CN107378070A - One kind drilling accurate positioning method - Google Patents
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- CN107378070A CN107378070A CN201710576425.0A CN201710576425A CN107378070A CN 107378070 A CN107378070 A CN 107378070A CN 201710576425 A CN201710576425 A CN 201710576425A CN 107378070 A CN107378070 A CN 107378070A
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- 238000005553 drilling Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000003754 machining Methods 0.000 claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B49/00—Measuring or gauging equipment on boring machines for positioning or guiding the drill; Devices for indicating failure of drills during boring; Centering devices for holes to be bored
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2428—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring existing positions of tools or workpieces
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Abstract
本发明提供了一种钻孔精确定位方法,属于加工制造领域。该方法的装置包括L形刻度尺、X向红外激光设备、Y向红外激光设备。通过调节红外激光设备的方向,改变线束的方向,使其准确定位加工孔的位置。当工件加工孔有确定加工点坐标(x,y)时,通过移动钻孔装置的位置,使激光线束照射到L形刻度尺所要加工孔X、Y方向的尺寸上,从而通过L形刻度尺显示的数值来控制孔的所需加工位置。当加工孔无确定加工点坐标(x,y)时,通过移动钻孔装置的位置,使激光线束的交点照射到工件加工孔的位置上,即钻头中心定位到工件加工孔位置,实现了准确定位。本发明提供的钻孔精确定位方法,实现快速准确定位,提高了工作效率及工件的加工精度。
The invention provides a precise positioning method for drilling, which belongs to the field of processing and manufacturing. The device of the method includes an L-shaped scale, an X-direction infrared laser device, and a Y-direction infrared laser device. By adjusting the direction of the infrared laser equipment, change the direction of the wire beam, so that it can accurately locate the position of the processing hole. When the workpiece processing hole has the coordinates (x, y) of the processing point, by moving the position of the drilling device, the laser beam is irradiated on the size of the hole to be processed by the L-shaped scale in the X and Y directions, thereby passing through the L-shaped scale. The displayed value is used to control the desired machining position of the hole. When the processing hole does not have the coordinates (x, y) of the processing point, by moving the position of the drilling device, the intersection point of the laser beam is irradiated on the position of the workpiece processing hole, that is, the center of the drill bit is positioned at the position of the workpiece processing hole, and the accuracy is achieved. position. The precise positioning method for drilling provided by the invention realizes fast and accurate positioning, and improves work efficiency and processing accuracy of workpieces.
Description
技术领域technical field
本发明属于加工制造领域,涉及钻孔时,一种精确定位方法。The invention belongs to the field of processing and manufacturing, and relates to a precise positioning method when drilling holes.
背景技术Background technique
随着机械化程度的不断提高,机床的应用越来越广泛,不仅显著提高了工作效率,也极大的释放了劳动力。其中对于工件的钻孔工作是机械加工中使用最多的加工工序。钻头的位置会直接影响零件的加工精度,当钻头与所要加工孔的位置不完全重合时,将直接造成加工件的位置误差,从而达不到所需要的加工精度。With the continuous improvement of the degree of mechanization, the application of machine tools is becoming more and more extensive, which not only significantly improves the work efficiency, but also greatly releases the labor force. Among them, the drilling work of the workpiece is the most used processing procedure in machining. The position of the drill bit will directly affect the machining accuracy of the part. When the position of the drill bit does not completely coincide with the position of the hole to be machined, it will directly cause the position error of the workpiece, so that the required machining accuracy cannot be achieved.
目前,钻头与工件所需加工孔的位置,通常都是工人根据加工经验,通过人眼观察确定钻头是否位于加工孔位置的正上方的方法进行对刀。这种方法极不精确,具有很大的随意性,且加工出来的孔位置误差较大,难以满足工件的精度要求。At present, the position of the hole to be machined between the drill bit and the workpiece is usually checked by the worker based on the machining experience and by human eye observation to determine whether the drill bit is directly above the machined hole position. This method is extremely inaccurate and has great randomness, and the position error of the processed hole is relatively large, which is difficult to meet the accuracy requirements of the workpiece.
