CN107379362A - A kind of low pressure high potential device production device and its production technology - Google Patents
A kind of low pressure high potential device production device and its production technology Download PDFInfo
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- CN107379362A CN107379362A CN201710697941.9A CN201710697941A CN107379362A CN 107379362 A CN107379362 A CN 107379362A CN 201710697941 A CN201710697941 A CN 201710697941A CN 107379362 A CN107379362 A CN 107379362A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 229920005989 resin Polymers 0.000 claims abstract description 6
- 239000011347 resin Substances 0.000 claims abstract description 6
- 238000009413 insulation Methods 0.000 claims description 9
- 239000011810 insulating material Substances 0.000 claims description 4
- 238000005266 casting Methods 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 abstract description 6
- 229920000647 polyepoxide Polymers 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 239000000047 product Substances 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/10—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3487—Resistors
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- Insulating Bodies (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
本发明涉及电力设备技术或装置类,具体涉及一种低压高电位器件生产装置及其生产工艺。本发明的一种低压高电位器件生产装置,适配内芯、硬质绝缘固线器、高压线及模具,所述硬质绝缘固线器的上端面和下端面各设置若干个凸起平台,内芯与硬质绝缘固线器固定连接,高压线与内芯的线头连接并沿硬质绝缘固线器绑牢,高压线与内芯本体之间设置有缝隙;所述内芯、硬质绝缘固线器和高压线整体固定在模具内。利用此装置生产低压高电位器件的方法是将模具与内芯之间的缝隙浇筑绝缘树脂。生产过程中无需很大的环氧树脂壁厚,从而大大缩小产品体积,更易满足线路爬电距离的要求,提高电气安全性;标准化的产品生产工艺,方便简单。
The invention relates to power equipment technology or devices, in particular to a low-voltage high-potential device production device and a production process thereof. A low-voltage and high-potential device production device of the present invention is adapted to an inner core, a hard insulating wire fixing device, a high-voltage wire and a mould, and several raised platforms are respectively arranged on the upper end surface and the lower end surface of the hard insulating wire fixing device, The inner core is fixedly connected to the hard insulating wire fixing device, the high-voltage wire is connected to the wire head of the inner core and fastened along the hard insulating wire fixing device, and there is a gap between the high-voltage wire and the inner core body; the inner core, the hard insulating fixing The wire guide and the high-voltage wire are integrally fixed in the mould. The method of using the device to produce low-voltage and high-potential devices is to pour insulating resin into the gap between the mold and the inner core. In the production process, there is no need for a large epoxy resin wall thickness, thereby greatly reducing the product volume, making it easier to meet the requirements of the creepage distance of the line, and improving electrical safety; the standardized product production process is convenient and simple.
Description
技术领域technical field
本发明涉及电力设备技术或装置类,具体涉及一种低压高电位器件生产装置及其生产工艺。The invention relates to power equipment technology or devices, in particular to a low-voltage high-potential device production device and a production process thereof.
背景技术Background technique
低压高电位器件应用在高电位场合,整个器件被高压接触包围,但其内芯通的是低压电,因此需要把高低压进行隔离。目前常用高低压隔离方法采是用环氧树脂,通过把内芯用线带悬吊的方法。此方法的问题需要很厚的环氧树脂空间层,否则软线带不能使内芯准确限位,因此容易造成偏心导致树脂厚度不均,局部耐压不够;而且软线带还需要不断的调整,工艺复杂,加工效率低。Low-voltage high-potential devices are used in high-potential applications. The entire device is surrounded by high-voltage contacts, but its inner core is connected to low-voltage electricity, so it is necessary to isolate high and low voltage. At present, the commonly used high and low voltage isolation method is to use epoxy resin and suspend the inner core with a wire belt. The problem with this method is that a very thick epoxy resin space layer is required, otherwise the cord tape cannot accurately limit the inner core, so it is easy to cause eccentricity, resulting in uneven resin thickness and insufficient local pressure resistance; moreover, the cord tape needs to be constantly adjusted , the process is complicated and the processing efficiency is low.
