, which ensures the promotion of the same well injection and production technology, fully embodies the same Economic and social benefits of well injection-production technology.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without paying creative labor.

图1为本发明中同井注采泵组的整体装配结构示意图;Fig. 1 is a schematic diagram of the overall assembly structure of the same well injection-production pump group in the present invention;

图2为本发明中同井注采泵组中的直线电机抽油泵的结构示意图;Fig. 2 is the structural representation of the linear motor oil well pump in the same well injection-production pump group in the present invention;

图3为本发明中同井注采泵组中的直线电机抽油泵顶端的放大结构示意图;Fig. 3 is the enlarged structural representation of the top of the linear motor oil well pump in the same well injection-production pump group in the present invention;

图4为本发明中同井注采泵组中的直线电机抽油泵底端的放大结构示意图;Fig. 4 is the enlarged structural representation of the bottom end of the linear motor oil well pump in the same well injection-production pump group in the present invention;

图5为本发明中同井注采泵组中的直线电机注水泵的结构示意图;Fig. 5 is the structural representation of the linear motor water injection pump in the same well injection-production pump group in the present invention;

图6为本发明中同井注采泵组中的直线电机注水泵顶端的放大结构示意图;Fig. 6 is the enlarged schematic structural view of the top of the linear motor water injection pump in the same well injection-production pump group in the present invention;

图7为本发明中同井注采泵组中的直线电机注水泵底端的放大结构示意图;Fig. 7 is the enlarged structure schematic diagram of the bottom end of the linear motor water injection pump in the same well injection-production pump group in the present invention;

图中:1-直线电机抽油泵、2-直线电机注水泵、3-油水分离器、11-第一直线电机定子、12-第一直线电机动子、13-第一缸套、14-第一固定阀、15-第一游动阀、16-第一油水通路、17-第一密封组件、18-第一电热元件、19-第一护套、21-第二直线电机定子、22-第二直线电机动子、23-第二缸套、24-第二固定阀、25-第二游动阀、26-第二油水通路、27-第二密封组件、28-第二电热元件、29-第二护套、A-井口、B-注水层、C-油水分界线、D-产出层、Q11-抽油泵下容积腔、Q12-抽油泵上容积腔、Q21-注水泵下容积腔、Q22-注水泵上容积腔。In the figure: 1-linear motor oil pump, 2-linear motor water injection pump, 3-oil-water separator, 11-the first linear motor stator, 12-the first linear motor mover, 13-the first cylinder liner, 14 - the first fixed valve, 15 - the first floating valve, 16 - the first oil-water passage, 17 - the first sealing assembly, 18 - the first electric heating element, 19 - the first sheath, 21 - the second linear motor stator, 22-Second linear motor mover, 23-Second cylinder liner, 24-Second fixed valve, 25-Second floating valve, 26-Second oil-water passage, 27-Second sealing assembly, 28-Second electric heater Component, 29-second sheath, A-wellhead, B-water injection layer, C-oil-water boundary, D-production layer, Q11-lower volume chamber of oil well pump, Q12-upper volume chamber of oil well pump, Q21-water injection pump Lower volume chamber, Q22- water injection pump upper volume chamber.

具体实施方式detailed description

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明的目的是提供一种同井注采泵组,以解决现有技术存在的问题。The purpose of the present invention is to provide a same-well injection-production pump set to solve the problems in the prior art.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

本发明提供一种同井注采泵组,如图1-7所示,包括直线电机抽油泵1、直线电机注水泵2和设置于直线电机抽油泵1和直线电机注水泵2之间的油水分离器3,具体的,直线电机抽油泵1设置于油水分离器3的上部,直线电机注水泵2设置于油水分离器3的下部;The present invention provides a same-well injection-production pump set, as shown in Figures 1-7, comprising a linear motor oil well pump 1, a linear motor water injection pump 2, and an oil-water pump set between the linear motor oil well pump 1 and the linear motor water injection pump 2 The separator 3, specifically, the linear motor oil pump 1 is arranged on the upper part of the oil-water separator 3, and the linear motor water injection pump 2 is arranged on the lower part of the oil-water separator 3;