发明内容Contents of the invention
本发明的目的是解决现有钻孔加工中的对刀不精确的问题,设计一种钻头钻孔的精确定位装置,当工件6加工孔有确定加工点坐标值(x,y)时,通过机床转轴X、Y方向上安装的红外激光设备照射在L形刻度尺1显示的数值来确定钻头准确到达工件钻孔位置。当工件6加工孔无确定加工点坐标(x,y)时,通过X向红外激光设备2、Y向红外激光设备4的线束交点(此交点即为钻头中心点),来定位工件加工孔的位置。其中X向、Y方向上的红外激光设备照射在L形尺上为一条线。The purpose of the present invention is to solve the problem of inaccurate tool setting in the existing drilling process, and to design a precise positioning device for drill bit drilling. The infrared laser device installed in the X and Y directions of the machine tool shaft irradiates the value displayed on the L-shaped scale 1 to determine that the drill bit accurately reaches the drilling position of the workpiece. When the processing hole of the workpiece 6 has no definite coordinates (x, y) of the processing point, the beam intersection of the X-direction infrared laser device 2 and the Y-direction infrared laser device 4 (this intersection point is the center point of the drill bit) is used to locate the processing hole of the workpiece Location. Among them, the infrared laser equipment in the X and Y directions illuminates a line on the L-shaped ruler.
本发明的技术方案:Technical scheme of the present invention:
一种钻孔精确定位方法,基于钻孔装置,L形刻度尺1固定在钻孔装置的主轴3下方,L形刻度尺1所在的平面即为X向和Y向组成的坐标平面;红外激光设备安装在钻孔装置主轴3的X向和Y向;工件6位于主轴3下方,通过L形刻度尺1限位和测量。A precise positioning method for drilling, based on the drilling device, the L-shaped scale 1 is fixed below the main shaft 3 of the drilling device, and the plane where the L-shaped scale 1 is located is the coordinate plane composed of the X and Y directions; the infrared laser The equipment is installed in the X and Y directions of the main shaft 3 of the drilling device; the workpiece 6 is located under the main shaft 3, and is limited and measured by the L-shaped scale 1.
当工件6加工孔有确定加工点坐标(x,y)时,通过X向红外激光设备2、Y向红外激光设备4照射在L形刻度尺1上的数值来准确定位工件6上加工孔的位置;首先根据工件6尺寸,拨动X向红外激光设备2、Y向红外激光设备4,使得激光线束照射在L形刻度尺1上;通过移动钻孔装置的位置,使激光线束照射到L形刻度尺1所要加工孔X向、Y方向对应的坐标(x,y)上,从而通过L形刻度尺1显示的数值来控制加工孔的所在位置;随着钻孔装置位置的移动,当激光线束在L形刻度尺1上显示的数值为工件上加工孔的加工位置坐标(x,y)时,即实现准确定位。When the processing hole of the workpiece 6 has the coordinates (x, y) of the processing point, the value of the X-direction infrared laser device 2 and the Y-direction infrared laser device 4 on the L-shaped scale 1 is used to accurately locate the processing hole on the workpiece 6. position; first, according to the size of the workpiece 6, move the X-direction infrared laser device 2 and the Y-direction infrared laser device 4, so that the laser beam is irradiated on the L-shaped scale 1; by moving the position of the drilling device, the laser beam is irradiated to the L-shaped scale On the coordinates (x, y) corresponding to the X direction and Y direction of the hole to be processed by the L-shaped scale 1, the position of the processed hole is controlled by the value displayed by the L-shaped scale 1; as the position of the drilling device moves, when When the value displayed by the laser beam on the L-shaped scale 1 is the machining position coordinates (x, y) of the machining hole on the workpiece, accurate positioning is realized.
当工件6加工孔无确定加工点坐标(x,y)时,通过X向红外激光设备2、Y向红外激光设备4的线束交点,此线束交点即为钻头中心点,来定位工件6加工孔的位置;通过移动钻孔装置的位置,使红外激光线束的交点照射到工件6加工孔的位置上,即钻头中心顺利定位到工件6加工孔中心位置,实现了准确定位。When the processing hole of the workpiece 6 has no coordinates (x, y) of the processing point, the intersection point of the wire harness of the X-direction infrared laser device 2 and the Y-direction infrared laser device 4, which is the center point of the drill bit, is used to locate the processing hole of the workpiece 6 position; by moving the position of the drilling device, the intersection point of the infrared laser beam is irradiated to the position of the workpiece 6 processing hole, that is, the center of the drill bit is smoothly positioned to the center of the workpiece 6 processing hole, and accurate positioning is realized.
此时关闭红外激光设备,即进行准确钻孔。At this time, the infrared laser device is turned off, that is, accurate drilling is performed.
本发明的有益效果:1.本发明的钻孔定位装置结构简单,操作方便,可快速准确定位工件钻孔位置;2.此钻孔定位方法具有广泛的适用性,对于任意形状的工件的任意钻孔位置,都可通过红外激光线束的作用,对加工孔实现准确定位;3.本发明无论对加工点坐标(x,y)已知或未知,均可通过红外激光线束的作用,实现快速精准定位。Beneficial effects of the present invention: 1. The drilling positioning device of the present invention is simple in structure, easy to operate, and can quickly and accurately locate the drilling position of the workpiece; 2. The drilling positioning method has wide applicability, and is suitable for any The drilling position can be accurately positioned through the action of the infrared laser beam; 3. No matter whether the coordinates (x, y) of the processing point are known or unknown in the present invention, the fast precise positioning.