发明内容Contents of the invention
本发明为了克服现有技术的上述不足,提供了一种低压高电位器件生产装置,此装置内芯限位固化、不会变化,不需要很大的环氧树脂壁厚,从而大大缩小产品体积。更易满足线路爬电距离的要求,提高电气安全性;标准化的产品生产工艺,方便简单。In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a low-voltage high-potential device production device. The inner core of the device is limited and solidified, does not change, and does not require a large epoxy resin wall thickness, thereby greatly reducing the volume of the product . It is easier to meet the requirements of line creepage distance and improve electrical safety; the standardized product production process is convenient and simple.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种低压高电位器件生产装置,所述装置适配有内芯、硬质绝缘固线器、高压线及模具,所述硬质绝缘固线器的上端面和下端面各设置若干个凸起平台,所述内芯与硬质绝缘固线器的下端面凸起平台连接,高压线一端与内芯的线头连接并沿硬质绝缘固线器绑牢,高压线与内芯本体之间设置有缝隙;所述内芯、硬质绝缘固线器和高压线整体固定在模具内。A low-voltage high-potential device production device, the device is equipped with an inner core, a hard-insulated wire fixer, a high-voltage wire and a mould, and several raised platforms are respectively arranged on the upper end surface and the lower end surface of the hard-insulated wire-fixer , the inner core is connected to the raised platform on the lower end surface of the hard insulating wire holder, one end of the high-voltage wire is connected to the thread head of the inner core and fastened along the hard insulating wire holder, and a gap is arranged between the high-voltage wire and the inner core body; The inner core, the hard insulating wire fixer and the high-voltage wire are integrally fixed in the mould.
作为本发明的进一步方案,所述内芯与硬质绝缘固线器固定连接。As a further solution of the present invention, the inner core is fixedly connected with a hard insulating wire holder.
作为本发明的进一步方案,所述内芯与硬质绝缘固线器一体化成型。As a further solution of the present invention, the inner core is integrally formed with the hard insulating wire fixer.
作为本发明的进一步方案,所述低压高电位器件生产装置是通过悬吊内芯来将内芯、硬质绝缘固线器和高压线整体固定在模具内。As a further solution of the present invention, the low-voltage high-potential device production device fixes the inner core, the hard insulating wire fixer and the high-voltage wire integrally in the mold by suspending the inner core.
作为本发明的进一步方案,所述低压高电位器件生产装置是通过支撑硬质绝缘固线器来将内芯、硬质绝缘固线器和高压线整体固定在模具内。As a further solution of the present invention, the device for producing low-voltage and high-potential devices fixes the inner core, the hard-insulated wire-fixer and the high-voltage wire integrally in the mold by supporting the hard-insulated wire-fixer.
作为本发明的进一步方案,所述硬质绝缘固线器与模具通过螺栓固定连接,从而使内芯、硬质绝缘固线器和高压线整体固定在模具内。As a further solution of the present invention, the hard insulating wire fixer is fixedly connected to the mold by bolts, so that the inner core, the hard insulating wire fixer and the high-voltage wire are integrally fixed in the mold.
作为本发明的进一步方案,所述高压线与内芯本体之间设置的缝隙内填充绝缘材料。As a further solution of the present invention, the gap provided between the high voltage line and the inner core body is filled with insulating material.
本发明还提供了一种低高压电位器件的生产方法,包括以下步骤:The present invention also provides a production method of a low and high voltage potential device, comprising the following steps:
(1)将高压线与内芯的线头连接,并将高压线沿硬质绝缘固线器绑牢;(1) Connect the high-voltage wire to the wire end of the inner core, and fasten the high-voltage wire along the hard insulating wire holder;
(2)步骤(1)中的内芯、硬质绝缘固线器和高压线整体固定安装在模具内;(2) Inner core in step (1), hard insulation wire fixer and high voltage wire are integrally fixedly installed in the mould;
(3)将模具与内芯之间的缝隙进行绝缘树脂浇筑。(3) Pouring the gap between the mold and the inner core with insulating resin.
作为本发明的进一步方案,所述步骤(3)中高压线伸出浇筑体并保留一段长度。As a further solution of the present invention, in the step (3), the high-voltage line extends out of the pouring body and retains a certain length.