其中直线电机抽油泵1的具体结构为:包括第一直线电机定子11、第一直线电机动子12、第一缸套13、第一固定阀14和第一游动阀15,第一直线电机定子11两端依次连接有第一缸套13和第一固定阀14,第一直线电机定子11两端的第一缸套13对称设置,第一缸套13两端分别与第一直线电机定子11和第一固定阀14的一端内孔连接,第一缸套13的内孔与第一直线电机定子11和第一固定阀14的内孔相通,第一直线电机动子12为一内部带有第一油水通路16的圆管结构,第一游动阀15设置于第一直线电机动子12底部,第一直线电机动子12设置于第一直线电机定子11和第一直线电机定子11两端的第一缸套13的通孔内,第一直线电机动子12的外壁两端与第一缸套13之间设置有第一密封组件17,来确保第一直线电机动子12与第一缸套13连接处的密封性能,第一游动阀15的阀座位于阀球底部,第一固定阀14的阀座位于阀球底部;Wherein the specific structure of the linear motor oil well pump 1 is: comprising the first linear motor stator 11, the first linear motor mover 12, the first cylinder liner 13, the first fixed valve 14 and the first traveling valve 15, the first The two ends of the linear motor stator 11 are connected with the first cylinder liner 13 and the first fixed valve 14 in turn, the first cylinder liner 13 at the two ends of the first linear motor stator 11 is symmetrically arranged, and the two ends of the first cylinder liner 13 are respectively connected to the first The linear motor stator 11 is connected to the inner hole of one end of the first fixed valve 14, the inner hole of the first cylinder liner 13 communicates with the inner hole of the first linear motor stator 11 and the first fixed valve 14, and the first linear motor The sub 12 is a circular tube structure with a first oil-water passage 16 inside, the first floating valve 15 is set at the bottom of the first linear motor mover 12, and the first linear motor mover 12 is set at the first linear motor In the through holes of the stator 11 and the first cylinder liner 13 at both ends of the first linear motor stator 11, a first sealing assembly 17 is arranged between the two ends of the outer wall of the first linear motor mover 12 and the first cylinder liner 13, To ensure the sealing performance of the connection between the first linear motor mover 12 and the first cylinder liner 13, the valve seat of the first floating valve 15 is located at the bottom of the valve ball, and the valve seat of the first fixed valve 14 is located at the bottom of the valve ball;

直线电机抽油泵1的第一缸套13外壁中部设置有可调温的第一电热元件18,第一电热元件18外部设置有第一护套19,第一护套19一端与第一固定阀14的外壁连接,第一护套19另一端与第一直线电机定子11的外壁连接,并且,第一护套19与第一固定阀14的连接处和第一护套19与第一直线电机定子11的连接处均设置有密封圈。The middle part of the outer wall of the first cylinder liner 13 of the linear motor oil pump 1 is provided with a temperature-adjustable first electric heating element 18, and the outside of the first electric heating element 18 is provided with a first sheath 19, and one end of the first sheath 19 is connected to the first fixed valve. 14, the other end of the first sheath 19 is connected to the outer wall of the first linear motor stator 11, and the connection between the first sheath 19 and the first fixed valve 14 and the connection between the first sheath 19 and the first linear motor The joints of the wire motor stator 11 are all provided with sealing rings.

直线电机注水泵2的具体结构基本与直线电机抽油泵1的结构相同,仅在固定阀和游动阀的安装方式上存在区别,具体的直线电机注水泵2包括第二直线电机定子21、第二直线电机动子22、第二缸套23、第二固定阀24和第二游动阀25,第二直线电机定子21两端依次连接有第二缸套23和第二固定阀24,第二直线电机定子21两端的缸套对称设置,第二缸套23两端分别与第二直线电机定子21和第二固定阀24的一端内孔连接,第二缸套23的内孔与第二直线电机定子21和第二固定阀24的内孔相通,第二直线电机动子22为一内部带有第二油水通路26的圆管结构,第二游动阀25设置于第二直线电机动子22底部,第二直线电机动子22设置于第二直线电机定子21和第二直线电机定子21两端的第二缸套23的通孔内,第二直线电机动子22的外壁两端与第二缸套23之间设置有第二密封组件27,来确保第二直线电机动子22与第二缸套23连接处的密封性能,区别于直线电机抽油泵1,直线电机注水泵2的第二游动阀25的阀座位于阀球顶部,第二固定阀24的阀座位于阀球顶部。The specific structure of the linear motor water injection pump 2 is basically the same as that of the linear motor oil well pump 1, except for the installation method of the fixed valve and the floating valve. The specific linear motor water injection pump 2 includes the second linear motor stator 21, the first Two linear motor movers 22, the second cylinder liner 23, the second fixed valve 24 and the second floating valve 25, the two ends of the second linear motor stator 21 are connected with the second cylinder liner 23 and the second fixed valve 24 in sequence, The cylinder sleeves at the two ends of the two linear motor stators 21 are symmetrically arranged, and the two ends of the second cylinder sleeve 23 are connected with the inner holes of the second linear motor stator 21 and the second fixed valve 24 respectively, and the inner holes of the second cylinder sleeves 23 are connected with the second The inner hole of the linear motor stator 21 and the second fixed valve 24 communicates, the second linear motor mover 22 is a circular tube structure with a second oil-water passage 26 inside, and the second floating valve 25 is arranged on the second linear motor motor. At the bottom of the sub 22, the second linear motor mover 22 is arranged in the through hole of the second linear motor stator 21 and the second cylinder liner 23 at both ends of the second linear motor stator 21, and the two ends of the outer wall of the second linear motor mover 22 are connected to the A second sealing assembly 27 is provided between the second cylinder liners 23 to ensure the sealing performance of the connection between the second linear motor mover 22 and the second cylinder liner 23, which is different from the linear motor oil well pump 1 and the linear motor water injection pump 2. The valve seat of the second floating valve 25 is located on the top of the valve ball, and the valve seat of the second fixed valve 24 is located on the top of the valve ball.