附图说明Description of drawings
图1是工件有确定加工点坐标(x,y)时,钻孔精确定位装置的结构示意图。Fig. 1 is a schematic diagram of the structure of the precise positioning device for drilling when the workpiece has the coordinates (x, y) of the processing point.
图2是相应的结构俯视图。Figure 2 is a top view of the corresponding structure.
图3是工件无确定加工点坐标(x,y)时,钻孔精确定位装置的结构示意图。Fig. 3 is a schematic diagram of the structure of the precise positioning device for drilling when the workpiece has no coordinates (x, y) of the processing point.
图4是相应的结构俯视图。Figure 4 is a top view of the corresponding structure.
图中:1 L形刻度尺;2 X向红外激光设备;3 主轴;4 Y向红外激光设备;5 钻头;6工件。In the figure: 1 L-shaped scale; 2 X-direction infrared laser equipment; 3 spindle; 4 Y-direction infrared laser equipment; 5 drill; 6 workpiece.
具体实施方式detailed description
以下结合技术方案和附图详细叙述本发明的具体实施方式。The specific embodiments of the present invention will be described in detail below in conjunction with the technical solutions and accompanying drawings.
如图1、3所示,一种钻头钻孔的精确定位方法,包括包括L形刻度尺1、X向红外激光设备2、Y向红外激光设备4。As shown in FIGS. 1 and 3 , a precise positioning method for drilling a drill bit includes an L-shaped scale 1 , an X-direction infrared laser device 2 , and a Y-direction infrared laser device 4 .
图1通过X向红外激光设备2、Y向红外激光设备4照射在L形刻度尺1上的数值来准确定位工件上加工孔的位置。当工件加工孔有确定加工点坐标(x,y)时,首先根据加工工件尺寸拨动X向红外激光设备2、Y向红外激光设备4,使得激光线束能够照射在L形刻度尺1上。通过移动钻孔装置的位置,使激光线束照射到L形刻度尺1所要加工孔X、Y方向对应的坐标(x,y)上,从而通过L形刻度尺1显示的数值来控制孔的所需加工位置。随着钻孔装置位置的移动,当激光线束在L形刻度尺1上显示的数值为工件上孔的加工位置坐标(x,y)时,即实现了准确定位。Figure 1 accurately locates the position of the machining hole on the workpiece by the values irradiated on the L-shaped scale 1 by the X-direction infrared laser device 2 and the Y-direction infrared laser device 4 . When the processing point coordinates (x, y) of the workpiece processing hole are determined, firstly, the X-direction infrared laser device 2 and the Y-direction infrared laser device 4 are moved according to the size of the processed workpiece, so that the laser beam can be irradiated on the L-shaped scale 1. By moving the position of the drilling device, the laser beam is irradiated on the coordinates (x, y) corresponding to the X and Y directions of the hole to be processed by the L-shaped scale 1, so that the value displayed by the L-shaped scale 1 is used to control the hole. The position to be processed. With the movement of the position of the drilling device, when the value displayed by the laser beam on the L-shaped scale 1 is the machining position coordinates (x, y) of the hole on the workpiece, accurate positioning is achieved.
如图1所示,对于工件加工孔有确定加工点坐标值(x,y),钻头钻孔的精确定位的操作方法,包括如下步骤:As shown in Figure 1, for the workpiece machining hole, there is a method of determining the coordinates of the machining point (x, y), and the precise positioning of the drill bit, including the following steps:
第一步,操作前期准备;The first step is to prepare for the operation;
(1)装夹好所需加工的样件,已有加工孔位置的坐标值(x,y);(1) The sample to be processed is clamped, and the coordinate value (x, y) of the processing hole position is already available;
(2)检查L形刻度尺1位置,使其能够包络工件加工孔的位置。(2) Check the position of the L-shaped scale 1 so that it can envelop the position of the workpiece machining hole.