本发明的有益效果:通过以上技术方案,本发明提供了一种低压高电位器件生产装置及生产工艺,此装置内芯限位固化,不需要很大的环氧树脂壁厚,从而大大缩小产品体积,更能满足线路爬电距离的要求,提高电气安全性;标准化的产品生产工艺,方便简单。Beneficial effects of the present invention: Through the above technical scheme, the present invention provides a low-voltage high-potential device production device and production process. The inner core of the device is limited and solidified, and does not require a large epoxy resin wall thickness, thereby greatly reducing the size of the product The volume can better meet the requirements of the creepage distance of the line and improve the electrical safety; the standardized product production process is convenient and simple.
附图说明Description of drawings
图1为本发明低压高电位器件浇筑体剖视图;Fig. 1 is a cross-sectional view of a low-voltage high-potential device cast body of the present invention;
图2为本发明低压高电位器件浇筑体俯视图;Fig. 2 is a top view of the low-voltage high-potential device cast body of the present invention;
图3为本发明低压高电位器件浇筑体-模具剖视图;Fig. 3 is a low-voltage high-potential device casting body-mold sectional view of the present invention;
图4为本发明实施例中固线器的结构示意图Fig. 4 is the schematic structural view of the wire fixing device in the embodiment of the present invention
图中:1:内芯,2:绝缘树脂层,3:高压线,4:硬质绝缘固线器,5:模具,6:凸台,7:螺栓In the figure: 1: Inner core, 2: Insulating resin layer, 3: High voltage wire, 4: Hard insulation wire fixer, 5: Mold, 6: Boss, 7: Bolt
具体实施方式detailed description
展示一下实例来具体说明本发明的某些实施例,且不应解释为限制本发明的范围。对本发明公开的内容可以同时从材料、方法和反应条件进行改进,所有这些改进,均应落入本发明的的精神和范围之内。非特殊说明,本发明实施例采用的试剂均为市售商品,本发明实施例采用的数据库均为公开的在线数据库。The following examples are presented to illustrate certain embodiments of the invention and should not be construed as limiting the scope of the invention. The content disclosed in the present invention can be improved simultaneously from materials, methods and reaction conditions, and all these improvements should fall within the spirit and scope of the present invention. Unless otherwise specified, the reagents used in the examples of the present invention are commercially available, and the databases used in the examples of the present invention are all public online databases.
实施例1:一种低压高电位器件生产装置Example 1: A low-voltage high-potential device production device
结合图1、图2及图3所示,本发明实施例1提供了一种低压高电位器件生产装置,该装置适配内芯1、硬质绝缘固线器4、高压线3及模具5,硬质绝缘固线器4由硬质绝缘材料制成,所述硬质绝缘固线器4的形状与最终产品的形状有关。在本实施例中,硬质绝缘固线器4为一环形结构,如图4所示,环形结构的上端面和下端面各设置一个凸起平台6,内芯1与硬质绝缘固线器4固定连接在一起,也可以一体化成型直接做成一个零件,高压线3的一端与内芯1的线头连接并沿硬质绝缘沿固线器4绑牢,高压线与内芯本体之间设置有缝隙,当生产零件时,缝隙中可填充浇筑绝缘材料;内芯、硬质绝缘固线器和高压线整体是固定在模具5内的。As shown in Fig. 1, Fig. 2 and Fig. 3, Embodiment 1 of the present invention provides a low-voltage high-potential device production device, which is adapted to the inner core 1, hard insulating wire fixer 4, high-voltage wire 3 and mold 5, The rigid insulating wire holder 4 is made of a hard insulating material, and the shape of the rigid insulating wire holder 4 is related to the shape of the final product. In this embodiment, the hard insulated wire fixer 4 is a ring structure, as shown in Figure 4, a raised platform 6 is respectively arranged on the upper end surface and the lower end surface of the ring structure, and the inner core 1 and the hard insulated wire fixer 4 are fixedly connected together, and can also be integrally formed into a part directly. One end of the high-voltage wire 3 is connected to the wire end of the inner core 1 and fastened along the hard insulation along the wire fixer 4. There is a Gap, when producing parts, can fill and cast insulating material in the gap;
该低压高电位器件生产装置是通过悬吊内芯或支撑硬质绝缘固线器来将内芯、硬质绝缘固线器和高压线整体固定在模具内的。在本实施例中,硬质绝缘固线器上端面的凸起平台上设置了2个螺栓孔,硬质绝缘固线器与模具通过螺栓固定连接,从而使内芯、硬质绝缘固线器和高压线整体固定在模具内。The device for producing low-voltage and high-potential devices fixes the inner core, the hard-insulated wire-fixer and the high-voltage wire integrally in the mold by suspending the inner core or supporting the hard-insulated wire-fixer. In this embodiment, two bolt holes are provided on the raised platform on the upper end surface of the hard insulating wire holder, and the rigid insulation wire holder and the mold are fixedly connected by bolts, so that the inner core, the hard insulating wire holder It is integrally fixed in the mold with the high-voltage line.