直线电机注水泵2的第二缸套23外壁中部与直线电机抽油泵1相同,也设置有可调温的电热元件,具体命名为第二电热元件28,第二电热元件28外部设置有第二护套29,第二护套29一端与第二固定阀24的外壁连接,第二护套29另一端与第二直线电机定子21的外壁连接,并且,第二护套29与第二固定阀24的连接处和第二护套29与第二直线电机定子21的连接处均设置有密封圈。The middle part of the outer wall of the second cylinder liner 23 of the linear motor water injection pump 2 is the same as that of the linear motor oil well pump 1, and is also provided with a temperature-adjustable electric heating element, specifically named as the second electric heating element 28, and the second electric heating element 28 is provided with a second electric heating element outside. Sheath 29, one end of the second sheath 29 is connected to the outer wall of the second fixed valve 24, the other end of the second sheath 29 is connected to the outer wall of the second linear motor stator 21, and the second sheath 29 is connected to the second fixed valve 24 and the connection between the second sheath 29 and the second linear motor stator 21 are provided with sealing rings.

本发明提供一种同井注采泵组,在具体应用过程中,为了符合井下布置安装方便可靠的要求,直线电机抽油泵1底端安装在油水分离器3上部,直线电机抽油泵1顶端与通往井口A处的出油管相连,直线电机注水泵2顶端安装在油水分离器3下部,直线电机注水泵2底端与通往注水层B处的注水管相连(油水分离器3为现有技术,其结构和工作原理不再赘述)。原油经油水分离器3分离后,油流到油水分离器3顶部位置,油水分界线C之上,也就是直线电机抽油泵1的底部,水流到油水分离器3底部位置,油水分界线C之下,也就是直线电机注水泵2的顶部。直线电机抽油泵1工作时,油从直线电机抽油泵1的底部到顶部(低压到高压),经出油管举升到地面井口A;直线电机注水泵2工作时,水从直线电机注水泵2的顶部到底部(低压到高压),经出水管回注到井下注入层;经过上述工作方式,同井注采组采用直线电机抽油泵1和直线电机注水泵2分别完成注水、采油工作。The present invention provides an injection-production pump set in the same well. In the specific application process, in order to meet the requirements of convenient and reliable underground layout and installation, the bottom end of the linear motor oil well pump 1 is installed on the upper part of the oil-water separator 3, and the top end of the linear motor oil well pump 1 is connected to the top of the oil-water separator 3. The oil outlet pipe leading to the wellhead A is connected, the top of the linear motor water injection pump 2 is installed on the lower part of the oil-water separator 3, and the bottom end of the linear motor water injection pump 2 is connected to the water injection pipe leading to the water injection layer B (the oil-water separator 3 is the existing technology, its structure and working principle will not be repeated). After the crude oil is separated by the oil-water separator 3, the oil flows to the top of the oil-water separator 3, above the oil-water boundary C, that is, the bottom of the linear motor oil well pump 1, and the water flows to the bottom of the oil-water separator 3, between the oil-water boundary C Down, that is, the top of the linear motor water injection pump 2. When the linear motor oil well pump 1 is working, the oil is lifted from the bottom to the top (low pressure to high pressure) of the linear motor oil well pump 1 through the oil outlet pipe to the ground wellhead A; when the linear motor water injection pump 2 is working, the water is pumped from the linear motor water injection pump 2 From the top to the bottom (from low pressure to high pressure), it is reinjected into the downhole injection layer through the outlet pipe; after the above working method, the injection and production group of the same well uses the linear motor oil well pump 1 and the linear motor water injection pump 2 to complete the water injection and oil production respectively.

结合直线电机抽油泵1的具体结构,直线电机抽油泵1的具体工作原理如下:Combined with the specific structure of the linear motor oil well pump 1, the specific working principle of the linear motor oil well pump 1 is as follows:

直线电机抽油泵1工作时,第一直线电机动子12向上运动(上行程),抽油泵下容积腔Q11容积变大、压力降低,直线电机抽油泵1下方的第一固定阀14打开;抽油泵上容积腔Q12容积变小、压力升高,第一游动阀15关闭,直线电机抽油泵1上方的第一固定阀14打开;此行程中产出层D的分离油进入抽油泵下容积腔Q11,抽油泵上容积腔Q12里面的油被举升到井口A。第一直线电机动子12向下运动(下行程),抽油泵下容积腔Q11容积变小、压力升高,直线电机抽油泵1下方的第一固定阀14关闭;抽油泵上容积腔Q12容积变大、压力降低,第一游动阀15打开,直线电机抽油泵1上方的第一固定阀14关闭。抽油泵下容积腔Q11里面的油经第一直线电机动子12的第一油水通路16进入抽油泵上容积腔Q12里;第一直线电机动子12如此往复运动,实现了直线电机抽油泵1的抽油功能。When the linear motor oil well pump 1 is working, the first linear motor mover 12 moves upward (upstroke), the volume of the lower volume chamber Q11 of the oil well pump increases, the pressure decreases, and the first fixed valve 14 below the linear motor oil well pump 1 opens; The volume of the upper volume chamber Q12 of the oil well pump becomes smaller and the pressure rises, the first floating valve 15 is closed, and the first fixed valve 14 above the linear motor oil well pump 1 is opened; during this stroke, the separated oil from the production layer D enters the lower part of the oil well pump Volume chamber Q11, the oil in volume chamber Q12 on the well pump is lifted to the wellhead A. The first linear motor mover 12 moves downward (downstroke), the volume of the lower volume chamber Q11 of the oil well pump becomes smaller and the pressure rises, and the first fixed valve 14 below the linear motor oil well pump 1 closes; the upper volume chamber Q12 of the oil well pump The volume increases and the pressure decreases, the first floating valve 15 is opened, and the first fixed valve 14 above the linear motor oil well pump 1 is closed. The oil in the lower volume chamber Q11 of the oil well pump enters into the upper volume chamber Q12 of the oil well pump through the first oil-water passage 16 of the first linear motor mover 12; Oil pumping function of oil pump 1.