第二步,调节红外激光设备的角度;The second step is to adjust the angle of the infrared laser device;
根据工件尺寸大小,拨动X向红外激光设备2、Y向红外激光设备4,使得激光线束能够照射在L形刻度尺1上;According to the size of the workpiece, switch the X-direction infrared laser device 2 and the Y-direction infrared laser device 4, so that the laser beam can be irradiated on the L-shaped scale 1;
第三步,通过X向红外激光设备2、Y向红外激光设备4确定工件加工孔的位置;The third step is to determine the position of the workpiece processing hole through the X-direction infrared laser device 2 and the Y-direction infrared laser device 4;
当工件上孔的加工位置坐标(x,y)确定时,通过移动钻孔装置的位置,使激光线束照射到L形刻度尺1所要加工孔X、Y方向对应的坐标值(x,y)上,从而通过L形刻度尺1显示的数值来控制孔的所需加工位置。当激光线束在L形刻度尺1上显示的数值等于工件上孔的加工位置坐标(x,y)时,即实现准确定位。When the coordinates (x, y) of the processing position of the hole on the workpiece are determined, by moving the position of the drilling device, the laser beam is irradiated to the coordinate values (x, y) corresponding to the X and Y directions of the hole to be processed on the L-shaped scale 1 , so that the desired processing position of the hole can be controlled by the value displayed on the L-shaped scale 1. When the value displayed by the laser beam on the L-shaped scale 1 is equal to the machining position coordinates (x, y) of the hole on the workpiece, accurate positioning is realized.
图3通过X向红外激光设备2、Y向红外激光设备4的线束交点,此交点即为钻头中心点,来定位工件加工孔的位置。对于工件无确定加工点坐标(x,y)时,如图3所示,拨动X向红外激光设备2、Y向的红外激光设备4,使其激光线束交于一点,此交点即为钻头中心点。通过移动钻孔装置的位置,使激光线束的交点照射到工件加工孔的位置上,即钻头中心顺利定位到工件加工孔中心位置,实现了准确定位。Fig. 3 uses the X-direction infrared laser device 2 and the Y-direction infrared laser device 4 to locate the position of the workpiece machining hole through the intersection point of the wire harness, which is the center point of the drill bit. When the coordinates (x, y) of the processing point are not determined for the workpiece, as shown in Figure 3, move the infrared laser device 2 in the X direction and the infrared laser device 4 in the Y direction so that the laser beams intersect at one point, and this intersection point is the drill bit center point. By moving the position of the drilling device, the intersection point of the laser beam is irradiated to the position of the workpiece processing hole, that is, the center of the drill bit is smoothly positioned to the center of the workpiece processing hole, and accurate positioning is realized.
如图3所示,对于已知工件加工孔的具体加工点时,钻头钻孔的精确定位的操作方法,包括如下步骤:As shown in Figure 3, for the specific processing point of the known workpiece processing hole, the operation method of the precise positioning of the drill hole includes the following steps:
第一步,操作前期准备The first step, pre-operation preparation
装夹好所需加工的样件,并标记出加工孔位置。Clamp the sample to be processed and mark the position of the processing hole.
第二步,调节红外激光设备的角度;The second step is to adjust the angle of the infrared laser device;
通过拨动X向红外激光设备2、Y向红外激光设备4的方向,使得两个方向激光线束能交汇于一点。By dialing the direction of X to the infrared laser device 2 and Y to the direction of the infrared laser device 4, the laser beams in the two directions can converge at one point.
第三步,通过X、Y向红外激光线束交汇点确定工件加工孔的位置;The third step is to determine the position of the machining hole of the workpiece through the intersection point of the infrared laser beams in the X and Y directions;
当工件上孔的加工位置确定时,通过移动钻孔装置的位置,使X、Y向激光线束的交点照射到工件上孔的加工位置,当激光线束交点与工件上孔的加工位置重合时,即实现准确定位。When the processing position of the hole on the workpiece is determined, by moving the position of the drilling device, the intersection point of the laser beam in the X and Y directions is irradiated to the processing position of the hole on the workpiece. When the intersection point of the laser beam coincides with the processing position of the hole on the workpiece, That is to achieve accurate positioning.
当工件形状或加工孔位置改变时,通过改变红外激光设备的角度,均可实现对加工孔的位置的快速准确定位。When the shape of the workpiece or the position of the processing hole changes, the position of the processing hole can be quickly and accurately positioned by changing the angle of the infrared laser device.
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| CN107971522A (en) * | 2017-12-25 | 2018-05-01 | 丰业迪睦斯(芜湖)汽车部件有限公司 | Automobile trunk hinge automatic drilling device of turning |
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| CN114178570A (en) * | 2022-01-06 | 2022-03-15 | 德州市陵城区职业中等专业学校 | Drilling positioning process |
| CN114654076A (en) * | 2022-04-12 | 2022-06-24 | 富通尼科技(苏州)有限公司 | High-precision solid laser integrating punching and cutting and using method |
| CN115365545A (en) * | 2022-10-24 | 2022-11-22 | 山东联投工具股份有限公司 | Drilling machine punching device capable of automatically calibrating and positioning |
| CN115365545B (en) * | 2022-10-24 | 2023-02-28 | 山东联投工具股份有限公司 | Drilling machine punching device capable of automatically calibrating and positioning |
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