实施例2:一种低压高电位器件生产方法Example 2: A production method of a low-voltage high-potential device
一种低高压电位器件的生产方法,包括以下步骤:A production method of a low-high-voltage potential device, comprising the following steps:
(1)将高压线与内芯的线头连接,并将高压线沿硬质绝缘固线器绑牢;(1) Connect the high-voltage wire to the wire end of the inner core, and fasten the high-voltage wire along the hard insulating wire holder;
(2)步骤(1)中的内芯、硬质绝缘固线器和高压线整体固定安装在模具内;(2) Inner core in step (1), hard insulation wire fixer and high voltage wire are integrally fixedly installed in the mould;
(3)将模具与内芯之间的缝隙进行绝缘树脂浇筑,让电气爬电不会直接爬到内芯,使其沿着硬质绝缘固线器延伸至连通点;此时高压线伸出浇筑体并保留一段长度。(3) Pouring the gap between the mold and the inner core with insulating resin, so that the electrical creepage will not directly climb to the inner core, so that it extends along the hard insulating wire fixer to the connection point; at this time, the high-voltage line is stretched out and poured body and retain a length.
本发明提供了一种低压高电位器件生产装置及生产工艺,此装置内芯限位固化,不需要很大的环氧树脂壁厚,从而大大缩小产品体积,更易满足线路爬电距离的要求,提高电气安全性;标准化的产品生产工艺,方便简单。The invention provides a low-voltage high-potential device production device and production process. The inner core of the device is limited and solidified, and does not require a large epoxy resin wall thickness, thereby greatly reducing the product volume and more easily meeting the requirements of the line creepage distance. Improve electrical safety; standardized product production process, convenient and simple.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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CN201663038U (en) * | 2010-02-05 | 2010-12-01 | 海南威特电气集团有限公司 | Novel dry-type transformer coil structure |
CN202678066U (en) * | 2012-07-09 | 2013-01-16 | 山东金科电气有限公司 | Epoxy resin integrated pouring dry type transformer |
CN206349246U (en) * | 2016-12-23 | 2017-07-21 | 合肥科变电气有限公司 | Transformer teeming device |
CN107024610A (en) * | 2017-03-27 | 2017-08-08 | 扬州新概念电气有限公司 | A kind of novel high-precision capacitive battery pressure sensor |
CN207256661U (en) * | 2017-08-15 | 2018-04-20 | 大力电工襄阳股份有限公司 | A kind of low pressure high potential device production device |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201663038U (en) * | 2010-02-05 | 2010-12-01 | 海南威特电气集团有限公司 | Novel dry-type transformer coil structure |
CN202678066U (en) * | 2012-07-09 | 2013-01-16 | 山东金科电气有限公司 | Epoxy resin integrated pouring dry type transformer |
CN206349246U (en) * | 2016-12-23 | 2017-07-21 | 合肥科变电气有限公司 | Transformer teeming device |
CN107024610A (en) * | 2017-03-27 | 2017-08-08 | 扬州新概念电气有限公司 | A kind of novel high-precision capacitive battery pressure sensor |
CN207256661U (en) * | 2017-08-15 | 2018-04-20 | 大力电工襄阳股份有限公司 | A kind of low pressure high potential device production device |
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Denomination of invention: A low-voltage high potential device production device and its production process Granted publication date: 20240123 Pledgee: Bank of China Limited Xiangyang Branch Pledgor: BIG PAWER ELECTRICAL TECHNOLOGY XIANGYANG Co.,Ltd. Registration number: Y2024980051358 |