直线电机抽油泵1运动时电机出力如下:When the linear motor oil well pump 1 is in motion, the output of the motor is as follows:

下行程:Fys+π/4D2PC=GD+GY+f1+π/4D2Py Downstroke: F ys +π/4D 2 P C =G D +G Y +f 1 +π/4D 2 P y

上行程:Fyx+GD+GYQ+π/4(D2-d2)PQ=π/4(D2-d2)PQ+f2 Up stroke: F yx +G D +G YQ +π/4(D 2 -d 2 )P Q =π/4(D 2 -d 2 )P Q +f 2

Fyx+(GD+GYQ)=f2 F yx +(G D +G YQ )=f 2

Fys---直线电机抽油泵1上行程时电机给第一直线电机动子12的力F ys --- The force that the motor gives to the first linear motor mover 12 when the linear motor oil well pump 1 is upstroke

Fyx---直线电机抽油泵1下行程时电机给第一直线电机动子12的力F yx --- The force exerted by the motor on the first linear motor mover 12 when the linear motor oil well pump 1 is in the downstroke

PC---井下产出层D压力GD---第一直线电机动子12重力P C --- downhole production layer D pressure G D --- first linear motor mover 12 gravity

GY---直线电机抽油泵1下方的第一固定阀14上部至井口A出油管内液柱重力G Y --- The gravity of the liquid column in the oil outlet pipe from the upper part of the first fixed valve 14 below the linear motor oil well pump 1 to the wellhead A

GYQ---抽油泵上容积腔Q12内液体重力G YQ --- Liquid gravity in the upper volume chamber Q12 of the oil well pump

Py---直线电机抽油泵1排出压力f1f2---摩擦力D---第一缸套13内径P y --- linear motor oil well pump 1 discharge pressure f 1 f 2 --- friction D --- inner diameter of the first cylinder liner 13

d---第一油水通路16直径d---The diameter of the first oil-water passage 16

从直线电机抽油泵1运动时的受力分析可以看出,上行程时,产出层D压力PC的作用力方向与电机出力方向是一致的,也就是说泵工作时充分利用了产出层D压力能。下行程时,电机出力只需克服摩擦力即可,而且第一直线电机动子12的重力GD、抽油泵上容积腔Q12内液体重力GYQ还给第一直线电机动子12一个向下的力,因而电机出力很小,节能高效,更关键的是下行程时直线电机抽油泵1上方的第一固定阀14关闭,避免了直线电机抽油泵1上方的第一固定阀14上部至井口A出油管内液柱重力GY给第一直线电机动子12更大的惯性力。实际上,一般泵挂高度在1000m左右,直线电机抽油泵1上方的第一固定阀14上部至井口A出油管很长,管内液柱重力GY也很大,而下行程时第一直线电机动子12不需要很大的力,如果不把液柱重力GY隔离,那么第一直线电机动子12下行程时,就会在液柱重力GY作用下加速运动,必须要给直线电机一个反电势来约束第一直线电机动子12的下行速度,不然第一直线电机动子12失速会造成井下设备毁损,而反电势对电机来说危害很大。同时,在断电停泵或因故停泵时,也避免了液柱重力GY造成第一直线电机动子12的快速下落。本发明安装在抽油泵上容积腔Q12上部的第一固定阀14有效的解决了液柱重力GY对第一直线电机动子12下行时的影响,大大提高了泵的安全性。From the force analysis of the linear motor oil well pump 1 in motion, it can be seen that during the upstroke, the force direction of the production layer D pressure P C is consistent with the direction of the motor output force, that is to say, the pump fully utilizes the output force when it works. Layer D pressure energy. During the downstroke, the output of the motor only needs to overcome the frictional force, and the gravity G D of the first linear motor mover 12 and the gravity G YQ of the liquid in the upper volume chamber Q12 of the oil well pump return one piece to the first linear motor mover 12 Downward force, so the motor output is very small, energy-saving and high-efficiency, more importantly, the first fixed valve 14 above the linear motor oil well pump 1 is closed during the down stroke, which avoids the upper part of the first fixed valve 14 above the linear motor oil well pump 1 The gravity G Y of the liquid column in the oil outlet pipe to the wellhead A gives the first linear motor mover 12 greater inertial force. In fact, the general pump hanging height is about 1000m. The oil outlet pipe from the upper part of the first fixed valve 14 above the linear motor oil well pump 1 to the wellhead A is very long, and the gravity G Y of the liquid column in the pipe is also very large. The motor mover 12 does not need a lot of force. If the gravity of the liquid column G Y is not isolated, then the first linear motor mover 12 will accelerate under the action of the gravity G Y of the liquid column when it travels down. A back electromotive force of the linear motor constrains the downward speed of the first linear motor mover 12, otherwise the stall of the first linear motor mover 12 will cause damage to downhole equipment, and the back electromotive force is very harmful to the motor. Simultaneously, when the pump is stopped due to a power failure or the pump is stopped for some reason, the rapid drop of the first linear motor mover 12 caused by the gravity G Y of the liquid column is also avoided. The first fixed valve 14 installed on the upper part of the volume cavity Q12 of the oil well pump in the present invention effectively solves the influence of liquid column gravity G Y on the downward movement of the first linear motor mover 12, and greatly improves the safety of the pump.

结合直线电机注水泵2的具体结构,直线电机注水泵2的具体工作原理如下:Combined with the specific structure of the linear motor water injection pump 2, the specific working principle of the linear motor water injection pump 2 is as follows:

直线电机注水泵2工作时,第二直线电机动子22向上运动(上行程),注水泵下容积腔Q21容积变大、压力降低,直线电机注水泵2下方的第二固定阀24关闭,注水泵上容积腔Q22容积变小、压力升高,第二游动阀25打开,直线电机注水泵2上方的第二固定阀24关闭,注水泵上容积腔Q22内的水经第二油水通路26进入注水泵下容积腔Q21内。第二直线电机动子22向下运动(下行程),注水泵下容积腔Q21容积变小、压力升高,直线电机注水泵2下方的第二固定阀24开启;注水泵上容积腔Q22容积变大、压力降低,第二游动阀25关闭,直线电机注水泵2上方的第二固定阀24开启。产出层D分离水进入注水泵上容积腔Q22,注水泵下容积腔Q21里面的水被回注到注水层B;第二直线电机动子22如此往复运动,实现了注水泵的注水功能。When the linear motor water injection pump 2 is working, the second linear motor mover 22 moves upward (upstroke), the volume of the lower volume cavity Q21 of the water injection pump increases, the pressure decreases, and the second fixed valve 24 below the linear motor water injection pump 2 is closed, and the injection The volume of the upper volume chamber Q22 of the water pump becomes smaller and the pressure rises, the second floating valve 25 is opened, the second fixed valve 24 above the linear motor water injection pump 2 is closed, and the water in the upper volume chamber Q22 of the water injection pump passes through the second oil-water passage 26 Enter the lower volume chamber Q21 of the water injection pump. The second linear motor mover 22 moves downward (downstroke), the volume of the lower volume chamber Q21 of the water injection pump becomes smaller and the pressure rises, and the second fixed valve 24 below the linear motor water injection pump 2 opens; the volume of the upper volume chamber Q22 of the water injection pump becomes larger and the pressure decreases, the second floating valve 25 is closed, and the second fixed valve 24 above the linear motor water injection pump 2 is opened. The separated water in the production layer D enters the upper volume chamber Q22 of the water injection pump, and the water in the lower volume chamber Q21 of the water injection pump is reinjected into the water injection layer B; the second linear motor mover 22 reciprocates in this way, realizing the water injection function of the water injection pump.

直线电机注水泵2运动时电机出力如下:When the linear motor water injection pump 2 is in motion, the output of the motor is as follows:

上行程:Fss+π/4(D2-d2)PQ=GD+GQ+f1+π/4(D2-d2)PQ Upstroke: F ss +π/4(D 2 -d 2 )P Q =G D +G Q +f 1 +π/4(D 2 -d 2 )P Q

Fss=GD+GQ+f1 F ss =G D +G Q +f 1

下行程:Fsx+GD+GYS+π/4D2PC=π/4D2Pz+f2 Down stroke: F sx +G D +G YS +π/4D 2 P C =π/4D 2 P z +f 2

Fss---直线电机注水泵2上行程时电机给第二直线电机动子22的力F ss --- The force that the motor gives to the second linear motor mover 22 when the linear motor water injection pump 2 is upstroke

Fsx---直线电机注水泵2下行程时电机给第二直线电机动子22的力F sx --- The force that the motor gives to the second linear motor mover 22 when the linear motor water injection pump 2 is down stroke

PC---井下产出层D压力GD---第二直线电机动子22重力P C --- downhole production layer D pressure G D --- second linear motor mover 22 gravity

GYS---直线电机注水泵2上方的第二固定阀24上部进水管的液柱重力G YS --- Liquid column gravity of the upper water inlet pipe of the second fixed valve 24 above the linear motor water injection pump 2

GYQ---注水泵上容积腔Q22内液体重力G YQ --- Liquid gravity in the upper volume chamber Q22 of the water injection pump

Pz---直线电机注水泵2排出压力f1f2---摩擦力D---第二缸套23内径P z --- linear motor water injection pump 2 discharge pressure f 1 f 2 --- friction D --- inner diameter of the second cylinder liner 23

d---第二油水通路26直径d---the diameter of the second oil-water passage 26

从直线电机注水泵2运动时的受力分析可以看出,下行程时,产出层D压力PC的作用力方向与电机出力方向是一致的,也就是说泵工作时充分利用了产出层D压力能。而且第二直线电机动子22的重力GD、管内液体重力GYS还给第二直线电机动子22一个向下的力,因而大大降低了电机出力,节能。上行程时,电机出力只需克服摩擦力和第二直线电机动子22重力、注水泵上容积腔Q22内液体重力即可。更关键的是上行程时直线电机注水泵2上方的第二固定阀24关闭,避免了直线电机注水泵2上方的第二固定阀24上部至进水管液柱重力GYS给第二直线电机动子22更大的反作用力,节能高效。同时,在断电停泵或因故停泵时,也避免了液柱重力GY造成第二直线电机动子22的快速下落,大大提高了泵的安全性。From the force analysis of the linear motor water injection pump 2 in motion, it can be seen that during the downstroke, the force direction of the production layer D pressure P C is consistent with the direction of the motor output force, that is to say, the pump fully utilizes the output force when it works. Layer D pressure energy. Moreover, the gravity G D of the second linear motor mover 22 and the gravity G YS of the liquid in the tube give the second linear motor mover 22 a downward force, thereby greatly reducing the output of the motor and saving energy. During the upstroke, the output of the motor only needs to overcome the frictional force, the gravity of the second linear motor mover 22, and the gravity of the liquid in the upper volume chamber Q22 of the water injection pump. What is more critical is that the second fixed valve 24 above the linear motor water injection pump 2 is closed during the upstroke, which prevents the second linear motor from the upper part of the second fixed valve 24 above the linear motor water injection pump 2 to the gravity G YS of the water inlet pipe liquid column. Sub 22 greater reaction force, energy saving and high efficiency. At the same time, when the pump is stopped due to a power failure or for some reason, the rapid drop of the second linear motor mover 22 caused by the gravity of the liquid column G Y is also avoided, which greatly improves the safety of the pump.

对于安装在第一缸套13和第二缸套23外侧的第一电热元件18和第二电热元件28,由于第一电热元件18和第二电热元件28相同,为了表述简要清晰以下统称为电热元件,电热元件与第一护套19和第二护套29所组成的电加热部分是相对独立的,电热元件置于第一缸套13与第一护套19以及第二缸套23和第二护套29组成的密封空间中,电热元件温度是可调的,其供电线路与直线电机部分的供电线路也是分开的。电热元件的热量通过第一缸套13和第二缸套23传递到抽油泵下容积腔Q11、抽油泵上容积腔Q12、注水泵下容积腔Q21和注水泵上容积腔Q22内,液体通过各个容积腔被加热,被加热的液体被举升到井口A或被回注到注水层B时,高温液体流过的所有过流部件表面的结蜡一点点的被熔化、被冲刷直到清除干净。For the first electric heating element 18 and the second electric heating element 28 installed on the outside of the first cylinder liner 13 and the second cylinder liner 23, since the first electric heating element 18 and the second electric heating element 28 are the same, for the sake of simplicity and clarity, they are collectively referred to as electric heat The electric heating element, the electric heating element composed of the first sheath 19 and the second sheath 29 is relatively independent, and the electric heating element is placed on the first cylinder liner 13 and the first sheath 19 as well as the second cylinder liner 23 and the second liner. In the sealed space formed by the two sheaths 29, the temperature of the electric heating element is adjustable, and its power supply circuit is also separated from the power supply circuit of the linear motor part. The heat of the electric heating element is transferred to the lower volume chamber Q11 of the oil well pump, the upper volume chamber Q12 of the oil well pump, the lower volume chamber Q21 of the water injection pump and the upper volume chamber Q22 of the water injection pump through the first cylinder liner 13 and the second cylinder liner 23, and the liquid passes through each The volume chamber is heated, and when the heated liquid is lifted to the wellhead A or reinjected into the water injection layer B, the wax deposits on the surface of all flow-through parts that the high-temperature liquid flows through will be melted and washed away until it is cleared.

当直线电机抽油泵1或直线电机注水泵2的流量、排出压力、电机电流等由于结蜡、结垢引起异常波动时,井下相对应的传感器会把数据传输给地面控制系统,地面控制系统内置程序自动判断给电热元件供电,并通过井下多个温度传感器的反馈信号自动判断调节电热元件的温度,将泵送液体能够加热到设定的温度范围内,被加热后的液体流过直线电机抽油泵1或直线电机注水泵2的过流部件,将过流部件表面的结蜡冲洗,以实现热洗清蜡的目的。以直线电机抽油泵1为例,上行程时液体进入抽油泵下容积腔Q11过程中被一次加热,下行程时,液体进入抽油泵上容积腔Q12过程中被二次加热,然后被举升至井口A。液体流过之处的各阀组、至井口A的出油管等表面的结蜡结垢均一点点的被熔化、被冲刷直到清除。When the flow rate, discharge pressure, and motor current of the linear motor oil well pump 1 or linear motor water injection pump 2 fluctuate abnormally due to wax deposition and scaling, the corresponding sensors in the well will transmit the data to the ground control system. The ground control system has a built-in The program automatically judges the power supply to the electric heating element, and automatically judges and adjusts the temperature of the electric heating element through the feedback signals of multiple temperature sensors in the well, so that the pumped liquid can be heated to the set temperature range, and the heated liquid flows through the linear motor pumping The oil pump 1 or the linear motor water injection pump 2 washes the wax deposits on the surface of the flow-passing parts to achieve the purpose of thermal washing and wax removal. Taking the linear motor oil well pump 1 as an example, the liquid is heated once when it enters the lower volume chamber Q11 of the oil well pump during the upstroke, and is heated twice when it enters the upper volume chamber Q12 of the oil well pump during the downstroke, and then lifted to Wellhead A. The wax and scale on the surface of each valve group where the liquid flows, the oil outlet pipe to the wellhead A, etc. are melted little by little, washed away until cleared.

直线电机抽油泵1或直线电机注水泵2工作参数正常后停止加热。当然直线电机抽油泵1和直线电机注水泵2上的电热元件可以同时工作,也可以不同时工作,具体是由直线电机抽油泵1或直线电机注水泵2对应的地面控制部分自动控制的。对直线电机抽油泵1而言,可以通过加热降低原油粘度,提高其流动性,更适合稠油及高含蜡油的举升。对直线电机注水泵2而言,高温还对回注污水中的一些高分子成分(如聚合物、化学药剂)给予裂解,也对回注污水中的微生物进行了消杀,有效低避免了回注污水对地层的污染。Stop heating after the linear motor oil pump 1 or the linear motor water injection pump 2 have normal working parameters. Of course, the electric heating elements on the linear motor oil well pump 1 and the linear motor water injection pump 2 can work at the same time or not at the same time, which is automatically controlled by the ground control part corresponding to the linear motor oil well pump 1 or the linear motor water injection pump 2 . For the linear motor oil well pump 1, the viscosity of crude oil can be reduced by heating, and its fluidity can be improved, which is more suitable for lifting heavy oil and high waxy oil. For the linear motor water injection pump 2, the high temperature also cracks some macromolecular components (such as polymers and chemicals) in the reinjected sewage, and also kills the microorganisms in the reinjected sewage, effectively avoiding the return Pollution of formation by injection of sewage.

实际上由于井下液体本身是有一定温度的(一般在50℃左右),以直线电机抽油泵1为例,加热的目的是为了使液体流到井口A时也能保证熔蜡所需要的温度(一般在60℃左右),热容量不需要太大,所以电热元件的功率也不是很大。In fact, because the downhole liquid itself has a certain temperature (generally around 50°C), taking the linear motor oil well pump 1 as an example, the purpose of heating is to ensure the temperature required for melting wax when the liquid flows to the wellhead A ( Generally around 60°C), the heat capacity does not need to be too large, so the power of the heating element is not very large.

同井注采泵组的油水分离器3通常是靠重力分离的,原油中的颗粒性杂质如砂粒等因质量大,会沉淀在油水分离器3下部的集砂管中,分离后油(水)中几乎没有颗粒性杂质,对泵中的过流部件不会造成机械磨损,本发明采用的第一密封组件17和第二密封组件27能够有效的防止高压泄漏,提高泵效,而且第一密封组件17、第二密封组件27、第一缸套13、第二缸套23、第一游动阀15、第二游动阀25、第一固定阀14和第二固定阀24均是功能单一的易损件,可以通过材料、热处理、加工等工艺手段经济方便的提高其使用寿命,从而保证了泵的高效安全可靠。泵的第一密封组件17、第二密封组件27、第一缸套13和第二缸套23均设置成上下一样的结构,能够提高泵零部件的通用性,便于安装使用维护。The oil-water separator 3 of the injection-production pump group of the same well is usually separated by gravity. The granular impurities in the crude oil, such as sand grains, will settle in the sand collection pipe at the lower part of the oil-water separator 3 due to their large mass. After separation, the oil (water) There is almost no granular impurities in the pump, which will not cause mechanical wear to the flow-passing parts in the pump. The first sealing assembly 17 and the second sealing assembly 27 adopted in the present invention can effectively prevent high-pressure leakage and improve pump efficiency, and the first sealing The component 17, the second sealing component 27, the first cylinder liner 13, the second cylinder liner 23, the first floating valve 15, the second floating valve 25, the first fixed valve 14 and the second fixed valve 24 all have a single function The wearing parts can be improved economically and conveniently through materials, heat treatment, processing and other technological means, thus ensuring the high efficiency, safety and reliability of the pump. The first sealing assembly 17, the second sealing assembly 27, the first cylinder liner 13 and the second cylinder liner 23 of the pump are all arranged in the same structure up and down, which can improve the versatility of pump parts and facilitate installation, use and maintenance.

第一游动阀15和第二游动阀25可以安装在直线电机动子的下部,也可以安装在直线电机动子的上部,也可以安装在直线电机动子的油水通路中。甚至可以把直线电机动子断开装在直线电机动子的中间任何位置,均能够实现游动阀的功能。The first floating valve 15 and the second floating valve 25 can be installed on the bottom of the linear motor mover, can also be installed on the top of the linear motor mover, and can also be installed in the oil-water passage of the linear motor mover. Even the mover of the linear motor can be disconnected and installed at any position in the middle of the mover of the linear motor, and the function of the floating valve can be realized.

同井注采直线电机抽油泵1及直线电机注水泵2在井下工作时,通过安装在井下适当位置的压力、流量、油水液位传感器、油水界面仪以及泵上的位移、速度传感器等信号传输给地面控制系统,动态准确的通过改变泵的行程长度、泵速分别调整直线电机抽油泵1及直线电机注水泵2的流量等参数,以适应井下参数动态变化的要求。本发明中圆筒状的泵外形加上中心油水通路,很方便在井下安装布置。When the injection-production linear motor oil well pump 1 and the linear motor water injection pump 2 are working downhole, they transmit signals through pressure, flow, oil-water level sensors, oil-water interface instruments, and displacement and speed sensors installed at appropriate positions downhole. For the surface control system, the parameters such as the flow rate of the linear motor oil well pump 1 and the linear motor water injection pump 2 are adjusted dynamically and accurately by changing the stroke length and pump speed of the pump to meet the requirements of dynamic changes in downhole parameters. The cylindrical shape of the pump and the central oil-water passage in the present invention are convenient for installation and arrangement in the well.

本发明应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上,本说明书内容不应理解为对本发明的限制。The present invention uses specific examples to illustrate the principle and implementation of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea; meanwhile, for those of ordinary skill in the art, according to the present invention Thoughts, there will be changes in specific implementation methods and application ranges. In summary, the content of this specification should not be construed as limiting the present invention.

Claims (10)

  1. A kind of 1. single-well injection-production pump group, it is characterised in that:Including linear dynamo oil pump, linear electric motors water injecting pump and it is arranged at institute The oil water separator between linear dynamo oil pump and the linear electric motors water injecting pump is stated, the linear dynamo oil pump is arranged at The oil water separator top, the linear electric motors water injecting pump are arranged at the oil water separator bottom;
    The linear dynamo oil pump includes first straight line motor stator, first straight line electric mover, the first cylinder sleeve, the first fixation Valve and the first travelling valve, the first straight line motor stator both ends are connected with first cylinder sleeve and described first in turn and fixed Valve, one end endoporus of the first cylinder sleeve both ends respectively with the first straight line motor stator and first standing valve are connected, The endoporus of first cylinder sleeve communicates with the endoporus of the first straight line motor stator and first standing valve, and described first is straight Line electric mover is the circular tube structure that an inside carries the first profit path, and first travelling valve is arranged at the first straight line Electric mover bottom, the first straight line electric mover are arranged at the first straight line motor stator and the first straight line motor In the through hole of first cylinder sleeve at stator both ends, the outer wall both ends of the first straight line electric mover and first cylinder sleeve it Between be provided with the first seal assembly, the valve seat of first travelling valve is located at valve ball bottom, the valve seat position of first standing valve In valve ball bottom;
    The linear electric motors water injecting pump includes second straight line motor stator, second straight line electric mover, the second cylinder sleeve, the second fixation Valve and the second travelling valve, the second straight line motor stator both ends are connected with second cylinder sleeve and described second in turn and fixed Valve, one end endoporus of the second cylinder sleeve both ends respectively with the second straight line motor stator and second standing valve are connected, The endoporus of second cylinder sleeve communicates with the endoporus of the second straight line motor stator and second standing valve, and described second is straight Line electric mover is the circular tube structure that an inside carries the second profit path, and second travelling valve is arranged at the second straight line Electric mover bottom, the second straight line electric mover are arranged at the second straight line motor stator and the second straight line motor In the through hole of second cylinder sleeve at stator both ends, the outer wall both ends of the second straight line electric mover and second cylinder sleeve it Between be provided with the second seal assembly, the valve seat of second travelling valve is located at the top of valve ball, the valve seat position of second standing valve At the top of valve ball.
  2. 2. single-well injection-production pump group according to claim 1, it is characterised in that:The is provided with the middle part of first outer wall of cylinder jachet One electric heating element, the first sheath is provided with outside first electric heating element, and described first sheath one end is fixed with described first The outer wall connection of valve, the first sheath other end are connected with the outer wall of the first straight line motor stator.
  3. 3. single-well injection-production pump group according to claim 2, it is characterised in that:First sheath and first standing valve Junction and the junction of first sheath and the first straight line motor stator be provided with sealing ring.
  4. 4. single-well injection-production pump group according to claim 3, it is characterised in that:First electric heating element is temperature controllable electric heating Element.
  5. 5. single-well injection-production pump group according to claim 1, it is characterised in that:The is provided with the middle part of second outer wall of cylinder jachet Two electric heating elements, the second sheath is provided with outside second electric heating element, and described second sheath one end is fixed with described second The outer wall connection of valve, the second sheath other end are connected with the outer wall of the second straight line motor stator.
  6. 6. single-well injection-production pump group according to claim 5, it is characterised in that:Second sheath and second standing valve Junction and the junction of second sheath and the second straight line motor stator be provided with sealing ring.
  7. 7. single-well injection-production pump group according to claim 6, it is characterised in that:Second electric heating element is temperature controllable electric heating Element.
  8. 8. single-well injection-production pump group according to claim 1, it is characterised in that:The linear dynamo oil pump both ends it is described First cylinder sleeve is symmetrical arranged.
  9. 9. single-well injection-production pump group according to claim 1, it is characterised in that:The linear electric motors water injecting pump both ends it is described Second cylinder sleeve is symmetrical arranged.
  10. 10. single-well injection-production pump group according to claim 1, it is characterised in that:Also include being separately positioned on the straight-line electric Displacement transducer and velocity sensor on machine oil well pump and the linear electric motors water injecting pump, institute's displacement sensors and the speed Degree sensor is connected with a control system.
CN201710720217.3A 2017-08-21 2017-08-21 A kind of single-well injection-production pump group Expired - Fee Related CN107387031B (en)

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CN110984913A (en) * 2018-03-20 2020-04-10 刘玉友 Self-generating wax-proof device and method for screw pump oil well
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